DC MOTOR/DSR-S80 Series Maintenance Manual Fuji Electric Co.Ltd. FUji ELMES CO.,Ltd. 4 ae Buynm. amr. 6 ie ant 4 an CONTENTS Page Preface 22... Sereenieres 1 Attention in a@justing and Checking 1 FSD-D Type Unit . 2 Structure .eeeeyeeeee 2 \ thyristor stuck . 2 SREG, printed circuit board ... 2 (Speed Current Regulator P.C.8.) 3. Field Regulator (FREG-10C, FREG-10E, FREG-10D) ... 3 4 Pulse trans. printed circuit board .. ah 3 5 auxiliary transformer for control power source and 4 6 Current transformer . eee 4 Petrone etait cients 4 Photo . : 6 Drawing --.e.e..e 22 Adjusting and Maintenance . 40 1 Confirmation of outer circuits 40 2 Confirmation of preparation for motors . : a 3 Confirmations of capacities and voltage of power supply 4L 4 Confirmations of phase rotation and frequency - a2 S. Others . ‘ : a2 6 Confirmation before motor operation es 22 4-6-1 Preparation .. eee eaiaeiae 42 4-6-2 Power acceptance emtneiedieierste ies cai dies 44 4-6-3 Confirmation of regulating voltage from printed circuit boards .. Sosa ae aa 4-6-4 Confirmation of sequences 7 aa 4-6-5 Confirmation of field current of motor and specifications a7 4-6-6 Checks of voltage polarities of motor and tacho generators . 49 4-6-7 Confirmation of input voltage of speed setting - +49 4-6-8 Confirmation of basic actions of printed circuit board ......+.. 50 4-6-9 Recoveries 51 7 eee ae $1 4-7-1 Conf. of motor rotating dizection . 31 4 Conf. of Max. speed of motor ...... 51 4-7-3 Conf. of speed meter . sees 82. An7-4. Conf, of motor terminal voltage ...sseeseeseeteseeeseeseesereess 82 4-7-5 Conf. of current Limitation and of IR compensation ....sseeeee08 52. 4-7-6 Conf. of system response . aa 4-7-7, others pees 7 7 8 Voltage Figures of check pine ss sscsssssisessssseceseeseeees 54 9 Adjusting resistance volumes and lists for the usages . te 58 -10 Voltage wave form of each point .... Steg: Trouble shooting .-..eeeseeesseceeteeteeeeen teens 67 Alarm .. eee 68 weIV. pC MOTOR 1. Structure . 3-1 open type motor ...... ]-2 Close type motor ss... out Line ...+. ‘open type motor . 2-2 Close type motor 3. Fan, Brush, Brushholder Application 4, Instruction of Noto: 4-1 General . 4-2 Conforming the Product . 4-3. Installation ... : 4-4 Electrical connection .. 4-5 4-6 47 (open and close) precaution to be Effected Prior to Operation . Inspection and Maintenance ete Maintenance Procedures for Brushes and Conmutator . 5. ection and Natntenance of Tacho~Generator 5-1 Monthly Inspection .. E 5-2 half-yearly Inspection and Cleaning .... 5-3. Phenomena, cause by tachogenerator defects 5-4 Replacing of Brushes Motor Application in Case of Hard Duty Cycle Operation 6-1 Limit ....eeee ee : aa 6-2 Inspection and Naintenance Disassenbling and Reassembling .. 7-1 open type motor .. 7-2 Close type motor . 2 3 B 4 75 6 76 a2 a2 82 82 83 Ba aa 86 90 90 90 90 a1 92 22 93 4 94 9 I. Preface his maintenance manual is Guide book for finding out trouble and checking equipment (DSR-80 Type Unit, DC Motor). After finishing installation, wiring of electrical appliancees. Our products are inspected completely before shipping out from our factory. The following 3 items should be examined by each machine tool builder because final confirmation is impossible without combination of motor. and machine. But if trouble happen, please confirm and adjust. Tt is should on the forth item in this manual how to adjust. (1) Adjustment of the motor max speed. (To compensate each deflections of 7.¢. generating voltage.) (2) Adjustment of the speed meter. (To adjust deflection of meter) (3) Adjustment of system response (To adjust PI setting to optimum on combination with machines) Il. Notes for adjusting and maintain 1. only trained electrical and electronics personal should maintain this equip~ ment. 2. When working on or near the equipment with power voltage applied, it is re~ commended that all metal object such as rings, watches and tie clasps be removed. It is heighly recomended that all personal working on this equipment wear rubber soled shoes (insulated), 4, Do not insert or remove printed circuit board from the equipment while power is applied or operating.Il. FSD-D Type unit Structure We can find fuse, SREG. printed circuit board, auxiliary transformer, regulator, and field regulator on front view of driving convertor unit. on back side of SREG. P.C.B., there are mounted pulse trans printed circuit poard and thyristor Stack. Option P.C.B. sometines mounted on SREG. P.C.B. when machine tool builder requested it. 1-1 Thyistor stack Six module type thyristors are mounted to one piece of the aluminum cooling fins. ‘he thyristor itself is molded, which enables a complete in~ sulation £rom the fin. NOTE: On large capacity convertor or 440 V power supply, module type thyristor is no used. 1-2. SREG, printed circuit board Speed current Ri@ulator printed cixcuit board is mounted on front side of driving unit base, and has IC logic, LED, lead relay, connector. When providing a control system for stopping at regular position, use an internally and partially modified P.C.B. Depending upon user‘s specifica- tions, the P.C.B.s are also partially modified. In this case, the basic circuit emains unchanged. fsa] Ttem T old type New type 1 New type 2 Toso wor) compsces-o2 | eopncrs-02 coreacrsr83 ee (CDPB 3CPS-82-0 CDPB3CPS-83-0 cro Orientation) | (hor Orientation 7 | Factes [s stareing feitore, | Starting failure Prevented tacno-iece (S20) | (factions are © over-speed (OSL) improved) 0 Fuse blown (37FL) 0 Over-Speed Same as New type $$ Ttem 1a type New type 1 New type 2 Fault terminals None added Added 6 | contact capaci- | Resistor load Resistor load ty of fault pezay 0 DC 24v, MAX. 0.5R | detecting relay | Max. 0.5R © AC 250V,, MAX. 7.50 inereased. Block terminals are extended in parallel | Same as New type with conventional le connector terminal ou. 7|P and w hisv) power pull-out None terminal. (oad capacity: Same as New type #50ma) 1. 8 | Coupling for Short pin scl. pulse shift Jumping wire als, al, B10 P.C.B. with None power failuer P.C.B. 1-3. Field regulator (FREG-10C) (EREG-10E) (PREG-10D) There are control printed circuit board on upper side, and diode, thyristor and auxiliary powor trans are mounted under side of FREG unit. Adjusting cap for 50 2/60 iz change, rheostat VR, VR,, IC, transistor and pulse transformer are arranged on control P.CH (However, FREG=10D has no 50/60 Hz change-over cap.) For characteristic differences, refer to the previous item. 1-4 Pulse trans. printed circuit board Difference between pulse trans. P.C.B. for 220V power supply and 440V are shown in photo ~ . This P.C.B. has twelve pulse trans formers, resistors and capacitors, etc. 6 Oreccuerent AnH |e bee eaOn i @ Besides, the 200V pulse transformer P.C.B.s are available in new (2 motor cooling fan | 0 Overcurrent in is) or 01d (2 kinds) types, each having the following differences. (88t) motor cooling fan | 6 Motor overheat | o Motor overheat Tos Ten ola & tow (re) © Motor overcurrent ea ype ype (ocL) Model No. CppD32PA-11 and ~12 | CoPDSzpa-i3 | CUBD3ZPA-14 old type, New type 1, New type 2, Rach board is peplaceable. 3 | Interchange- ability 4/96 feedback [24.7 to 43.2 V ll to 91V same as New type circuit cont- | 46.7 to 95.4. V Continuously 2 role zange Discontinuous controllable extended. 2 | mechanism for preventing gate connector from None Included | Included coming out 3 | Protective cixcuit : None None included against power failure t Bet (included) Nor { None, { Interchangeability1-5 Auxiliary transformer for control power source and AVR Control power source (+15V, 424V) is produced, first by dropping 34, 200/220V with auxiliary transformer, and then necessary power source is available with constant voltage device after its rectification. AVR is equipped on the transformer. The specifications for each component of the power source unit are as follows: * Whree-phase auxiliary transformer capacity + 25VA Primary voltage } lov + 158 Secondary voltage, current ; U,-V,~¥, 17.8 (650mA) between the cables ub =v} -W, 47-8v (B0ma) between the cables uw - vy 7 Ww 7 V ( S50ma) between the cables teat Seer Power source regulator ‘type ; EHD ~ RD 3153PA @ Input voltage 4 output voltage ; sv permissible output current ; 1-8 Current transformer whe current transformer is equipped in order to check motor current at AC side. In its structure, this ransformer winds secondary winding to cut core, and it is of a window-type; at the primary side, main circuit connecting bar goes Straight through the core and makes one turn, 1-7 Fuse me fase is inetalLed between the cables of alternating current U, Vs Cees te ane rere tne white sank’ of the micro switch installed a the Cee Bue" ruse boy will protrude, which shows blow-off fuse distinctly. (aoa rig. 1) See ae en the mark is again pushed in, the exchanged fuse is not used as it is; because the fuse is blown off, ‘The types of the fuse are as follows: Fuse Types Fao rsp Ps FSD — | Powel ttn fsobwen | arpwes| Sigg egret nan ea pews ee Cetra tpn se| sons | bs, ~22N99] ~=0DNSS jrso_ rsp [rsp [rsp — | | jes, FSbu2s [erpnas |=itowes|-I5DN2s Srabx73 Fuse Type ay :- CS5F ge tT ocsr-w-c esse __|eser—t00-c soF ns ISDNA8|-B50NE5 |-TSDNES| ~SODNAD| “TODA ISDONE mireunit] — | — | — | — Jeo feo reo | — | — |_| type Mo ~3TDN8 |~A5DNA3 |-soDNaS a rsp rsp les> [rsp (psp |rso FSD bs 7 papa |~2a0n23 | -25pn23|-30pN28 | -a7DN23 | —dspNes | -S5DN23 |=750123 Fuse r Bee BP [Css -wo-< jess-250-6 [essr-100-< t Micro switch Indication Mark ade (iihite) Micro switch installation base Fig. 12. Photo ee Foe Yo17asoh eae DRIVE UNIT eo eeett re PHU) Pax PRY set (oon a ® CHANGE AUX. TRANS. FREG~10C AND REGULATOR SREG TY hE SREG. PRINTED CIRCUIT BOAD (CDPB3CPS~82) (CDPB3CPS~62) SSSGSE2888 =EZoONgRNRNRSFIELD REGULATOR (FREG~10C) bpRMmeS FIELD REGULATOR (PREG-108) AWARGYR Pi (200VM) PULSE TRANS. P+ C-B (200V) (CDPD3ZPA-11) caRaMeS FIELD REGULATOR [ @REG- 10D) i AwAarova PH (200 VA) Hh PULSE TRANS. P+ C+B (200V) i (CDPD3ZPA~13) l li i af j ‘i | eet eeeAWARGYR PH (200VAD PULSE TRANS. P+ C+ 8 (2009) (CDPD3ZPA-14) AWALIYA PR (400 VA) PULSE TRANS. P+ C-B(400V) sreeernees HAY as THYRISTOR (FUJI) HAVRE THYRISTOR (FUJI)

Por cate BeerHLR + Comparator P.C.B. (CDPAOPUJ-22) HLR + Speed arrival signal + Comparator P.C.B. (CDPAOPUJ—41) Override with HLR P.C.B. Torque limiter + Speed arrival signal P.C.B, (CDPAOPUJ~32) (CDPAOBTL~31) Ea eeComparator P.C.B. ‘Torque limiter + Current limit pattern generate P.C.B. (CDPAOLKX-—71) (CDPAOBTL~41)

ed D/A Convertor + Speed arrival signal P.C.B. Comparator + SC + Timer +Phase rotation P.C.B (CDPAOTAD~21) (CDPAOLKX~5 2)

eee eeeLoad meter P.C.B. (CDPAOAAC~11) Position adjustment P.C.B. (CDPAOCAP-5 1) ‘Torque limiter + Load meter P.C.B. (CDPAOBTL~5 2)

Speed arrival signal P.C.B. (CDPAOLKX~41)

See eaeSpeed arrival signal + Comparator P.C.B. (CDPAOLKX ~6 1)

Attachment P.C.B.

WORERROR IEA AUX. TRANS. AND REGULATOR Het sees31 a @ @ «@ ay @ @ a) 8) oy m @ ao) ay (a2) (13) 3. Drawing Standard Whole Drawing (without Option) SREG. (CDPBICPS-62) + pulse trans (CDPD3ZPA“11) + Pield unit (FREG-10C) + Power Unit + Main, Gircuit SREG. (COPB3CPS-83-0) + pulse trans (CDPD3#PA-12) + Field Unit (FREG-10C) + Power Unit + Main Circuit SREG. (CDPB3CPS-83) + pulse trans (CDPD3ZPA-12) + Pield Unit (PREG-10C) + Power Unit + Main Circuit SREG. (CDPB3CPS-82) + pulse trans (CDPD3ZPA-11) + Field Unit (PREC-10C) + Power Unit + Main Circuit 3-2. Option P.c.B. HLR, comparator (CDPAOPUS-23) override HER (CDPAOPUI-33) HER, speed arrival signal, comparator (CDPAOPUJ-42) Speed arrival signal (CDPROLKX-<41) Comparator timer, sine change (COPAOLKX-52) Speed arrival signal, comparator (CDPROLKX-61) Speed arrival signal, Torque limiter (CDPAOBTI-31) Current limit, Torque limiter (CDPAOBTI-41) Torque Limiter, Load moter (COPAOBTL-53) D/A convertor (CDPAOTAD-21) Orientation (2 sensor) (CDPAOLAC-52) Orientation (pulse encoder) (CDPAOIAC-62) {enpaorac-72) (copnotac-722) Toad meter P.C.B. (CDPAOAAC-11) HEH3179 HAI30607 HAH30496C HAH30496a HEHA9S7 HEHE956 wEHa942 eH4870 HEH4@90 wewa9s2 wEHa060 wenaeod HEHA981 e114863 asi 2999 an42a96 HEHS339HBH3179 Hn 30607 BAH 30496C HAN30496a BEHASS7 WBHAIS6 HEHaS42 HBH4870 HEH4890 pEHAI52 HEHAB68 wl Ge = " Fah BEHAEo4 q - : [Ee HEBADEL : : . a “ey cemara HAH42896 HEHS339 EAE | Teen oom = | HEH 3179 wh -ferallell type BYRARBARRA | Whoic ole Connection diagram2288-2 TE = = B ge | Sphasé pure bridge anti mea] |S 8m [Sea me uan30607 Ff HTVUMBURRA | Whole Connection disgram [Fa] ; E == IJe eR 3477 esp ene — cppascps-#e BIGMNSANEM | ynoie Connection’ diagram ® = # %& | aphase|pure bridge anti parallel type HAH30496 a cfsea 1 | 7 seep wen EERE OE 7 a ASE an ana sD 3Dr 1, (eats evel Te [G1 ; = Ro eee 2HaHT : EBPBSCPSB2 Toes, + % = HH | Sphas bridge anti- ie ips as oe ot Tq 30496 BITUNEGUBI | whole copnection diagramA | 8 1 ve 1 & H In—pat at auto mode out put 10°/109% = 10%/ 100%, In—put ‘at manual mode 10¥/ inop External accelerating’ and decent rating 2kgteF wt | Lis ds peaser (2 Speed feed back | s7 ao at an af ya Ry Aa : AD 6 EP—1693B jer Aceel. Deceel. time aa HIBM-£B092 >. OMT-20-10. (OND, DES PV I-ETI OP? eae rr : Bat 813 < 250) Rae SBR |HAHS 79320 LPH (a) fobs |ed = 500 9) + —_i—___ Zero hold at OFF For PAE DRE HOT Ey bAO-3 OOM SHCn via $90, OG HRMS 555-248 (FN 30D iS 5b A7e- peo A (esenhss. ab Fuji Electric Co,Ltd. Reva .944-¥ Dio bho 5.56.0.9 Tito & Tae HLR, CD PAO Pid — Comparator diagram HEH 4957 | 3 [48A ! 8 ! © Terminal Brock (MTSI-10) A Mini PY Terminal 1 : 1 ri————4on Gas vRd vate! 0 e a5”) "1 4 cow ob e1sy) Speed In-put OY output ¥10"/ 100 % Speed In—put F10o0 9 setting |_Jexternat accel. Deccel time setting P ex, he Me cal N T Ls , < }Less than o EP-1686B Taner accel. Decce! 0320 | stare] 3~170 K HAH 58093 b t | HAH579044 qaueeceeane was [igo | pear [a~ero oz loz |e EPTESNI 2707 ¥A0-30-9 MBG EP TAG Domi [ner TOPAPLLe BB ql E10, Bh, PORTE SSS ga Some = TAT | | Ful Electric C 2s a 3 HEHS 956|. ». S.5b-~ SSB TES R SE! |~R33,, VRS, VEE) |Cheched|$¢ — /0—t: E = i Be ssteny Fo bas SaVBtR Sm eet, 4= 10-3 | o.Ltd. ea- A ! 8 jisaeeee ae 2 é ! # een a (#151) m( OF) NM ( -15T) RN, RN atthe yar Speed In—pr F10Vho0% output 7108/1007 no ero] -—N @ FOR Notes Pin short point} REV efindard: a-Bc-p Short by mini_ jump On at sed | " signal arrivin K250y 758 Speed Fer @ neve “as wow 22308 : 2A sa Ri? Rie : ie IS HoFic0% EH : - _ EP-1S 9 Sar ET #98 A [FAN 516500] @ anemzospare aeron vase BR ssp .GD 0) me Dm=he, S54. 50 DATE 5) Ep OS ETS. t6.9 SOs) 24 DaN. [54-1 —29] REVISION each 1-e APEAUNS, VEnd SEMA TO PEoe GHD. [e424 | be AS (n30~ 236, v8b , 08,04 APH BL Fuji Electric td. COPAOPD I~ 342 HLR + Speed arriva) signal Conparator diagram HEH 4942 ea x 8 T ae T 71 - - iu i Nw R34 Speed In-pur 48, 7 we, FOV joo% RI <3 7 “A a a7 6 |Rig al Cav ” 8 TET ee P Hl close at speed arriving ! RO Ru DC24V O4A Resistance Load (In cave of induction Load, with : Tar discharge diode) KB RS RE Speed Feed Back 2 ft oT tiv, Re i Eh 4 TiOv/oon fe a ee | nN 7 Ra | Rs RI 4 f C < EP- 1485 > | Ts ‘ enue é ie e | ie SY s ERE Bh: [HAH S1208 oe DATE NAME £ OLKX-4 z - es Fusievectric | —22?59-8x- 4) 5 GHD. g2—5 14 cO.LTD. Speed arrival signal diagram) 0 T 3 TF Deer Oras eaeaeage T i Ton at leas than on at less than \ 8 yc D 2 J E £ an & H me D ws, Nt h~ 3337 N49 BRE Speed Feed back tT/00 %. Speed In~put FlOT/o0% INVERSE} pe SRL NORMAL HS SRN Th i 1 | AC £0/g0H? | 2009/2207 NLS Light at normal = From M1 of SREC. A | a) DATE _|_NAME CDPAOLKX~S2 | On at To speed In—pat Current Feed back fo) cue orate | s0 pee T Fowf00% -1.0v/e7 Pow F On stalarm per és 4 4 Ci ap ane ads i es : an eT, [mneeTane | 2: oe amd [HEH 4890 z ssa BF x ea EP cO.LTD.— Ee 7 T 7 = ToT T F T j diagram |Speed In—put : F%y On at speed arriving [2 | al) a0z50 . 3A 4 Speed Feed back FHV 5 4 J 1) cnatever cit? vttage fetes AC 2500. as 3A 7 z Speed absolute value a FW 0% : Lt © + Outi tine terminal a ©: Mi PV teria ee) Fuji Electric | ee ee HEH 4952 Co.,Ltd. . Comparator diagram E 7 T F Teoraraneee T oo Tt ane T F 6 T cE RN. ‘HD.A B y ¢ I o et ve F iat c L # i 7 a Poy yRUF i z 4 VO nus : R2 VRMF we 7 2s 5 R3 VRUF +} 4+ To ASR In—put L torque signal PL os. 7. & + To ASR out—put M torpue si ' ie Db | ta ia ff R6 VRLR torque signal | «5 ® LA a {PSEC eeeeera Speed In—put +Fl0V/i00y, On at speed arriving ' Speed Feed back troy Dae Dt Mini PV. terminal © Out Tine terminal Hy 7 M 1 Rig | ae" L CD PAOBTL- 31 EP1427 #858 B& [HAH S793 2553-44. = EE LAR) DATE | NAME sf Daw, | — Fust ELECTRIC Torque limiter, Speed arrivél & a cout. diagram i 7 T i eeceegeeete eae Daronnd ene eaeaceal oSpecd Feed back ¥10W/100% L torque signal Pp reel Ss ASR In—put ASR ont~put pig YRHF wee Reo verF a “Sr IM torque signal aque signal. Y ox RHR eae ee # ir “N] Res | > anint PV termi * g $Out line terminal ” KEXTAL-u> + Fi A 4 é : eee neh é i ALVR1 adjustable 257~51 (107/07) 7 ? « BiVR3 adjustable 2.57 107 (S17 /1007.) : i CIVR2 adjustatle @ 225. ] Times } eee A spo B# [nan573 61 | DaTE__| WANE CDPAOBTL- 41 5 7 | | FUJI ELECTRIC | Sete owe in HEH:4 9 2 = Current limit, Torque limite} . i ud. [531] 22. r Sas 5 ie | Bo] COLT. diagram R@HE 404006 Ea x T e T at T o oT oe T ¥ ® T TaamTorque limiter — a: She~ 45% seaov 7 [} matt a wm ot] Iss HST 410,57, ‘Manual speed Input M——o o—_-+¢ Manual speed setting i PL Ly —4 1 03 : 3 rdjstaie | at 2 ey ayeetabie : 3) j | ae at 8 ° ‘0 tee 4 S dA P1———"4 C+24V) iw! aR |HAH $809/ Current Feed back -WAi00 % CA15V> C Ov) csv) fensione @y.Sb. $43 0 iB 00 Ose? ssn.1g PE ve = wm) a8 zoe Fuji Electric Co,Ltd. Te Torque D/A Convertar diagram limiter - Load meter diagram Inet [owarnon HEH 4981-0 = 7 TFR IAIF (aol etal 77 VRIYR2 GAIN. aps, OB~1Z Output +0 /io0% TH. OF tole | The Rz0 Ris RIF oS. ey pet N vee see" | T2 1 Connect 9 mini PV 7 terminal poe Rit RIS fe + @ Right angle header {On at - ur TYP freverse P P Re4 =) toe 8 26, : DOT Rs On at auto mode = : N CBPADTAD- 21 ane : = (78368) lab Sa #8 Alnan-57154 Qs seb -3p88 BIB) ‘DATE [NAME if BINARY | [2Bie BCD 5 BESSA Te 28) ee Fu3I ELEcTRic | (2 5/¢ ‘ H 4 6 3 z cH. = 2-12) Gig | cO.LTD. D/A Convertor diagrant SAE Tae Ez * T 8 T aC . ae oe T F t in weeProx sensor To OT of SREG To 1 pin QT of seo Hi level at starting Speed In~put F10Y%o0%, Speed In~put fom NC, FIV Aooy, To Ad of (from ASR) of stop NOR. HIG setting NOR setting : L.M. H Gear using HIG setiing’: Atter ori entation finish, ASR Gain will be wp es Ltd. CDPAOLAC-52_(EP~ssenaye Orientation diagram HAH 42999 2 Fuji Electric Co, ~8 yc pi aioHteEL ze E L 6 4 EEA Le cot GME RIL 122 7 (84) “) TE PT ae a oO oi ms (2p al8) of!) otf az - 7 eet zt Teast Hee DF Uper side P.C.B fe aed) + Zt pre jee Seinnts —), pt - pcessv) aq — 24 | S0rCE ae Bre Perl |cirom sxe6) 278 Xa = acon Eo T7356 t wwe, 20512 Z rt ie 45 vy) bee from a Pare fre tau from 27 208F SEL ‘Take out the jumping wire and operate the DSR unit (to give it the forward or reverse and speed setting voltage). This lamp puts on about 0.2 second later jee } ese Sa ao e SPL Make short circuit CA2 and operate it (to give it the forward or reverse and speed setting voltage). This Jamp puts on about 2 to 10 second later. ECE - ae a As the field voltage is calculated as to multiply the normal a ost. Make short circuit between. check pins N and CHS field current by the field resistance of hot condition and [ | (fais lamp puts on at 115 “ 120% of the rated speed. regulated, the current of cold windings or of just power — EELS supply's throwing-in condition is up by 10 to 30% more than e ea Make short circuit the terminals between 88 MP and M IP) the rated current. f PICL [Take out the connector Ov, from the SREG P.C.B, (It Don't touch the regulating volume resistance VR, on the FREG puts on at 3.2 3.8 ki aiid recovers at about 2.0 kQ Bree eee ee ae ean eee te cee eee ae a fis Of the PIC resistance) accordance with the temparature rise of filed windings. pare 1 the specification, page 18. 9 och Supply over -2 volt to the pin CH6 (rt puts on.) food cc B, FREG-10D Terminals of the low stage ——= Gl | HREIE eee erie nee z| Zl i with current, this is the value BR 2 gl eg : of multiplying the normal field i oer ot @ current by the present field cin oat cH resistance. soe ON ® | Dome : Don't touch the regulating volume resistance VR, on the FREG Z P.C.B. despite the difference, 10 to 308 of the’voltage between Gea: ~ hot and cold conditions. ca: fh 46 eeExample DC Spindle drive system manufacturing specification (2) Observation with a oscilloscope orderer Messrs JIS, JEC JEM technical standards Meg. No. When terminals M and FS of PREG unit are whon “off", it is numbers Yon", the output voltage is about 120 yolt. about 20 volt Warranty term| Within 1 year after shipping of the factory about 120 about 20v Specifications see eee oe The voltage of some P.C.B. shows the half of above. Machine name type NC lathe ‘usage Main spindle It is also unnecessary to adjust the other VR, on the FREG P.C.B. eee ete eee ecco cf) When the field winding resistance of a motor is more than 2 100 KM, connect the resistance for discharge between load oo" keg-m' Converted into the value at bg etmeeee nears a i 4-6-6 Checking of generated voltage polarities of motor and 7.6. Starting frequency terminals MJ and MK. Mechanical specifications For above, measure the generated voltage, when the rotor is base tone xa e) rotated torards one sige by hands, Toad counter torque kom The portion of motor | measuring | * [athe nane of system FSD= D generated voltage range Type GGN 31386 eae | measurement, Output power 5.5 kW/cont. 7.5 kW/30 * fro | between MP and HN be about ee 30 Min __ lnester lov Base speed/maximum speed | 1150 RPM/3450 R.P.M. cee The portion of 7.6. measuring Pusan iced srensteteeiaetitam generated voltage range ing 34.5 3450 RPM. measurenent [Voltage controlling | 34.5 © 1180 R.P.M. [oO] — sal Irester between CHS and M DC about 1V Field controlling 150 ~ 3450 RPAH. a) Armature voltage be 2200" : —~ It is correct the poralities MP of motor generated voltage and CHS Armature current 31A/5.5kH @2R/7.Siaw Goer cease Geueise ee was Armature resistmce | 1.26R at 75°¢ 6) ee gag net atte te ge at Sivaietapr aise} uncontrollable. ligy at 1150 REM Max 43A normal 3.7A at 1150 REM Nor 0.92A at 3450 RPM Min 0.784 (say) wo 30-89 at 75°C 87/120, 200/2200 z 50/60Hz, 0.42/0.47A KGD-03C BOZO at 1000 RPR] PEM 25/1.2~24 Field voltage Piela current 1128 4-6-7 Confirmation of speed setting input voltage Confirm the speed setting input voltages of manuals, automatics (using D/A converter, NC equipment) and jogging, between M and CH) or Mand GH,, when operating (forward and reverse). (Refer to s@quences which the terminal CH, or CH, is used.) Motor specifications ‘Field resistance Cooting fan whe voltage shows about 10V at the max. speed written in the manu- facturing specification. (If correct, it is between #9.95 and +10.05¥) Other rotating speeds are proportional to the speed Tacho generator . ac 115V at 1800 setting input voltage. - R.P.M. P.t.c. thermister Existence (standard) . Example. Nonexistence If the rotating speed is 3000 RPM, and speed setting input voltage 2 is 10.0V, it shows 5.0V when 1500 RPM, and RPM shows 1.0V. oo’ 0.45 kgem + eae ere1a @) Fx VRe 6 N t ? ! i Les —rS1p 1 RXV { I 13 | fag (CH:) or 121(CH) oH 43M When the power supply for speed Tester SREG P.C.B. Ne o cn, ame = oe setting is illustrated above, the fine adjustments of max. speeds are regulated with VR, for forward and VR, for reverse. Yo the contrary in the case of a D/A connector or NC equipment those input comes from the out side, ajust it on the outside. Refer to the items of options, when options are equipped on the D.S.R. unit. When the over ride P.C.B. is equipped, confirm the speed setting voltage variation of percentage against the original one. 4-6-8 Confirmation of the basic behaviors of P.C.Bs. a @ Confirm the behavior of each part according to the reference "the voltage and wave form on check pins". Confirmation of a min, Y min of the phase shifter (with an oscilloscope) EH F noth sides \eord polarities Dont ground the chassis to earth LA PREG uciilescope unit In the figure, Example. The connection shows confirmation of a V phase pulse with real lines (With dotted lines shows a x phase pulse.) Morcover refer to the reference data page 31 v 34 of check pins be~ haviors on the SREG P.C.B. and the PREG P.C.B. 4-6-9 Recoveries @ (2) Conduct operations after throwing off the power supply (throwing off the contactor for the service line) Recover the preparating operations of both items 31-(1) and 3-1-2 (2) to the original conditions. 4-7 Motor Operations 4-7-1 Confirmation of the motor rotation direction means GROUND In operation 4 min is from 18 to 25° In stoppage y min is from 28.5 to 31.5% Basic waveforms and VRs for ajustment are as follows. VR10 is for standard wave forms of U phase between U and W valso for standard wave forms of X phase between W and V VRI1 is for standard wave forms of V phase between V and U ,also for standard wave forms of ¥ phase between U and V VRI2 is for standard wave forms of W phase between W and V yalso for standard wave forms 2 phase between V and W cf) To confirm the phases of the phase shifter, insulate the standard wave forms with the insulation transformer. oe (1) Confixm the rotation direction, when jogging and setting manuals. (Iow sheed setting) © When the rotation direction is incorrect, reverse the porarities both connections field windings MI-MK and tacho generator windings. © When the speed is abnormally up, stop the motor immediately and examine 1G circuits (3-5-(3)). ssazy to examine again accord: If not recoveres, it is nece-sar g to the trouble shooting. (2) Confirm whether speed controlling is correct or not against the speed setting, on the low speed range. 4-1-2 Confirmation of motor max. speed (1) When indicating the max. voltage value (10.0¥), adjust VR2 on the S.R. specification. E.G. B.C.B to become the maximum speed in accordance with the cf) With measuring the motor speed on the machine side, by tumn- ing VR, gradually, take care of the over speed coming from the pullywheel ratio, gear ratio and belt slip. ete. eed(Reference) When there is the difference between forward and reverse speed, (although the accuracy of speeds is within +18 of max. speed if wanted the accordance of reverse and forward speed), conduct as follows. Té 3450 rpm at -10,00V of forward speed setting and 3420 rpm at +10.00V of reverse speed setting, adjust VR, as to be 3450 RPM in the condition (see 3-6-(1)) that forward sped setting becones max. -9.95V at 3420 RPM. 4-7-3. Confirmation of the speed moter After finishing the fine ad on the SREG P.C.D. in the max. 5; directions. justment of the max. speed, correct VR, peed state. Naturally do above both (Already equipped the adjusting VR in the speed meter, it allows to correct either of them.) Aajusting band width of the speed meter is from 7 to 10.5v. 4-7-4 Confirmation of the motor terminal voltage (2) Confima the terminal volt: Light load. Motor teminal voltage Y motor rated voltage - IR drop at 100% of rating, age in the conditions of max. speed and ‘hen accelerating, Th faiis toward thte arcov 1 point of rated current Then deceldrating, st Laos 8 i wai ae (Sxample) If the case of the motor in accordance with the ification for reference, above £: to current Equation is, 220v - (31A x 1,269) ¥ aly The answer means off load to the motor and then current is approxi- mately OA at 31A of rated current, the voltage rises to 220v. Even if there is an error 45% of voltage. Practically it is not problem, Adjust the terminal voltage with VR, on the FREG P.C.B. manufacturing spe- ire shows the relation voltage (2) Confirm the output figures on an oscilloscope. av ANA ‘The figure on an oscilloscope 1W0V.tns/DIV shows an operation at DC 220V. ff com 4-7-8 Confirmations of the current limit value and IR compensation (2) These are already set in the factory, therefore, confirm the current limit value with an ampere meter, when Starting and stopp- ing. =7— A. When the accelerating time is short, try to repeat from forvard max. speed to reverse max. one and vice versa or open circuit between terminals FS and M and repeat start and stop, it becomes clear. (Don't Forget to restore the latter) If there is not an ampere meter, measure and calculate the voltage betwoen outer terminals MM and MA on the FREG unit with an oscilloscope or a igital volt meter. a he manufacturing exanple, in the motor case in accordance with t specification for reference. By the she resistance 50\/60a¥. and thd the current Limit value 46.5V, 46.5 ‘50a X 6Omv-= 55,8nV When changing the current limit value, turn VR, on the SREG P.C.B. aN ‘The current limit value a ‘ow decreases with turning VR, to right (toward 6N) on “en (2) Confixmation of the output wave form on an oscilloscope DDD 0 lever ‘Im the case off load operation aes In the case the current limit- > iever «ig OF On load operation 4-7-6 Confirmation of system responses (2) Change the speed setting rapidly as follows — ‘ (From min low speed to max. high specd and vice versa, stop—+max high speed stop—+discretional speed-sother discretional speod-+max. high speed, forward-sreverse, etc.) (2) Don't touch the VR of normal standard setting value for system response on the FREG unit. N on PREG-10C is 2 : on FREG-10Athére is normally no VR for adjustment (VR,; on FREG-LOE, ditto i eaponse of posed, c#) When requiring especially high accuracy and reaps a i it does not satisfy the specifications without changing cons: tant numbers on P.C-B0, the Uky notch and the accuracy Of mo hotor ana eachogenerator all te nore. 4-7-7 others Confirm the full satisfactions with the actions of optional P.C.Bs when theze axe optional P.C-Bs on the D.S.R. unit. HeeT ope res aE ma awe Wee aetn-| ae ae e : Toaoabess eio3 0 Tae es aes reset ste aes a rem ate [se on me ww r—| GF Rereee | enema eae = ane tarteg [agen Hac es m eg eset acrgaae| ee come cones ame a0. 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