I N D O AU T O T E C H

Production Information System

Ver 2
Designed and developed by Savim Technologies Pvt Ltd for
Indo Autotech

Savim Technologies Pvt. Ltd.

 PRODUCTION INFORMATION SYSTEM
FOR INDO AUTOTECH

Indo Autotech Production board applications and admin portal application

are intended to stream line the production activities and to increase
the efficiency in the production lines. These applications are also
intended in analysing the efficiencies in different shifts and lines
and to record the reasons for delays various production process.
Admin portal application helps the user to plan and configure
the master data for recording various details of production
and planning process.
Our solution is intended to be expandable to all
The factories within the group

Savim Technologies Pvt. Ltd.

 CLIENTS APP

HARDWARE FOR FACTORY

Concept subject to approval

SET Speaker
UP
Production Counter
PAUSE

Plan 1234
RESET Actual 1234 Factory Production
COUNT INPUT
LAN – PC
Eff (%) 100 Information System
CONNECTION
MAIN
T
Q
C
RESET
C.T.(Sec) 123 Topology

LAN / RS485 / WIRELESS

SET Speaker
UP
Production Counter
CONTROLLER PC
PAUSE

Plan 1234
RESET Actual 1234
Information Display TV
COUNT INPUT Eff (%) 100 TV Andon
LAN – PC
for Management
CONNECTION
C.T.(Sec) 123
MAIN Q
RESET
T C

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 CLIENTS APP

HARDWARE DETAIL
Concept subject to approval

PRODUCTION BOARD COMPONENT DETAIL

Speaker
SET UP

Production Counter OPERATING LOGIC - SINGLE SIDE PRODUCTION CONTROL DIGITAL DISPLAY.
INPUT FROM MANUAL SWITCH OR MACHINE TO ACTUAL DISPLAY.
PAUSE MAINTENANCE AND QC CALL BUTTON WITH TOWER LAMP. RESET FOR BOTH LAMPS. SPEAKER WILL PLAY
MUSIC WHEN CALL LAMP IS GLOWING.
Plan 1234

400MM
PROGRAMMING
1. TAKT SETTING - PRESS SET. 1ST NUMBER WILL BLINK. PRESS UP TO SELECT NUMBER. PRESS SET AGAIN
RESET
Actual 1234 FOR NEXT DIGIT. SET NEXT NUMBER ETC;
2. POTENTIAL FREE CONTACT FOR ACTUAL COUNT FROM INPUT 1 WILL INCREMENT ACTUAL VALUE.

COUNT INPUT Eff (%) 100 3. PLAN VALUE WILL INCREMENT AUTOMATICALLY BASED ON TAKT [CT. Sec].
4. PRESS RESET AT END OF SHIFT TO RESET PLAN, ACTUAL. TAKT WILL NOT RESET.
5. ROTATE PAUSE SWITCH TO PAUSE TAKT DURING BREAK TIME OR FOR LINE STOP.
LAN – PC CONNECTION
TAKT 123
SPEC:
MAINT QC RESET
RED LED 4INCH HEIGHT DISPLAY WITH ACRYLIC FRONT AND STICKER LABELS, MS HOUSING WITH POWDER
COATING AND CEILING MOUNT WITH HOOKS.
300MM LAN CONNECTION WITH STATIC IP ADDRESS TO CONTROLLER PC. ALTERNATE RS485 NETWORK. OPTION
500MM WIRELESS NETWORK.

• Independent operation – even without network connectivity.

• Option for Wireless or Wired LAN or RS485 network connection.
• Line Call from Maintenance and QC integrated into Andon. Option for wireless buttons.
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CONTROLLER PC APP MANAGEMENT DISPLAY
Windows Server based web app TVC DISPLAY IN OFFICE AREA AND
CONTROLLER WEB APP
(IIS 7 or Higher) CONNECTIVITY TO CONTROLLER PC FOR

FACTORY
with MSSQL Database UPDATES.

CONTROL LED DISPLAY

LED DISPLAY
PC LED DISPLAY BOARD WITH STAND ALONE

PROGRAMMING AND CONNECTIVITY TO

CONTROLLER PC FOR UPDATES.

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 CLIENTS APP

MODULES

LED DISPLAY BOARD OPTIONAL OPTIONAL LINE

CONTROL SYSTEM
Day Production Control Board is
intended to control day plan for
the Plan and Actual completed.
LED board independent
programming is also accessed for
local update.
PRODUCTION
MONITORING TV
DISPLAY
Production Monitoring Board is
intended to display the
consolidated information from all
the production lines
STOP MONITORING
Line stop monitor Board is
intended to display the
consolidated line stop
information from all the lines of
production.

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 AD MIN P O RTAL

PRIMARY FEATURES AND OPTIONS

No OPTIONS Description
Mange users helps to add new users, removing users or deactivate an existing user. Also
1 Manage Users
helps to authorize and assign diffrent roles to diffrent users.
2 Line Master Line Master helps to configure the existing production lines.

3 Shift Master This feature helps the users to add and mdofiy the shift timings.

Helps the users to create working calender and to configure the holidays and offs that are
4 Calender
to be used for configuring shifts and production plan.
Plan master helps the user to create the production plan for various lines and set the
5 Plan Master
planned production quantity for each plan.

Savim Technologies Pvt. Ltd.


OPTIONAL FEATURES
No OPTIONS
1 Linestop Category Master
2 Linestop Reason Master
3 Linestop Action Taken Master
4 Category wise Dialy Plan Entry
5 Reports
AD MIN P O RTAL
Description
Linestop Category Master is to enables the user to create various Linestop categories
to be enabled while using the line stop or breakdown. This also helps the user to
ananlyse what are the diffrent categories of breakdowns happenning during the
production process and there by alaysing the causes and to plan for the greater
efficiency.
Linestop Reason Master hepls to formulate diffrent line stop reasons to be used
while recording a line stop.This helps to add new reasons to the system.
Linestop Action Taken Master feature hepls the user to record various actions taken
to resolve the issues of line stop.
This feature hepls the user to enter and formulate the daily plan of production for
the various categories of production.
Provides diffrent analytical reports for various criterias.
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AD MIN P O RTAL

Manage Users

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AD MIN PORTAL

Manage Users

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ADMIN PORTAL

Manage Users

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AD MIN PORTAL

Manage Users

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ADMIN P O RTAL

Manage Shift Time

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AD MIN P O RTAL

Calender

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LINES

NAME PLAN ACTUAL EFFICIENCY

AD MIN P O RTAL

Line Master Display

WELD 1 150 145 %

WELD 2 260 240 %

EDIT LINE

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Dialy Plan Master
Date: 20-06-2018

AD MIN P O RTAL
Shift Time Plan LINE NAME

A 8:30 -9:30 150 2 Day Plan Master

A 9:30-10:30 200 5

A 10:30 - 11:30 160 2

ADD EDIT

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Dialy Plan and Actual Master : Category Wise Date: 20-06-2018

AD MIN P O RTAL

Day Plan :
Shift LINE NO. Plan Actual

A 1 10 8

A 2 10 8
Category Wise
Master
A 1 10 8

A 2 10 9

EDIT

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 AD MIN P O RTAL
1. Daily morning meeting board
2. Line wise hourly monitoring
3. Monthly operation monitoring board Reports

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 D I S P L AY A P P 1

Production Monitoring Board For Lines

Day Production Monitoring Board is intended to display day plan for the
production,actual completed vs planned and the issues along with
respective actions taken for them.

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Production Monitoring Board For Lines DISPLAY APP 1

2 20-JUN-2018
10:23 AM

HOURLY MONITORING SHEET

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Production Monitoring Board For Lines DISPLAY APP 1

20-JUN-2018
10:23 AM

MONTHLY OPERATION MONITORING SHEET

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Production Monitoring Board For Lines DISPLAY APP 1

20-JUN-2018
10:23 AM

OPERATION EFFICENCY MONITORING

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OPTIONAL MOBILE MODULE

Managment Andorid Mobile App

Optional Mobile App

Mobile application is intended to display current

production status and line stops and various

dashboards and reports. This app is optional.

Savim Technologies Pvt. Ltd.