Professional Documents
Culture Documents
ITTC-Sample Quality Manual: Company
ITTC-Sample Quality Manual: Company
Quality Manual
(based on the International Standard ISO 9001:2000)
Company
Copy No.
Company
To the Proceedings of the QSG to the 23rd ITTC
1 Scope
2 Normative reference
5 Management responsibility
6 Resource management
7 Product realization
The 8 sections of the Quality Manual obligatory by the standard ISO 9000:2000
The QSG hopes by submitting this sample to updated standard ISO 9000:2000 in the
simplify and support the implementation of community of the ITTC.
quality control systems or the adaptation to the
Model of a process-based quality management system
ITTC-Sample Quality Page 1 of 1
Manual
Foreword
FOREWORD
This Sample Quality Manual provides The selection of appropriate elements and
guidance for quality management and models the extent to which these elements are adopted
for quality assurance. Because needs of and applied by an organization depends upon
organizations vary, it is not the purpose of this several factors such as market being served,
Sample Quality Manual to enforce uniformity nature of product, production processes,
of quality systems. The design and clientele, and customer needs.
implementation of a quality management
system necessarily is influenced by the References in this Sample Quality Manual
particular organisation’s objectives, products, to a ‘product’ should be interpreted also as
processes and individual practices. applicable to the generic product categories of
service (such as model tests, calculations, etc.),
hardware, software or process materials.
Date: 09/2002
ITTC-Sample Quality Section 0
Company Manual Page 1 of 1
Effective Date Revision
Register 09/2002 01
REGISTER
Effective Revision
Section Contents Pages
Date
- Foreword 09/2002 - 1
0 Register 09/2002 01 1
1 Scope 09/2002 01 3
1. SCOPE
activity to another and from one product to the fulfilment of this aspect is related
another. In order to achieve maximum to the planned and efficient utilization
effectiveness and to satisfy customer of the technological, human and
expectations, it is essential that the quality material resources available to the
system be appropriate to the type of activity organisation.
and to the product being offered.
Benefit, cost and risk considerations have
A quality management system has two great importance for both organisation and
interrelated aspects: customer.
1. The customer’s needs and expectations
For the customer, there is a need for An effective quality management system
confidence in the ability of the should be designed to satisfy customer needs
organisation to deliver the desired and expectations while serving to protect the
quality as well as the consistent organisation’s interests. A well-structured
maintenance of that quality. quality management system is a valuable
management resource in the optimisation and
2. The organisation’s needs and interests.
control of quality in relation to benefit, cost
For the organisation, there is a
and risk considerations.
business need to attain and to maintain
the desired quality at an optimum cost;
ITTC-Sample Quality Section 2
Company Manual Page 1 of 2
Application and ITTC–Recommended Procedures Effective Date Revision
as Normative Reference 09/2002 01
ITTC
QUALITY SYSTEMS MANUAL
ITTC-Sample
Quality Manual
ITTC-Recommended Procedures
The scope of the ITTC–Recommended instructions of their own Quality Manual to the
Procedures is to give the member organizations ITTC–Recommended Procedures.
the possibility to make reference in the work
.
ITTC-Sample Quality Section 3
Company Manual Page 1 of 5
Effective Date Revision
Glossary of Terms 09/2002 01
3 GLOSSARY OF TERMS
This glossary has been prepared to provide a definition of some of the terms used in the field of
quality assurance.
Assurance Evidence (verbal or written) that gives confidence that something will
or will not happen or has not happened.
Calibration All the operations are engaged in for the purpose of determining the
values of errors of a measuring instrument and, if necessary, of
determining other measurement properties.
Computer software Software covers all instructions and data which are input to a
computer to cause it to function in any mode; it includes operating
systems, compilers and test routines as well as applications programs.
The definition embraces the documents used to define and describe
the program (including flowcharts, network diagrams and program
Define and document To state in written form, the precise meaning, nature, or characteristics
of something.
Design and development Set of processes that transforms requirements into specified
characteristics or into the specification of a product, process or
system. Design creates the conceptual solution and development
transforms the solution into a fully working model.
Design approval The definitive procedure through which a product design is tested and
procedure reviewed against specification.
Evidence of conformance Documents which testify that an entity conforms with certain
prescribed requirements.
Management The person the management appoints to act on their behalf to manage
representative the quality system.
Management system System to establish policy and objectives and to achieve those
objectives.
Quality assurance All activities and functions concerned with the attainment of quality.
Quality control The operational techniques and activities that sustain the product or
service quality to specified requirements. It is also the use of such
techniques.
Quality management Management system to direct and control an organization with regard
system to quality.
Quality plan Document specifying which procedures and associated resources shall
be applied by whom and when to a specific project, product, process
or contract.
Specification The document that describes in detail the requirements with which a
product or service has to comply.
System audit An audit carried out to establish whether the quality system conforms
to a prescribed standard in both its design and its implementation.
Work instructions Instructions which describe work to be executed, who is to do it, when
it is to start and be completed, and how, if necessary, it is to be carried
out.
ITTC-Sample Quality Section 4
Company Manual Page 1 of 8
Effective Date Revision
Quality Management System 09/2002 01
CONTENTS
4.0 INTRODUCTION
4.1 GENERAL REQUIREMENTS
4.2 DOCUMENTATION REQUIREMENTS
4.2.1 General
4.2.2 Quality Manual
The structure of the Quality Manual
Quality system procedures
Work instructions
4.2.3 Control of Documents
4.2.4 Control of Records
4.3 RESPONSIBILITY IN GENERAL
• policies and practices (these include • to ensure that relevant versions of ap-
control procedures, guides, operating plicable documents are available at
procedures, and internal standards) points of use
• documents derived from these policies • to ensure that documents remain legible
and practices, such as drawings, specifi- readily identifiable
cations, plans, work instructions, tech- • to ensure that documents of external
nical procedures, and reports origin are identified and their distribu-
• external documents referenced in either tion controlled
of the above. • to prevent the unintended use of obso-
• A documented procedure shall be estab- lete documents, and to apply suitable
lished to define the controls needed: identification to them if they are re-
• to approve documents for adequacy tained for any purpose.
prior to issue
• to review and update as necessary and
re-approve documents
• to ensure that changes and the current
revision status of documents are identi-
fied
(possible completion:)
4.3 RESPONSIBILITY IN GENERAL
Responsibility
Quality Tasks
c d e f
Implementation of the quality management system D A A A
Documentation of the quality management system D A E A
Establishment of the Quality Manual D I E I
Control of documents D E E E
Control of records D E E E
etc. ... ... ... ...
c Management D Î decide
d Commercial department E Î execute
e Management representative A Î advise
f Engineering department I Î inform
ITTC-Sample Quality Section 5
Company Manual Page 1 of 9
Effective Date Revision
Management Responsibility 09/2002 01
5. MANAGEMENT RESPONSIBILITY
CONTENTS
The top management shall provide evidence The top management shall ensure that the
of its commitment to the development and quality policy:
implementation of the quality management - is appropriate to the purpose of the organiza-
system and continually improving its tion
effectiveness by:
- includes a commitment to comply with re-
• communicating to the organization the im- quirements and continually improve the ef-
portance of meeting customer as well as fectiveness of the quality management sys-
statutory and regulatory requirements tem
• establishing the quality policy - provides a framework for establishing and
• ensuring that quality objectives are estab- reviewing quality objectives
lished - is communicated and understood within the
• conducting management reviews organization
• ensuring the availability of resources. - is reviewed for continuing suitability.
∗ expansion policy - the way in which The following are some typical quality
to grow, both nationally and policy statements:
internationally ∗ We will perform exactly like the
∗ personnel policy - how to treat the requirement or cause the requirement to
employees and the labour unions be officially changed.
∗ safety policy - intentions with respect ∗ We will satisfy our customers’
to hazards in the work place and use requirements on time, every time, and
of the products within budget.
∗ social policy - how to interface with ∗ Our aim is to give customer satisfaction
society in everything we do.
∗ quality policy - intentions with
respect to meeting customer In order to consistently achieve its
requirements objectives the company is wholly committed to
- operational policy, which applies to the the operation of a management system, with
operations of the business, such as design, the full co-operation of adequately trained staff
procurement, manufacture, servicing, which satisfies the requirements of ISO 9001.
quality assurance etc. And may cover, for
example: The system and policy are regularly
reviewed by the Managing Director or by the
∗ pricing policy - how the pricing of
Executive responsible for Quality, to ensure
products is to be determined
their ongoing effectiveness and efficiency in
∗ procurement policy - how to obtain
meeting the company objectives. It is also
the components and services needed
regularly reviewed to ensure the organisation’s
∗ product policy - what range of
systems and policy continue to meet the current
products the business is to produce
needs and expectations of the customers.
∗ inventory policy - how to maintain
economic order quantities to meet the The Quality Assurance Manager or
production schedules Management Representative has the authority
∗ production policy - how to determine and is responsible for implementing, managing
what to make or buy and how the and maintaining the Quality Policy Manual and
production resources are to be Operating Procedures. S/he also has the
organised authority and organisational freedom to
∗ servicing policy - how to service the identify and investigate problems affecting the
products the customers have quality of the product, services and
purchased Documented Management System.
- department policy, which applies to one
department, such as the particular rules a
department manager may impose to allocate
work, review output, monitor progress etc.
- industry policy, which applies to a particular
industry, such as the codes of practice set by
trade associations for a certain trade.
ITTC-Sample Quality Section 5
Company Manual Page 4 of 9
Effective Date Revision
Management Responsibility 09/2002 01
5.4 PLANNING
The standard requires that quality planning
5.4.1 Quality Objectives which is in accordance with all other
requirements of the quality management
The top management shall ensure that planning is implemented into all standard
quality objectives, including those needed to operating procedures. This is achieved by
meet requirements for product, are established initially carrying out an appropriate, formal and
at relevant functions and levels within the recorded review before tendering for, and on
organization. The quality objectives shall be receipt of, each contract. Also the regular
measurable and consistent with the quality management review considers performance and
policy. future plans for quality. The documented
quality system is designed to build in quality at
The basis for a long-term development of the appropriate stage by:
the organization is the securing of a high - adequate specification of work and in-
degree of performance of the quality spection requirements
requirements and the reaching of the given - use of trained or qualified personnel
quality objectives.
- careful and recorded review of every in-
Important priorities are: dividual contract.
- permanent promotion of quality
consciousness by the management
5.5 RESPONSIBILITY, AUTHORITY AND
- optimally trained and motivated staff COMMUNICATION
- controlled product and service
realization within all areas 5.5.1 Responsibility and Authority
- cooperation with customers and supplier
- control and monitoring of The top management shall ensure that the
implementation and maintenance of the responsibilities and authorities are defined and
quality objectives in planned intervals. communicated within the organization.
Procedures have been fully implemented and are being achieved. It is also necessary to have
are maintained. They also ensure all staff someone who can liaise with customers on
understand the requirements of the Operating quality issues, who can co-ordinate the
Procedures and Work Instructions affecting assessment and subsequent surveillance visits,
their tasks and the requirements of each who can keep abreast of the state of the art in
contract. The Directors, managers and quality management. The person should be an
supervisors also ensure that their staff have the advisor to the top management who can
necessary, procedures, work instructions, measure the overall performance of the
training, specifications, drawings, tools and company with respect to quality.
equipment to effectively carry out the work.
To meet this requirement the management
Each employee of the company is representative needs the right to:
responsible for maintaining the specified - manage the design, development, im-
standards of work for every contract, at all plementation, and evaluation of the qual-
times. Other staff's responsibilities are ity management system including the
adequately covered by the Operating necessary resources
Procedures and Work Instructions. - determine whether proposed policies and
practices meet the requirements of the
standard ISO 9001, are suitable for
5.5.2 Management Representative meeting the business needs, are being
properly implemented, and cause non-
The top management shall appoint a conformity to be corrected
member of management who, irrespective of
other responsibilities, shall have responsibility - determine the effectiveness of the qual-
and authority that includes: ity management system
• ensuring that processes needed for the qual- - report on the quality performance of the
ity management system are established, im- organization
plemented and maintained - identify and manage programs for im-
provement in the quality system
• reporting to top management on the per-
formance of the quality management system - liaise with external bodies on quality
and any need for improvement matters.
• ensuring the promotion of awareness of
The management representative has
customer requirements throughout the or-
specific responsibility for:
ganization.
- administration, control, day to day
The management representative is the running and maintenance of the
system designer for the quality management documented quality management system
system. This person may not produce the - updating, issuing and controlling the
policies and procedures but operate as a system quality policy manual, operating
designer. This person lays down the procedures and work instruction
requirements needed to implement the - formal recording, investigating and
corporate quality policy and verifies that they reporting on customer complaints
ITTC-Sample Quality Section 5
Company Manual Page 6 of 9
Effective Date Revision
Management Responsibility 09/2002 01
- liaison with the customer and between their different functional areas is
certification body on Quality topics guaranteed. This is concerning especially the
- approving and monitoring the effectiveness of the processes of the quality
performance of suppliers management system. Internal communication is
for example:
- responsibility for verification and
recording of goods inward material - periodical consultation in work groups
- ensuring the requirements of ISO 9001 - periodical meetings of the entire staff
are fully addressed and the system - internal audit.
completely and effectively implemented,
maintained and reviewed Additional communication processes can be
- ensuring the quality requirements of executed within the organization for special
customers are met and that the necessary reasons too.
inspection, tests or verification are
carried out. If required by the contract to
prepare or approve a formal Quality Plan 5.6 MANAGEMENT REVIEW
- providing and managing a system of
internal audits using adequately trained 5.6.1 General
staff who are independent of the activity
being audited The standard ISO 9001 requires that the top
management shall review the organization’s
- initiating and controlling projects to quality management system, at planned
prevent recurrence or occurrence of intervals, to ensure its continuing suitability,
nonconforming product or service. Or adequacy and effectiveness. This review shall
initiating and controlling projects to give include assessing opportunities for
improvements to the grade of product, improvement and the need for changes to the
service or lowering the scrap/rework quality management system, including the
rate. Such projects may extend to the quality policy and quality objectives. Records
management of the processes and quality from management reviews shall be maintained.
management systems.
The manage The management review should do several
things:
5.5.3 Internal Communication
- establish whether the system is being
used properly; determine this by
The top management shall ensure that
providing the results of all quality audits
appropriate communication processes are
of the system, of processes and of
established within the organization and that
products
communication takes place regarding the
effectiveness of the quality management - establish whether the audit program is
system. effective; by providing the evidence of
previous audit results and problems
The organization shall establish suitably reported by other means
conditions, by which internal communication
ITTC-Sample Quality Section 5
Company Manual Page 7 of 9
Effective Date Revision
Management Responsibility 09/2002 01
PREVENTIVE ACTION
REPORTS
QUALITY SYSTEM
CHANGE REQUESTS
MANAGEMENT REVIEW
QUALITY IMPROVEMENT
PLANS
ITTC-Sample Quality Section 5
Company Manual Page 9 of 9
Effective Date Revision
Management Responsibility 09/2002 01
(possible completion:)
Responsibility
Quality Tasks
c d e f
Definition of the quality policy D A A A
Definition of the quality objectives D A A A
Quality management system planning D A E A
Definition of responsibility and authority D I I I
Ensuring of the internal communication D A A A
Conducting of management review E A E A
Ensuring of resources D A I A
etc. ... ... ... ...
c Management D Î decide
d Commercial department E Î execute
e Management representative A Î advise
f Engineering department I Î inform
ITTC-Sample Quality Section 6
Company Manual Page 1 of 4
Effective Date Revision
Resource Management 09/2002 01
6. RESOURCE MANAGEMENT
CONTENTS
(possible completion:)
Responsibility
Quality Tasks
c d e f
Provision of resources D A A A
Human resources E A A A
Infrastructure E A I A
Work environment E A I A
etc. ... ... ... ...
c Management D Î decide
d Commercial department E Î execute
e Management representative A Î advise
f Engineering department I Î inform
ITTC-Sample Quality Section 7
Company Manual Page 1 of 16
Effective Date Revision
Product Realization 09/2002 01
7. PRODUCT REALIZATION
CONTENTS
7.0 INTRODUCTION
7.1 PLANNING OF PRODUCT REALIZATION
7.1.1 Process Control Model
7.2 CUSTOMER-RELATED PROCESSES
7.2.1 Determination of Requirements Related to the Product
7.2.2 Review of Requirements Related to the Product
7.2.3 Customer Communication
7.3 DESIGN AND DEVELOPMENT
7.3.1 Design and Development Planning
7.3.2 Design and Development Inputs
7.3.3 Design and Development Outputs
7.3.4 Design and Development Review
7.3.5 Design and Development Verification
7.3.6 Design and Development Validation
7.3.7 Control of Design and Development Changes
7.4 PURCHASING
7.4.1 Purchasing Process
7.4.2 Purchasing Information
7.4.3 Verification of Purchased Product
7.5 PRODUCTION AND SERVICE PROVISION
7.5.1 ITTC Recommended Procedures
7.5.2 Validation of Processes for Production and Service Provision
7.5.3 Identification and Traceability
7.5.4 Customer Property
7.5.5 Preservation of Product
7.6 CONTROL OF MONITORING AND MEASURING DEVICES
7.6.1 Work Instructions in the ITTC-Recommended Procedures
7.7 RESPONSIBILITY IN GENERAL
Determine of
specified, necessary, statutory, regulatory and other
Product
7.2.1, 7.2.2 requirements
Assess of Clearness of requirements, authority, technical
requirements foundations, resources, costs and risks
Assessment of product
realization
Product:
Market: Customer:
requirements
reaction satisfaction
criteria
analysis appreciation
specifications
ITTC-Sample Quality Section 7
Company Manual Page 3 of 16
Effective Date Revision
Product Realization 09/2002 01
7.1 PLANNING OF PRODUCT REALIZATION no matter how many steps are involved, has
carefully planned and documented procedures
The standard ISO 9001 requires that the and that adequate check points have been
organization identifies and plans the designated throughout the process so as to
production, installation, and servicing verify that the end product will be of
processes which directly affect quality. Each satisfactory quality.
step of the production process follows a
predetermined plan. It expects that the process,
Information Information
Action on the Action on the
about the about the
process product
process product
The organization shall plan and develop the • quality objectives and requirements for the
processes needed for product realization. product
Planning of product realization shall be
• the need to establish processes, documents,
consistent with the requirements of the other
and provide resources specific to the
processes of the quality management (see
product
section 4.1).
• required verification, validation,
In planning product realization, the monitoring, inspection and test activities
organization shall determine the following, as specific to the product and the criteria for
appropriate: product acceptance
ITTC-Sample Quality Section 7
Company Manual Page 4 of 16
Effective Date Revision
Product Realization 09/2002 01
• records needed to provide evidence that the • inspection or Quality Assurance checks
realization processes and resulting product during and after appropriate steps or key
meet requirements ( see section 4.2.4). stages in the process.
All processes that affect the quality of the In general all processes and controls are
product or of the service that the organization continually reviewed. It is expected that over a
to meet its contractual obligations (or the period of time, they will be modified, either to
implied contractual needs or requirements of its improve the standard of workmanship, to meet
customers) carry out under management new or additional customer requirements, to
control which include: maintain the lead over competitors or to meet
• formally documented, controlled and new legislation.
authorised operating procedures; also where
required appropriate checklists, proformas,
record books, etc.; 7.2 CUSTOMER-RELATED PROCESSES
• where found to be appropriate or necessary,
7.2.1 Determination of Requirements
additional work instructions or possibly
Related to the Product
quality plans; these may include one-off
instructions to cater for specific contract
The organization must determine the
conditions, reworks, etc.; all such
requirements of the customer regarding the
instructions will be formally documented,
product or the service before it bid an offer or
identifiable to the process/or contract, be
accept a contract or an order. The organization
signed for authorisation and dated;
shall determine:
• specifying where necessary experienced or
• requirements specified by the customer,
trained staff, appropriate tools, instruments,
including the requirements for delivery and
equipment and also the materials and
post-delivery activities
components required;
• requirements not stated by the customer but
• definition of acceptable standard of
necessary for specified or intended use,
workmanship; where appropriate or
where known
desirable these may include drawings,
visual aids, photos, or comparative • statutory and regulatory requirements
representative standards of actual product; related to the product
such visual aids or comparative standards • any additional requirements determined by
will be carefully labelled, authorised and the organization.
controlled (or- placed in the controls of the
calibration system);
• additional process controls, verification, or 7.2.2 Review of Requirements Related to the
restrictions to trained operatives for critical Product
or 'special processes', in particular for those
which cannot be easily checked when the The organization shall review the
process is complete; requirements related to the product. This
review shall be conducted prior to the
ITTC-Sample Quality Section 7
Company Manual Page 5 of 16
Effective Date Revision
Product Realization 09/2002 01
maintained (see 4.2.4). Each order or contract 7.3.1 Design and Development Planning
should be signed by a person authorised to
accept orders or contracts on behalf of the During the design and development planning,
organisation. A register should be maintained the organization shall determine:
of all contracts or orders and in the register • the design and development stages
indicate which were accepted and which
• the review, verification and validation that
declined.
are appropriate to each design and
development stage
Where product requirements are changed,
the organization shall ensure that relevant • the responsibilities and authorities for
documents are amended and that relevant design and development.
personnel are made aware of the changed
requirements. The organization shall manage the
interfaces between different groups involved in
design and development to ensure effective
7.2.3 Customer Communication communication and clear assignment of
responsibility.
The organization shall determine and
implement effective arrangements for The design and development plannings
communicating with customers in relation to: should identify:
• product information - the design requirements
• enquiries, contracts or order handling, - the design and development program
including amendments showing activities against time
• customer feedback, including customer - the work packages and names of those
complaints. who will execute them (work packages
are the parcels of work that are to be
handed out either internally or to
7.3 DESIGN AND DEVELOPMENT subcontractors)
- the work breakdown structure showing
Design and development of products will the relationship between all the parcels
be conducted in a model basin normally as a of work
scientific method, a technical solution or a test - the reviews to be held for authorizing
design. The result is an optimisation or a new work to proceed from stage to stage
awareness for design or construction of ships, - the resources in terms of finance,
propulsion systems and other. Services will be manpower, and facilities
conducted in the form of surveys, calculations
- the risks to success and the plans to
of profitability, help for reasons for decisions,
minimize them
test reports and other topics.
- the controls (quality plan or procedures
and standards) that will be exercised to
keep the design on course.
ITTC-Sample Quality Section 7
Company Manual Page 7 of 16
Effective Date Revision
Product Realization 09/2002 01
7.3.4 Design and Development Review 7.3.6 Design and Development Validation
The procedures controlling the selection of Purchasing information shall describe the
suppliers and for purchasing are mandatory for product to be purchased, including:
the procurement of all products or services that • requirements for approval of product,
affect the quality of the product or service. The procedures, processes and equipment
organization shall establish and maintain • requirements for qualification of personnel
records of acceptable subcontractors. The
• quality management system requirements.
records may include:
- details of each order placed
The organization shall ensure the adequacy
- the performance in supplying against of specified purchase requirements prior to
orders their communication to the supplier.
- control records
- information on defects Purchasing data can be:
- corrective actions. - product identification
- purchasing specifications
- subcontract quality management system
7.4.1 Purchasing Process requirements
- review and approval of purchasing
The organization shall ensure that
documents.
purchased product conforms to specified
purchase requirements. The organization shall
evaluate and select suppliers based on their
ability to supply products in accordance with
the organization’s requirements. Criteria for
ITTC-Sample Quality Section 7
Company Manual Page 10 of 16
Effective Date Revision
Product Realization 09/2002 01
are either built into the product or service, or damage or deterioration. These are important
are needed as a related activity or, in the case especially for:
of documents to provide information. - measuring and test equipment
- products (models)
The organization shall exercise care with
customer property while it is under the - customer supplied products.
organization’s control or being used by the
organization. The organization shall identify, In order to detect deterioration, the
verify, protect and safeguard customer property condition of equipment and products shall be
provided for use or incorporation into the assessed at appropriate intervals. If necessary
product, by: the organization should:
- receipt inspection to check that the items - control packing, packaging and marking
agree with any information supplied by processes to the extent necessary to
the customer; ensure conformance to specified
requirements
- identification to ensure that the items are
not inadvertently used on the wrong - apply appropriate methods for
contract or work; preservation and segregation of product
when the product is under the
- any shortages or damage identified is organization’s control
reported in writing immediately to the
customer; - arrange for the protection of the quality
of product after final inspection and test.
- checks and precautions as required, to
protect and prevent deterioration;
- any defective material received, or 7.6 CONTROL OF MONITORING AND
arising during processing or excess MEASURING DEVICES
material left over at the end of the
contract will be returned to the client, The integrity of products depend upon the
unless formal written authority is quality of the devices used to create and
received for disposal. measure their characteristics. ISO 9001
specifies requirements for ensuring the quality
of such devices. If the devices used to create
7.5.5 Preservation of Product and measure characteristics are inaccurate,
unstable, damaged, or in any way defective
The organization shall preserve the then the product may not possess the required
conformity of product during internal characteristics.
processing and delivery to the intendent
destination. This preservation shall include Devices that one used for product
identification, handling, packaging, storage and verification at all stages in the quality loop
protection. need to be controlled and this includes devices
used for inspection and test on receipt of
The organization shall provide methods of product, in-process, and final acceptance
handling product and storage that prevent before release to the customer. It also includes
ITTC-Sample Quality Section 7
Company Manual Page 14 of 16
Effective Date Revision
Product Realization 09/2002 01
devices used during design and development • be protected from damage and deterioration
for determining product characteristics and for during handling, maintenance and storage.
design verification. Some characteristics
cannot be determined by calculation and have Control of monitoring and measuring
to be derived by experiment. In such cases the devices in this instance can mean several
accuracy of the used devices must be things, for example:
controlled.
- knowing where the equipment is located
so that one can recall it for calibration
The organization shall determine the
and maintenance
monitoring and measurement to be undertaken
and the monitoring and measuring devices - knowing what condition the equipment
needed to provide evidence of conformity of is in so that one can prohibit its use if the
product to determined requirements. The condition is unsatisfactory; one will need
organization shall establish and maintain a defect report for this purpose
documented procedures to control, calibrate, - knowing when the instrument’s accuracy
and maintain inspection, measuring, and test was last checked so that there can be
equipment including test software. confidence in its results; calibration
records and labels fulfil this need
Procedures for the control, calibration, and - knowing what checks have been made
maintenance of measuring devices will need to using the instrument since it was last
cover the various types of devices employed checked, so that one can repeat them
for measurement purposes, such as: should the instrument be subsequently
- electronic measuring equipment found out of calibration
- mechanical measuring devices - knowing that the measurements made
- test software using the instrument are accurate so that
- forming tools and equipment. one can rely on the results; a valid
calibration status label will fulfil this
Where necessary to ensure valid results, purpose
measurement equipment shall: - knowing that the instrument is only
• be calibrated or verified at specified being used for measuring the parameters
intervals, or prior to use, against for which it was designed, so that results
measurement standards traceable to are reliable and equipment is not abused.
international or national measurement
standards; where no such standards, the In addition to calibrating the devices one
basis used for calibration or verification will need to carry out preventive and corrective
shall be recorded maintenance in order to keep them in good
condition. Preventive maintenance is
• be adjusted or re-adjusted as necessary maintenance to reduce the probability of
• be identified to enable the calibration status failure, such as cleaning, testing, inspecting
to be determined etc. Corrective maintenance is concerned with
• be safeguarded from adjustments that restoring a device after a failure has occurred
would invalid the measurement result
ITTC-Sample Quality Section 7
Company Manual Page 15 of 16
Effective Date Revision
Product Realization 09/2002 01
to a condition in which it can perform its When used in the monitoring and
required function. measurement of specified requirements, the
ability of computer software to satisfy the
Calibration operations included: intended application shall be confirmed. This
- calibration against certified equipment shall be undertaken prior to initial use and
- documenting the basis for calibration reconfirmed as necessary.
- defining the calibration process
- indicating calibration status
- maintaining calibration records. 7.6.1 Work Instructions in the ITTC-
Recommended Procedures
Protection of measuring equipment
included: For test laboratories the control of
- ensuring that environmental conditions inspection, measuring and test equipment is of
are suitable vital importance. Therefore several working
- ensuring that accuracy and fitness for instructions were prepared by the ITTC Quality
use is maintained Systems Group describing the most important
- safeguarding inspection, measuring, and aspects of this task which are contained in the
test equipment. ITTC-Recommended Procedures. The purpose
of these working instructions is to ensure that
Records for control of monitoring and the measuring equipment used in standard tests
measurement devices are quality documents. is efficient and its metrological characteristics
The results of calibration and verification shall ensure test results with the intended accuracy.
be maintained like described in section 4.2.4 These working instructions are to be
"Control of Records". considered as examples.
ITTC-Sample Quality Section 7
Company Manual Page 16 of 16
Effective Date Revision
Product Realization 09/2002 01
(possible completion:)
7.7 RESPONSIBILITY IN GENERAL
Responsibility
Quality Tasks
c d e f
Planning of product realisation D A A A
Determination and review of requirements related to the product D I I E
Customer communication D E E E
Design and development planning and inputs D A A A
Review, verification and validation of design and development outputs D I I E
Purchasing of products E A I A
Control of Production and service provision D A I E
Identification and traceability D E E E
Handling and exercise with customer property D A I E
Control of monitoring and measurement devices D I A E
etc. ... ... ... ...
c Management D Î decide
d Commercial department E Î execute
e Management representative A Î advise
f Engineering department I Î inform
ITTC-Sample Quality Section 8
Company Manual Page 1 of 8
Effective Date Revision
Measurement, Analysis and Improvement
09/2002 01
CONTENTS
8.1 GENERAL
8.2 MONITORING AND MEASUREMENT
8.2.1 Customer Satisfaction
8.2.2 Internal Audit
8.2.3 Monitoring and Measurement of Processes
8.2.4 Monitoring and Measurement of Product
8.3 CONTROL OF NONCONFORMING PRODUCT
8.4 ANALYSIS OF DATA
8.5 IMPROVEMENT
8.5.1 Continual Improvement
8.5.2 Corrective Action
8.5.3 Preventive Action
8. 6 RESPONSIBILITY IN GENERAL
8.2.4 Monitoring and Measurement of Prod- on before and the other one is accepting the
uct product or service.
In agreement with the planned regulations Final inspection and test checks should de-
in the quality management manual chapter 7.1 tect whether:
"Planning of Product Realization" in suitable - all previous inspections and checks have
phases of the product realization or service been performed
provision checks are executed. Recordings of - the product (draft, drawing, program
these checks are created in accordance with etc.) bears the correct identification, part
quality management manual chapter 4.2.4 numbers, serial numbers, modification
"Control of records". status etc.
Type and scope of the monitoring and - all recorded non conformances have
measurement of product as well as the compe- been resolved and remedial action taken
tencies for execution and the evaluation of the and verified
results are to be determined. - all concession applications have been
approved
The product monitoring and measurement - all inspection and test results have been
plans should: collected
- identify the product to be inspected and - all documentation to be delivered with
tested the product or service has been produced
- define the specification and acceptance and conforms to the prescribed stan-
criteria to be used and the issue status dards.
which applies
- define the inspection aids and test No product shall be dispatched until all the
equipment to be used; standard measur- activities specified in the quality plan and/or
ing equipment would not need to be documented procedures have been satisfacto-
specified as your inspectors and testers rily completed and the associated data and
should be trained to select the right tools documentation are available and authorized.
for the job; any special equipment
should be identified
8.3 CONTROL OF NONCONFORMING
- define the environment for the measure-
PRODUCT
ments to be made if critical to measure-
ment accuracy
A nonconforming product is one that does
- identify the organization which is to per- not conform to the specified requirements.
form the inspections and tests Specified requirements are either requirements
- make provision for the results of the in- prescribed by the customer and agreed by the
spections and test to be recorded. organization in a contract for products or ser-
vices, or are requirements prescribed by the
Final inspection is the last inspection of the organization which are perceived as satisfying
product or service. There are two aspects to a market need.
final inspection. One is checking what has gone
ITTC-Sample Quality Section 8
Company Manual Page 5 of 8
Effective Date Revision
Measurement, Analysis and Improvement
09/2002 01
(possible completion:)
8. 6 RESPONSIBILITY IN GENERAL
Responsibility
Quality Tasks
c d e f
Planning of monitoring and measurement D I A E
Measurement and monitoring of customer satisfaction A A A A
Planning and conducting of audits A A E A
Monitoring and measurement of processes D E I E
Monitoring and measurement of product D I I E
Control of nonconforming product D E I E
Analysis of data D E I E
Corrective and preventive action D E I E
etc. ... ... ... ...
c Management D Î decide
d Commercial department E Î execute
e Management representative A Î advise
f Engineering department I Î inform