[ANYANG GEMCO ENERGY MACHINERY CO. LTD. OFFICE: Suto A, 4 sinhao Business Bis, Renmin Rl ‘Anyang, Henan, Ctina FACTORY: Anyang High&new Technology's Industialzation Zono, China 2p code + 455000 Tel > +486 572 s965148 Fax +486:372 5991936 E-mail: anna@agice.com.cn Website: itp wu biotuelmachine com GEMCO ENERGY Anyang Game Energy MachineryCo, Lis GEMCO ENERGY Instruction manual of Pellet Mill ce— Creat I: Caution Il: Introduction I: Purpose and Principles _ ¢ & NV: Data and Parameter ment Requirements : Operation Method and Influencing Factors ‘VII :Maintenance of the machine Vill: Common Troubles and Solutions IX: Main Wearing Parts ¢ : Xz Assemble C wh — MI: ~€ Circuit Diagram Mil: Products Guarantee | _ src (atelCO—F/ee 1 :Caution 1. Only the training person can operate the machine. 2. Don't dismantle the machine freely; don't change the safe protection covers or marks. 3. Don't operate the machine in the fatigued and weak condition. 4. Don't touch the switches with the wet hands for avoi 5. Please turn off the switches if the electricity is powered off suddenly. 6. Only the trained person can complete machine maintenance. 7. Don't touch the running parts of the machine with your hand while the machine is running. 8 Turn off the main power when check and maintenance the machine. 9. ‘The machine must keep far away from the flammable and explosion environment. 10. When adjust and change the cutter, please wear the glove to avoid the cutting hazard. A Caution, electric hazard! A Caution, hot surface!Instruction manual of Pe! Antroduction Pellet fuel is @ kind of clean and renewable energy, ctaractorized by its conveniont production, packaging, storage and ranssodation ZLSP sores of flat dia pellet mil Is the latest development of energy-saving equipment ‘Through many technical experts’ hard work, the machines have adopted advanced teennoiogy trom congeneric pellet mil comes ans overse: markets win advantages ot high effciency stable operation, high sally le. Furthermore, the user can choose diferent iameter and compression ratio as needed to get the best technical and economic benefits, ZLSP series of fat ci pelt mil for fodder processing isindispensable for scientific feeding by making the fullest use of natural resources. It 8 especialy applicable to the masters of aquaculture, fodder process factory and invidal specialization to process the fodder for rabbits, chicken, hogs, cate sheep, fsh, shrimp and so on, In order to gat full use ofthe pellet mil, improve preducton efficiency, ensure work safety and service lMe, please read the specicalon before using K. The operation and ‘maintenance must be on the basis ofthe specification. Do forbid illegal operation. uxpose and Principles (Our ZLSP seri palit mill extrude the biomass materials ofthe forestry and agriculture wastes such as Sawdust, wood chips, sraw, rice hulls etc. to mold cylinder pellet fuel. The source of the raw material is wide and the price is low. The production of pellet fuel is slabrous, hard and righ-calorfe. Furthemore, the user can choose diferent diameter and compression ratio as needed to get the best technical and economic benefits. ZLSP sores pallot mill use the metor or desel enginé 3 fower. Tho machine drive the spindle and die through the gear driving, The raw material ae forced eut ofthe cle hole by the squeezing ection ofthe die and pressing fll. Then the hich quaily pellets sre produced “The length of the pelets dan be controle by adjusting the positon ofthe tool bi. IV:Main Technical Data and Parameter Packing measurement Nwew. (eon) Modal | Powertkw) | including power KG) Incusing pow | Excluding power ‘Single-phase 22KW metor aise rao | 224 meter | gona | rioxseoxst0 | s7oxse0%910 SKW moter zisp za | canpdeat | 20140 | sooxaaox720 | 7a0xa20%670 ‘ZLSP 150B ‘Tiss Hise! 95/115 750x360x650 | 700x350x650 KW mote zisp ison | e-12HPdese | ast20 | aaorasoxr20 | 770xas0x650 “eon | Thee pase zisp zoos | Tree phase | aoqr30 | tooos0x050 | o00x30x050 ise zoo | 15-41@HP dese! | 2107240 | 1000%460x900 | 100014604000 ZLSP 2308 These pliase: 290/320 1140x470x970 | 980x470x870 TiKW mote zisp 30a | 22-26HP dese! | 2801810 | 11e0xs60x1020| 1090%s20%820 eon | Tivee phase zispzeoa | Tsephese | aaoraso | rza0xso0xt070| s120.490%1070 zispcoos | Tyesehese | arqusso | rzzoxs20«1070] 1170x520%1070 coon | The phase : = zisp soon | Teeehee | sarzo0 | zzn0x600x1210 | 2000x600%1070 V Environment requirements The machinery should be placed inthe environment where there is no shock and dust, The cervironmental tomporature is 60 ~40°C. The humidity is 5% ~90%, and the altitude is below 000m. The delvery and storage of machinery must avoid rain, molsture. The temperature for delivery and storage is -25%C ~ +50, the maximum temperature is 70°. it the period of delivery end storage Is more than 24 hours, aparopriate methods shell be provided to prevent damage trom humisity vibration and shockV:Operation method and Influencing Factors 4LRequirement for raw material: ‘The moisture ofthe raw material should be adjusted to 14%-18%, No matter the volume of walter i high or lw it wil influence the output oF quality, Meanwhile the raw material must be mixed homogeneously 2.Grinding-in of the new die: Before useing this machine the die stould be grinding.in as follows: Prepare Skg raw materials and 1kg sliver sand, then mix them suffeienty and inject hg used oll Stert the ‘machine and put inal the mixed materials. Then adjust the pressing rll bolt until it outputs normaly, (Caton: fhe asusted gap cannot be 0 smal, is the pressing rll ore wil be damaged.) Keop the machine working wih matarals for an our. THER putin rama rw materials and begin to produce the machine canrol work regu, fine-tune the’ bol a it loose unlit can work Whe machine cannot utp ye, loan ti iy mater ney materi in the de by steel ral he hed of the nai must be grained fa}, then Gncing in again Ara fl days wot, when there are nora materi et inthe plaid tank, rec ly materiales witha materials and 10% used aio avoidthe le hele beng blocked. So ek wl sa tf ie or next work 2.The adjustment ofthe gap between the die and roll ‘The gop bebean conpensng fl ae wil ives tho rmtting eet we ually |: usualy betwen 005~0.amm. I gos over am, the mater ayer wl be 00 tik and dition wil be nonunion. So Ris bed for pallalzing quay the gap goes below {.05mm, the macine wil be badly worn, The acstment metho usualy set he stands by adjusting the pressing rll unt it can twit or not whan stating the machine or whan throng the mater int the machin by hand, you can't hes the vice byte passing rol i Adjustment method Adjust screw by hex wrench, Note bot ofthe sere ehoukd bo eclustod event int 4.Make sure the hole depth and diameter (compression ratio) ofthe die needed. When the rtio of hole depth and diameter is emal, he ouput igh bu the hardness GW: Other, tis oppo. H necessary, we ‘The users can choose different dies as neede: can customize dies as per the raw material being provided by customers. S.Adjust the length of the pellet: ‘Adjust the height ofthe knife edge to set length of cells, G.Replace the die: PPanish the tooth in nick ofthe screw nut inlayed inthe check washer on the main spindle. ‘Screw out the the nut by hook spanner. Take out the check washer and fist washer. Then take the de out by dle-dever. Do orinding-n as the aforesaic methods after replace the new dic. ‘Handling of the pellets: Pease lay he pellets in the place of ventilation unt! they become coo! lo room temperature. Then bagging and storaging Maintenance VII: Maintenance of the machine: PeRion oF PERIOD oF no |.uaricarionrarr| ontyee | PERIODOF, | PERIODOF | 1 rower — | UTHUMBASE | Twice peR SHIT UTHIUM BASE 2 | mainaxis | ATU ONGE PER SHIFT > | eeansox )HvPOI GEAR lurTomesETaMESX —| ox wonmne oi MONTHS AT THE FIRST TME| 1. Operator should etrictly lubreate machine eecorcing to requirements above. 2, Operator should check the oil level in gear box at the first time of using this machine. It advisable to the protruding pat ofthe oll standard circular, 3. Bofore starting the machire, check whether the roller cover bolts become flexible, to prevent rut falling down into material, which cause the damage accident of compression roller 4 Only afer feeding can you stat the machine, operating without raw materials forbidden, 5. You are forbidden to touch the pressing roll and dio with hands or metal tools. You can Use crabstick to stir when necessary, 6. Monthly chack whether the electric equipment is in good condlion or whether the wire is aged. 7. Use the pellet mill with clutch, before starting the diesel engine, make clutch separated. ‘Air starting diesel engine, make clutch close slowly. And often check tighiness of leather belt, check bet to prevent the phenomenon of lower output, belt skid. 8. If it qxists clamping phenomenon and abnormal noises, you should halt machine immediately. Restart the machine after solving the problems,Vil: Common troubles and solutions. “Troubles Possible reasons Solution 4. Thenew machinehasn't | 1, Clean the current materialand add “The pellets cant | D8" srindedein by aly material | the oly material o abrage the new bedischarged. | OF18grinded-n nsuficienty. | machine as per the process of 1.3 2. The material containe too | 2, Add come dry material to adjust tho | ‘much moisture. moisture. 7 The wollage i Tow. 1. Use the electric wire of over 4mm Themotor | 2.The pressure between the | 7, USE 06 6 halt suddenly. | pressing roller and template is | 3M MP ne pees 2. Loose the adjusting bolt The pellets are | 1. The template is worn, 41. Adding litle water into the material sofl or powdery. | 2. The raw material fs too dry. | 2. Replace the template. 7.Add the material before euning oF ‘mix and input the material by wood stick 4.No material betwean the The prassing | pressing oll and tomplate. rollers damaged.| 2. There is some hard stuf asia acne 2. Proven hard impurity fron, stone or sancs within the materia IX:Main wearing parts rat Hote ty | !nstalation |Rem- 120 | 150 | 200 | 230 | 260 | 300 ” aid To [ ck Ring for Bes z Bearing |e204na|s204Rz|e206R7ez0eRZ| 6208 | 4 | roter 18 | earing 6205 37 [ Se | Upp Borba 7 a 17 [Pressing Roar 2-[36-[ Cover of cbanrvation vindaw [1 ‘Bearing| 6206 | 6206 | 6208 | 6209 | 6312 | 6312 | Pe | 1 |principal ais Te |e Ring Sas pecaeee e + [Bearing] 30207 | 30207 | 20300] 32300] s0a12| azara| p= | 1. | principal xs 15 |e Ring for asi 134 | Prastic cushion 1 14 [Big seer) 138] Passive Coupling H (Beerng| 6203 | 204 | cans | e207 | ans | e207 | p= | 1 | oearane 13 [ig-gear seat To) | Cotter Fin 1 12 [and nut T[at] tase Rat H [Bearing] 50205 | ac206| 30207 [31300] s0300| 31900| p= | 1 | ear axe i a [a0 saline 1 Bearing| 30209 | 30209} Po | 1 gear axis: 10 ey 29 | Bearing 6206 T |Bearing| |6307RZ| Po | 6 roller £ { Saag oe feat Z a 2 1 [at | teoered Rotter Bearings S0a07 | 1 Sr bersrupesoidearo ree deeoo sear p= | 1 | gearexs 7 1/26 | Gar Saft 1 Grea] 6 1) 95 | Gor Boe 1 cee Felt eyinder [2 | rotor & ES - creas Felt eyinder me | 1 [prmcipa xe 4 13 | Wheel start 1 aoe 3 1 22 | Hexagon Head Serow 8 [custion] 80 | 80 | 105 | 105 | 150 | 160 | m | 1 | couping 2 1 [21 | Bearing Cover of press roller | 2 = i 1120" Bowring a5 2 Roter «| 7 a - bey teen [Description dty |ten | Description a oid ela|Xl:Electronic Schematic Cireuit Diagram Xil:Products guarantee 1.The pelle mil sod by our company is qualified products. The products are covered by 12 ‘months warranty after delivery. Any quality problem, we ensure the retuming, exchanging land mending of the goods 2For the quick-wear-part, Such as :roller, Nat die, bearing, belt etc, are not belong to the scope of product guarantee. For the motor, if itis powerless and overheating in short time, we can exchange @ new ‘one for you, but f the motor burst out the responsiblity will belong to the user. 4. the break-down belongs to the user's improper operation , we won't take the charge, Dear customer, Thank you for purchasing our products! Please refer the specification in detail to use our products correctly, Our company is devoted fo the improvement and innovation of our products, If the machine has something different from specification, sorry for no further notice. For the quality problems or other suggestions, please inform us in order fo guarantee your timely service, Wish we can join together to create a better future,