CD-K2 Series Hoist An instruction manual Before installing and using the product,operators and participants should carefully read understand the instructions and must strictly abide by the rules of safety operationThank you for your choice of our products. | hope it can serve you safely and efficiently. BRIEF INTRODUCTION Some hoist has the following problems : the structure is heavy, the utility model has the advantages of large space occupation, high transportation cost, laborious installation, low mechanical transmission efficiency, solid grease lubrication, large gear noise and fast abrasion. Motor high power consumption, high temperature, short working time, easy to wind around, has become a problem in the industry. The Company in the national policy and modern development to environmental protection, energy saving, science and technology, innovation as the concept, which lasted one year to launch a new, environmentally friendly, efficient, cost-effective products. PRODUCT FEATURE 1. The shell is made of high strength aluminum alloy, surface anodized, environmental protection, high strength, lightweight and excellent heat dissipation characteristics. 2. The level of the two grades of titanium alloy gear group the arrangement reduces the height of the whole machine and improves the safety. The first closed gear oil lubrication, low noise, low wear, low transmission loss. Note : ( high configuration model adopts gear oil lubrication ) 3. The drive motor adopts high energy efficiency YE3 motor technology, which gives the product an energy saving, high efficiency, durable and strong power core, meet the continuous work requirements, and more than 10 % energy saving than similar products, 4.A new design concept, compact and reasonable, wide applicability, more convenient to install TECHNICAL PRAMETERS Product | Usage | Nominal | Power | Ratedload | Hoist | Lifting | Diameter | Net model Voltage — | (KW) _| lifting speed | altitude | of wire | Wight (vy) capacity(kg) | m/min | (M) rope(MM)| (KG) CD-K2 Single 220V/60Hz | 3.0 1000 8 12 8.0 1000-2000 |r 58 rope 2000 4 6 Warning: 1. Lifting speed is the theoretical speed at the outermost layer of the wire rope, which is only for reference. 2. Single-phase winder adopts special motor, which is not allowed to reverse lift heavy objects. It is forbidden to change the winding direction of wire rope on the drum, otherwise the motor will be burned. Full load operation is not allowed when the voltage is lower than 215V under load. 3, The rated lifting weight corresponds to the length of the wire rope which is 12 meters. When increasing the diameter and length of the wire rope, the lifting weight must be reduced.(e.g., at least 2 times lifting weight should be reduced when 30 meters steel wire rope), 4. The lengthened drum length is 280mm, 380mm and 480mm respectively for the customized type, and the detailed parameters of its lifting speed and lifting weight as well as the diameter and length of the wire rope shall be consulted with dealers. 5, This product is an intermittent cycle work system, allowing 60% power continuity (10 minutes of work and 4 minutes of rest) 6. For the 220V model, 2.5m’ within 20 meters and 6m’ within 50 meters; for the 380V model, 1.5m'within 20 meters and 2.5m'within 50 meters. If you need more, please consult professional electrician. LSpecial attention should be paid to :the access power supply must adopt the leakage current new road device and the overload protection control. K series hoist three, safety operation rules in the use of hoist, please be sure to pay attention to safety, follow the following rules : 1, Before using the hoist, please be sure to read and understand this manual. The installation position of the hoist must be selected in a place that meets the requirements and is easy to operate. It is necessary to regularly check whether the installation of the hoist is firm. 2. The lifting capacity of the hoist is limited. Please do not overload the use, and do not be lifting the weight of the object is not clear ( including hanging and pulling buried objects, cable-stayed, oblique hanging, etc. ) when the use of overload will damage the hoist and wire rope, increase the unsafe factors in the operation. When lifting heavy objects, it is recommended to use the pulley for double rope operation, which can reduce the load on the wire rope and other main parts by 50 %. 3. The rated lifting capacity of the hoist corresponds to the standard length of wire rope of 30 meters, and the lifting capacity must be reduced at the same time as the length of the wire rope is increased. For example, the safety lifting weight of the 100 meter hoist is equal to that of a single rope SOOKG + ( 100 meters + 30 meters ) + 12 = 125KG 4, Hoist in the work, please do not" pull" by hanging objects, otherwise it will increase the load of the hoist, easy to hoist and wire rope in an overloaded state. 5. Keep the hoist working area clean and tidy. Do not let the idle personnel near, do not let anyone touch the tightened wire rope, and no one is allowed to stand in the running state of the hoist. 6. If the need to replace the wire rope, the model specification direction must be consistent with the original wire rope. And do not change the wire rope winding direction on the barrel. 7. Wire rope operation, please wear thick fur gloves and do not let the wire rope from your hands, otherwise the broken wire rope may hurt your hand. 8. Hoist in the end of the operation, the wire rope revenue rope, please do not use your hand directly to guide the wire rope arrangement. 9. Do not use hooks to hook the wire rope itself, and do not use hoist wire rope, bolt to be suspended objects, otherwise it will damage the wire rope. Use other suitable ropes when tying the suspended object. 10. The limiter is configured as a safety device, which can ensure that when the hook rises to the limit position automatically cut off the rising circuit. Please do not use the limiter as the travel switch to use the travel switch as the optional part. ) Do not use the hoist 11. Please check the grease before use. 12. Please read the instruction manual in detail. 3, is strictly prohibited illegal use, under heavy weight is strictly prohibited to stand. Special attention is paid to : the access power must be controlled by a new type of leakage circuit and overload protection. 13. Make sure to operate without any obstacles in the operation of the hoist. 14. In the case of alcohol, medication and illness, please do not operate the hoist. 215. When the hoist works, please do not work under and around the hoist. 16. Please use the fixed attachment provided with the hoist, otherwise you may be in a state of insecurity. 17. Do not arbitrarily transform or welding hoist parts, otherwise it will reduce the safety of ‘the hoist work, so that you are in a state of insecurity. 18. When lifting an object with a hoist, make sure that at least three laps of wire rope are retained on the rope barrel to prevent the wire rope from falling off the rope barrel when it is too large. 19.Any installation form must ensure that the hoist and wire rope barrels in the horizontal state of work TROUBLE SHOOTING Fault Phenomenon Cause Elimination Methods When the electric motor does not start the heavy load ,the electric motor turns to the drum without turning 1. Power supply is connected to. 2. Motor damage. 1, Repair power supply and control line, 2. Replace or repair motor. starting the east supervisor. The drum or abnormal sound. gearbox has | 1. Pressure spring failure. Gear or bearing failure Gearbox lack of oil lubrication clean bad. 3. The coupling of each damage connection or fixed bolt loose. 4, Loose connection or retaining bolt. The motor is not working | Power supply a new electric. Repair power. properly. The brake failure or brake | 1. Brake friction oil or wear too | 1. Clean up or replace brake dlearance is too large after) much. assembly. 2._Replace brake spring. Check and repair, adjust and replace in time. The hoister shell is electrified. The temperature rise of the motor is too much . LA phase circuit and the motor outside the charge circuit. 2.Safety ground protection line disconnect or contact bad. 1. Super soft use. 2. Motor heat sink dust oil mostly. 3.Brake gap is too small 1.Check and change the motor. 2.Check the maintenance safety grounding line. 1.Do not allow over load, 2. Remove dust or oil 3. Modulation brake. When the weight is lifted to mid-air itis difficult to restart. ‘The supply voltage is too low. When the supply voltage is returned to normal restart.PRODUCT INSTALLATION The product installation opens the packing inspection product to have the breakage and the damp, must remove the adhesive tape which is wound on the steel wire rope to be able to test the machine. The installation position of the hoist must be installed on the special base and bracket according to the needs of the work. When it is used with the sports car, it is necessary to ensure that the wire rope coil barrel is in the horizontal state, it must be solid and reliable. Do not place the machine in a hot, acidic environment. Access to the power supply must have a reliable grounding and leakage and overload protection device MAINTAIN Check the bolt and power cord of the fixed hoist on a regular basis, and remove the dust and oil from the cable and the outside of the hoist in a timely manner, and the new grease has been added to the grease, check regularly and change it once in half a year. Wire rope at any time to check the state of wire rope, found that wear and tear should be replaced immediately . Note : must be replaced with the original wire rope with the diameter, the same rotation of the wire rope is strictly prohibited to change the wire rope in the rope bucket winding direction Note: 1.Please check the grease before use 2.please read the instruction manual in detail . 3.{s strictly prohibited illegal use,under heavy weight is strictly prohibited to stand . Schematic diagram of Carrying a Sports carDimensions of standard model Adjust the screw so that the air vent is facing up in any state of use af q 1e 2.3 Sg ie Lo | @= 310.3 m) Lo 2 03 Oil level check screw The oil drain screw Standard model base dimensions When double rope is used, the hanger must be in the position of this support Use this hole first when using single ———=# rope and double ropeEnergy Saving , Endurance High Efficiency and Environmental Protection MADE IN CHINA