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Qe ripot WXCE SERIES BATTERY DISCHARGER & CAPACITY TESTER USER MANUAL WG Hipot Electric Tester Co., Ltd. Contents 4: Introduetion 1.1 Features 1.2 System Component Unit 1.3 Types of Product Line 2. Main Technical Parameter 2.1 Environment & condition fr use 2.2 Structure & Weight 2.3 Working Power Supply 24 input Voltage From Battery Groups 25 Discharge Current Range 26 Parameter Display & Measure Accuracy 2.7 Protection & Warsing 2.8 Data Management & Communication 3. Basle Operational Principle 3.1 Battery Testing Principle 3.2 Constant Current Pi 4. Operating instructions 4.1 Environments Requirement 4.2 Panel Description {43 Main Machine Connection 444 Wireless Modules Connection 45 Starting Up And Input Operation ‘46 Check The Connection Of The Wireless Modules 147 The Preset Function 4.8 Discharge 449 Download The Data To PC 4.10 system Setup, Activate Backup Modules & 4.11 Charge Monitoring Function 5.PC software instruction 5.1 Main Functions 55 Generate Excel Test Report 6. Attention 8. WCE Series Typical Applications 1 Introduction 1.1 Features lectrie deviees and running network systems, along withthe growing i are onthe lating happen, battery groups ftwork and maintena ‘production and misusesin the running can cause the early failure of battery groups. To guarantee the power suppl in an emergency, itis necessary to do to check the capacity and service time of battery groups. The clischarge test can help maintainer to locate the lag els promptly, prolong the ime by replacing them, and evaluate the expectation of Based on over 10 years battery testing exp aed, high high-accurate WCE series batteries dschargor & capacity testers, The advantageous features of WXCE main machine: 2) Adopting Bluetooth wireless battery monitoring technology, avaliable for 11.2V/2V/6v/12V cals voltage monitoring b) Each wireless module can monitor 4 cells simultaneously, compared with the vadtt ‘can monitor 1 cel, the new witing ‘operation becomes easier because the quantity of new modules needed is only 2 48 battery ng test of multiple battery groups, WXCE the online discharging, the current displayed in LCD = the Aischarge curent of battery group = the current created by main machine + the nt of the actual load. Because during the discharging the current of the actual load probably changing according tothe decrease of the WACE main machine can automaticaly adjust to keep the current sta whole testing Offering manual function for setting the cell number which voltages below the ld value, this design could help you to locate more lag constant discharging. 4) Inteigent menu design, the simplified menu minimizes the training for users. 18) Applying the electric heating component made by aero-alloy for the power ‘consumption section, new generation material levels up the coefficient of safety and the transition rate between electricity and heat, meanwhile reduces the volume and weight hh) Automatic calculating function forthe discharging current, WXCE installs the discharge current formulae for all hourates internally, so the setting interface ‘an tell users the suitable discharge currents without manual caeulation according tothe marked capacities of battery groups and the testing hourrates. |) Real scan and display the voltage data of each battery during the discharging, ‘and spay the histogram of all batteries to follow the battery voltage tracks in ee een pois locaton for ip all discharge parameters in advance, this design can Feces tr the mre nace spy te cpertion ond oped test. 1m) Allow connecting with PC during the discharging for downloading the rea time data, oF use USB memory devices to download the integral data after the discharging process, PC analysis software asists users to analyze the data and create test report. 1) Flenble power supply mode (WNCE-4815, WXCE-4830): adopting AC & OC double power supply modes is avallable for the discharge test of a variety of ‘telecom equipment rooms and base station \WOICE main machine can record several sets of data ° Judes: batery voltages curve and bar chart, battery soup voltage curve, current curve, capacities histogram, 1) Powerful capacity estimating function, the software can predict the capacity of each battery in the tested grour. 4) The software shows the data by various way ke bar cha fy any windows to read m L data report, i's so convenient protective functions, which include the sounds alarm, interface prompts. lights warning, an ischarging test of 28V, 48V,72V, 96V, 1.2 System Component Unit ‘The WXCE battery dscharger & capacity tester consists of main machine, wireless modules for cells monitoring, wireless signal receiver and PC analysis software organized by colorful LCD sereen, data processing unit, data it and panel operation 11.3 Types of Product tine “The type name Is WACE—D0CYY Token: WXCEType of battery dscharger & capacity tester. ed battery groups 4-The voltage range ofthe Yeh discharge current range 2. Main Technical Parameter, 2.1 Environment & con 2.1.1 Operating temperature -Se ~ +50, fll power, forced air cooling for use age temperature 0c 4708 2.1.3 Relative humidity 30¢~#50', decrease power for use, 2.2 Structure & Weight structure, Meanwhile, /WXCE main machine \WXCE-6006: 40 kg 2:5 Discharge Current Range WACEAB1S: | 20°40V0-75A, © 40°60V 0-150 WACE-4830: 20-40V0-150A, 190-265 0-604 190°265V 01008 196°300V 0-150 300°600V 0-30A '300~600V 060A '300~600V 0-100 WAXCE-1230:90-150V 0-304 26 Parameter Disp Parameter display _aceuracyst0.05% 2.7 Protection & Warning ‘The protection design of WXCE series 27.1 the protections of DC input overvoltage, polarity reversal in battery connecting, ‘and system overheat varing light and burzer would activate, ce, the user can set the discharge current, battery threshold value of battery group voltage and cell scharge time in the alowed range and WXCE provides ing parameters for common usage. 2.83 Communication ‘The voltage dropping curve inthe aischarging process: ‘CONDUCTIVE OUST. 4.2 Panel Description Parataxis control socket ‘AC input socket [ Power switch 4, Operating Instructions 4.1 Environments Requirement Should be NO CORROSIVE,NO EXPLOSIVE -CTRICAL BREAKDOWN AIR OR ‘Air cooling fans | S232 port ‘DC input switch ‘Cable socket ‘Communicate light ‘Alligator lip (4red, 1 black) ‘Communicate light (ced) ‘ree module for 2vPV—wai2612 4.3 Main Machine Connection transformer 4.3.1 Use the power cable (1 rd, 1 black) to connect the main machine withthe ‘tested battery group, {43.2 Use the power supply cord to connect malin machine withthe AC power source 2) Altes of WXCE series support 220V AC SOHa/60Hs external AC power source bf the power source is 110V AC SOH2/60Hz, please use a 110V AC transformer to start the tester. Because external AC power source power for LCD and control circuit, the normal rated power ofthe transformer not rnect power eables with battery group and turn on OC 10 use the external AC power source, DC power switch hhoneed to be turned on unt starting the discharge.) 4.4 Wireless Modules Connection Before connecting please install the antenna in main tester 444.1 WACE-2612 wireless modules (for 2V) connection Do not connect the modules to 4 batteries no adjacent ike the module immediately! ‘ed, 1 blac, 4 yell) to connect modules with the wiring rule “Yellow 1 to Yellow 4, from long to ing hint also print on the label of modules 4.43 WACE-12612 wireless modules (or 1.2V, 2V) connection, you can see the voltage are not showed, please check the: | ——s-4- ee ca cat on moan | | noarz| | noses | | rosea 45 Starting Up And input Operation 45.1 after the main machine connection, turn on the ‘power switch to start up WXCE 462 Press “Chart tos the histogram ofeach battery 4.6.3 both inthe table and chart interface, one sereen only can show 24 batteries, the tested battery group has more than 24 batteries, please press “Next” & “Prev” to {4.6.4 press “Bat” go back to the main menu 14.7 The Preset Function(No Essential Operation) {47.1 the preset function provides 8 location to save the same setting in the repeated test. No need to set ischarge test, you can load I parameters again, Press “Preset” in the main menu into the preset function interface 4.8 Discharge 418.1 press “Discharge” inthe main menu int the parameter interface 418.2 n parameter interface, you can see all sme parameters inthe “Pres ‘an reedit the cscharge parameters here and “Apply” to save them 48.3 press “Stat” into the dscharge interface, press the “Stat” again to start

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