(ORDER NO. MDOAo10%2c2 Service Manual compact BIGITAL AUDIO Remote SB-AK320 Control Transmitter ‘SA-AK320 SB-AK320 Specifications AMPLIFIER SECTION MS Power output THD 10%, both channels driven +e (Low channel) 75.W per channel (6.0) sok (High channel) 75 W per channel (6.2) Total B-AMP power 150 W per channel Input sensitivity AUK 250 mv Input impedance AUK 133K mIFM TUNER SECTION Frequency range 87.5 - 108.0 Mitz (60 kHz stops) BUY (HF) 15a 75.0 (unbalanced) Sensitivity SIN 26 68 ‘Antenna terminals) AM TUNER SECTION Frequency range ‘Sensitty ‘SIN 20 0B (at 999 KH2) CASSETTE DECK SECTION 1522 - 1629 kha (9 kHz stops) 560 vim “Track system 4 track, 2 channel Heads Recordiplayback ‘Sok permalloy head Panasonic CD Stereo System SA-AK320E SA-AK320EB SA-AK320EG Colour (K)... Black Type (For SA-AK320E & SA-AK320EG, only) (S)... Silver Type (For SA-AK320E, SA-AK320EB & SA- ‘AK320EG only) Erasure Double gap ferrite head Motor DC servo motor Recording system Erasing system ‘AC erase 100 Kitz Tape speed 4.8 emis (1 7/8 ps) Overall frequency response (+3 JB, -6 dB at DECK OUT) AC bias 100 kez NORMAL (TYPE 1) 35 He 14 ke SN 50 dB (A weighted) Wow and futer 0.18 % (WMS) Fastforward and rewind time ‘Approx. 120 seconds with €-60 cassette tape ICD SECTION ‘Sampling frequoncy 44.1 bie Decoding 16 bi near Pickup Beam sourcelwavelangth Number of channels ‘Semiconductor laser/780 nm ‘treo 20 He = 20 bile (41, -2 48) Below measurable limit Digital fitor ats Frequency response Wow and fatter DIA convertor [MASH (1 bit DAG) MPs. at rate 32 hops - 320 Kops Sampling frequency 82 kMe, 44.1 KH, 48 kite GENERAL © 2004 Panasonic AVC Networks Singapore Pie. Lia. All rights reserved, Unauthorzed copying and. lstribution is a violation of law.Power Supply (For E, EG oniy) ‘AC 230v, S0H2 Power Supply (For EB only) ‘AC 230 - 240 V, 50HZ Power consumption 242W Power Consumption in_ standby os w mode Dimensions (W x H x 0) 250 x 390 x 966 mm Mass 79k9 msystem SSO-AK920 (E) Music center: SA-AK320 (E) ‘Speaker: SB-AK320 (GC) ‘SC-AKa20 (EB) Music center: SA-AK320 (EB) SC-AK320 (E@) Speaker: SB-AKS20 (GO) Music canter: $A-AK320 (EG) ‘Speaker: SB-AK320 (EG) +.-Spociications are subject to change without notice. Mass and ‘dimensions are approximate. 2. Total harmonic dletortion le measured by the aga pectrum analyzer. {3.The labels “HIGH” and “LOW” on the rear ofthe speakers refer to High frequency and Low frequency. 4S WARNING ‘This service information is designed for experienced repair technicians only and is not designed for use by the general publi. does not contain warnings of cautions to advise non-technical individuals of potentia! dangers In attempting to service a product, Products powered by electticty should be serviced or repaired only by experienced professional technicians. Any atiomet to service CF repair the product oF products dealt wih inthis service information by anyone else could resull in serious injury or death, CONTENTS Page 1 Caution for AC Mains Lead 4 2 Before Repair and Adjustment 5 43 Protection Circuitry 5 4 Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices 5 5 Handling the Lead-free Solder 6 5.1. About lead tree solder (PbF) mo 6 Handling Precautions For Traverse Deck 7 7 Precaution of Laser Diode ® 8 Accessories ° 9 Operation Procedures. 10 10 Disassembly and Assembly of Main Component: " 10.1. Disassembly flow chat " 102. Disassembly of Top Cabinet and Reer Pane! 12 10.3. Disassembly of CD Mechanism Unit 14 104. Disascombly Main P.C.B., Trancformer P.C.B. & Power Pcs 15 105. Disascombly of Panel P.O.B. & Tact Switch P.O.B.——~16 10.6. Disassembly of Deck Mechanism Unit & Deck P.C.8.~~17, 10.7. CD Mechanism Main Component Replacement Procedures: —— 7 10.8. Replacement forthe pinch roller ass'y and head black -~30 10.9. Replacement forthe Deck motor assy, capstan belt A capstan bet B and winding belt 10.10, Replacement for the cassette ld ase'y toa 111 Service Position 114 na. ns. 12 Description of Error Code: a 4 Measure for tape trouble 34 38 35 Checking Procedure. Checking he Main P.C.8,, Power P.C.B. and Transformer Poe. 35, CChecking he Panol, Tact Switch, Dack & Dock Mechanism P.C.B, : 26 37 Page 12.1, Abnormality detection for Deck Mechanism block =~ 87 12.2, Abnormally detection for CD/Changor block a7 12.8. Power Supply related error detection 37 13 Sell-Diagnostic Function ~ 38 13.1, Sett-diagnostc doplay: 38 132, How to ontor the Sol Diagnostic Function 38 13,3, Cassette Mechanism Test (For error code HOT, HO2, HOB, Fo, Fo2) 38 184. CD Mechanism Test (F15, F26, F16, F17, F27, F28, F29, 15) 99 485. To clea al Error code 29 136. How to get out from Sel-Diagnostc function 39 19,7, Power Amplifier Failure (F61) 39 14D Test Mode Function 40 14.1, How to set CD test mode 40 14.2. CD Automatically Adjustment recut indication 40 15 Measurements and Adjustments. a 15.1, Cassetie Deck Section a 152, Tuner Section 41 15.3, Algnment Points 42 16 Block Diagram. “3 17 Sehematie Diagram 50 17.41. (A) CD Servo Circuit st 17.2, (B) TunedMain Clout 53 1733, (8) Main Ciccut 54 17.4, (G) Panel Circuit & (0) Tact Switch Creu me) 175. (E) Transformer Cicult, (F) CD Detect Circut, (G) Spindle Position Circuit & (H) CD Loading Cicutt~—~—~ 17.6. () Power Circuit: ~ 17.7. (0) Deck Circuit & (K) Mechanism Circuit. 16 Printed Cireult Board 181. (A) OD Seve PCB. 182, (B) Main’ Tunor P.C8. ~ 61 SReas183. (C) Panel PCE, ~ 9 18.4, (0) Tact Switch PCB. ~ Th 18.5. (©) Transformer P.C.B. 2 186. ) CD Detect P.C.8., (G) Spindle Postion P.C.B. and (H) CD Loading P.C.8. 187. () Power PCB, : 18.8, () Deck P.C.B. & (K) Deck Mechanism P.C.8. 119 Wiring Connection Diagram 20 Ilustration of IC's, Transistors and Diodes. ~ 21 Terminal Funetion of IC's 21.4. 1C701 (ANZ2004A.NF) Head Amplifier 21.2 16702 (WN6627934CH) Servo Processor Digital Signal Processor Digital Filer! D/A Converter — 79 gaadvaza 21.8, 1C70 (ANB7S9SBTE2) Focus Coll Tracking Coll ‘Traverse Motor’ Spindle Motor Drver: 80 21.4, 16906 (C2CBJFO00014) System Mlcroprocessor ~~~ 80 22 Troubleshooting Guide 22 28 Parts Location and Replacement Parts List 3 28.1. Deck Mechanism (RAAAS02-S) 2 28.2, CD Loading Mechanism (RD-DACO26-S) 87 23:3, Cabinet 0 284, Electrical Parts List 93 23.5, Packing Matorials & Accossotlos Pars List 102 2.6. Packaging : 1021 Caution for AC Mains Lead (For “EB” area code model only.) For your safety, please read the following text careful. ‘This appliance is supplied with a moulded three pin mains plug for yyour safety and convenience. A S-ampere fuse is fitted inthis plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of S-ampore and that itis approved bby ASTA or BSI fo BS 1362. ‘heck or ne ASTA mak &@ othe BSI mark onthe body of the use ite plug contains a erovale use cover you must ensue that itis raited whan the fuse is replaced, cover, the plug must not be used until a ‘Areplacement fuse cover can be purchased from your focal dealer CAUTION IF THE FITTED MOULDED PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN YOUR HOME THEN THE FUSE SHOULD BE REMOVED AND THE PLUG CUT OFF AND DISPOSED OFF SAFELY. THERE IS A DANGER OF SEVERE ELECTRICAL SHOCK IF THE CUT OFF PLUG 1S INSERTED INTO ANY 13-AMPERE SOCKET. Ita now plug is to be ited, please observe the wiring code as ‘shown below. If in any doubt please consult & qualified electician IMPORTANT ‘The wires inthis mains load are coloured in accordance with the following cove: Blue: Neutral Brown: Live {As those colours may not correspond with the coloured markings | ‘entitying the terminals in your plug, proceed as follows: “The wire which is coloured Blue must be connected to the terminal which is marked with the letter Nor coloured Black or Blue. “The wire whichis coloured Brown mustbe connected tothe terminal which is marked with the letter L oF coloured Brown or Fed, WARNING: DO NOT CONNECT EITHER WIRE TO ‘THE EARTH TERMINAL WHICH IS MARKED WITH. ‘THE LETTER E, BY THE EARTH SYMBOL OR, COLOURED GREEN OR GREEN/YELLOW. THIS PLUG IS NOT WATERPROOF—KEEP DRY. Beforeuse Romovo the connector cover How to replace the fuse “The locaton ofthe fuse difer accorting to the type of AC mains ‘ping figures A and B). Confirm the AC mains pig ited and follow the instructions below. IMstraions may ctf from actual AC mains plug. 1. Open the fuse cover with a screwdriver. Figure A » .. Replace the fuse and close or attach the fuse cover. Figure A Fuse 18 ampere)2 Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C520 and C540 through a 1022, SW resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. ‘After repairs are completed, restore power gradually using a variac, to avoid overcurrent, Current consumption at AC 280V, 50 Hz in NO SIGNAL mode (volume min at CD mode) should be ~350mA. 3 Protection Circuitry ‘The protection citcultry may have operated if either ofthe following conditions are noticed: ‘No sound is heard when the power is tuned on. * Sound stops during a performance, The function of this circuitry is to prevent circultry damage if, for example, the positive and negative speaker connection wires are ‘shorted’, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below: 41.Turn off the power. 2. Determine the cause of the problem and correct it. 3.Tum on the power once again after one minute. ae When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again. 4 Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices ‘Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are callod Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circus and some field-effect transistors and ‘semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage ‘caused by electro static discharge (ESD). 1.Immediately before handling any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as aluminium {oil to prevent electrostatic charge build up or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4.Use only an anti-static solder remover device. Some solder removall devices not classified as “anti-static (ESD protected)" can generate electrical charge to damage ES devices. 6.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or ‘comparable conductive material). 7.lmmediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed Caution Be sure no power is applied to the chassis or circuit, and observe all other safety precautions, £8, Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the iting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).IMPORTANT SAFETY NOTICE ‘Thoro are special components used inthis equipmont which aro imporant fr saloy. These parts are markod by A\ in tho schematic diagrams, Exploded Views and replacement parts fst. Rt is essential that these critical parts should be replaced with manufacturer's specified parts to proven shock, fie, oF other hazards, Do not modly the original design without permission of manufacturer. 5 Handling the Lead-free Solder 5.1. About lead free solder (PbF) Distinction of PBF P.C.B. P.C.B.s (manufactured) using lead free solder will have a PoF stamp on the P.C.B, Caution: ‘= Pb tree solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please Use a high temperature soldering iron. In case of soldering iron with temperature control, please set it to 700 = 20°F (870 = 10°C), ‘= Pb free solder will tend to splash when heated too high (about 1100°F/600°C). ‘© When soldering or unsoldering, please completely remove all of the solder on the pins or solder area, and be sure to heat the soldering points with the Pb free solder unt it melts enough,6 Handling Precautions For Traverse Deck ‘The laser diode in the traverse deck (optical pickup) may break down due to potential diference caused by stale electricity of clothes or human body. ‘So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup). * Handling of traverse deck (optical pickup) 1.Do not subject the traverse deck (optical pickup) to static electricity as itis extremely sensitive to electrical shock, 2.The short land between the No.4(LD) and No.5(GND) pins on the flexible board (FFC) is shorted with a solder build-up to prevent damage to the laser diode. To connect to the PC board, be sure to open by removing the solder build-up, and finishthe ‘work quickly. 8. Take care not to apply excessive stress to the flexible board (FFC). 4.Do not tum the variable resistor (laser power adjustment). It has already been adjusted. Flenble boar Lens FFC (Po not touch) (Hance it carey / \ \ Variable resistor (GND) No.@)Pin (Lo) (Oo not turn) Fig No® + Grounding for electrostatic breakdown prevention 1. Human body grounding Use the anti-static wrist strap to discharge the static electricity from your body. 2. Work table grounding Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is placed, and ground the sheet Caution = ‘The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the traverse deck (optical pickup). Caution when Replacing the Traverse Deck ‘The traverse deck has a short point shorted with solder to protect the laser diode against electroststics breakdown. Be sure to remove the solder from the short point before making connections. sap (and si iMag \ Fig 627 Precaution of Laser Diode Caution : This product utlizes a laser diode with the unit tuned ON", invisible laser radiation is emitted trom the pick up lens, Wavelength : 780 nm ‘Maximum output radiation power from pick up : 100 KWW/VDE Laser radiation from pick up unit is safety level, but be sure the followings: 1.Do not disassemble the optical pick up unit, since radiation from exposed laser diode is dangerous. 2.Do not adjust the variable resistor on the pick up unit. It was already adjusted. 3.Do not look at the focus lens using optical instruments, 4, Recommend not to look at pick up lens for a long time, ACHTUNG Dieses Produkt enthait eine Laserdiode. Im eingeschalteten Zustand wird unsichtbare Laserstrahlung von der Lasereinheit abgestrahtt. Wellenlange : 780nm Maximale Strahlungsleistung der Lasereinheit :100 uW/VDE Die Strahlung an der Lasereinnelt ist ungefahich, wenn folgende Punkte beachtet werden: 1.Die Lasereinhelt nicht zerlegen, da die Strahlung an der freigelegten Laserdiode gefahrlch ist 2.Den werkseltig justierten Einstellregler der Lasereinhit nicht verstllen 3. Nicht mit optischen Instrumenten in die Fokussierinse biicken, 4.Nicht Gber langere Zeit in die Fokussierlinse blicken. ADVARSEL: I dette a apparat anvendes laser. [CAUTIONT lTHIs PRODUCT UTILIZES A LASER, lusE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEAEIN MAY RESULT| IN HAZARDOUS RADIATION EXPOSURE. 1 Use of caution label (ack of product) CLASS 1 2 LASER PRODUCT LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT ORT — seer ers = Inside of product ‘Tootteen sisala Produktets inside8 Accessories VES emote Control Transmitter AG Power Supply Cord (For E & EG ony) SB AC Power Supply Cord (For EB ony) GE [AN Loop Antenna, — © ‘Antenna Plug (For EB only)9 Operation Procedures “Front panelcontrols = Main unit [AE supply indieator (CW) {Thisineater gis ton hs wtis connec othe AC mains sy. Stondtyion switch fom) Press to sth fh ut fm on to slanty mec ce vrs. ‘Saney mage, ent 8s ceneaning ral amen! ROMS Dsctny (0D tray opancloze button 2, OPENCLCSE] {© direct pay battons (151 Remote contol signal sensor eadphones jack (PHONES) Dele easetta older ‘Super sound EQ button (SUPER SOUND EO} (0D shipsearen, tape astorwardrwind, tuneiprost channel saect tine as buttons Dreaewry, mbveA) ‘Tunariband soles bution (TUNER, BAN] © playipause bition 1M, CO) Preset EG select ator [PRESET EQ) Deck 1 open button (2, DECK *] ‘iaplay, demonstration buton ISP, -DEMO, Recor bution fe, RES] ‘AUK bation (AUX) ‘Volume control (VOLUME DOWN, UP} ‘Yap tay utton TAPE) ‘ek ‘sect buon (DECK 12) ‘Stepiprogram clear button Im, STOP] Dee 2 open button (2, DECK 3] ations wus a8 © fancion ia exacly the tame way a8 the hatton othe man ni " ‘Sleep timer Auto of button (SLEEP, AUTO OFF] eeeese ese9 i i i For buts (ALTO OF}. [CLOCKTIMER] ana [eRLAvREG) seagate ton ee CURSOR Bet, Art, CURSOR] Enter button [ENTER] Tie search made sleet button [ITLE SEARCH] Mating button (MUTING} eso 86 1010 Disassembly and Assembly of Main Component 10.1. Disassembly flow chart “The following chart is the procedure for cisassembing the casing and insite pars for intemal inspection when caning out the servicing, To aesembe the un, reverse the sleps shown inthe chart as below. 10.2 Top cabinet 10.2 Rear Panel cD Lid 10.2.1 10.5 cD Lid Panel P.C.B. & Tact Switch P.C.B. 10.3 [ 10.6 CD Mechanism Unit Panel P.C.B. Deck Assembly — Deck Mechanism Deck P.C.B. Mech 10.4.1 10.4.2 Main P.C.B. Transformer P.C.B. 10.4.3 Power P.C.B. 0. Power IC IC Regulator | bisassembiy of CR2O 10.7.4 CD Loading CD Detect Spindle Position CD Servo P.C.B. PCB. PCB. PCB. 1"10.2. Disassembly of Top Cabinet and Rear Panel Step 1 Remove screws each side and 5 screws at rear panel. Step 2 Lift up both sides of top cabinet, push the cabinet ass'y toward the rear and remove it. Top cabinet er {Step 1) Oxs ‘Disassembly of Rear Pane! > ov (Step 3) Step 3 Remove 7 screws, Step 4 Detach wire at CNS0S (Fan), 2 ‘Step 5 Draw rear panel backward to remove, 10.2.1. Disassembly for CD Lid (The CD changer unit can be removed after the CD Lid is removed) ‘+ Follow the (Step 1) - (Step 5) of Item 10.2 - Disassembly of ‘Top Cabinet and Rear Panel When opening the dise tray automatically (Using Power ‘Supply) ‘Step 1 Connect the AC power cord. ‘Step 2 Press the POWER button to power up the main unit. (Step 3) (Step 2) ‘Step 3 Press the OPEN/CLOSE button, the disc tray will be ‘open automatically‘Step 4 Release the 2 claws, and then remove the CD Lid. ‘Step 5 Press the OPEN/CLOSE button, the disc tray will be close. ep Lid (step 5) 1B [Open the disc tray manually (Using service tools)] CD chassis Hexagonal wrench Clockwise Hole + Refer to the “Gear for servicing (as ig) information’ SStep 1 Insert the gear too! into the hole on the underside of CD chassis and then rotate in the direction of arrow. The disc tray will be open. Step 2 Release the 2 claws, and then remove the CD lid cover.Girection, Claws: ‘coud Step 3 Repeat Step 2 but rotate the gear tools in anti-clockwise _St@P 4 The disc tray will be close, 10.3. Disassembly of CD Mechanism Unit + Follow the (Step 1) - (Step 2) of item 10.2 - Disassembly of Top Cabinet and Rear Pane! + Follow the (Stop 1) - (Stop 6) of Item 10.2.1 - Disassembly for CD Lid Step 1 Detach the FFC boards (CN309 & CN310). (step 3) A ‘Step 3 Remove 4 screws. ‘Step 4 Remove the CD chassis, ‘Step 5 Lay the CD mechanism unit as shown, co Shassis ‘Note: For disassembly of CD mechanism unit, please refer to ‘Section 10.7 of this manual CD Seno PCB. Step 2 Release the claws of both ends, and then lft up the CD ‘Mechanism Unit 410.4. Disassembly Main P.C.B., Transformer P.C.B. & Power P.C.B. 10.4.1. Disassembly for the Main P.C.B. + Follow the (Step 1) - (Step 5) of Item 10.2 - Disassembly of ‘Top Cabinet and Rear Panel * Follow the (Step 1) - (Step 6) of Item 10.2.1 for CD Lid + Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit ‘Step 1 Disconnect FFC board at CN303, CN302 & CN304 Disassembly Step 2 Lift up Main P.C.B. by disconnect CNSO0 & CNSO1 as arrow shown above, 10.4.2. Disassembly of the Transformer P.C.B. + Follow the (Step 1) - (Step 5) of Item 10.2 - Disassemaly of ‘Top Cabinet and Rear Panel + Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid + Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit Step 1 Remove 3 screws, (step 1) Ox3 Transformer PCB. Fasatt sa ‘Step 2 Disconnect connector CN9S0. 18 10.4.3. Disassembly of the Power P.C.B. ‘Follow the (Step 1) - (Step 5) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel ‘Follow the (Step 1) (Step 6) of item 10.2.1 - Disassembly for CD Lid ‘Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit ‘Follow the (Step 1) - (Step 2) of item 10.4.1 - Disassembly for the Main P.C.B, Step 1 Remove 2 screws, Step 2 Remove the 2 screws fixed at heat sink. Heat sink Power PC. NOTE: Insulate Power P.C.B. with insulation material to avoid short circuit ‘Replacement of Power Amplifier IC & Voltage Regulator Stop 1 Remove 2 screws (For Power Amp IC) and 1 screw (For Voltage Regulator) (Step 1) ex: g Power Amp IC reso (RSN315H428.P) Reguiator Step 2 Break the joint with a metal cutter as shown below.(Step 2) ‘Solder terminal ‘Step 4 Fix back the cutted portion with a screw as shown. ‘Step 3 Unsolder the terminals of Power Amp IC, transistor and soo replace the components. 10.5. Disassembly of Panel P.C.B. & Tact Switch P.C.B. ‘+ Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of (step 3) Top Cabinet and Rear Panel x8 ‘Follow the (Step 1) - (Step 5) of item 10.2.1 - Disassembly for CD Lid ‘= Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit Step 1 Lay the unit as shown below. uw rene step 3 Ronove he 8 ens eo ‘Step 4 Disconnect FFC board (CN302). s Deananey of Tx Sen PB g., sae ee eer ae (Step 2) Step 2 Remove 2 screws, release 2 claws, and then draw the front panel ass'y forward, 16‘Tact Switeh P.C.B. Step 6 Pullout the volume knob. Step 7 Pull Panel P.C.B. forward, cN900 10.6. ;assembly of Deck Mechanism Unit & Deck P.C.B. + Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Cessatie mechanfsm Top Cabinet and Rear Panel + Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid + Follow the (Step 1) - (Step 2) of Item 10.3 - Disassembly of the CD Mechanism Unit ‘Step 1 Detach FFC board. (CN971) ‘Step 2 Disconnect FFC flat cable from the connector (ENt001), Step 3 Remove the 5 screws, Step 4 Push the lever upward, and then open the cassette lid ass'y (For DECK and DECK?) Step 5 Tilt the cassette mechanism unit in the direction of arrow (1), and then remove it in the direction of arrow (2) ‘For replacement of Deck P.C.B. ore Sieh oe ofen Step 8 Remove Deck P.C.B. 10.7. CD Mechanism Main Component Replacement Procedures + Follow the (Step 1) (Step 2) of tem 10.2 - Disassembly of ‘Top Cabinet and Rear Panel + Follow the (Step 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid + Follow the (Step 1) - (Step 5) of Item 10.3 - Disassembly of the CD Mechanism Unit 10.7.1. Replacement of the Traverse Deck ‘Step 1 Remove the CD changer unit 7Hoxagonat [Back side} = 3, oar Step 3 Rotate the hexagonal wrench in the direction of arrow (clockwise), and then open the dise tray fully. (Step 4) 18 ‘Step 4 With pressing the claw (A), rotate the hexagonal wrench clockwise. (The slide plate moves for a litle amount.) ‘Step 5 Pressing the claw (B) in the direction of arrow (1), the connection lever moves in the direction of arrow (2) ‘Step 6 Lift up the traverse deck ass'y. Traverse deck ass'y ‘Step 7 Remove the traverse deck ass'y from the timing lever. Caution: When removing or inserting the traverse deck avoid touching the OPU lens and pressing onto the turntable. Solder Solder ‘Step 8 Remove 3 screws. ‘Step 9 Unsolder the motor terminals (4 points).Note: (Step 10) | REM EEC board Be careful not to lose the 3 floating spring because those will also be removed on removal of he traverse deck assy. ‘Installation of the CD Servo P.C.B. after replacement ‘Step 1 Connect the FFC board. Step 2 Install the CD servo P.C.B. in the traverse deck ass'y. Step 3 Remove 3 screws. Step 4 Solder. (Step 3) Oxs ® Caution: oes Insert a short pin into the traverse unit FFC board, (Refer to “Handling Precautions {or Traverse Deck J pin ‘Step 10 Remove the FFC board from the connector, and then remove the CD Servo P.C.B. ‘« Note for installation of the CD servo P.C.B. Before installing the CD servo P.C.B., move the optical pickup toward the outer edge from the mark "-€” Otherwise, the rest detect switch (S701) mounted on the CD sero PCB. may be damaged] oct nso TWagnemeame = pagegmer @ regular screwdriver. direction of arrow. pickup Seer = “Beate gu wo ne 4 Ret SeaRe EER on OO (Barto es ‘Step 11 Remove the pin, Foating spring Floating soring (1) Claw seernae) Step 12 Release the claw, and then remove the traverse deck assy. 19Step 1 Install the traverse deck ass'y to the timing lever. Step 2 Align the boss of traverse deck ass'y with the slot of ‘traverse cam gear. Claw of timing lever Step 3 Force the claw of timing lever. Disc tay t Step 4 Force the dise tray fully. Connection 2 lever uU ‘Step 5 With pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2). 10.7.2. Replacement for the Disc Tray ‘Step 1 Romove 4 scrows. 9 (Step 1) 0 ‘Step 2 Remove the upper plate. ‘Step 3 Remove 3 screws,(Step 3) Oxs (Step 5) amet ge: CD Detect PB, ‘Step 4 With lting the claw in the direction of (1), draw the CD Detect P.C.B. in the direction of arrow (2) Step 5 Remove the mechanism cover. -) Hexagonal wrench | 7 ( (Back side) ‘Step 6 Insert the gear with hexagonal wrench into the hole. ‘Step 7 Rotate the hexagonal wrench in the direction of arrow, and then open the disc tray fuly. Claw Step 8 Release the both claws, and then draw the disc tray. Claw Let ode $j p YY Dise tray Step 9 With forcing the left guide bar manually because the left {uide bar interfers with claw, draw the disc tray. [Installation of the disc tray after replacement] (Step 1) 2 Disc tray Step 1 Slide the drive rack fully in the direction of arrow.10.7.3. Disassembly and reassembly for mechanism base drive unit Step 1 Remove 8 screws. (Step 1) 0x3 Dise tray Step 2 Holding the drive rack not to move, install the disc tray. eas a nani ra ata can cn ae ‘Step 2 Release the claw, and then remove the gear holder. ‘Step 3 Remove the belt and change gear spring Right guide bar Nore: Take cre ott los the change gear eng nore ‘Step 4 Remove the pulley gear, change gear and UP/DOWN Force the right guide bar of tray base manually not to move 94 Upwards Chango ona Pty gar ee eer =e 4 Step 4 Holding the disc tray manually, push the disc tray in the direction of the arrow. ‘Step 5 Release the 2 claws, and then remove the bottom SW PCB.Bottom SW PCB. Caw \ y Loo, Rear lo Claws Tray \y Claw a Step 9 Pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2), oS C Tray tock fn claw| as @) Step 6 Install the tray lock spring to hook temporary. ‘Step 7 Release the claw, and then remove the tray lock ‘Step 8 Release the claw, and then remove the rear lock Connection lever Step 10 Move the slide plate 1 to the end of stock side. 23(Stock side) Siide plate 1 Step 11 Lift up the left end of spindle base unit in the direction ‘of arrow (1), and then remove the unt in the direction of arrow @. Spindle base unit Step 12 Remove slide plate 1 and slide plate 2. Slide plate 2 ‘Step 13 Remove the traverse relay gear, traverse cam gear and drive gear. Traverse relay gear [Dissassembly/reassembly for the spindle base unit] ‘Step 1 Draw the 5 diso spacers. ‘Step 2 Pushing the claw, slide the support plate in the direction of arrow, and then remove it.Claw ‘Step 3 Rotate the disc lever in the direction of arrow (1), draw the disc lever. {installation for disc ever spring) 1a Disc lever spring Step 4 Release the 2 claws, and then draw the relay gear B. Step 5 Release the 2 claws as shown below. (Step 5) jelease the 2 claws. NOTE: Hold the loading stopper ass'y manually because itis tipped by spring. NOTE: Hold the loading stopper ass'y manually bacause itis fipped by spring Loading stopper ass'y ‘Step 6 Remove the cushion spring. Step 7 Remove the loading stopper ase'y in the direction ofSe Rolay gear A - ¥ O- t Step & Release the 2 claws, and then remove the relay gear A. Step 9 Release the 2 claws, and then remove the spindle shatt Claws Spindle shatt gS Lower spindte spring Step 10 Remove the lower spindle spring with tweezers. Step 11 Force the lower hook with thin tip of minus screwdriver. Minus screwdriver Lower hook Lower hook ‘Step 12 Squeeze the shaft of lower hook, and then draw it ‘Step 13 Rotate the lower spindle in the direction of arrow until the lower spindle interferes with stopper. ‘Step 14 Insert the thin tip of minus screwariver between the lower spindle and UP/DOWN base, and then slacken the lower spindle to release the stopper. Then, rotate the lower spindle and remove it Loading stopper eOWN base ‘Step 15 Rotate the UP/DOWN base at a 90° angle. Then,spread the hold bars of loading stopper and remove the UP/DOWN base. [installation for loading stopper ass'y) ‘Step 1 Align the claw of loading stoppers ass'y with the slot of spindle base. (Caution should be exercised when alignment of claw due to the size of claws.) Loading stopper assy Claw(Large) ‘Step 2 Lower the loading stopper ass'y, and then align the lower spindle with the trapezoid tooth of relay gear A. Lower spindle ‘Step 3 Force the loading stopper ass'y latch the claw firmly. GlawiLarge) fe] i) iaw(Small) [Reassembly for mechanism base drive unit] Step 1 Install the traverse cam gear. Step 2 Rotate the traverse cam gear to the direction of arrow, me Traverse cam gear Step 3 Install the drive gear and traverse relay gear. Traverse relay gear| cam gear ‘When instaling the traverse relay gear, align the trapezoid tooth of gear with tooth of traverse cam gear. arStide pit 2 Mechanism base "Trapazoid tooth 9) Traverse relay gear| Step 4 Install the slide plate 2 to the mechanism base, and then match to the connection lever. Step 5 Install the slide plate 1 to the mechanism base, and ‘then match to the connection leve and align the trapezoid tooth of traverse relay gear with the slide plate 1 ‘Spindle base unit Stop 6 Install the spindle base unit. (First, slide plate 1.) (Front side) ‘Step 7 Move the slide plate 1 to forward fully ‘Step 8 Install the rear lock. (The claw should be latched.) ‘Step 9 install the Spindle Position P.C.8.. (The claw should be latched.) ‘Step 10 Install the tray lock. (The claw should be latched.)Bottom SW PCB, Tray lock spring ‘Step 11 Remove the tray lock spring from hook,and then latch to the tray lock, ‘Step 12 install the UP/DOWN gear, change gear, change gear ‘pring, pulley gear and belt in the order of (1) - (5). @Bett (3) Change gear spring ‘y “ @Change gear @ 2 @Puley gear BP ovrc01 gear ‘Step 13 Install the gear holder, and then tighten the srew (a). 29 Gear holder Step 14 Install the tray base, traverse ass'y, mechanism cover and upper plate. [Operation check after servicing] Check the proper operation of following items with gear and hexagonal screwdriver. 1.Openvelose of tray base. 2.Moving the tray base to the stock side. . UP/DOWN operation of spindle base unit 4. UP/DOWN operation of traverse ass'y. 10.7.4. Replacement for the motor ass’y Step 1 Install the belt temporarily NOTE: Take care not apply the grease to the belt Step 2 Upset the CD loading unit Step 3 Remove 3 screws.Step 4 Unsolder the plunger terminals (2 points). Step 5 Unsolder the motor terminals (2 points) (Step 6) (Step 7) Stop 6 Release the 2 claws (A), and then remove the Motor PCB. Step 7 Release the claw (B), and then remove the motor ass. [Notice for motor ass'y installation] ‘.Locate the name plate of motor to the traverse ass'y. 2. Align the hole of motor with the ribs. Traverse assy 10.8. Replacement for the pinch roller ass’y and head block + Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of ‘Top Cabinet and Rear Panel + Follow the (Stop 1) - (Step 5) of Item 10.2.1 - Disassembly for CD Lid '* Follow the (Step 1) - (Step 2) of item 10.3 - Disassembly of the CD Mechanism Unit '* Follow the (Step 1) of Item 10.4 - Disassembly the Main P.C.B. & Transformer P.C.B, '* Follow the (Step 1) - (Step 2) of item 10.5 - Disassembly of the Panel P.C.B. & Tact Switch P.C.B. * Follow the (Step 1) (Step 5) of Item 10.6 - Disassembly for the Deck Mechanism Unit & Deck P.C.B. “The mechanism as shown below Is for DECK1. For the ‘one of DECK 2, perform the same procedures. Claw Pinch roller ass'y TRxUoT ‘Head connector ‘Step 1 Release the 2 claws, and then remove the pinch roller (. ‘Step 2 Release ther 2 claws, and then remove the head connector.IDECK?:REDOOS9| ead Block Step 3 Remove 2 screws, JDECK2:RED0079| 0x2 (Step 3) 10.9. Replacement for the Deck motor ass’y, capstan belt A, capstan belt B and winding belt ‘+ Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of ‘Top Cabinet and Rear Panel ‘Follow the (Step 1) - (Step 6) of item 10.2.1 - Disassembly for CD Lig + Follow the (Step 1) - (Step 2) of item 10.3 - Disassembly of the OD Mechanism Unit ‘Follow the (Step 1) of Item 10.4 - Disassembly the Main P.G.B. & Transtormer P.C.B. + Follow the (Stoo 1) - (Step 2) of tem 10.5 - Disassembly of the Panel P.C.B. & Tact Switch P.C.B. ‘+ Follow the (Step 1) - (Step 5) of Item 10.6 - Disassembly for the Deck Mechanism P.C.B, & connector. copsaseana @ ray Step 2 De-soler plunger point tribvoves Boomers Step 1 Release the 2 claws, and then remove the head ‘Step 3 Remove the Deck Mechanism P.C.B. Step 4 Remove 3 screws. «step 2) 31ideal (Tape side) Claws! Winding beit IROVvods3-4) (Step 7) Step 5 Remove the flywheel Fi Step 6 Release the claw of tape side, and then remove the winding lever and spring. Step 7 Remove the flywheel F. [Installation of the belt] Step 1 The boss and marking should be positioned horizontally. Tweezers, ‘Step 2 Put the winding belt on the pulley temporarily. ‘Step 3 Install the flywheel F. ‘Step 4 Put the winding belt on the flywheel F. ‘Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow. ‘Step 6 Install the flywheel R.NOTE: ‘The winding lever should be Positioned as shown below. ‘Step 7 Put the capstan belt A temporarily as shown below. Step 10 Remove 8 screws. Step 11 Put the capsian belt 8 as shown below. (Step 11) SS =" Capstan belt A (Side view) CCapstan belt A ‘Step 8 Put the capstan belt B on the motor ass'y pulley. ‘Step 9 Install the sub chassis to the mechanism, and then tighten screws. Step 12 Put the capstan belt A on the motor assy pulley.10.10. Replacement for the cassette lid ass’y ‘Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of Top Cabinet and Rear Panel Step 1 Push the lever upward, open the cassette lid assy. (For DECK1 and DECK?) Step 2 Lift up the cassette lid ass'y in the direction of arrow. (For DECKt and DECK2). ‘Cassette id assy (DECK2) Cassote lid ass'y (DECK!) Step 3 Remove the cassette lid assy, (For DECK1 and DECK2). Cassette id assy (DECK2) Cassette lid assy (DECK) 10.11. Measure for tape trouble * Follow the (Step 1) - (Step 2) of Item 10.2 - Disassembly of ‘Top Cabinet and Rear Panel Step 1 If a cassette tape cannot be removed from the deck since the tape is caught by the capstan or pinch roller during playback or recording, rotate the flywheel F in the direction of the arrow to remove the tape. t Flywheel F ‘Step 2 Push the lever upward and open the cassette lid ass'y. ‘Take the cassette tape off.11 Service Position 1 Note: For the cisassembiing procedure, see Section 10. . Checking Procedure 11.2. Checking the Main P.C.B., Power P.C.B. and Transformer P.C.B. 1. Remove Top Cabinet and Rear Panel. 2, Remove CO Lid 3, Remove CD Mechanism Unt. 4. Connect FFC board (CN309 & CNS1O) from CD Mechanism Unit. CCD Mechanism Unit cons09 Panel PCB. cnsi0 Deck Mechanism Poe. Deck Pcs, Transformer Pee. Main P.c.8,11.3. Checking the Panel, Tact Switch, Deck & Deck Mechanism P.C.B. 1.Remove Top Cabinet and Rear Panel 2.Remove CD Lid. ‘9. Remove CD Mechanism Unit 4. Remove volume knob at front panel 5. Remove Panel P.C.8, & Tact Switch P.C.B. 6. Remove Deck Mechanism Unit 77-Use the extension cable (EEX0310 - 10 Pins) to reconnect (CP600) Panel P.C.B. and (CN971) Deck Mechanism P.C.B. Senice Tools ‘Extension FFE TREEXogTO | Panoul P.C.8. - Deck Mechaniem P.C.. |(10 Ping)12 Description of Error Code 12.1. Abnormality detection for Deck Mechanism block ‘No, [Abnormal Rema: Error Display Method of Detection 7 [MODE SW abnormal Hot [Normal operation during mocha Wanalion, MODE SW abnormal 5 |memerized. The content of abnoxmaly can be confined inthe labnormal detection mode explained in the lator section 2 |REC INH SW abnormal 02 |The contoct of abnormality can be confirmed inthe abnormal detection Imodo explained in tho lator section 2 |RALF SW abrormar 3 |The contect of abnormal can be confirmed inthe abnovmal detection Imode explained in the lator section @__|Reel puibe abnormal F071 |The contect of abnormality can be confimned in the abnormal detocion Imodo explained in the lator section 12.2. Abnormality detection for CD/Changer block Wo. [Abnormal heme Error Display [Method of Detection 1 [REST SW abnormal F15 [Under normal operation (SelFDiagnoste Mode indusive), tis ror loccurs when the AEST SW ON is not detected within the spectid time land shall be memorized, 2 [Franemission ever between GO sero] F26 [Under normal operaton (Sak Diagnostic Mode inclsve), thie ero ous lust and micon lwnen the colection fe sot 10 CD and SENSE-H' ig detocted anal ISENSE=L ie not detected within a fal safe time (20ms) after system [command transmission was sont. 3 |ECAMP SW abnormal F16 |Reter to CR2O control specticaton secon 6-2 [ERROR CODE] table Wr los error is detected, F [BOTTOM SW abnormal Fi? |Rter to CR20 conisol specification section 5 [ERROR CODE] table Mr 9 ero i detected. © [POSITION SW abnormal F27__ |Reler ip CR20 control spectfeaton section 5-2 [ERROR CODE] table NOS | n08 error is detoctod [Swi abromal F28_|Reter to CRZ0 contol specfeaton secion 5° [ERROR CODE] table MOD | n408 error is detected 7 |SW2 abnormal F28__ [Retort CR2O control spocteation saction 5-2 [ERROR CODE] table M-O2 ='M08 error ie detected, © [OPEN SW abnormar THIS [Refer to CR20 control specication section 5 [ERROR CODE] table WOT lenoris detects, 12.3. Power Supply related error detection ‘No. [Abnormal ems: Error Display [Method of Detection 1 [POWER AMP oufput abnormal 61 [During normal operation, F DGDET 12 becomes 1, nownal POWER |OFF process shall not be executed, PCNT shall be svitched to‘. Immediately. GOODBYE shall not be displayed and the error display F61 lil oe displayed instead. 12 seconds afer tho Ft display, ECONO shall bo set to ‘Land FL laisplay shall be tured off The error content shall be memorized when the abnormality occurs and lcan be displayed in the C-mecha sell-dagnostic mode deserlbed later. 3713 Self-Diagnostic Function 13.1. Self-diagnostic display This unit is equipped with a self-diagnostic display function which, ita problem occurs, will display an error code corresponding to the problem. Use this function when performing maintenance on the unit 13.2. How to enter the Self-Diagnostic Function Osu unten wit no casote in owen oueck BERBSTOR APES ~ § Press and hold “ll STOP” button for at least 2 seconds. 4 While press the “ll STOP” button, press ">>4/FFIA" button for at least 2 seconds, 4 Dispk pe “T" will appear on the FL display. iE (Unit is in Self-Diagnostic function.) 13.3. Cassette Mechanism Test (For error code H01, H02, HO3, F01, F02) 1.Press “TAPE, DECK 1/2" to select Deck 2. 2.Load a cassette tape with the erasure prevention tab, remove from left side only and close the cassette holder. 9. Press “FAST FORWARD MEMORY” (Tape will be stop after 2 seconds) 4.Load a cassette tape with the erasure prevention tab, remove from right side only and close the cassette holder. 5.Pross "REVERSE FM MODE/BP” (Tape will be stop after 2 seconds) 6.Load a pre-recorded tape with both side record tabs intact and close the cassette holder, 7.Press *PLAY/TUNE/TIME ADJ UP" (After TPS function, tape will stop automatically) 8. Press "REC/STOP” (Tape will not move) 9. Press “STOP/TUNE MODE" to indicate Error code ‘+ several problem exist, error code will change each time when "Ml /STOP” is pressed. (0.9, HO1 + HO3 > FO1 ...net0,) 10. Press "TAPE, DECK 1/2" to select Deck 1. 11, Repeat step 2 to 9 to test Deck 1, (Tape Deck 1 will not check HO2 because of no recording function)13.4. CD Mechanism Test (F15, F26, F16, F17, F27, F28, F29, H15) 1, Press "OD" 2. Press “OPEN/CLOSE (1)" and place a CD. 9. Pross “OPENICLOSE (1)" to close the tray. 4. Press “OPEN/CLOSE (5)" and wait until the tray is open, 5, Press *OPENICLOSE (1)" and remove the CD. 6. Press “OPENICLOSE (1)" to close the tray. 7.Pross "W/STOP" to indicate Error Code. + If several problem exist, error code will change each time when "STOP" is pressed. (e.g. F15 —> F26 > F16 ...0tc). 13.5. To clear all Error code 1, Press “STOP/TUNE MODE" button for 5 seconds, 2.FL indicator shows “CLEAR” for 1 second and change to “T’. 13.6. How to get out from Self-Diagnostic function 1.Press “Power button OFF. 13,7. Power Amplifier Failure (F61) 1.When power ampitir fei F61 wil indicate automaticaly 3914 CD Test Mode Function This CD test mode is provided to check CD unit without connecting to changer loading mechanism. This mode shall operate CD PLAY with CD unit being connected only and CD Automatic Alignment result is shown on FL display. 14.1. How to set CD test mode Press CD. Press and hold “lSTOP” button for at least 2 seconds. 4 While press the “lll STOP” button, ) \. press 'PL/FF/A "button for at least 2 seconds, 4 Display “CD TEST" will appear on the corest}] FL display. (Units in CD test mode.) 14.2. CD Automatically Adjustment result indication Under CD test mode, pressing the numeric key 0" on the remote controller will display the auto adjustment resull. FLOCK, TLOCK and CLVS status shall be shown as below: 9 _ Jou shal splay a lft the Result is OK te Sel Adjustment resut (CLVS (1 = 0K, 0= NG) TLOCK (1 = NG,0= OK) FLOCK (1 = NG, 0= OK) During the above display, executing CD PLAY wil display auto adjustment result for CD PLAY mode,15 Measurements and Adjustments 15.1. Cassette Deck Section Standard value, Bias vottage for Deck 2 t4edmv (Normal) + Measurement Condition rage votlage for Deck 2 omy (Norma) ~Make sure head, capstan and press roller are clean Judgeable room temperature 20 = 5 °C (68 + 9°F) ima aa © O44 + Measuring istumen cae EVM (DC Electronic voltmeter) - - og — Dightal frequency counter via + Test Tape Tape speed gain adjustment (3 kHz, -10 dB); Ls azzewat 15.1.1. Tape Speed Adjustment (Deck 1/2) 2. Ingert the test tape (QZZCWATT) to DECK 2 and playoack 2 3] (FWD side) the mide portion of it 1001 on 3. Adjust Motor VR (DECK 2) for the output value shown ‘a below. Figo [Raut target B0i0 ~ 0060 Hz (NOAMAL speed) 4.Ator algnment, assur thatthe output frequency of tho 15-1.3. Blas Frequency Adjustment (Deck DECK 1 FWO are within 260 H2 ofthe value of the output 12) TRI esa Lt 41.Set the unit to "AUX" position. unit 2. Insert the Normal blank tape (GZZCRA) into DECK 2 and sel the unit fo "REG" mode (@ use “REC/STOP key). pa om 3.Agjust L1002 so that the output f thin th faa FS just L1002 0 that the output frequency is within the oan |? te® standard value HED ||: via tecuoncy (Standard Vaio: 0735 Ot" counter Figt 15.1.2, Bias and Erase Voltage Check Peet £0 1.Set the unit “AUX" poston, a 1001 | pigtarrequen 2.Ingert the Normal blank tape (QZZCRA) into DECK 2 and 10 ae the unit to "REC" mode (use “® REC/STOP” key). 3.Measure and make sure that the output is within the Fos 15.2. Tuner Section 15.2.1. AM-IF Alignment 1.Connect the instrument as shown in Fig. 2,Set the unit to AM mode. 3. Apply signal as shown in Fig. § from AN-SG. 4.Adjust Z102 so that the output frequency is maximized in crsto+ tae gon AE) Geter ae Geel a a\ Nace Figs 15.2.2. AM RF Adjustment 1. Connect the Instrument as shown in Fig. 7 2,Set the unit to AM mode. 3.Set AM-SG to 520kH2 4.Receive S20KH2 inthe unit 5.Agjust 2101 (OSC) so that the EVM-AG fs maximized, 6.Set AM-SG to 600H2. 7.Recelve 600H2 in the unit 8. Adjust 2101 (ANT) so thatthe EVM-SG is maximized. 15.3. Alignment Points 15.3.1. Cassette Deck Section w1002 1092 15.3.2. Adjustment Point MAIN (TUNER) P.C.B. © lose eu an Ow I Zot an AN 9. Set AM-SG to 520kH2. 10, Receive S20KHZ In the unit. 11,Adjst 2101 (OSC) so that the EVM-DC value Is with 1.140.8V. Ev 10 CHOKF CON 108 EA eno) CAsa }O-e) wetsind) cy Ke rn = AMSG kde. echiaiar es1004 icioa16 Block Diagram 43on BEI Fikcrccon sera gone ERG ERTEme? Hi eee Arid sion °e i °17 Schematic Diagram (All schematic diagrams may be mosified at any time with the development of the new technology) Note: swi Push switch sw2 Push ewitch sw3 ‘Open switch sws D switch ‘SW5 Load switch 8601 Open! Close switch 3602 CD 1 switch 3603, D2 switen 3604 CD 3 switen 3605 €D 4 switen 3606, CD 5 switen 612 Power switch 613 ‘SSEQ switen 61a Preset switch S615 ec switch S616 Deck 1/2 switch S701 Rest switch S901 Rew switch 8902 Tuner switch 8903 D switch 3904 FF switch 3905 ‘Stop switch 8906 Deck 2 switch 3907 Tape switch 3908 AUX switch 3909 Deck 1 switch 910 Display switch $951 Mode switch 8952 Half switch so7t Mode switch 972 Half switch 8975 ecinh_F switch R600 VR Volume Jog ‘= The voltage value and waveforms are the reference voltage of this unit measured by DC electronic voltmeter (high Impedance) and oscilloscope on the basis of chassis. Accordingly, there may arise some error in voltage values and waveformsdepending upon the internal impedance of the tester of the measuring unit No mark : Playback @ op Roc <> FM ‘Importance safety notic Components identified by A mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), high quality sound (capacitors), low-noise (resistors), etc. are Used. Whenreplacing any of components, be sure to use only manufacturer's specified parts shown in the parts list. Caution | IC, LSI and VLSI are sensitive to static electricity. Secondary trouble can be prevented by taking care during repair. ‘Cover the parts boxes made of plastics with aluminium fol. ‘Put a conductive mat on the work table. 50 + Ground the soldering iron, # Do not touch the pins of IC, LSI or VLSI with fingers directly.17.1. (A) CD Servo Circuit SCHEMATIC DIAGRAM - 1 8 SGNALLIME tap 08 SIGNAL UNE OPTICAL, A PICKUP CIRCUIT D SERVO CIRCUIT wry wnSSiione §SCHEMATIC DIAGRAM - 2 40 S10NAL UNE emp CO-DASIGNALLINE =: /CD.SONALUNE FA <> seavo cnour17.2. (B) Tuner/Main Circuit SCHEMATIC DIAGRAM - 3 VESIGNALLNE —>:FMSIGNALLNE amps AMSIQNALUNE FMAM SIGNALLME ro): FMOSCSIONALLNE ap: AM OEC SIONAL UME [TUNER MAIN GIRCUIT ie ack eur seat 583,17.3. (B) Main Circuit ‘SCHEMATIC DIAGRAM - 4 sp s10NeL ine 2) SPLAYBACK SIONALUNE emp = AUX SGNALLINE = S-BOIONALUNE pf) :RECORD SIGNAL UNE =D MAIGIGNAL UNE MAIN CIRCUIT. aac Fiecrcur SSERSIE owaranero ze a 7 te hea I x ate ate Ap ——— — 2? Ts Eco’? || onze] i el Seg [fie ten Sse | ta 1 ee 7 a ae 5 ce {i jee Od eonEEovon C824 ows ea oes = = Shinn, ees 2s contin, ceeeiee oe Stamos aesiiignia erogifagcoosSCHEMATIC DIAGRAM - 5 : “J issiontine cap :cosienarune esd mansionarune 20/0 Ta Soeu ine So occur MAIN CIRCUIT aan ipagaaDS i ai aie 5 me epee owe) Cyazor zisl ¢ cu. iF “ = | rc g8 up srcg8 yore 4 a te “A, TE . REE. i rr at pe exeetF oe Be] Lowe sa) 7°" FIO Mfr a oa ; 4 a3 #5 a i 2A BE coc Setevate omarann2 55SCHEMATIC DIAGRAM - 6 Dhan circurt mom enaSCHEMATIC DIAGRAM - 7 = = sescu une Dhan circurr —SCHEMATIC DIAGRAM - 8 HBSGGMALLINE Om) AUXGIONALUNE = MANSIGNALLNE == SBSIGNALUNE =} :EDSIQNALLNE ez PLAYBACK SCALE = umn siona. une 620): RECORO SIoNAL LINE (B} MAIN CIRCUIT17.4. (C) Panel Circuit & (D) Tact Switch Circuit ‘SCHEMATIC DIAGRAM - 9 seas Seen PANELCIRCUIT ~~ “BSeNALUNE [D] TACT SWITCH CIRCUIT Keerosirra otSCHEMATIC DIAGRAM - 10 PANEL CIRCUIT LS HBSONALLNE == -BSIGNALUNE 62. :tANSIGNALLNE coupe17.5. (E) Transformer Circuit, (F) CD Detect Circuit, (G) Spindle Position Circuit & (H) CD Loading Circuit SCHEMATIC DIAGRAM - 11 TRANSFORMER CIRCUIT pil Bese 1 ” AT See (lol age Brewers! fol BRETT [a lo Das tp al sce wre Ccogantenago0s ads +" srexgfagenos SPINDLE CD LOADING (EF Position jcincurr CIRCUIT17.6. (I) Power Circuit SCHEMATIC DIAGRAM - 12 HOSGNLUNE = = -BSIGNALLINE =} =A SIGNALLING HB-ower cincur nogigigo =) eit c= Suse las Tes lgy eae: ie e ST Gr la a mn Sep ert) r vats Sse sree eor 7a = er wt TOE un ad soot oo SESE Pe ol iReaoracn leon os sa leet RRND, ort TERE oon epaenen hire af Icio Leek | - — en ee eee cositons, Lees, omelet fa eiTiam, 3 Be a lex17.7. (J) Deck Circuit & (K) Mechanism Circuit ‘SCHEMATIC DIAGRAM -13 Bo cck incur 2p: PLAVEACKCSIGNALLNE 2B Ee Gros le eSCHEMATIC DIAGRAM - 14 Bl occx cincur Zp PLAYBACK ONALUNE 2: RECORO SIONALLNE Bikorpcur crsne on 2 Se —_ Lae a — DECK MECHANISM CIRCUIT oye tSecerzay cuatSedgeay ar018 *erop¢i 64 SROs ac) gan(Senne Tee nRED TERMED] 18 Printed Circuit Board Note: Circuit board diagrams may be modified at any time with the development of new technology. 18.1. (A) CD Servo P.C.B. EXcp servo P.c.8 (REPX0405A) (SIDE A) 65(SIDE B)18.2. (B) Main/ Tuner P.C.B. A B Cc D E F G or(Senne Tee nRED TERMED] 18.3. (C) Panel P.C.B. PANEL P.C.B (REPX0423A) 6ARE [ERAS TE NEES18.4, (D) Tact Switch P.C.B. n18.5. (E) Transformer P.C.B. A B Cc D E F G Dhrransrorwer pce. (REPX0327k) ch 2h i a18.6. (F) CD Detect P.C.B., (G) Spindle Position P.C.B. and (H) CD Loading P.C.B. A B Cc D E F G ° co petect p.ce Gspinpte position p.c.8 (REP2578A-N) (REP2578A-N) 7 8 7318.7. (I) Power P.C.B. A B c D E F G 74(Senne Tee nRED TERMED] ‘SUBYVBUS HO HOH ‘SUBHVadS HO MOT18.8. (J) Deck P.C.B. & (K) Deck Mechanism P.C.B. c D Ee F G A B 1 DECK P.C.B. Dabeck MECHANISM P.C.B. (REPX033 '(REPX0321A) 7619 Wiring Connection Diagram20 Illustration of IC’s, Transistors and Diodes ‘c2cByF000014 (100P)| AN7348S-E1(24P) ccraaooon0612 | CoGAMoo00005 Rosi c16r22 CCoHeBo0000%0 (48P) | ANEZOORANE (32P) iNeeeresseH oop) | C18600000747 (42) (©18800000715(16°) < ‘C3aBM8000027 26P) UA1@33NMNTLM (24P) S** Lc72131MOTRM(20P} ‘ANB7SOSETE2 RsnarsHaze-P | coysacooots2 | KActoaMTA Krce0e6 — KACIOGMTA KTAIOS6 ‘BIABCFOOOOTY 2SBEQ1ARSTA ‘B1axcco00007 BIABCFOOOIS! ‘B1AAKD000009 KTAI267GRTA BIGECFNAQDIS BIGCOFGADOS kro3t99GRTA BIGECFI,0089 cxGccrio015 BIGACFaGoD0s BiGocruoIes KTAIZ7I0VTA 8 KTC3875GRTA KTCR205YTA. ce KTD1g04TA KTDT46YTA ‘BtADCFO00001 28caa11ARA MA72900\, 2S005824RA 1208401500003 anon ‘20849600002, Ca 1mazu72a001. Cathode ee BOBASAEODNIG «ge Catho SO BoBAOTAG0081 Be MTzusecTA BoBAdRecoe0s | arsp ‘BOEAKM0O0117, ‘SUS2SURCTSI BOEAKMOO0122 BoaDccooc0c2 ce o 5 Cathode pve os re ete ‘Anode ane 08C3R700004 BOACCKOO0005 BOBCSR000009,21 Terminal Function of IC’s 21.1. 1C701 (AN22004A-NF) Head Pin Ne [Merk [V0 Function " io lpves2 | [Ground for digital orcuts Amplifier far lovooe E Power supply for aga Pin Ne. [Wark [V0 Function be IsPoUT JO [Spindle motor _arive_signal h te i_[APC Amp input lutput (absolute valve output) ie io [APC Amp ouput ey ave IO JTravorse aie outpu sWveo [Power supply {positive poarty cup) o cost 1 [Focus signal input tominal 1 es ravi JO ffraverse dive outpal 5 iRFOUT [|B summing output Le La > fesse rat i REN. [AGC in racking dive ouput (posive] ls [ARF [oO [AGC output [negative platy ouput) jo cea [Detectors input lar For IO |Focus erve outout (posting fio |srour [ST ouput potaiy output) fi—_|ocoer. [—|Capactr for HPF amp connection] [as Fo [0 _ [Focus dive output (negative {i oFTCONT | [Capactor 4 OFTA connection potent output fis |ap0 [B00 output (H: Drop_out) be ovoor | [Powersupply tor 10 4 OFT iS fo TEAL Tracking balance adjust 1s |RFDET (0 eestor) output {is |LDON [0 [Power down input Br FBC JO ]Focus balance again 7 [ono [Gn Jowpat ne leneer fo eerae0o ise FE i Foous oror —sgnal pul pa jmer vn =e fee onor ara leo TEN [Fe Anp inp lansog input je. reour {|r Amp ouput ie IRE Yr IRF onvoiope signal pal [bo FEN [FE Amp input analog input) bs |Feour [|Fe Amp ouput Bs jorT I Jor-wack signal input Fgh lea Iecm. lo |acrt. lonsrack) 25 [roa 11S_|Foous Balance Cantor bs INAFDET |r IRF detection signal nput fes——[reat [O-_[Fracking balance Cont Low: detection by le i [Tracking balance contol a7 IpDo I Dropout signal apa be Ir i [Foous balance contol igh: Oropout bse t ie too JO |Laser ON signat ouput — t High: ON 2k 1 = aR Ir AF signal Input ona 7 lo IEF o Reference curert input i IADPVES |r |Votage input for —supph \wottage monitor (analog input) 21.2. 1C702 (MN6627934CH) Servo fae [osu lo [DSL toop filer i is IRFSW o SL oop iter Processor/ Digital Signal re Pur [opt eos ter Processor/ Digital Filter/ D/A co [PLLEO lo PLL loop fiter i javoo2——|- Power -suppiy_for_analog Converter lcicuits (for DSL, PLL and} lad) Pin Ne [Wark [V0 Funetion lw JAvS52 Ground for analog cet F DAVOD Power supply for DRAN| OSL. PLL and AD) intertace (Pin 2 to 19 and 80)) [ag jour [0 —|L-en ave ouput a bo TO [ORAM cata VO signal 0 ise Javast - Ground for analog cre fs on vO DRAM data-VO signal audio output lage) is NEW. [o DRA wets enable signal a joure [0 [ech aud output 5 INRAS iO ]DRAM RAS conto signal 1 lAvoDT | __|Powor supply for analog] is 2 vO [DRAM data UO signal 2 lercuts (or aucto ovipal 7 oa vO DAN data_VO signal 2 stage) fe NORD JO ORAM cA conmigo] lovess | round for ital creas fe ea io [ORAM Acerca] (52 [pvoDe Power supp for digital ceca fa io lo Jona ence serat ise jrwtoo2 [I Test input pn Low: Normal ft lar fo ToRAM adtess signal 7 Ss FLAG Jo Fag signal ouput fa i fo DRAW adress signal 8 6 lexra [V0 |Expansion 10 pot 2 ha is: [ODA aderess signal 5 sz [Exto 1vo [Expansion 10 porto i lat lo |DAAM adeross signal 4 se a lwo" [Expansion VO port 1 ig ie [OJ DRAM adtoss signals 52 ovope | [Power supp fer 10 6 io [o—JORAM eatress signal 0 i fx Pia ao race hz lat [o DAM adres signal 1 a Ici IT Miro controler cormand he laa fo |DAW adress signal 2 Senne ie is [oO JDAAW aderess signal > data atte rising adge) 79