Kaishan Screw Steam Expander Generator Kaishan ORC (Organic Rankine Cycle) Screw Expander Power Plant & @2x KAISHANAbout Kaishan + Asone of three biggest glots fessor manufacturers, Kaishan ranks the front in lerms of production and sale scale Toa 100 Chi 0, Lid. ranked the 82th place in List Machinery Industry Enterpri total: 32 member comp: ou, Zhejiang Province, Kaishan 000 stall. ding Group Co., Lid nard more * Zhejiang Kaishan Compressor Co., Lid. was listed on Shenzhen Stock Exchange in August 2011 Istock cade: 3002571 k was awarded with the first “China Famous Brand” in the compressor industry of hinery Indus’ hejiang Province’ ¢ Machinery industry Outstanding nd "The Mest Admired Er The core technology of Kaishan screw Complete quality monitoring system expander originates from Kaishan North ensures Zero deficiency America Development Center R&Dard des developed screw steam producti, Their outcom ses hore and abroad, crating 2 gob Notification ofthe State Council on Printing and Issuing the Comprehensive Work Program for Energy Saving and Emission Reduction during the “13th Five-year Plan” Period Se eee? A Leading Global Technical Breakthrough Kaishan screw steam expander generator Kaishan ORC screw expander power plant Achieving gradient uization of energy tomeke cantibuion to an energy-saving planet genic medium ws the working i consume desetUtilization of residual pressure, waste heat and renewable energy Stee ie 8 eet te aida ihe High emmpers ure Cio ee Sea ae PETROLEUM, CHEMICAL ENGINEERING, SST Sy eine ee a aad (jeneratonenlerpries have many steam thermereduston ee ee ee ominusus bewdown water atschorgo, hich enables power ‘gone"aton from Kalan steam screw expandergeneaiarar Eerie ea tag Ue er ean) ie ear eer oe ire eee ee eet Pea aden ateueeed eee a eee era ea eeeExcellent R&D Advanced Manufacturing Technology, Test Technology And Quality System expert nology progrese High-end Manufacturing in compre: A developer of screw expander technology Dr. Yan Tang 1 serewerpander oh iil ici hing iret ger compressor, ORC and stear government "Thowsane cally invited expert of Zhajang Pron Precision Testing Equipment = eae i. Ce AStrict Quality System OTTO oneal GTA ATS ae er Pee ue sae ea ieTechnical Features Of Screw Expander Power Generation ‘= Awide heat source application range ‘Te expander as low requirements for heat seurce, superheated steam, saturated steam, seam water mature, het \wator and ether thermal ftuds can oe usd. I's purely waste oat utzaion, = Excellent adaptation to variable working conditions. The expandercansilloperate stably uncer the cenation of heat ‘source ead ard wide-range parameters luctuatianIrsaging rom 120% to 10% ™ Low maintenance costs he equipmont is fre from overhaul for dovens af ars. x57 forminor repair. msinteranee and eperatior, sor cervanent to te nelalad urd moreed and has no diturbingintuwncs onthe veers orginal spe Safe and retiable ‘in tree-phase asynchronous ar synchronous generator the ‘learn energy is rect inputes te tre corporate power grit to trie all lecinc equipment alter power gidconnection and power transmisson, without causing any adserseefiect on the ower supey gual ol power ged, nthe event ofan emergency. these proterion dave of generator sysiem willbe suteratizaly dicconnectod rem the povar grid te encure the Zalety of poner grand generate: Applications of screw expander Heat sources applicable o diferent iypes of expander can be classed asiallons ORC Nps Low preesure steam Smoke earveriagtoconduction a or steal ‘other marrmat tuas swear ype essyre steam ‘sa ypeofthermatenerayequiment achieving conversion heat into paver, the scraw oxpander realizes power output using the tov-quai- ‘he tradtionaleanvers to thon drive smchronoue gan leading power source orineustryana no heat mo power ista propel the steam urine to ratte with high-pressie,high-lemperaliresupesheated steam Ac to energy tthe higheet lvl, the lace power ic corveniant ose and trancm and novi the The generaio sts such as steam turbine cansuenehigh-quaiy energy or raw mictariais rather than low-guaityenergyand alse generates large amount of waste heat The screw expander achieves corwersion of heat ite power using low-quality heat scurce.e.9.. excess heat and waste heat As the waste heat {silted energy censumplion is reduced and ouput is increased. Broad utilization of the surroundings = Power generation with pressure-free waste steam Geothermal power generation = Power generation with low-temperature het water above 80°C ‘= Solar-energy photo-thermal power generation Power generation with thermal fluid generated in the chemical process, Biomass power generation Power generation with engine exhaust gas and ‘cylinder jacket cooting water Power generation with cold source inthe liquefied natural gas gasification process Power generation with low-temperature smoke Power generation available for ary conditions where ‘temperature and pressure difference exists Working principle of screw expander > ¢ = < Suction process ‘The gas nih certain pressure and termperalure enters the crow expandorinteroaih epacevelumeyichie Separated from the qos inlet to finish gas sutton process, Expansion process Theoas's aoanded inthe inrtoath space vine an > crmected atte oarder pete nine are thoroiator 6 rsateand ily She te gone tar rather ower ecuipmeis connected wth or > ¢ Exhausting process The intertooth Space volume is ‘xhauct port through whieh the ‘egandad gacie discharged, The screw expander is used for residual pressure, waste heat recycling and renewable energy source utilization and divided into the screw steam expander and ORC screw expander according to different energy recycling method. ‘Working principle of screwtype steam expander: The gas with cain pressure and temperature drectly enters thewerking chamber of screw steam expander, andthe gasis ‘expanded inthe working chamber ta drive tha tater to rotate andoutput he expansion work: Rotor profile ‘The patenledY-5prolle developed by Dr Yan Tang forthe Application of screw expander which enables the oficlont and relable operation of expander; The prolleiecompaced of mulipte curves to sffecWaly contrat leakage, greatly increase the adiabatic efciencyard volume etfcieney due to smal ow asses. Thus the serow exoander has high otfeency, Tho gear rt of female and malo rotors is 6S: “Tho rotor is cas fo process wth a superior performance: Workingprincpte of ORC screw expander ‘After heated by heat source through the heat exchanger, the ‘working fluid i qasiieé and has certain pressure and tempera ture, and then enters andi expanded in the working chamber of ORC screw expander te drive the rtstor to retate and output the exparcien worksSteam Screw Expander Power Plant Car) eeu} Kaishan stem screw expander power plant has a very wide range of flo, differential pressure (applicable range of stand-alone steam flow: 1~ 65t/h and applica ble range of difterential pressure: 0,15-3.0MPa(6]] and very high gonarating efficiency. With 0 5MPa, ‘Tton/hour saturated steam, the net power generating capacity of Kaishan steam screw expander power plant in cascade connection with ORC screw expander power plant reaches 102 kW al least, which is far higher than turboset and even similar products home and abroad. eres Pere ee Eeerereess rh Working Principle hgh pressure stenre doe through expansion alter rg the Le cexpancertaleavete expander a steam at ‘right ™-- — ‘toon lov sasuenesenring th oepandor pain the ckiven by high-pressure steam output mechanical workte dive he pancortotates ‘generator to generate power, andthe seam wi became te ow-pressure, r-tomporature steam le, status point 2 ate easing the expander The nt he ost a expander enters the downstream prices Possible Applications Of Downstream Process: , customer use; 21 Used ter se I his wi scone neo lr power plant ic anofen qele and comporad of othe steams nocaried out “1 expardir Wits unchanged quay and 3 the downstream process cortnunusly opus rom ‘entering mie expander Lavin ‘quanti, the steam can be use Se technical advantages of Kaishan steam screw expander generator unit 4 The isentropic efficiency of expander host isas high 2s 75% above The sent pi efiloncy at steam screw expander power plitisas high 3 75% ahevs, while th entropic affiioncy ol mall 2nd madiurn ‘steer tries applied to The borer ‘oe i ou 36% Figher than the latter cneinterms of genersting elciency,.¢, 36% higher generation capacity under thesame conditions trated steamis about 2 ‘The steam screw expander power plant avoids es “Liquid hammer” and has high reliability. Ae the satrated stom is expanded andenerssteai-liquid two-phase area. the steam turhinevane rotating at high speed operates sor-iqid two: ghase area and continuously hae colisen ard n nih water drops called “liquid harm, "water eros") ‘aushgdamage ol steam turbine yan By replacing vane with sere, the “iquid hammer" 2vcided, Kishan steam screwexoander power planthae teraughly colied the eolibtity probiom, 3 Scaling prevention 3 9p Won tho steam contains high-concentration calcimer silicon, he calciumareiicen scaling willbe fermedonthe stesmturbinevane ‘during expansion. The scatng wl cause the rotational balance variation, increase woration and reduce the reliability ofexoander accordingly For the screw expander. hecalcum scaling or silcen scaling is crushed ering terowrrtor rotation to prewaltrtherlormation of sang, inbich reduces the pep between rotates and improves the expander oftcieny accordingly Efficiently recovering the low-pressure saturated steam with the flow merely less ‘than 2, 3U/h to generate power Its difiesttforurbies to handle the low pressure saturated steamy withthe tow merely les than 2,3/h but he screw steam expander ‘generator can ecient recycle such residual heat resourcoto ensure the suficentwilizaton of ow quali resitual host resource5 Being able to work under unstable air source condition he seam screw expander power plantcan cperale under unstable aie scurce condition, Compared with steam turbne, ss he huge ‘application advantage of Kaishan steam screw expander pover plant. Stoam turbine needs very stable ar eource, whereas, Kaishan steam crew expander power plant can operate even unde unstable ar source 6 ‘The steam screw expander power plant has the advantage of lower capital construction cost, andcan beinstalled outdoors with a much smaller space needed. Yishan scam screw expander pave plant has the advaniago of owt onstuction cos. For the seamuurbire, a faciory needs to be ho capital hor whorese, K crew expander power plant doesnot need te build factory and can be installed eutdons, featuring convenientcil construction ang smaller ‘occupied area, 7 Unattended operation saves operating cost, Kishan steam screw expander power plant chicwes unattended on teopératng cet; merase the sear tubiae naedé tobe attended during operation Calculated by four turn in three shits, reeds tocost RMB 100 thousand and even higher annual onlyfor operators The bigyestadventage oo Kishan sieam screw expander power slats cascade connection sth Ksicharie unique ORC sersw expander power ps the geveratng affiengy. vl masinie Ksichan co2m crow expander power plat isin cascade connocton with Koishar’s ueigue ORC screw exporder powerplant maximizes the ‘generating ficiency Kalshan steam screw expander power plant Uutlzes the resfual pressure of steam an¢ Kaiskan ORC screw expander ‘owe plant utilizes the aient hea of steam. Ary condensing stearn type erie ony wt latent heat fetes, but ‘ewer for cooing, RCN astr uct Lg PEC ECL Steam screw expander unit Driven by eynehranoue goa the host reasonably dstibutes the ony clearanée, 30 ‘male and temas roters do nt anaes wth eachother and he host operates stay the rable cealing cehome ancurosalloctne camberand bearing chamber ané there is ro clinthe working chamber the rotors ae forged whol. ang hah relays the quiere body iemade ol materiale with high ‘macharica perormance, is 0d adaptabil- tohigh-Lemperature operating conditions and excallant corrosion resistance, Coupling The feb iaphragm couptna reduces disturbance force and resistsirns closely reduce the adverse elletearsing {rom expacder misalignment. The coupling hes farures of stead transter power. hgh security coflicien, low noise ard Ble hea Efficient generator High ticlency ane table quay: the generator type can be selected according to the customer's demand Steam filter Various impurities inthe pipe are rrroved to goaranie the pure steam inthe expander Oil fitter The high-precision lubreator fie iimpurity-toe luecato enters hobearng and synchronous gear Oil pump. “wr imported ol pupsare used fone for use sn the ether forhockup.pcvicing ub ‘orth boaring and synchronous gear ot cexpare: Lubricator cooler (air-cooled) he cooling bearing needed for lubricator for synchronous Control cabinet The og operate stably and reliably, be auzoma connected to and disconnected trom the power ori, The contre abet ic carted by ‘i hy antl enables the ei StyGlobal leading technical breakthrough- Kaishan ORC Screw Expander Power Plant The organic medium is used te achieve ORC in a closed cycle where Dee et eT ie mare ces the low-temperature heat source to output the shaft p eeu Ce eI CercF Oa ene ORC Working Principle ‘The preheater and evaporator receive the energy of het source toheat theorganic working fluid tohigh-tomporature and high-pressure 925 stale, Than the working flu enters the expander to drive ctor todo work and to reduce the temperature and pressure in the meantie, Aer discharged frm the expander, the gas-state working fad enters theoil separatorto separate the ubricater, and then enters the condencer tobe condencadto the liquid whizh then anars the preheater and evaporator wth pressure borsted by the working fd to finish a ‘ce. Meanwhile, anther exiting cycle is thatthe lubricator is conveyed tp each lubricating point withthe help of el pump after being separated ty the oil separator oncure the lubrication and coling ef pars euch ssbearing In ORC cyele, the function of working fluid isto extract from theheat source rower, te achieve the power output of ove temperature heat source. [tis impossible to actieve conversion of eat to power for pressure-ree, ow gressure heat source, so ORC screw expanders the only choice, \dcenvertthe temperature to pressure and ‘The selection of working lui is very important for thas animpact en thegenerating efciency. equipment specitcaton and cst, etc. Kaishan ses environmertaly-(renely working fluid such as R24SIa, R12332dE) forthe ORC cerow expander powerplant Kaishan hot water ORC screw expander power plant standard mode! (50 Hz] PowerPlant rr Namepate Power Net uyutPone Corrs rere on ooo co i co co KE&S-110W-1-50 20 s 30 1600 oe KeSs-110W-1-50, 35 Ea a7 Ts00 0 KE4S-110W-1-50, 40 0 2 1500 06 KE7S-110W-1-50, 47 75 1 ‘2000 0.7 Keve-110W-1-50, 35 0 0 3000 ue 66 10 7 3000 10) 88 160 7 2000 1 ios 15 720 Ts00 16 128 220 1a 1500 1a 149 250 165 ¥s00 22 18 315 7 3000 26 28 400 266 3000 Ey 25 150 207 1500 “0 366 650 ee Ts00 55 569 900 8 1500 a1 KE1200-110W-1-50 22 1500 ‘a7 1500 11s KEIS50-TI0W-1-500 94.7 1550 1058 Ts00 Be KE2000-110W-1-50, 126.5 2000 1389 1500 Ws KE2400-T10W-1-50D 166.9 2600 1039 1500 Ba. KESZ00-T10W-1-50, 702.3 200 57 1500 2.1 KE¢0OO-110W-1-500 209 000 2m 1500 35.7 KES200-T10W-1-500 225.7 5200 3665 1500 468 KE6UOU-TIOW-1-50D 408.5 a0 aia Ts00 38.) Notes: 1 Hot water inleeutlat temperature: 169°C-70°C 2) Anausl average tompersturo: 18°C 31 Condenser ype: Exoporatve condenser ‘Steam ORC screw expander power plant standard model (50 Hz) or pore res coer ry Et tc inv co coo KE90-96V-1.50 100 90 a 12 100 185 138 26 100 450 350 65 100 00 700 13 KETI2-110¥-1-50, MIs 132 7 1s KE2#0-110V-1-50, ng 220 28 a6 KE600-110V-1-50, ne 200 508 | 2 KE1Z00-T10V-1-50 11s 1200 1016 16S KE90-95V-2-50 100 90 62 13 KE105-95¥- 100 195) 20 26 KEGSO-99V- 100 $50 ae 65 KE900-95V- 100 900 ed 13 KEIT2-110-2-50 ns 192 700 18 KEZBO-110¥-2-50, Ms a0 700 36 KE600-110V-2-50 oo 600 466 83 KE1200-110V-2-50 ns "200 v0 168 Notes: 11°-1 inthe series indicates evaporative condenser, condensing temperature: 25°C 21°-2" in the serie indicates water cool condencor,cendonsingtormperate, 20°C {31 We continuously make researches and improverert on products and wil not make luther nottication incase of cnanges ot echnical paramtersUs EU acu PET Cel * ign iets raft atono ond te b iL pump andnose reduction, hea Serew pump deve pun is sed a uaity ard maintain wide operating rang Ppa i resins ba Bl Condenser tne heat trenster temperature diterence The customer con sel types of dens, The evaporate heal transfer temperature diferer ed olectrciy tot Preheater ater balunng highheat heattran urediferenceis retaledard RC. The shel put 3nd marbee the economical ofiiency of iors waste heat lization according Fo Application Cases See MC RL Coa ed Teen eee merce et ee ete] saturated steam for recycling for power generation by ORC screw expander Pec aes eer ea ec eee ote co eee Te Ree Resear een ee cn uae sora Yee oay ere ee ee ete ere eet tee oor RoE Te ge ce ee ee enc | ee ere ree ete) Per ot tae ete) rr After the eznaustgasis connected 0 escrew expander generator Unit, the power Poe eee ee erect rete carter oe ee ee te eee eer td eres ts ee eee orn a eee eee ee eee eee cere ier marron Le Ae Ey) eee er kent ee eee aera ece rae Von ere Renee tees ee Peters Sieh ne ary Renna terior oay cece aia) See ery eee Eines Gieeanesi cep een ree ares ee ee ee Peon eo nt ee ne ee ean ae ee eee ne Se ee eee eres ree es Serre) the isentropic efciency0% can only generate power 208kWeh under the sare Be eect ei eer ieUSPC Gace ig eee LUC) According io the application site, the steam screw expander power plant applies for industrial residual pressure power generstien can be divided te backpressure ype and condensing Steam type. According fo the working fui, it ean be cvided to steam type and gastype [natural gas or other process gazes The units widely applied inthe industries of steel and chemical engineering, The application ferms include backpressure type, condensing steam tyge single-stage drect expander uni, multistage ditect expander unitand direct expander ¥ORC cascade unit ‘eipanderponer plants Qj Piojct sation T n 2c exparsil Jiangxi Cheraxing Phosph-Chemical Co.,Ltd pressure type screw exsarders. Tho sts Heat scares condition indutry parks taken frm the cjinds TSU CU UR ECU Crean gee The unitean be divided fo direct use ORC screw expander uni and indirecl-use OR ‘ew expander unit according tothe heat extracting mode: The unit can be divded fo hot water type ORC, steam type ORC and other ORC according tothe heat source type. Project sit ORC Belling Yanshan Branch Sinopec erin sea aol ta exter one neigh erau and $5 Hoot source condi ard te he the ener ge few 125Uh So expander Ue a eee UC The application et geothermal power generation can be divided to ORC screw expander generator unt, steam sere expander {generator unit and steam-ORC cumbo screw expander generator unit according lo the geothermal resource condi, hon ORC expandes = RCetparde pier anes Salton Te appl The reject ste OF S1ZKW, The geothermal wa y imported te ORC unt [Alaska Chena Thermal Hot Spring vaporalar and preheater Io exchange the heal withthe celreerant se Si ol heat exchanger and he hah-temperatane and high-pressure {G) eat source condition calurated gas generated lo enter he expander to dower an the Seothermal water temperature: 22°C and required return water live the generator generate the ower Considering 0:65 temperature and aaah he water-coolieg cordan orc Ksichan’s stoam expander generator unit, ORC generatar unt or stoam ORC cascade unit can he uted for powor generation. ng ian example ef phase, 2 birnass power pant ith Buluan Blomass Power Plantinthe Philippines IG) text source conden urce 1) saturatedsteam and low 20 generated by combusing pal 2 eeiperature plants a esidual TEBane floav43M tereration nrject of hase Bi Plant The powerplant has thetosal Generator rates power 4 MW ad ttst Netoutput Powe otPA Eee eee eo eer ey er rr oer potas ees ee ee Parr ree Pee Cy rzy A