Professional Documents
Culture Documents
924F Wheel Loader Electrical System: 4YN1-UP 5NN1-UP 6MN1-UP 7PN1-UP
924F Wheel Loader Electrical System: 4YN1-UP 5NN1-UP 6MN1-UP 7PN1-UP
Converter Oil Temperature Gauge 72.1 to 81.8 @ 110°C Pressure Temperature Level Flow Circuit Breaker
Coolant Gauge
Symbol Symbol Symbol
Activation Of Diagnostic Indicator Operations Symbol Symbol
6T-7864 Resistor: Alternator 39 ± 1.95
(Quick Reference) 8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
Operation Contact 1¹ Contact 3¹ Contact 5¹ 10.3 ± 1.03 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
To Scroll ACTIVE Faults Ground² Open Open 12 Connector Location1 9G-1950 Resistor: Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
To Scroll INACTIVE Faults Open Open Ground² Schematic Machine 9X-3267 Solenoid: Valve - Ride Control 13.8 ± .4
30 Connector Number
To Clear ³ Faults Open Ground Open
34
7
Location Location 109-1739 Solenoid: Bucket Float 85.3 ± 5.0 Normally closed switch that will open with an increase of a specific condition.
44 CONN 1 A-14 1
38 18 33 Bucket Positioner No circle indicates that the wire cannot be disconnected from the component.
¹These contacts are located in the harness code connector. 3 CONN 2 A-13 B
15 21 Lift Positioner
²Remove the connection to ground in order to place the desired information shown 17 35 5 41 26 CONN 3 A-13 B
1 2 8 134-9878 Solenoid: Valve - Ride Control 13.8 ± .4
during scrolling on-hold. 39 4
22
C 13 CONN 4 B-13 4 141-2633 Sender: Fuel Level Empty: 240 to 260
This indicates that the component has a wire connected to it that is connected to ground.
20 14 37 31
28 11 CONN 5 D-13, D-15 38
³A fault is cleared only while it is on-hold. A fault that is active cannot be cleared. 25 42 Full: 27.5 to 39.5
23 27
19 CONN 6 C-12 6
29 ¹ At room temperature.
36 6 36
B 40
A 32
CONN 7 C-11, C-12 39 This indicates that the component does not have a wire connected to ground. It is
10 16 CONN 8 C-11 39
24 43
9 grounded by being fastened to the machine.
CONN 9 E-10 40
CONN 10 Data Link Plug E-10 10
CONN 11 C-10 36
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
CONN 12 B-10 12
CONN 13 B-9 42 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 14 B-9 36
CONN 15 D-9 36
CONN 16 D-9 16
Sender- A component that is used with a temperature or pressure gauge. The sender
CONN 17 D-9 A measures the temperature or pressure. Its resistance changes to give an indication to
T
CONN 18 E-8 A the gauge of the temperature or pressure.
CONN 19 A-7 36
CONN 20 B-7 36
CONN 21 B-7 36 Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
16 5 41 CONN 22 B-7, B-8 36 It has a coil that makes an electromagnet when current flows through it. The
CONN 23 E-6 21 electromagnet can open or close the switch part of the relay.
Off Machine Switch Specification
CONN 24 C-6 36
CONN 25 C-6 36
Part No. Function Actuate Deactuate Contact Position
CONN 26 C-6 36 3E-6429 Supplemental Steering Oil Pressure
4 grams 1.5 grams
Normally Open Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
(.14 oz) (.05 oz)
CONN 27 A-6 36
3E-6449 Start Aid Coolant Temperature 38 ± 3° C 27° C Min. Normally Closed
coil that makes an electromagnet when current flows through it. The electromagnet
14 22 CONN 28 B-5 36
(100 ± 5° F) (80.6° F) can open or close a valve or move a piece of metal that can do work.
36 CONN 29 E-5, F-5 C
44 C 13 3E-6450 Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
1 32 CONN 30 E-5 22
34
4 A (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
27
18
40 10 24
11
31 CONN 31
CONN 32
C-4
A-3
A
37
3E-6451 Engine Coolant Temperature (EMS) 107.0 ± 3.0° C 93° C Min. Normally Closed Harness And Wire Symbols
Related Electrical Service Manuals 2 25 8
39
36 6 9 CONN 33 B-3 37
(224.6 ± 5.4° F) (199.0° F MIN)
Component
23
Title Form Number 29
42 30
12
7 33
CONN 34 B-3 37
3E-6453 Torque Converter Oil Temperature (EMS) 129.0 ± 3.0° C 118° C Min. Normally Closed Wire, Cable, or Harness Part Number
20 26 (264.0 ± 5.4° F) (244.0° F MIN)
37
Alternator: 9W-3043 SENR3685
3 B 19 28 CONN 35 B-2 26
Pin Socket Wire Color Assembly Identification
Electronic Transmission Control SENR5751 38 35
43 CONN 36 E-1 26
3E-6454 Fuel Pressure (EMS) 70 kPa MAX 40 ± 20 kPa A-C, Normally Closed Fuse
17 (10 psi MAX) (6.0 ± 3.0 psi) A-B, Normally Open
(CST Autoshift) 15
21
1
The connectors shown in this chart are for harness to harness connectors.
3E-6455 Engine Oil Pressure (EMS) 90 ± 21 kPa 70 ± 21 kPa A-C, Normally Closed
A AA 105-9344
Connectors that join a harness to a component are generally located at or near
Electric Starting Motor: 3E-5381 SENR3828
the component. See the Component Location Chart.
(13 ± 3.0 psi) (10 ± 3.0 psi) A-B, Normally Open 325-PK-14 1
Operator Monitor (EMS) 8C-3508 SENR2945 3E-7693 Service Brake Oil Pressure 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
(1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally Open ² Single Wire Circuit Number Wire Gauge Receptacle
(40 to 255 psi) -- Connector Identification
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the Plug
closed condition can be maintained down to 170 kpa (25 psi). Ground 2
Connection 200-BK-14
Machine Harness Connector And Component Locations ² Contact position at the contacts of the harness connector.
Pin or Socket
E97088 Number
GND-ROOF
(LOC F-2)
DIAL SHIFTER
(LOC D-5)
NEG POS 301-BU-10 BK 1 406-PU-18 432-PK-18
12V BATTERY COOLANT SW OPERATION
200-BK
201-BK-18
506-PU
BK 2 201-BK-18
3T-5760 STD G S E 3E-6451 FRONT WASHER SPEEDOMETER
615-YL
BK-0
200-BK
L22 L22 2 M M L5 SOLENOID / U
ALTERNATOR ZZ 101-RD-4 BK 1 311-WH 710-GN-18 1 923-GY-18 2 GN-18 SOL 3 MOTOR 200-BK 200-BK 200-BK BK-18 6T-4864 F +24 200-BK-18 LEFT TURN B
GEAR 1 2 3 4 5 6 S F
(LOC D-2)
9W-3043 STARTER KK COOLANT SW BK 2 200-BK 754-BU-18 1 GN-18 FWD LOW N 969-YL-18 200-BK-18 614-PU LAMP B766-WH B766-WH A OR-18 BUCKET
(LOC E-2)
MOTOR L37 L37 REV PAR SW TO B+ G + BATTERY
BEACON
3E-5381 3E-6449 4F 7N-5876 POSITIONER SW
109-OR-6 TRANS/SPEEDO 200-BK 968-BR-18 200-BK-18 762-YL B BU-18
ROT. BEACON
507-WH
200-BK
EEE REV SW TO GND 3F F SOLENOID
(LOC D-10)
(START AID) SPEED D 967-BU-18 LAMP SIG 160-PU 3E-7843
603-PK
200-BK
200-BK 200-BK-18 C BK-18
200-BK
200-BK
N
615-YL
E E FWD PAR SW TO B+ 2F GROUND
T SENSOR 922-BR-18 2 GN-18 SOL 2 GND-PLATE ANTENNA AS. 120-YL 1 RD-18 +24V (SWITCHED) 966-GY-18 FWD SW TO GND 1F 7X-2058 200-BK-18 AIR INTAKE HEATER 200-BK-18
(LOC D-2)
E
BRAKE
6V-2455 REV 9W-3072 N LAMP
200-BK
E W GN-18 200-BK BK-18 965-WH-18 F B
GND-PLATE
752-YL-18 1 M MOTOR M (LOC D-9) PARK 2 GROUND 4TH GEAR SW TO GND
PARK
E 1R
7N-5876 LIFT
615-YL
D+ B+ 200-BK-10 200-BK 102-BU 972-BU-18 200-BK-18 A BK-18
(LOC D-9)
BRAKE BBB +24V (UNSWITCHED) 3RD GEAR SW TO GND 2R
F GROUND POSITIONER SW
EE D 3R
B- E EEE (LOC D-10) 206-BK-18 2 BK-18 GROUND 971-YL-18 2ND GEAR SW TO GND 910-YL-18 B766-WH B OR-18 + BATTERY 3E-7844
449-BU-18
GN-18 SOL 1 135-BU-18 1 OR-18 970-GN-18 200-BK-18 NEUTRALIZER 761-GY C BU-18
603-YL
F E COOLANT GAUGE 921-WH-18 2 REAR WASHER +12V (SWITCHED) 1ST GEAR SW TO GND SOLENOID F
START SENDER 751-GN-18 1 GN-18 FWD HIGH A513-PK-18 3 PK-18 +12V (UNSWITCHED) 720-PU-18 200-BK-18 OVERRIDE LAMP
200-BK
NEUTRALIZER
BK-0
E
200-BK
7T-8890
200-BK
RECEPTACLE L21 L21 7N-5876
309-GY
200-BK-18
4W-9972
403-GN
GROUND
419-YL-18
ANTENNA N F
VOLTAGE CONVERTER
1
2
1
2
BK-00 5 YL 321-BR-18 200-BK-18 976-OR
120-YL
E MEMORY BACKUP ALARM
C 200-BK-6 200-BK-6 RD-00 T CST SOLENOID N N 3 BK 114-7143 306-GN-18 200-BK-18 200-BK-18 RIDE CONTROL B
419-YL
GROUND START RELAY
200-BK-14
VALVES P F LAMP
200-BK
200-BK 110-2706 STRAP A 6 RD 307-OR-18 200-BK-18 5
200-BK
EEE + BATTERY START SW
7N-5876
608-GN EE 3E-6269 432-PK-18 A BK 1 WH/BK LEFT SPKR + 409-OR-18 NEUTRAL (EMS) 11 449-BU-18 605-YL 611-PU 4 BU-18 LH HEAD/POSITION/
TO 201-BK-18 RD 2 WH 120-YL 164-WH-18 605-YL-14 605-YL 976-OR 619-GN 6 RD-18 TURN LAMP
ENGINE BLOCK B LEFT SPKR - B+ (24V) 31
FLOOD LAMP D C BU 8 GY RIGHT SPKR + N 33 976-OR 910-YL-18 617-BR 3 WH-18 NOTE S
9X-1439 ENGINE END FRAME 101-RD-4 755-OR-18 1 GN-18 SOL 4 7 GY/BK RIGHT SPKR - 120-YL 1 RD-18 +24V (SWITCHED) CONTROL - GP 32 910-YL-18 160-PU 605-YL 1 YL-18
120-YL
L38 L38
419-YL-18
403-GN 924-GN-18 2 GN-18 SPD 1 BRAKE OIL SW CCC 200-BK 2 BK-18 GROUND TRANSMISSION 6 160-PU COOLANT TEMP CONV TEMP 200-BK 2 BK-18
C 3E-7693 RADIO (SHIFTER)
604-OR 102-BU +24V (UNSWITCHED) 442-GY-18
509-WH-18
603-PK
512-GN-18 39
120-YL
10 419-YL
615-YL
S
9 120-YL
508-PU-18
TA 617-BR D 511-BR-18 NOTE C 2 BK-18 GROUND 136-7822 8 443-YL-18 CLUSTER GAUGE
TU 605-YL 900-PU-18 1 GN-18 SOL 5 1 OR-18 +12V (SWITCHED) 9 441-OR-18 GROUP
441-OR-18
406-PU-18
200-BK 925-YL-18 2 GN-18 SPD 2 SPEAKER AS. PK-18 TURN SIGNAL SW 24 447-PK-18 9X6752 GND GND
6T-7695 3 +12V (UNSWITCHED)
N N 9G-5589
403-GN
37 416-OR-18
VOLTAGE CONVERTER SEND
10
STOP/TAIL D F SEND
1
2
7
5
4
3
8
6
9
1
2
7
5
4
3
8
6
40 406-PU-18 B
TURN LAMP 901-WH-18 GN-18 SOL 6 CCC SPEAKER AS. CCC 114-7143 415-GN-18 322-GY-18 FORWARD
1 16 8 RD-18
304-WH-10
IGN IGN
301-BU-10
200-BK-10
5C-9931 926-BU-18 2 GN-18 SPD 3 OPEN ROPS RADIO OPEN ROPS LIGHTING 6T-7695 38 413-BR-18 614-PU GN-18 114-GN-18 HORN
109-OR-6
101-RD-6
V3 3
409-OR-18 614-PU B 7T-0969
309-GY
25 4 PU-18
200-BK
102-BU-14
2 26 113-OR-18 1 WH-18
105-BR
432-PK-18 441-OR-18
603-PK
L31
27 6 OR-18
120-YL
615-YL
L37 L37
200-BK-18
BACKUP ALARM 28 405-GY-18 443-YL-18 9 GY-18
N CCC 6 29 417-GY-18 442-GY-18 5 YL-18 IGN IGN
611-PU
619-GN
123-6449 L19 L19 5
C 202-BK-18 102-BU-14 1 102-BU 22 403-GN-18 447-PK-18 7 PK-18 SEND SEND
L27
SWITCH PANEL 23 2 BK-18
L29
L33
BK-18 2 202-BK-18 DATA 308-YL L11 L2 428-OR-18 GND B
321-BR-18 CONN 23 15 GND
L10
608-GN
L19
9X-3392 L10 L19 41 RH HEAD/POSITION/
OPERATOR STATION
202-BK-18 PLUG CONN 10 973-BR-18 V 12 113-OR-18 611-PU 4 BU-18
C CONN 9 L37 201-BK-18 113-OR-18 619-GN RD-18 TURN LAMP
FUEL LVL SENDER 19 L38 6
LICENSE 2 200-BK C NOTE M GG XMSN NEUTRALIZER 606-GY-14 14 606-GY 113-OR-18 614-PU 3 WH-18 NOTE S
PLATE 141-2633 L XMSN AUTO/ OVERRIDE SW NOTE G RIDE CONTROL SW L38 HYDRAULIC TEMP FUEL LEVEL
A
H
C
D
E
F
G
B
J
614-PU 121-YL-18 AIH OR 18 615-YL 113-OR-18 B766-WH 606-GY 1 YL-18
8
7
6
5
4
3
1
2
1 9 FF FF L10 L37 6
LAMP START AID SW EMS TEST SW MANUAL SW 7X-6396 6T-3990 NOTE D L10
200-BK
200-BK
604-OR
MOTOR H 611-PU
619-GN
321-BR-18 2 N L 611-PU-14 13 5 762-YL 200-BK 2 BK-18
608-GN 3 201-BK-18 200-BK 6T-6066 6T-6066 6T-3991 L 193-PU 36 4 761-GY
164-WH-18
537-GN-14
276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18
944-OR-18
606-GY-14
- + 2 6 L
945-BR-18
447-PK-18 L25
202-BK-18
605-YL-14
611-PU
BEACON SW L L L L
BK-14
E 617-BR 5 T L2 1L 34 538-BR F 3 200-BK E
200-BK
STOP/TAIL/TURN LAMP L L L L L 5 3 L 6T-3990 L NOTE F
605-YL 7 A A 118-GY 5 113-OR-18 8 322-GY-18
200-BK
200-BK
200-BK
3 1
200-BK
200-BK
5C-9930 + BATTERY
606-GY 503-BR 1 2 1 2 3 L 2 3
C 8 4 L 35 413-BR-18 13 FUEL PRESS. 10 114-GN-18
S 604-OR 604-OR 604-OR 4 505-BU 2 L TT 10 537-GN-14 409-OR-18 9 NEUTRAL 7 619-GN
614-PU CST AUTOSHIFT 504-YL 2 3L 102-BU-14
373-GN
TA 614-PU 614-PU 6 1 FRONT 17 419-YL-18 19 PARK BK 1 605-YL
415-GN-18
V
720-PU-18
B757-WH-18
201-BK-18
910-YL-18
B758-GN-18
126-PK-18
126-PK-18
CONTROL RIDE
3
2
1
TU 606-GY 200-BK-14 1 N L INTERMITTENT 614-PU-14 7 614-PU 403-GN-18 3 ALTERNATOR 2 606-GY B U U
202-BK-18
987-WH
130-1469 STD XMSN CONN 30 CONTROL
976-OR
1
2
3
144-GN
GN-18
310-PU
4 9 976-OR-18 976-OR
603-PK
200-BK 10 417-GY-18 17 976-OR-18 1 1
193-PU
WIPER SW P F PRIM STEER
CONN 18
L33 L33 130-1468 CREEPER XMSN ACTION VALVE GP-SOL
964-BU
11 2 538-BR 11 200-BK-18 200-BK GN-18
963-GN
415-GN-18 15 2 2
762-YL
L27 L27 LED 3E-0155 TEST SW IN
OPERATOR 9X-3267
12 FF 200-BK-14 30 200-BK F C2 HAZARD 416-OR-18 14 SUPP STEER 12
537-GN-14
C CONN 36
606-GY-14
L29 L31 L1
605-YL-14
608-GN L29 HARNESS CODE 0 24 276-BK-18 3E-8679 21 200-BK 31 GROUND 406-PU-18 6 COOL TEMP MONITOR B
HIGH SPEED
LOW SPEED
SERVICE METER
L31
200-BK HARNESS CODE 1 25 277-BK-18 GND 20 537-GN-14 49A HEAD LAMP 432-PK-18 12 BK OIL PRESS (EMS) 6
L19 6T-7337 ROOF F 2 8C-3508
GROUND
WASHER
200-BK
HARNESS CODE 2 26 278-BK-18 L 1 49 + BATTERY 405-GY-18 5 ENG OIL PRESS 2 617-BR
FLOOD LAMP HARNESS CODE 3 27 279-BK-18 + 200-BK-18 200-BK-18 - + C 428-OR-18 7 TC OIL TEMP 1 611-PU
PARK
9X-1439 HARNESS CODE 4 28 280-BK-18 200-BK L L8 CONN 29 30B 201-BK-18 4 614-PU
GROUND 3
202-BK-18
202-BK-18
B+
B+
COSA ROADING ATTACH HARNESS CODE 5 29 281-BK-18 200-BK-18 CIGAR LIGHTER F 201-BK-18 2 GROUND 4
516-GN-14
124-GN-14
403-GN-18
F
517-BU-14
GERMAN
515-GY-14
102-BU-14 1
373-GN
521-YL-14
310-PU
200-BK
308-YL
30 C920-GY-18 9W-0335 129-BU 201-BK-18 200-BK
200-BK
C ACTION LAMP 18
200-BK
7
WH-14
614-PU
200-BK 8 944-OR-18 NOTE N
200-BK
DATA LINK + 201-BK-18 8
RD-14
RD-18
5
BU-14
BR-18
BK-18
GROUND
YL-14
LAMP 608-GN L L41 8D-6946 FLASHER
DATA LINK - 9 945-BR-18 20 8
201-BK-18
L 8V-2514
200-BK-18
L41
9X-1439 UNUSED 10 164-WH-18 16 B
L2 3 L 608-GN
200-BK-18
L REAR WIPER SW
1
2
3
4
UNUSED 40 164-WH-18 116-BR 410-WH-18 10 COSA ROADING FRONT HARNESS
200-BK
200-BK
CONN 17 SWITCH PANEL ALARM
614-PU
C 3T-6655
1
2
3
4
UNUSED 11 202-BK-18 LAMPS L5 6 L 615-YL L41 411-PK-18 11 LAMP
604-OR UU 200-BK-18
965-WH-18
164-WH-18
RD-18 UNUSED 37 127-OR
307-OR-18
306-GN-18
409-OR-18
S A
970-GN-18
972-BU-18
720-PU-18
321-BR-18
202-BK-18
7N-5876
968-BR-18
967-BU-18
966-GY-18
971-YL-18
969-YL-18
L
GN-18
RD-18
AIR INTAKE
BK-18
YL-18
1
2
3
4
5
6
7
8
BK-18 HHH T WH-18 C 617-BR + BATTERY 1 164-WH-18 202-BK-18 TO LH L 8 200-BK 200-BK-18
9 L 614-PU-14 LL
BK-18
2 513-OR-14 BK-18 200-BK-18 HEATER UNUSED 38 202-BK-18 PLATFORM NOTE R 505-BU BB 200-BK 200-BK-18 F
2 3 BK-18 1 521-YL
B
6I-4753 UNUSED A/S SW 4 B758-GN-18 200-BK-18 410-WH-18 1 RD
STOP/TAIL/PARK LAMP L 11 12 L
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
1 AUTO/MAN SW 2 21 973-BR-18 200-BK-18 BK
118-GY
118-GY
JJ 200-BK-18 105-BR 201-BK-18 2 ABBREV COLOR
614-PU-14
502-OR
501-GN
500-BR
506-PU
118-GY
118-GY
200-BK
3E-6467
200-BK-18
110-2706 STRAP AUTO/MAN SW 1 20 977-YL-18 200-BK
606-GY
538-BR
611-PU
615-YL
HI/LOW AIH ALARM
200-BK-18
LEFT TURN C FWD HI SW 12 965-WH-18 TIMER L42 L FLOOD 200-BK-18 9G-9813 L5 RD RED
200-BK-18
504-YL L
102-BU-14
PRESSURE SW N N
1
4
2
3
7
6
8
5
9
10
7
8
2
1
5
4
3
6
RD-18 1 605-YL-14 19 969-YL-18 NOTE H
614-PU
REV PAR SW
200-BK
160-PU-4
LAMP 4Y-7948 L PW LAMP SW P P PANEL LAMPS WH WHITE
114-5333 E CAB FLOOD WIRES THAT HAVE BATTERY VOLTAGE
BK
617-BR
BK-18 2 200-BK-18 REV SW 14 968-BR-18 419-YL-18
200-BK
7N-5876 OR ORANGE
614-PU
614-PU
3E-6466 L L L 9X-1423
604-OR
L1
615-YL
LAMP WHEN THE KEY SWITCH IS OFF.
200-BK
200-BK
200-BK
603-PK
NOTE A C 311-WH 1 BK-18 FWD PAR SW 18 967-BU-18 503-BR
901-WH-18
921/965-WH-18
YL YELLOW
924/970-GN-18
F
751-GN-18
755-OR-18
L19
926/972-BU-18
900-PU-18
922/968-BR-18
754/967-BU-18
F
923/966-GY-18
925/971-YL-18
L2 F
752/969-YL-18
HHH HHH E BK-18 1 121-YL-18 BK-18 13 966-GY-18 PARKING RR 200-BK-18 HIGH BEAM 9X-1439
614-PU
614-PU
310-PU 2 FWD LOW SW F PK PINK
C A BRAKE SW CONN 16 WIRES THAT HAVE BATTERY VOLTAGE
507-WH
LAMP
1
2
GN-14 521-YL 1 513-OR-14 L30 BK-18 2 321-BR-18 SPD 1 SW 15 970-GN-18 118-GY 611-PU
105-BR
1 L L11 LL N X X BK BLACK
GN-14 2 522-WH 2 522-WH 121-YL-18 9 121-YL JJ SPD 2 SW 16 971-YL-18 3T-3132 118-GY FORWARD 614-PU 7N-5876 615-YL WHEN THE KEY SWITCH IS ON. GY GRAY
BACKUP ALARM KK 118-GY HORN SW
2 321-BR-18 17 972-BU-18 614-PU 200-BK
200-BK-18
200-BK-18
128-PK
B766-WH
L
102-BU-14
D A/C COMPRESSOR 123-6449 A L 2T-3360 614-PU 200-BK-18 N X X STARTING CIRCUIT. D
3 608-GN UNUSED A/S SW 3 B757-WH-18 614-PU 2 3 RIGHT TURN BR BROWN
200-BK
615-YL
3E-1906 5 617-BR START AID RELAY GROUND 2 202-BK-18 N L 614-PU-14 102-BU-14 105-BR 606-GY
105-BR
308-YL
308-YL
603-PK
LAMP
L41
P
120-YL
615-YL
GN GREEN
522-WH
L42
L42 N H603-PK 1 RD
322-GY-18
BK-14 11 513-OR-14 BK-18 2 200-BK-18 614-PU 6 614-PU-14 FWD HI SOL 31 751-GN-18 3 505-BU L 124-GN-14 F
411-PK-18 LAMP 7N-5876
12 521-YL-14
HHH
1 200-BK-14 FWD LOW SOL 33 754-BU-18 4 504-YL
LH BB 9 L 610-OR-14 308-YL
L R 521-YL-14 F 1 200-BK 2 BR PANEL LAMP CIRCUIT. SYMBOL DESCRIPTION
L
102-BU-14 8 F 2 NH
1
2
TTT C A RIGHT TURN LAMP 200-BK-14 10 REV SOL 32 752-YL-18 5 102-BU-14 515-GY-14 F BLADE, SPADE, RING,
3E-6466 11 513-OR-14 SPD SOL 1 34 755-OR-18 603-PK 7 603-PK 326-PU L C OFF 516-GN-14 F 5 200-BK-18 HAZARD FLASHER WIPER/WASHER - TURN SIGNAL CIRCUITS.
LOC D-13 6 ON 4 OR SCREW TERMINAL
12 521-YL-14 SPD SOL 2 35 900-PU-18 2 615-YL
5 307-OR-18 LL S ST 517-BU-14 F 538-BR LAMP
C SPD SOL 3 36 901-WH-18 1 105-BR 105-BR B 3 7N-5876 HEATER AND AIR CONDITIONER CIRCUIT.
ARC SUPPRESSOR CONN 5 LL N X X
S RD-18 A 604-OR 604-OR SOL RETURN 39 975-WH-18 9 120-YL BLOWER SW F 615-YL
106-8704 PW L10 L10 6P-3236 GROUND CIRCUIT.
T WH-18 C 614-PU SLOW MODE SW 1 22 978-GN-18 200-BK-18 200-BK CIRCUIT CONNECTED
415-GN-18
610-OR-14
403-GN-18
307-OR-18
FLOOD
720-PU-18
614-PU-14
126-PK-18
126-PK-18
201-BK-18
202-BK-18
L22 L22 FRONT L L
910-YL-18
102-BU-14
102-BU-14
B 200-BK-18 SLOW MODE SW 2 23 974-PU-18 CONN 15 RUNNING L8 615-YL N X
B766-WH
BK-18 L1 LAMP X
L1
987-WH
MUR440 LAMP SW
507-WH
START AID CIRCUIT.
963-GN
976-OR
144-GN
608-GN
WIPER
614-PU
502-OR
501-GN
202-BK-18
193-PU
964-BU
310-PU
127-OR
617-BR
326-PU
105-BR
603-PK
200-BK
500-BR
506-PU
118-GY
118-GY
128-PK
129-BU
762-YL
615-YL
615-YL
308-YL
105-BR
105-BR
116-BR
6T-3989 7N-5876 CAB FLOOD CIRCUIT NOT CONNECTED
STOP/TAIL/PARK LAMP
200-BK
L3
L22 L3
FLOOD C L7 L P ALL DASHED LINES ARE ATTACHMENTS. INTERNAL ELECTRICAL
LAMP 608-GN J 501-GN L4 L4 CONNECTION TO SURFACE
L12
L9
1 OF COMPONENT
9X-1439 RESISTOR
311-WH
311-WH
200-BK 118-GY
310-PU
H H N J 2 516-GN-14
710-GN-18
L4
202-BK-18
RD 1 603-PK 603-PK 200-BK-14 TO PLATFORM L7 3 500-BR 537-GN-14 9G-1950 CONNECTOR
L33 L33 2 SS
BK 2 200-BK 200-BK A576-GN-14 1 GROUND 102-BU-14 4 502-OR 409-OR-18 517-BU-14 515-GY-14 ATCH WIRE, CABLE &
N 5 403-GN-18 403-GN-18 P SS
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
START AID L9 COMPONENT
BEACON A576-GN-14 6 615-YL 615-YL 522-WH-14 522-WH-14 200-BK-14
L9
3
901-WH-18
751-GN-18
755-OR-18
710-GN-18
978-GN-18
754-BU-18
900-PU-18
974-PU-18
449-BU-18
202-BK-18
VALVE AS. L7
752-YL-18
450-YL-18
E 128-6983 CONN 11 SS CIRCUIT GROUPING
L7
311-WH J J STRIP 8 102-BU-14 614-PU-14 516-GN-14 4 L#
3E-6332 L12 L12
WH-18 1 311-WH 310-PU 310-PU 967-BU-18 24 751-GN-18 15A 8V-0404 FUSE 614-PU 7 614-PU-14 102-BU-14
L1
517-BU-14 5 DESIGNATION
L1
PU-18 2 310-PU 965-WH-18 22 921/965-WH-18 8R-2814 HOLDER 403-GN-18 9 B757-WH-18 976-OR 515-GY-14 1
969-YL-18 23 752/969-YL-18 CIRCUIT BREAKER 4K-5122 L8 10 B758-GN-18 L40 910-YL-18 200-BK-14 2
THERMOSTAT SW BUCKET POSITIONER IDENT PART NO. CHG LOC NOTE
202-BK-18 968-BR-18 9 922/968-BR-18 614-PU 415-GN-18 200-BK-14 3E-5464 3E-7843
L30 L30 450-YL-18 967-BU-18
3T-2662
112-PU-14 J 10A L SPARE CONN 24 113-OR-18 200-BK-18
6
200-BK-14 B766-WH B766-WH A OR-18
HARNESS AS.
3 754/967-BU-18 10A L CONVERTER 120-YL 7 200-BK-14 + BATTERY A 124-4727 00 A-3
966-GY-18 12 923/966-GY-18 10A L WIPER MOTORS 118-GY 124-GN-14 CONN 31 200-BK-14 762-YL B BU-18 SOLENOID B 110-7560 01 B-3 STD
L32 L32 164-WH-18 19 755-OR-18 L6 L6 112-PU-10 10A XMSN SHIFTER 126-PK-18 419-YL-18 200-BK-18 C BK-18 GROUND B 116-0968 00 D-2 ATCH
L2
C 970-GN-18 14 924/970-GN-18 L 10A L RIDE CONT/DVTR 193-PU 144-GN L P 201-BK-18 515-GY-14 B C 130-0118 00 D-13 STD C
18 900-PU-18 CIRCUIT BREAKER 10A L BEACON/LOAD CHK 144-GN 144-GN 144-GN 10 419-YL-18 449-BU-18 515-GY-14 515-GY-14 C 140-1711 00 E-14 ATCH
E START 971-YL-18 13 925/971-YL-18 6N-8589 L9 1 910-YL-18 521-YL-14 LIFT POSITIONER
L D 102-9298 01 B-9
200-BK-18
L33 L28 L L9 3E-7844
L32
200-BK-14
515-GY-14
E 108-1123 03 A-12
200-BK-14
L31
L30
307-OR-18
306-GN-18
200-BK-10 972-BU-18 15 926/972-BU-18 3 124-GN-14 413-BR-18 200-BK-18 A BK-18
720-PU-18
321-BR-18
GROUND
202-BK-18
L32 L28 FUSE L F 102-5888 03 E-5
GND 16 GN-18 10A L EMS/GAUGES 113-OR-18 4 113-OR-18 428-OR-18 B766-WH B OR-18 + BATTERY G 8Y-7607 00 A-13
201-BK-18
201-BK-18
2 3K-8782 10A L AUX FLOOD LAMPS 127-OR 5 307-OR-18 416-OR-18 761-GY C BU-18 SOLENOID H 4E-1188 02 D-2/C-11 ATCH
SHUTDOWN E B757-WH-18 5 112-PU-10 10A L REAR FLOOD LAMPS 116-BR 6 720-PU-18 160-PU B J 128-4952 00 C-9 ATCH
SOLENOID 326-PU 11 112-PU-10 CIGAR LIGHTER 129-BU 7 977-YL-18 442-GY-18 B
513-OR-14
441-OR-18
10A L
406-PU-18
114-GN-18
L 4E-0598 07 B-7
102-BU-14
428-OR-18
710-GN-18
MOTOR AS
121-YL-18
413-BR-18
SS
405-GY-18
201-BK-18
202-BK-18
SS
443-YL-18
450-YL-18
403-GN
HORN
130-GN
L 10A L AUTOSHIFT
105-BR
1
2
308-YL
326-PU
310-PU
1
2
9 164-WH-18 202-BK-18 N 102-5891 01 D-9 STD
202-BK-18
413-BR-18 L32 202-BK-18 8 SWITCH PANEL SWITCH PANEL 447-PK-18 7T-0969
L6 CONN 25 L3 N 4E-4186 03 F-7 ATCH
201-BK-18 201-BK-18 201-BK-18 ENGINE 4 TO PLATFORM BK-14 MOTOR N 4E-8854 01 F-8 ATCH
200-BK-14
201-BK-18 201-BK-18 164-WH-18 20 B757-WH-18 L40 FRONT WH/RD-14 B FLOOD
7
6 405-GY-18
606-GY-14
619-GN-14
605-YL-14
CONN 8 L39 U 136-7462 01 B-2 ATCH
1
2
3
4
5
6
7
8
9
10
12
9X-3392 9X-1439
5
8
3
4
6
1
7
2
9
10
12
11
11
2
1
322-GY-18
413-BR-18
405-GY-18
201-BK-18
201-BK-18
200-BK-18
CONN 6 FRAME L BK-14 9G-8693 Y 8Y-7770 01 A-14 ATCH K
FF P
522-WH-14
200-BK
TEMP Z 4E-2379 03 A-14 ATCH
4W-9972 E P H B LEFT FF 122-6078 00 D-10
MOTOR TURN
443-YL-18 605-YL-14 1 RD-18 LL 101-5308 01 D-6 ATCH
121-YL T 200-BK-18 2 BK-18 LAMP
417-GY-18
606-GY-14
MM 101-4629 00 B-6
611-PU-14
605-YL-14
E E T L12 HEATER GP - 100-3965 3E-6466
RRR P 118-GY 3 SS 7X-6015 03 C-3
L4 CONDITIONER GP - AC 106-7281
2
1
C
B
A
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
901-WH-18
975-WH-18
521-YL-14 200-BK-18 502-OR
751-GN-18
755-OR-18
710-GN-18
978-GN-18
22 306-GN-18
19 710-GN-18
2
754-BU-18
900-PU-18
974-PU-18
449-BU-18
E
403-GN-18
24 720-PU-18
23 321-BR-18
202-BK-18
614-PU-14
FFF 8Y-7929 01 A-2 ATCH
752-YL-18
450-YL-18
610-OR-14
102-BU-14
126-PK-18
RIDE
B766-WH
3 449-BU-18 501-GN 1 B U U
BK-18
BK-18
BU-18
CONTROL
507-WH
987-WH
144-GN
E
506-PU
310-PU
326-PU
105-BR
963-GN
976-OR
608-GN
9 976-OR
964-BU
617-BR
710-GN-18 976-OR 1 976-OR GN-18
308-YL
GN-18 4 1
762-YL
TORQUE P VALVE GP-SOL HHH 144-0664 00 D-14 ATCH
BK 2 201-BK-18 CONN 26 200-BK-18 2 200-BK 2 GN-18 134-9878 UUU 124-4725 00 B-7
CONVERTER 1 428-OR-18
3E-6453 L L CONN 35
BK FF P WIRE AS.
B RIGHT
BK-0
3
12
14
18
13
10
15
8
16
5
17
4
2
7
21
20
1
6
T
24
22
23
9
3
12
19
14
18
13
10
15
2
16
5
17
7
8
4
6
21
20
1
24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
17
7
4
2
6
21
20
1
11
11
11
HH A CONN 12 CONN 14 KEYED "B" CONN 22 KEYED "C" KEYED "A" CONN 34 606-GY-14 1 RD-18 TURN JJ 104-5467 01 D-11 ATCH
619-GN-14
D A HYDRAULIC LOCK/ XMSN DOWNSHIFT SW A LAMP
BK-18 A 201-BK-18 L23 A 9X-4959 MM CONN 28 B766-WH 6 200-BK-18 2 BK-18 KK 104-5466 01 D-11 ATCH
ENGINE OIL FUEL NOTE J L23 DETENT OVERRIDE SW A MM 3E-6466
A519-GN-18
306-GN
B 417-GY-18 E 202-BK-18
617-BR
762-YL
441-OR-18
BK-18
901-WH-18
405-GY-18
417-GY-18
606-GY-14
322-GY-18
403-GN
921-WH-18
432-PK-18
720-PU-18
321-BR-18
449-BU-18
406-PU-18
413-BR-18
H766-GN
522-WH-14
5
442-GY-18
428-OR-18
416-OR-18
ENGINE
447-PK-18
605-YL-14
NN 8Y-8744 00 A-13
751-GN-18
755-OR-18
924-GN-18
710-GN-18
978-GN-18
521-YL-14
443-YL-18
754-BU-18
900-PU-18
926-BU-18
974-PU-18
449-BU-18
112-PU-6
923-GY-18
922 BR-18
202-BK-18
1 2 202-BK-18
326-PU-18
925-YL-18
450-YL-18
PRESSURE SW PRESSURE SW
752 YL-18
B BK-18 C 416-OR-18 450-YL-18 2 SPEED 7N-8001 NOTE U 974-PU-18 A 974-PU-18 BUCKET LIFT BUCKET 761-GY 4 PP 8Y-8745 00 A-13 B
3E-6455 L35 L35 978-GN-18
976-OR
611-PU
160-PU
3E-6454 POSITIONER POSITIONER FLOAT
614-PU-14
202-BK-18 1 978-GN-18 200-BK-14
L36
CONN 4 SENSOR B 3 4 3 WW 8Y-8746 00 A-13
6V-2455 202-BK-18 SOLENOID SOLENOID SOLENOID 322-GY-18 FLOOD
L35
605-YL-14 1 ZZ 8R-6892 00 F-13
RD-18
RD-18
RD-18
RD-18
RD-18
RD-18
L35 963-GN 606-GY-14
BB AA A 2 DDD 8Y-7833 00 A-7 T
BK-0 442-GY-18 D 144-GN L17 114-GN-18 10 JJJ 8Y-7606 00 A-13
DD BB CONN 13 L36 L36 11 RRR 110-0553 00 B-6 P
606-GY-14
T
605-YL-14
L21 A UUU
4
1
3
5
6
2
POS NEG 201-BK-18 614-PU-14 12
606-GY-14
605-YL-14
TTT 110-8223 01 D-15
BK-0
DISCONNECT SW BREAKER BOX 405-GY-18 710-GN-18 TRANSMISSION A FRAME 310-PU 1 B766-WH FRAME A B FRONT
7N-0718 413-BR-18 450-YL-18 102-BU-14 2 H766-GN
L21
3
4
5
2
1
6
END FRAME A A DD 4E-3184 00 F-15
CONN 3 450-YL-18 202-BK-18 326-PU-18 B766-WH B766-WH 200-BK-18 B NOTE B L15 144-GN 4 E-8 NOTE G: USED ONLY WITH 924F (IT24F BUCKET/FORK EE 128-8817 00 F-13
FUSE 15A 9W-1441 TO ENGINE
109-OR-6
B766-WH
7
200-BK
C
761-GY
963-GN
BBB 9W-3073 02 F-7 ATCH
200-BK
POSITIONER SELECT SW LOCATION)
200-BK
L29
614-PU-14
FUSE 10A 9W-1442 109-OR-6 19 109-OR-6 310-PU 614-PU-14 617-BR END FRAME 322-GY-18 987-WH 5 D-9 NOTE H: USED ONLY WITH 924F (IT24F KICKOUT NEUTRALIZER EEE 4E-0773 00 F-13 ATCH
NOTE K 101-RD-6 101-RD-6 521-YL-14 617-BR 964-BU L13 605-YL-14
PP 20 8 SW LOCATION)
PRIMARY Y Y A 101-RD-10 10A
G
BACKUP ALARM 121-YL 2 121-YL-18 522-WH-14 310-PU 762-YL 606-GY-14 CONN 33
STEERING MAIN BREAKER G A B B-13 NOTE J: TO ATTACH SECONDARY STEERING CIRCUIT REMOVE PLUG AS. - CODE
BK A 201-BK-18 201-BK-18 A FUSE BLOCK 10A FORWARD HORN 114-GN 3 114-GN-18 160-PU 102-BU-14 126-PK-18 611-PU WIRE AS. HH AND ATTACH HARNESS AS. Y OR Z GG 116-4236 00 E-10 ATCH M
PRESSURE RD B 417-GY-18 417-GY-18 B G G 9S-0174 9W-2035 PP 10A
G
STOPLAMPS 130-GN 4 130-GN 403-GN 608-GN 987-WH 720-PU-18 A-14 NOTE K: FOR USE WITH SECONDARY STEERING
SW 3E-6450 BU 201-BK-18 PP 101-RD-10
101-RD-10 G
KEY 105-BR 105-BR 406-PU-18 308-YL A519-GN-18 976-OR
C C 60A PP 101-RD-10
15A G
5 ATTACHMENT TO INDICATE PRIMARY STEERING
10A SPARE WH 6 441-OR-18 326-PU-18 614-PU-14 200-BK-14
L25
NN L18 L18 FAILURE THIS SCHEMATIC IS FOR THE 924F (111-9858 CHG 06)
COSA ROADING ATTACH WW 101-RD-10 RUNNING LAMP 10A G
SPARE WH 15 447-PK-18 105-BR CONN 27 M A 200-BK-14 A-14 NOTE L: FOR USE WITH SECONDARY STEERING
BREAKER G L25 L36 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
SPARE WH 201-BK-18 449-BU-18 506-PU 506-PU 761-GY
109-OR-6
15A 16 B CONN 32 NOTE E ATTACHMENT TO INDICATE PRIMARY STEERING OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
3T-2662 608-GN L36
L28
WW G 1 507-WH C 507-WH NEUTRALIZER SW FAILURE AND/OR REDUCED SECONDARY AND XMSN SHIFTER IN NEUTRAL
101-RD-10 102-BU-14 102-BU-14 9 102-BU-14 L28 617-BR 522-WH-14 L20 L20 200-BK A 200-BK 976-OR 619-GN-14 610-OR-14 105-6117
15A 1 STEERING OIL FLOW
7 605-YL-14 521-YL-14 432-PK-18 976-OR 610-OR-14 2 E-10 NOTE M: USED WITH 924F AUTOSHIFT (MACHINE CODE PLUG) THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
BK-18 BK-18 306-GN L24 L24 321-BR-18 406-PU-18 201-BK-18 976-OR 611-PU 611-PU-14
NOTE L 10 L16 L16 3 E-8 NOTE N: 9U-7204 FLUORESCENT SERVICE LAMP IS NOTE TOGETHER AT LEAST 1 TURN PER 25 mm
BK BK 14 308-YL 606-GY-14 413-BR-18 144-GN 4 GGG AVAILABLE AND IS POWERED FROM THE LOC
BK-18 308-YL 308-YL 604-OR 428-OR-18 L17 L17 762-YL 126-PK-18 126-PK-18
21 L15 L15 5 CIGAR LIGHTER SOCKET UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
PRIMARY Z GGG LH VALVE AS B-6
L27
BK G G 11 614-PU-14 416-OR-18 B766-WH 720-PU-18 6 720-PU-18 NOTE P: TO ATTACH TUV GOVERNOR CONTROL REMOVE D-15 NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
STEERING BK 201-BK-18 309-GY 309-GY L27 200-BK-14 442-GY-18 DDD A L13 L13 987-WH 130-GN 130-GN-18 8R-8529
A PRESSURE A 17 7 WIRE AS. RRR B-6 NOTE B: CONNECTION FOR IT24F LOAD CHECK RELEASE SW A
RD B 417-GY-18 START RELAY 13 308-YL 443-YL-18 1 A519-GN-18 610-OR-14 604-OR 8 604-OR-18
SW 3E-6450 3E-7640 RESISTOR D-9 NOTE R: TO ATTACH AIH TIMER REMOVE WIRE AS. UU F-7 NOTE C: RADIO TO BE INSTALLED BY DEALER
BU C G NN NN JJJ 18 306-GN 441-OR-18 BK-18 2 976-OR 964-BU A GGG GGG E-1 NOTE S: FOR COSA LH TRAFFIC ROADING USE: 3E-7587 E-7 NOTE D: LOCATION FOR IT24F 4TH FUNCTION DIVERTER VALVE
Z A 109-OR-10 112-PU-6 6T-7864 8 105-BR 447-PK-18 126-PK-18 GGG FOR COSA RH TRAFFIC ROADING USE: 3E-7586 SW
NOTE T CONN 19
201-BK-18 A 304-WH-10 24 304-WH-10 130-GN 405-GY-18 617-BR FOR ITALY ROADING USE: LEFT MOUNT - 105-4849 A-3 NOTE E: TO ATTACH DIMMER SWITCH REMOVE 610-OR-14 JUMPER
Z B MAIN RELAY BK-18 12 202-BK-18 114-GN-18 417-GY-18 614-PU-14 RIGHT MOUNT - 105-4850
3E-9171 INSERT PINS FROM HARNESS FFF
BK-18 1 416-OR-18 C 109-OR-6 BK 23 200-BK 102-BU-14 160-PU L16 604-OR STOP LAMP SW A-8 NOTE T: USED ONLY WITH 924F(IT24F RIDE CONTROL TILT E-7 NOTE F: UNUSED SWITCH LOCATION (FUTURE DEVELOPMENT)
BK-18 201-BK-18 304-WH-10 442-GY-18 321-BR-18 L14 L14 130-GN 105-6118
2 22 INTERRUPT CIRCUIT CONNECTOR)
CONN 1 25 416-OR-18 306-GN 200-BK 114-GN-18
L23 L23 L15 B-7 NOTE U: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER
SECONDARY 417-GY-18 606-GY-14 201-BK-18 200-BK-18 DETENTS WHEN THE IMPLEMENT HYDRAULIC LOCKOUT
STEERING JJJ A 201-BK-18 605-YL-14 201-BK-18 200-BK LEVER IS IN THE ROADING POSITION
112-PU-6 112-PU-6 130-GN L18 L18 201-BK-18 200-BK FFF FFF
SW 3E-6429 L14 DIMMER SW
CONN 2 604-OR 201-BK-18 200-BK 1 619-GR-14 2H-1855
114-GN-18 200-BK-14 200-BK-14 2
COSA ROADING ATTACH BREAKER GP 8Y-7609 200-BK-14 3 611-PU-14
610-OR-14
ENGINE END FRAME GND COSA ROADING ATTACH E96829
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1