Professional Documents
Culture Documents
GR
Electromagnetic
Flowmeters
2
Application
Background
KROHNE electromagnetic flowmeters are to be found
in many industrial sectors and applications.
Just a small selection:
Wastewater
● Chemical industry
Water
● Water and wastewater, partially filled pipelines
● Hydraulic transport,
liquid products with up to 50% solids content
Abrasive,
● Paper and woodpulp production
● Pharmaceutical
Non-contact
● Filling and dispensing processes
Signal converter
All electromagnetic flowmeters are delivered ready for operation.
Install the flowmeter in the pipeline,
make the electrical connection, that's it.
Remote
Calibration /
Measuring
Principle
installation
Sizing /
guides
Ordering
guide
Background 3.1 3
Always one step ahead with KROHNE
4 Background 3.1
Production and calibration
Background
All electromagnetic flowmeters from KROHNE meet the
requirements of CE directives and EMC guidelines.
Fabrication and production shops are certified to ISO 9001.
Wastewater
Water
corrosive and measurement Beverage,
hot products κ ≥ 0.05 µS/cm Pharmaceutical connections
High Pressure
and special
by direct comparison of volumes,
the most accurate calibration method of all.
The KROHNE calibration rigs are the world's biggest
and most accurate, and are certified to EN 45 001.
Measurement uncertainty is less than 0.03% of the
and Remote
measured value for meter sizes up to DN 3000 / 120" and above.
Compact
Signal converter
Device selection
The following tables will help you to find the right device for your parti-
cular application.
Remote
Pages 6 and 7 comprise the various flowmeters (primary heads) and
pages 8 and 9 the associated signal converters.
The easiest way is to note down the operating data relevant to your
Calibration /
Measuring
application. Each additional feature will narrow down the number of
Principle
Background 3.1 5
Electromagnetic flowmeters Altoflux M 900 F
Altoflux IFS 4005 F
Selection guide Altoflux IFS 2005 F
4)
4)
Tidalflux IFM 4110 PF
Batchflux - Batchcontrol
Capaflux IFM 5080 K-CAP
Variflux IFS 6000 K, F, E
Profiflux IFS 5000 K, F, E
Altoflux IFS 4000 K, F, E
Altoflux IFS 2000 F, E
Ecoflux IFS 1000 K, F, E
Aquaflux K, F, E
1 2 3 4 5 6 7 8 9 10 11 12
flange connections
flangeless design
sanitary connections
4) 4)
K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing E = seperate unit, remote signal converter in 19“ plug-in unit
1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” 3) see Data sheet “TIDAFLUX IFM4110PF” 4) see Data sheet “ALTOFLUX IFS 2000 or 4000”
6 Background 3.1
Electromagnetic flowmeters Altoflux M 900 F
Background
Altoflux IFS 4005 F
Selection guide Altoflux IFS 2005 F
Tidalflux IFM 4110 PF
Batchflux - Batchcontrol
Wastewater
Capaflux IFM 5080 K-CAP
Water
Variflux IFS 6000 K, F, E
Profiflux IFS 5000 K, F, E
Altoflux IFS 4000 K, F, E
Abrasive,
Ecoflux IFS 1000 K, F, E
Aquaflux K, F, E
1 2 3 4 5 6 7 8 9 10 11 12
Non-contact
Product temperature range
>+180°C >+356°F on request
+180°C +356°F max. separate
+140°C +284°F max. compact
+120°C +248°F
+100°C +212°F
Food,
+ 90°C +194°F
+ 60°C +140°F
0°C + 32°F
- 5°C + 23°F
High Pressure
- 20°C - 4°F
and special
- 25°C - 13°F
- 60°C - 75°F min.
Operation pressure
≤ 1 500 bar ≤20 000 psig on request
and Remote
≤ 40bar ≤ 580psig
Compact
≤ 16 bar ≤ 230 psig
Signal converter
≤ 10bar ≤ 150psig
Elecrical conductivity
≥ 0.05 µS/cm capacitive signal pickup
≥ 5.00 µS/cm
Remote
≥ 20.00 µS/cm water
≥ 50.00 µS/cm
Approvals
Calibration /
Measuring
Principle
EEx versions
FM Factory Mutual
3A
FML Weihenstephan
Combined with _ _ _ _
installation
Sizing /
guides
4) 4)
K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing E = seperate unit, remote signal converter in 19“ plug-in unit
1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” 3) see Data sheet “TIDAFLUX IFM4110PF” 4) see Data sheet “ALTOFLUX IFS 2000 or 4000”
Background 3.1 7
Signal converters SC 150 F
for electromagnetic flowmeters IFC 012 K / 014 K
IFC 210 E
Selection guide
IFC 110 F + IFC 110 PF
IFC 090 K, F + IFC 090 K–CAP
IFC 020 K, F, E
IFC 010 K, F
1 2 3 4 5 6 7
EEx versions
EEx, intrinsically safe
FM Factory Mutual
Custody transfer (in preparation)
K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing E = seperate unit, remote signal converter in 19“ plug-in unit
1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” for IFC 090 K-CAP 3) see Data sheet “TIDAFLUX IFM4110PF” for IFC 110 PF
8 Background 3.1
Signal converters SC 150 F
Background
for electromagnetic flowmeters IFC 012 K / 014 K
IFC 210 E
Selection guide
IFC 110 F + IFC 110 PF
IFC 090 K, F + IFC 090 K–CAP
Wastewater
IFC 020 K, F, E
Water
IFC 010 K, F
1 2 3 4 5 6 7
Abrasive,
Current output
0 / 4 - 20 mA
0 / 4 - 20 mA and others
Pulse output
Non-contact
0-10 pulses/s (scalable)
0-100 Hz, 0-1 000 Hz for full-scale
0-1 000 Hz for full-scale, scalable
0-10 000 Hz for full-scale, scalable
Food,
1 for e.g. flow direction, indications
max. 2 e.g. for flow direction, limits
4 for e.g. flow direction, automatic range change
Control input
High Pressure
and special
max. 2 for e.g. totalizer reset, hold outputs
Interface
HART®, RS 485 (standard)
HART®, smart, RS 485 (option)
HART® (option)
and Remote
others on request
Compact
Signal converter
Power consumption
≤ 3W
≤ 5W
≤ 5 VA / 4 W
≤ 10 VA / 8 W
Remote
≤ 11 VA / 14 W
≤ 15 VA / 15 W
≤ 50 VA
Power supply
Calibration /
Measuring
Principle
2) 3) 1)
K = compact unit (integral converter) F = seperate unit, remote signal converter in field housing E = seperate unit, remote signal converter in 19“ plug-in unit
1) see Data sheet “BATCHFLUX/BATCHCONTROL” 2) see Data sheet “CAPAFLUX IFM5080K-CAP” for IFC 090 K-CAP 3) see Data sheet “TIDAFLUX IFM4110PF” for IFC 110 PF
Background 3.1 9
Compact systems ECOFLUX AQUAFLUX ALTOFLUX
of IFM 1010 K 010 K IFM 4010 K
IFM 1020 K 020 K IFM 4020 K
electromagnetic IFM 1080 K 080 K IFM 4080 K
flowmeters
Signal converter, see page 8 IFC 010 K, IFC 020 K or IFC 090 K IFC 010 K, IFC 020 K or IFC 090 K IFC 010 K, IFC 020 K or IFC 090 K
Electrical conductivity ≥ 5 µS/cm (water ≥ 20 µS/cm) ≥ 20µS/cm ≥ 5µS/cm (water ≥ 20µS/cm)
Full scale range 85liter/h - 760m3/h 85liter/h - 33 000m3/h 85liter/h - 33 000m3/h
(0.3 - 12m/s) / (1 - 40ft/s) 0.3 - 3 360US Gal/min 0.3 - 156 000 US Gal/min 0.3 - 156 000US Gal/min
Meter size DN10 - 150 and 3/8” - 6” DN10 - 1000 and 3/8” - 40” DN10 - 1000 and 3/8” - 40”
Pressure rating up to 16bar/230psig, up to 40bar/580psig up to 40bar/580psig
Product temperature – 25 to + 120°C/– 13 to + 248°F – 5 to + 90°C/+ 23 to + 194°F – 60 to + 140°C/– 75 to + 284°F
Protection category (IEC 529/EN 60 529) IP 67, equivalent to NEMA 6 IP 67, equivalent to NEMA 6 IP 67, equivalent to NEMA 6
Materials measuring section/liner Teflon® PFA ≥ DN 25 / ≥ 1” hard rubber Teflon® PFA, Teflon® PTFE,
≤ DN 20 / ≤ 3/4” Teflon® PTFE ETFE (Tefzel), (others on request)
electrodes Hastelloy C4 Hastelloy C4 Hastelloy C4, platinum, titanium,
stainless steel 1.4571/316 Ti.
Hazardous European Standard no no EEx dqe or dq ib IIC T3 . . . T6
duty versions* FM-Factory Mutual Class I, II, III, Div 2** no Class I, II, III, Div 1, 2
Fields of application
Industry environmental engineering water environmental engineering, the ”workhorse” for water, sewage
and sewage, agriculture, water and sewage and waste water, chemicals,
batching of fertilizers and liquids feeds paper, cellulose, ore dressing
Abrasion resistance very good higher than required for dependent on liner material, very high
the applications in question with Teflon® PFA
Chemical resistance of liner
... with alkalis, e. g. NaOH NaOH up to 70% at 20°C/68°F NaOH up to 50% at 20°C/68°F all concentrations with Teflon® PFA or
PTFE liners
... with acids, e. g. HNO3 HNO3 up to 65% at 20°C/68°F HNO3 up to 5% at 20°C/68°F all concentrations with Teflon® PFA or PTFE liners
10 Background 3.1
PROFIFLUX VARIFLUX CAPAFLUX BATCHFLUX
Background
IFM 5010 K IFM 6010 K IFM 5080 K-CAP BATCHCONTROL
IFM 5020 K IFM 6020 K
IFM 5080 K IFM 6080 K
Wastewater
Water
corrosive and measurement Beverage,
hot products κ ≥ 0.05 µS/cm Pharmaceutical connections
Abrasive,
● Precision flowmeter
● With capacitive signal pickup
(electrodes not in contact with
Non-contact
the product)
● Minimum required electrical
conductivity only 0.05µS/cm
(water: 1µS/cm)
● No need for selection of ● Excellent measuring accuracy
electrode material, liner has and repeatability
high chemical resistance ● Dimensionally stable Al2O3
Food,
● No electrochemical effects at measuring tube, suitable for SIP
● Flangeless version ● Various aseptic/flanged connetions the electrodes, also suitable and CIP cleaning
● Stainless steel housing ● Stainless steel housing 7for the most difficult chemical ● Crevice-free CERMET electrodes
● The only precision flowmeter ● FDA approved Teflon® PFA liner, processes ● Specially developed for use on
High Pressure
and special
with flow profile-optimizing vacuum resistant, CIP and SIP ● Not affected by electrically filling machines
measuring tube cleaning facilitated by unique insulating deposits ● Fast and accurate volumetric
● Influence on measuring metal reinforcement of the PFA ● Abrasion resistant, suitable for filling processes for even the
accuracy from temperature, ● Connections in keeping with the products with high solids contents smallest amounts
viscosity, pressure and flow state of the art for sterile joints ● No crevices, no blind spots: ● Batching times > 1s
profile is extremely slight hygienic ● Low power consumption, < 3W
and Remote
● With flow profile-optimizing ● Also available with integrated
Compact
measuring tube batch controller
Signal converter
IFC 010 K, IFC 020 K or IFC 090 K IFC 010 K, IFC 020 K or IFC 090 K IFC 090 K-CAP (similar to IFC 090 K) IFC 011 K (similar to IFC 010 K)
≥ 5µS/cm (water ≥ 20µS/cm) ≥ 5 µS/cm (water ≥ 20 µS/cm) ≥ 0,05 µS/cm (water ≥ 1 µS/cm) ≥ 5 µS/cm (water ≥ 20 µS/cm)
6liter/h - 340m3/h 6 liter/h - 220 m3/h 530 liter/h - 340 m3/h 6 liter/h - 50 m3/h
0.02 - 1 500US Gal/min 0.75 – 54ft/s 0.3 - 950 US Gal/min 2.3 - 1 500 US Gal/min 0.02 - 220 US Gal/min
Remote
DN 2.5 - 100 and 1/10” - 4” DN 2.5 - 80 and 1/10” - 3” DN 25 - 100 and 1” - 4” DN 2.5 - 40 and 1/10” - 11/2”
up to 40bar/580psig up to 40 bar/580 psig up to 40 bar/580 psig up to 10 bar/150 psig
– 60 to + 140°C/– 75 to + 284°F – 60 to + 140°C/– 75 to + 284°F – 20 to + 100°C/– 4 to + 212°F 5 – 25 to + 140°C/– 13 to + 284°F
IP 67, equivalent to NEMA 6 IP 67, equivalent to NEMA 6 IP 67, equivalent to NEMA 6 IP 67, equivalent to NEMA 6
fused aluminium oxide, 99.7% Al2O3 Teflon® PFA fused aluminium oxide, 99.7% Al2O3 fused aluminium oxide, 99.7% Al2O3
Calibration /
Measuring
Principle
Cermet, platinum Hastelloy C4, platinum, titanium capacitive electrodes, Cermet, platinum
stainless steel 1.4571/316 Ti not wetted
EEx dme ib IIC T3 . . . T6 EEx dme ib IIC T3 . . . T6 yes, no
Class I, II, III, Div 2** Class I, II, III, Div 1, 2** yes, in preparation no
installation
Sizing /
guides
all applications requiring extremely food and beverage, pharmaceutical, all sectors where what counts are leak-tight batching of fertilizers and liquid feeds
high measuring stability under cosmetics, chemical and crevice-free tubes for flow-metering the
arduous operating conditions. most difficult products, including low-
conductivity and deposit-forming products
extremely high high extremely high extremely high
Ordering
guide
NaOH up to 50% at 50°C/122°F all concentrations NaOH up to 50% at 50°C/122°F NaOH up to 50% at 50°C/122°F
HNO3 up to 99% at 90°C/194°F, HF all concentrations HNO3 up to 99% at 90°C/194°F, HF HNO3 up to 99% at 90°C/194°F
(hydrofluoric acid), all concentr. up to (hydro-fluoric acid), all concentr. up to
50°C/122°F 50°C/122°F
(select materials for grounding rings (select materials for grounding rings (select materials for grounding rings and
and gaskets for process compatibility) and gaskets for process compatibility) electrodes for process compatibility)
Background 3.1 11
Primary heads ECOFLUX AQUAFLUX ALTOFLUX
of IFS 1000 F F IFS 4000 F
IFS 4005 F
electromagnetic
flowmeters
Materials
measuring section/liner Teflon® PFA ≥ DN 25 / ≥ 1” hard rubber Teflon® PFA, Teflon® PTFE,
≤ DN 20 / ≤ 3/4” Teflon® PTFE ETFE (Tefzel)
electrodes Hastelloy C4 Hastelloy C4 Hastelloy C4, platinum, titanium,
stainless steel 1.4571/316 Ti.
Approvals/Tests
Hazardous duty version: European-Standard no no EEx eq ib IIC T3 . . . T6
(* in preparation) FM-Factory Mutual pending Div 2** no Class I, II, III, Div 1, 2
Food and beverage no no no
Combined with signal converter IFC 010 F / IFC 020 F, E IFC 010 F / IFC 020 F, E IFS 4000 F: IFC 010 F / IFC 020 F, E
IFC 090 F IFC 090 F IFC 090 F
IFC 110 F IFC 110 F IFC 110 F
(see Pages 8 and 9) IFS 4005 F: SC 150 F
Fields of application
Industry environmental engineering water and environmental engineering, the ”workhorse” for water, sewage and
sewage, agriculture, batching of water and sewage waste water, chemicals, paper,
fertilizers and liquids feeds cellulose, ore dressing
Abrasion resistance very good higher than required for dependent on liner material, very high
the applications in question with Teflon® PFA
Chemical resistance of liner
... with alkalis, e. g. NaOH, KOH NaOH up to 70% at 20°C/68°F NaOH up to 50% at 20°C/68°F all concentrations with Teflon® PFA or
PTFE liners
... with acids, e. g. HNO3 HNO3 up to 65% at 20°C/68°F HNO3 up to 5% at 20°C/68°F all concentrations with Teflon® PFA or PTFE liners
(limited by electrode material)
12 Background 3.1
PROFIFLUX ALTOFLUX VARIFLUX TIDAFLUX
Background
IFS 5000 K IFS 2000 F IFS 6000 F IFS 4000 PF
IFS 2005 F
Wastewater
Water
corrosive and measurement Beverage,
hot products κ ≥ 0.05 µS/cm Pharmaceutical connections
Abrasive,
● Flangeless (sandwich) design ● Flanged connections ● Various aseptic/flanged connec-
● Designed for partially filled pipelines
● Stainless steel housing ● Steel housing tions, stainless steel housing ● Excellent measuring accuracy, also
● The only precision flowmeter ● Measuring tube made of Al2O3 ● FDA approved Teflon® PFA liner, for low levels, through the integrated
Non-contact
with flow profile-optimizing mea- almost as hard as diamonds vacuumresistant, CIP and SIP capacitive level measuring system
suring tube ● High measurement and long-term cleaning facilitated by unique metal ● Saves installation and maintenance
● Influence on measuring stability, even with highly abrasive reinforcement of the PFA of sluice underpasses
accuracy from temperature, products ● Connections in keeping with the
viscosity, pressure and ● IFS 2000 F: for largely homogeneous latest state of the art for sterile
flow profile is extremely slight liquids, slurries, pastes joints
● IFS 2005 F: for liquids with high
Food,
(and coarse-grained) solids content
High Pressure
and special
6liter/h - 340m3/h 19 liter/h - 2100 m3/h 6 liter/h - 220 m3/h 35 liter/h - 100 000 m3/h
0.02 - 1 500US Gal/min 84 - 930 US Gal/min 0.02 - 950 US Gal/min 0.2 - 500 000 US Gal/min
DN 2.5 - 100 and 1/10” - 4” DN 150 - 250 and 6” - 10” DN 2.5 - 80 and 1/10” - 3” DN 200 - 1800 and 8” - 24”
up to 40bar/580psig up to 16bar/230 psig up to 40 bar/580 psig up to 10 bar/150 psig
– 60 to + 180°C/– 76 to + 356°F – 60 to + 120°C/– 76 to + 248°F – 60 to + 180°C/– 76 to + 356°F – 5 to + 60°C/+ 23 to + 140°F
IP 67, equivalent to NEMA 6 IP 65, equivalent to NEMA 4/4X IP 67, equivalent to NEMA 6 IP 67, equivalent to NEMA 6
and Remote
Compact
Signal converter
fused aluminium oxide, 99.7% Al2O3 fused aluminium oxide, 99.7 % Al2O3 Teflon®-PFA Irathan, 12 mm/0.47”
FDA approved
Cermet, platinum Hastelloy C4, platinum Hastelloy C4, platinum, titanium, Hastelloy C4
stainless steel 1.4571/316 Ti stainless steel 1.4571/316 Ti
Remote
EEx me ib IIC T3 . . . T6 no EEx me ib IIC T3 . . . T6* Ex N, Zone 2 (option)
Class I, II, III, Div 2** Class I, II, III, Div. 2 Class I, II, III, Div. 1, 2* in preparation
yes no Weihenstephan, A3 no
IFS 5000 F: IFC 010 F / IFC 020 F, E IFS 2000 F: IFC 020 F, E
Calibration /
IFC 090 F IFC 090 F IFC 010 F / IFC 020 F, E IFC 110 PF
Measuring
Principle
all applications requiring aluminium, ore mining, food and beverage, pharmaceutical, sewage in partially filled
extremely high measuring stability heat measurement cosmetics, chemical pipelines
installation
HNO3 up to 5% at 20°C/68°F
HNO3 up to 99% at 90°C/194°F, HF HNO3 up to 99 % at 90°C/194°F all concentrations
(hydrofluoric acid), all concentr. up to
50°C/122°F
(select materials for grounding rings (select materials for grounding rings, (select materials for connections and
and gaskets for process compatibility) electrodes and gaskets for process electrodes for process compatibility)
compatibility)
Background 3.1 13
Signal converters IFC 010 K IFC 020 K IFC 090 K
for IFC 010 F IFC 020 F IFC 090 F
IFC 020 E
electromagnetic
flowmeters
Other versions
Hazardous-duty version –
European Standard – in preparation
FM (Factory Mutual) in preparation
–
For custody transfer in preparation
14 Background 3.1
IFC 110 F IFC 110 PF SC 150 F
Background
Wastewater
Water
corrosive and measurement Beverage,
hot products κ ≥ 0.05 µS/cm Pharmaceutical connections
Abrasive,
● Signal converter in field housing ● Signal converter in field housing for wall mounting
● Signal processing by microprocessor, ● Signal processing by microprocessor,
outstanding interference rejection, outstanding interference rejection, through high
Non-contact
very good dynamic response field frequency and field current, very good
● Basic version without display or measuring stability despite high frequency.
control unit ● Option: magnetic sensors for setting all data
● Option: display/totalizing and control without opening the housing Characterization
unit with plain-text operator prompting,
all functions/data can be set.
● IFC 110 PF for TIDALFLUX IFS 4000 PF
Food,
Application
Liquids, pastes, sludges and slurries with solids con- Liquids, pastes, slurries, sludges with solids contents
High Pressure
tents up to 5%, also for pulsating flows up to approx. in excess of 30%, e.g. paper and pulp industry,
and special
200 pump lifts/min, and batching processes hydraulic conveyance (ore dressing), dredging industry
Special features
3 status indication outputs and 2 control inputs allow Heavy-duty electronic module, Excellent measuring
easy, flexible system integration. Modular electronic signals, Outstanding repeatability through high field
unit, easily upgradable, with unassigned slots for current,
add-on board Designed for toughest process conditions
and Remote
Bidirectional pulsed DC field, field. Bidirectional, pulsed high-power DC field. Magnetic field excitation
Compact
0.3 – 12m/s, 1 – 40ft/s settable in user-definable 0.3 – 12m/s, 1 – 40ft/s settable in user-definable Full-scale range
Signal converter
flow units flow units
0/4 – 20mA, etc. 0/4 – 20mA, etc. Outputs Current
0 – 10 000 pulses/s (scalable) 0 – 10 000 pulses/s (scalable) Pulse
4 binary outputs, e.g. for flow direction, Binary output, e.g. for direction of flow, Status
Remote
error indication, automatic range change error indication
Control input
2, e.g. totalizer reset, hold outputs, set outputs to –
zero, test
HART®, smart, RS 485; Profibus in preparation RS 485 Interfaces (option)
Calibration /
Measuring
Principle
85 – 264V AC, 48 – 63 Hz and 24V DC/AC 100 – 240V AC, 48 – 63Hz Power supply
15VA / 15W approx. 50VA Power consumption
± 0.3% of measured value (option: 0.2%) ± 0.4% of measured value Error limits overall system
Standard equipment
installation
Low-flow cutoff, Forward/reverse flow measurement, Low-flow cutoff Forward/reverse flow measurement
Sizing /
guides
Automatic range change, Limit contacts, External Automatic range change Limit contact
range selection, External totalizer reset, Function test Galvanic isolation
of converter and receiver instruments,
Galvanic isolation Overvoltage protector (supply power
and all inputs and outputs)
Ordering
guide
Other versions
Hazardous-duty version
in preparation – European Standard
in preparation – FM (Factory Mutual)
Background 3.1 15