Storm Trooper Mask
Designed by Steve Wintercroft
Materials required
 Access to a printer and 16 sheets
of A4 paper or US Letter paper.
 Thin card, the type used in cereal
boxes is ideal. Thicker card like
corrugated card will not bend to
the detailed folds. The approximate
area of flat card that you need is
around four large cereal boxes or
two full sheets of A2 card.
 Spray mount, Pritt stick, PVA or
something that will stick paper
to card.
 Scissors or a craft knife.
 Straight forward sticky tape, you
can use basic cheap tape but I’ve
found that Scotch Magic invisible
tape gives a neater finish.
 Some spare time – approximately
3 to 4 hours.
PAGE 1 - 16 STORM TROOPER MASK v2.0
Printing instructions
 The templates are 1:1 scale and
are intended to be printed at
ACTUAL SIZE on either A4 paper
(210mm X 297mm) or US Letter
paper (8½" X 11"). In your
printer setting please select the
type of paper that you are
printing on but DO NOT SCALE
THE TEMPLATES TO FIT THE
PAPER.
 I have included a 150mm line on
the first page of the templates so
that you can check the scale. The
line should measure 150mm
after printing but plus or minus
2mm is acceptable. There is
more information on printing the
templates in our FAQ section of
the website.
© 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM
Instructions for assembly
1. Having printed the templates on
paper, trim them roughly to the
approximate size, they don't have
to be neat. Trimming off the excess
paper makes it easier to arrange the
templates on the card.
2. Unfold your boxes so that you
have flat sheets of card to work
with, then glue the templates to the
card. When you assemble your mask
your templates will be on the inside
faces of the mask. First choice for
gluing the templates would be Spray
Mount. It's available from most art
shops but can be expensive. Pritt
Stick is a cheaper alternative and
also works really well.
3. Cut out the templates along the
solid outlines. Cut the solid outlines
only, not the dashes.
4. The fold lines on the templates
are marked as either a dashed line
representing a valley fold or dashes
with dots to represent a mountain
fold. This is with the templates on
the inside of the mask.
Dashed line with
Dashed line represents dots represents a
a valley fold. mountain fold.
Please note
These designs are copyrighted and are intended
for your own personal use only. Please use this
file to make as many masks as you like for
yourself.
Please don’t share or steal the templates, there
was a lot of work involved in creating them. If
you want to use them for any other reason then
please get in touch.
THESE MASKS ARE A PERSONAL CRAFT
PROJECT, PLEASE DO NOT USE THEM FOR
PROFIT.
PAGE 2 - 16 STORM TROOPER MASK v2.0
5. Score all of the valley folds marked
on templates with either a blunt
knife or scissors. Then find the
parts with mountain folds, flip
them over and score them on the
reverse side. Score and fold all of
your parts.
6. Start matching up the numbers on
the templates and tape together
the edges with corresponding
numbers. Taping on the outside
makes things easier for most parts
but if you come to a part that is
difficult to tape outside, try taping
inside the mask. If a join feels like
it is under stress, tape it inside and
out to reinforce it.
7. Once you have built your mask,
make the head band following the
instructions on the final page and
tape it to the inside of the mask.
You might need to adjust the band
forward or back to get the best fit.
If you run in to any problems or
have any questions please check
the frequently asked questions on:
www.wintercroft.com
If you still can't find the answer to
you questions, then please send
me a message to the address in
the contacts below.
Contact us
I would love to see your finished creations,
please share them on my Facebook page:
www.facebook.com/wintercroftmasks
or use the Instagram handle:
@wintercroft
Many thanks and have fun,
Steve
info@wintercroft.com
© 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM
 Scale Guideline
To check the scale is correct, the line below should be 150mm from end to end.

73
71

66
68
72
70
68

66
59 169
60

0
17
67

65

61 63
62

38

13
7 64
138

39

69 42

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 159

0
15

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13

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11

11

14
81

12
10

10

9
82

7
1

80
19
18

8
4
6

16

112
17

88

PAGE 4 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 160

15
0

5
15

13

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1
15

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15
2

186
143

147

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149

187

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156
8
15

7
15

144 185
3

144

153

145
179

90

154

PAGE 5 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 14 152

12 3
14

149
9

148
1

© 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

6

3
2
2
111

92

11
6
96

114 94

PAGE 6 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 93

89
128
120
90

97
95
91

95
91

115
145

96 94
92

113
102

110
101
97

5
115

118
118

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112

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111

PAGE 7 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 17
178

8
184

28

183

1
18
183

181
175

176

17
1
177

182
174

173 157
180
177 173 58

18
154

0
17
2

179

158 18
5

3
15
156

7
18

20
21
186

24
134
25
22

20
139
22

23
184

26 31
29
29

26
28
2
18
31
93

127 121
27 30
125

PAGE 8 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 88

16 17

54
8
82

80
81

87

84 87

19
84

18

83
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86
5
16

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85
49

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7
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41 51
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56 83 54
113

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105
55 104 53

PAGE 9 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 101 110
102

100
100

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123
98

98
53

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99
104

131
55

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PAGE 10 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 120 128

119
109

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89
123

126
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99

124

27
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30
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PAGE 11 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 74 45

165

168
75 77
79
167

16
159 1

1
16
166
160

6
16
71

16
2

70
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37
3

16
4
169

0
17

PAGE 12 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 42
43
41

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48

34

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33

64

36
38

36
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46
32

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168 37

PAGE 13 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 23
171

58
132

174

17
2
6
17

175

2
16

163
73 4
16
72
57

59
60

PAGE 14 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 69

14
0

139
142
2

14
14

14
133

21
3
13

141
13
13

6
6
13
8

134
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62

135
61

24
67

25

57 132

PAGE 15 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM

 Head Band
To ensure the completed mask fits well you can make
a head band and fit it inside of the mask.

Instructions for assembly

1. Cut two strips of card to roughly the 3. Take the band off your head
dimensions below and the tape one end and tape the tabs to the
together. inside of the mask.
2. Then wrap the band around your head 4. You might need to move the
and tape the other end to get a good fit. tabs around a little until you
The band should be snug but not tight. get it fitting right.

NOT TO SCALE 400mm

Head Band 35mm

Cut two pieces of card

at these dimensions 60mm

40mm

Tape to the inside

of the mask here
Tape together here

Tape to the inside

of the mask here

Tape together here

PAGE 16 - 16 STORM TROOPER MASK v2.0 © 2014 STEVE WINTERCROFT - WWW.WINTERCROFT.COM