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Guidance Notes

for the
Classification of a
Floating Offshore
Installation at a
Fixed Location

Guidelines for the Calculation of


Probabilistic Explosion Loads

June 2013
Guidance Notes
for the
Classification of a
Floating Offshore
Installation at a
Fixed Location

Guidelines for the Calculation of


Probabilistic Explosion Loads

June 2013
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RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Contents

GUIDELINES FOR THE CALCULATION OF PROBABILISTIC EXPLOSION LOADS

Section 1 Introduction
1.1 Acknowledgement
1.2 General
1.3 Abbreviations

Section 2 Basic prerequisites


2.1 General

Section 3 Modelling aspects


3.1 General simplification in the modelling
3.2 Selection of calculation domain for CFD analyses
3.3 Reporting of the results

Section 4 Leakage
4.1 Leak frequency and rate
4.2 Transient leak modelling
4.3 Location and direction of leak
4.4 Releases of LNG and LPG
4.5 Releases of non-flashing liquids
4.6 Wind directions and strengths
4.7 Selection of models for dispersion simulations
4.8 Calculation of equivalent stoichiometric gas cloud
4.9 Shape of equivalent stoichiometric gas cloud
4.10 Turbulence from jet
4.11 Special considerations for totally enclosed spaces

Section 5 Ignition
5.1 Location of gas cloud and ignition point
5.2 Ignition probability modelling

Section 6 Explosion
6.1 Explosion loads
6.2 Geometry model and calculation domain
6.3 Explosion load outside the area
6.4 Effect of deluge

Section 7 Interface with structural response analyses


7.1 Limit state and dynamic response
7.2 Design accidental loads for design use
7.3 Frequency distribution of response of existing structures

Section 8 Uncertainty

Section 9 References

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LLOYD’S REGISTER 1
RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Section 1

Section 1.2.3 Compliance with these Guidelines is not a classifi-


cation requirement.
1 Introduction
1.2.4 The Guidelines are independent of a formal
2 Basic prerequisites Quantitative Risk Analysis (QRA), but require input on leak
scenarios that usually is taken from a QRA. The resulting
3 Modelling aspects explosion loads and ignition probabilities can also easily be
integrated into a QRA. In cases where a QRA is performed, it
4 Leakage is recommended that the explosion analysis be performed
according to these Guidelines as an integrated part of the
5 Ignition QRA.

6 Explosion 1.2.5 The Guidelines are based on Computerised Fluid


Dynamics (CFD) simulations of gas dispersions and explo-
7 Interface with structural response analyses sions. The standard result from the analysis is a pressure
exceedance versus frequency curve. From this curve the
8 Uncertainty dimensioning explosion load can be found by applying a
frequency cut-off acceptance criterion. The main benefit from
9 References applying a load based approach is that it allows for identifica-
tion of design loads that can meet a given acceptance
criterion for structural impairment.

1.2.6 For existing structure, a response based risk accep-


■ Section 1 tance criterion can be applied from the principles as outlined in
Introduction the Guidelines. The Guidelines also describe how more detailed
forms of the explosion load can be produced for a dynamic
1.1 Acknowledgement structural response analysis if required.

1.1.1 These Guidelines were developed by Scandpower 1.2.7 The Guidelines are to a large degree based on the
and contributed to by Martec, both members of the Lloyd’s NORSOK procedure for probabilistic explosion simulation /1/
Register group. but extended and adapted to the FOIFL Rule context.

1.2 General 1.3 Abbreviations

1.2.1 Lloyd’s Register's Rules and Regulations for the 1.3.1 The following abbreviations are applicable to these
Classification of a Floating Offshore Installation at a Fixed Guidelines unless otherwise stated.
Location (hereinafter referred to as the FOIFL Rules) require a CFD Computational Fluid Dynamics
blast/explosion load to be defined by the Owners/designers. DAL Design Accident Load
This is then used as a design basis for the installation. It is usually DLM Direct Load Measurement
not feasible to design for a worst case scenario, and as credible FOIFL Floating Offshore Installation at a Fixed Location
scenarios cannot be uniquely defined, the FOIFL Rules allow for HSE Health and Safety Executive
the dimensioning of explosion loads to be based on probabilistic HVAC Heat, Ventilation and Air Conditioning
risk assessment techniques. LEL Lower Explosion Limit
LNG Liquefied Natural Gas
1.2.2 These Guidelines provide a methodology to establish LPG Liquefied Petroleum Gas
risk based explosion loads based on such a probabilistic OLF Oljeindustriens Landsforening
approach. The methodology is applicable to any installation (Norwegian equivalent to Oil and Gas UK, OGUK)
where gas explosion hazards are relevant, but includes special QRA Quantitative Risk Analysis
guidelines on how to include and handle leak scenarios specific UEL Upper Explosion Limit
to Liquefied Natural Gas (LNG) plants due to flashing of
cryogenic liquids like LNG and Liquefied Petroleum Gas (LPG)
when released to atmosphere.

LLOYD’S REGISTER 1
RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Sections 2 & 3

■ Section 2 3.2.3 Dispersion simulations shall be performed in a


calculation domain that is large enough to obtain a realistic
Basic prerequisites bulk wind (flow in and out of the analysed module). In the gas
accumulation area the grid should be refined where high
2.1 General
gradients in the velocity field are expected (i.e., in the high
momentum jet zone). Where external ignition sources such as
2.1.1 The basic prerequisites needed to perform a
turbine air inlets are relevant, the domain should be large
probabilistic explosion assessment according to these
enough to include these, in order to assess the conditions
Guidelines are:
under which they can be exposed.
• Leak rates and corresponding frequencies for all relevant
hydrocarbons, both in gaseous and liquefied states
3.2.4 Explosion simulations shall be performed in a
where relevant for the area in question. These can be
volume which includes the relevant exploding gas-air clouds
found from a Quantitative Risk Analysis or by a specific
and load receptors of interest. The boundary of the computa-
analysis.
tional domain should be wide enough not to influence the
• Transient leak rates for different leak sizes for all process
results. For load receptors far away from the gas clouds
segment volumes enclosed between shut-down valves.
where CFD simulations may be too time consuming or
The transient leak rates should be based on gas detec-
expensive, more simplified methods for calculating far field
tion layout, isolation and blow-down of the segment.
blasts can be applied. In this case, the accuracy and/or
• Wind statistics for the field.
conservatism of the results shall be addressed.
• A 3D-geometry model of the module or area to be
analysed.
• Gas composition and release temperature.
3.3 Reporting of the results
• Ignition source isolation philosophy.
• Defined receptors for explosion load calculations (e.g.,
3.3.1 The final results as well as intermediate steps in the
local and global pressure on walls and decks, and drag
analysis shall be described and documented. The following
load in defined areas).
list is a guide and an illustration of the level of reporting that is
• Risk acceptance criteria in terms of cut-off frequency for
recommended:
explosion loads or response.
(a) All assumptions that influence the final results shall be
• Gas pressure or gas release velocity.
presented;
(b) The geometry model and the process that has been
undertaken shall be presented in order to verify the
congestion and confinement;
(c) The leak frequencies and durations shall be presented.
■ Section 3 Cumulative frequency distributions (frequency for leak
Modelling aspects with initial rate > x) should be included;
(d) The gas dispersion model (e.g., numerical grid, jet
modelling, etc.) shall be documented;
3.1 General simplification in the modelling (e) Tables with at least the following data shall be presented
from the gas dispersion analysis: leak location, leak
3.1.1 The probabilistic procedure requires a large set of direction and leak rates, wind direction and wind speed,
different release and explosions scenarios to be analysed. flammable gas cloud size, volume > UEL, equivalent
Symmetry considerations, reasoning and simplifications stoichiometric gas cloud size and mass of gas in the
based on sound physics may be used to reduce the number region monitored;
of scenarios for consideration. Simplified relations between (f) The gas dispersion assessment of scenarios not simu-
input parameters and results from the CFD simulations can lated with CFD, including gas cloud formation for
be used for extrapolating results from both gas dispersion and 2-phase and liquid releases, shall be discussed;
explosion simulations, provided their validity and limitations (g) The transient ignition modelling including ignition source
are documented. isolation shall be documented;
(h) Immediate and delayed ignition probabilities shall be
presented, including:
3.2 Selection of calculation domain for CFD (i) cumulative distribution of time of ignition,
analyses (ii) cumulative distribution of leak rate and frequency
of ignited scenarios.
3.2.1 A CFD-based explosion analysis requires the definition (j) The frequency distribution for ignited gas cloud sizes
of calculation domains for the different analysis phases. shall be presented;
(k) Details of the explosion simulation model: monitor points
3.2.2 For ventilation simulations of a naturally ventilated and panels, gas cloud and ignition point locations,
area, the calculation domain shall extend far enough outside explosion panels, calculation grid, boundary conditions;
the installation to ensure that the wind field is not (or only (l) Results of the raw explosion simulations (cloud sizes,
marginally) influenced by the presence of the installation. Use locations, ignition points and resulting pressures and
of wind stability class and boundary turbulence levels should durations) and established relations between cloud sizes
be discussed. and explosion loads, if relevant;

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RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Sections 3 & 4

(m) The frequency distribution for explosion loads, or 4.3 Location and direction of leak
response if relevant, shall be presented;
(n) The dimensioning accidental scenarios should be identi- 4.3.1 A sufficient number of leak locations should be
fied and presented as a basis for evaluation of risk simulated to cover different scenarios, e.g., leaks along walls,
mitigating measures. in corners, along open peripheries, in the centre area, leaks
All frequency distributions should be cumulative to facilitate pointing into the area, out of the area, etc. At least 4 leak point
comparison between studies and to visualise the effect of locations, all with 6 jet directions and 4 wind directions, should
each of the calculation steps. be included in the probabilistic model (this should be
assessed for all investigated leak rates). However, symmetry
considerations may be used to reduce the number of CFD
simulations. There shall be at least one scenario with leak
orientation against the prevailing wind direction at the leak
■ Section 4 location.
Leakage
4.1 Leak frequency and rate 4.4 Releases of LNG and LPG

4.1.1 The basis for the leak frequency distribution is a 4.4.1 The loss of containment of LNG or LPG can result
discrete or continuous distribution of hole sizes. Based on the in a range of scenarios, but is basically limited to liquid jet,
pressures in each segment, the initial leak rates for all hole two-phase jet and an evaporating pool, depending on the
sizes in each segment are calculated and classified according storage conditions of the liquid and the ambient conditions.
to a distribution with narrow leak rate categories. The initial These scenarios constitute the source term for the subse-
leak categories used as a basis for the analysis should be quent dispersion discussed in Sections 5.7 and 5.6. The
sufficiently narrow to avoid artifacts due to large differences physics of these releases is complicated and differs in some
between the classes. Small leak categories can be omitted if respects for LNG and LPG, due to the different storage
the contribution to the explosion risk is negligible. The conditions usually applied for the liquids.
distribution should have a good resolution in the range where
the dimensioning rates are expected to lie. The upper cut-off 4.4.2 There has been less research carried out in
should reflect the maximum credible leak rates, usually being developing and testing models for the sources of LNG spills
a pipe rupture. A minimum of 12 leak rate classes is recom- compared to vapour dispersion models. The intention of these
mended. Guidelines is only to identify the most important aspects that
should be addressed. However, the United Kingdom HSE
4.1.2 If not all leak rates are simulated by CFD (results has recently issued a state-of-the-art review of LNG source
may be extrapolated from a limited number of simulated term modelling, Ref. /2/, which is recommended for detailed
rates), the rates that are dominating the explosion risk should information on and evaluation of the different LNG source
be targeted for simulation. models.

4.4.3 Due to its low critical point (190,4°K) LNG is


4.2 Transient leak modelling liquefied by cooling to its boiling point at 111,7°K. It is usually
stored at this temperature and atmospheric pressure but may
4.2.1 The development of the gas cloud from a leak and be pumped between storage vessels under pressures
the subsequent ignition probability is a strongly time depen- sufficient to meet the hydrostatic pressure at the receiving
dent process. Accordingly, for all initial leak rate categories tank. When LNG is released from an atmospheric pressure
for all segments, the corresponding time dependent (transient) containment it will be heated and start to boil at a rate deter-
leak rates shall be calculated taking into account the pressure mined by the heat transfer from the surroundings.
drop due to blow-down and leak as well as time until isolation
of the segment. 4.4.4 This is different from LPG which is liquefied and
stored under its ambient temperature vapour pressure (typically
4.2.2 If a limited number of scenarios are selected as about 7 bar) and at ambient temperature (which is some tens
representative, the variation in inventory and pressure must of degrees above its boiling point at ambient pressure). A
be properly reflected. sudden depressurisation will cause a rapid vaporisation and
boiling where the heat capacity of the liquid is sufficient to
vaporise a large fraction of the liquid very quickly.

4.4.5 The main processes to be considered for the LNG


vapour source term given a release scenario are:
• jets, liquid and two-phase;
• pool formation;
• pool spread and evaporation.

4.4.6 In some cases, other processes such as roll-over


in tanks, Rapid Phase Transitions and water ingress in LNG
tanks may be important. Ref. /2/ can be consulted for further
advice on how to treat these phenomena.

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RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Section 4

4.4.7 Jet. The following three jet cases are the most (c) If a hole is formed in a ship or unit below the water line,
important to consider: water may, depending on the difference in hydrostatic
(a) Stable liquid jet: Occurs when the liquid is below the pressure between the tank and the sea, enter the tank
ambient pressure boiling point (112°K for LNG) and at as LNG emerges, resulting in a very large heat transfer
low pressures so no droplet break-up or spray is formed. from the water to the LNG. This will lead to vapour
The flow will, on the whole, remain liquid until it encoun- generation from within the LNG containment with poten-
ters a solid or a liquid surface forming a pool where tial for a rapid increase in pressure. If the tank vent
boiling will start at a rate determined by the heat transfer system does not have sufficient capacity for this
from the surface. Stability criteria for liquid jets are further scenario, tank rupture may occur with consequences
discussed in Section 5.5. much more severe than from the LNG escaping through
(b) Droplet spray: Occurs when the liquid is below the the hole. The escaping LNG, being buoyant, will attempt
ambient pressure boiling point (112°K for LNG), but at to form a pool on the water surface, where the very rapid
an elevated pressure sufficient for break-up to occur, and boiling as it rises through the water will need to be
a spray is formed. Due to the large surface of the considered, in addition to the vapour generation from the
droplets the heat transfer from the air will be sufficient to pool on the sea surface.
vaporise some, most or all of the liquid before the drops (d) In a large LNG spill where the composition is mainly
hit the ground and can form a pool. methane (e.g., 95 per cent) the LNG can be modelled as
(c) Two-phase jet: The liquid is at a significant pressure and pure methane. LNG spills on an ideally flat surface at
a temperature above its ambient boiling point. In such a ambient temperature will be film boiling, thereby reducing
case, part of the liquid will vaporise very rapidly and form the evaporation rate. Laboratory tests have indeed
a two-phase jet. Such scenarios are typical in LPG leaks shown that addition of higher hydrocarbons may
or loss of containment as well as in LNG leaks at an increase the boiling rate for spills on water, as the effect
elevated (pump) pressure and heated to its saturated of the higher hydrocarbons is to prevent film boiling.
vapour temperature at that pressure. The scenario to However, in large spills on sea-water the surface is not
consider will be the dispersion of a two-phase jet sufficiently flat for film boiling to dominate; hence LNG
followed by an aerosol cloud. spills on water can be modelled as pure methane without
film boiling.
4.4.8 Liquid fall-out from a two-phase jet may add to the (e) In general, the important features determining the vapor-
source term for the pool but is generally difficult to predict. For isation of the pool are the temperature of the pool, the
pressurised LPG jets, the atomisation produces sufficiently heat transfer to the pool from the surroundings (domi-
small droplets to prevent fall-out. For LNG, however, the nated by any surface with which the liquid is in contact,
atomisation of the liquid may be less efficient and droplet fall- at least until late in the spread) and the heat removal from
out may contribute to the pool source term. The fall-out is the liquid to provide the heat of vaporisation.
determined by the vaporisation of the droplets which
increases as the droplet size is reduced. However, the
thermodynamic model most often used for modelling the jet 4.5 Releases of non-flashing liquids
(the homogeneous equilibrium model) does not give (or
require) any information of the droplet sizes, thereby preventing 4.5.1 It is common in risk analyses to disregard leaks of
prediction of fall-out. non-volatile hydrocarbon liquids like oil as contributors to
explosion risk on the assumption that a liquid leak will form a
4.4.9 Pool formation, spread and vaporisation: pool. However, it is well known that a liquid released under
(a) A LNG pool can be formed by an instant release such as pressure will break up into a spray or atomise, depending on
catastrophic tank failure or from a continuous release the leak pressure, diameter and liquid surface tension.
from a liquid jet impinging on a surface (e.g., steel deck Depending on the droplet size distribution, a fraction of the
or sea). In either case the pool will extract heat from the liquid may have sufficiently small droplet diameter to be
surface and vaporise rapidly. The surface will cool and suspended in air, thus forming a mist that on ignition will
as time goes on the liquid will flow further from the point explode in much the same way as a gas cloud. Hence, liquid
of impingement, creating an increasing LNG pool. If the releases should be modelled as a release where a fraction of
LNG impinges on a liquid surface such as water, it may the liquid mass is released as gas.
penetrate the surface, resulting in an increased heat
transfer and vaporisation rate. 4.5.2 Neglecting oil leaks as source of explosions may
(b) For pools spreading on a flat surface, the important result in non-conservative loads, not because they necessar-
factors to consider are the mass flow of the liquid ily result in higher overpressures than gas leaks but because
source, the resistance to the flow, which may differ on there will be more scenarios with similar pressures. The pres-
land and on water, and most importantly, if the pool on sure-frequency curve will be shifted towards higher pressures
land encounters a dike or a bund which constrains the resulting in a higher load for a given frequency.
spread. The thermal properties of the surface (steel deck
or water) and the heat transfer properties from the
surroundings to the pool strongly influence the liquid
spread, both by loss of LNG due to boiling and by
increasing the area of ground frost, thereby facilitating
the pool spread. The boundary condition of an expanding
cold area over the surface needs to be solved to model
pool spread and vaporisation.

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RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Section 4

4.5.3 The condition for the liquid break-up is governed by 4.7 Selection of models for dispersion
the Weber number, i.e., the inertia relative to surface tension. simulations
For typical hydrocarbon fluids like diesel or kerosene, a leak of
1 kg/s will atomise into small droplets for pressure difference 4.7.1 The transient behaviour of the gas cloud shall be
across the leak above approximately 1 barg and break up into simulated using an acknowledged CFD model. Extrapolation
larger droplets for even lower pressures. Paradoxically, the of the results to other leak rates and ventilation rates may be
larger the leak rate, the lower are the transition pressure used, provided the extrapolation model is well documented.
thresholds. Liquids with smaller surface tension have corre-
spondingly lower break-up threshold pressure. However, what 4.7.2 The model used for describing a high pressure leak
is more difficult to predict is the droplet size distribution of the source in the CFD model should conserve mass, energy and
jet, which is essential in order to predict the fraction of the momentum. If this is deviated from, the accuracy of the simplifi-
liquid mass that will form an aerosol and thereby contribute cation should be commented upon and preferably documented.
to the explosion risk. Simplified methods may be used, but in
such cases it is recommended that the sensitivity of the explo- 4.7.3 Stagnating high pressure jets, e.g., a jet impinging
sion loads to the fraction of liquid mass taken as aerosol be on a deck or a wall, should be modelled with care to avoid
checked. non-physical results due to numerical diffusion.

4.5.4 It should be noted that UEL for aerosols (in terms 4.7.4 Transient modelling of the gas cloud is required as
kg/m3) is much higher than for gases, as most of the fuel is in input to the ignition probability model. Simplification of the
form of droplets that will evaporate in the flame and contribute cloud development using continuous relations is acceptable.
to the explosion. In the explosion simulations the aerosol This means that steady state gas dispersion results can be
cloud can be modelled as a gas cloud with somewhat used as a basis for the transient cloud model. For clouds with
modified combustion characteristics. a significant proportion above UEL, the gas stoichiometric
equivalent cloud (see 4.8) is usually larger during the cloud
4.5.5 A leaking non-flashing liquid will also evaporate gas build-up than at steady state. The time to reach the maximum
that should be included in the gas leak representing the liquid. stoichiometric cloud as well as the time from the maximum to
Due to the atomisation of the liquid resulting in a very large the stationary solution shall be documented.
liquid surface and correspondingly rapid evaporation, the
evaporation rate should be calculated from the equilibrium 4.7.5 The releases should be simulated with realistic
thermodynamic states of the liquid. release momentum.

4.6 Wind directions and strengths 4.8 Calculation of equivalent stoichiometric


gas cloud
4.6.1 The ventilation regime in the area should be estab-
lished from ventilation simulations of the installation based on 4.8.1 It is usually not feasible to perform the explosion
at least 8 wind directions with a frequency and speed simulations with a sufficient number of ignition points directly
distribution determined from the wind rose in the area. For on the inhomogeneous clouds resulting from the dispersion
weather-vaning installations, the number of wind directions analysis. As an alternative, an idealised homogeneous
may be reduced. The ventilation inside the area can often be stoichiometric equivalent cloud may be used in order to give
grouped into a few (2 to 4) regimes as a basis for the disper- explosion loads similar to an inhomogeneous gas cloud.
sion simulations. It is acceptable to assume that the ventilation
rate for a wind direction is proportional to the wind speed but 4.8.2 The volume of the stoichiometric equivalent cloud
the proportionality constant may be dependent on the wind is obtained by integrating the gas volume in the combustible
direction. region of the cloud weighted by the normalised laminar flame
speed as a function of concentration as well as the expansion
4.6.2 The above proportionality considerations are not ratio for the actual gas mixture (the change in molecular ratio
valid for low wind speeds where buoyancy from hot equip- due to combustion).
ment will influence the ventilation, but low wind speeds will
usually have a low probability of occurrence. Disregarding this 4.8.3 Some operators prefer to use a more conservative
effect is conservative as the ventilation rate will be underesti- approach as the volume of the combustible cloud, i.e.,
mated. between LEL and UEL or even the volume of gas above LEL.

4.6.3 Symmetry considerations and evaluations based on 4.8.4 As the stoichiometric equivalent cloud is smaller
the understanding of physics as well as geometry and than the combustible part of the real cloud, the pressure
ventilation direction effect may be used to limit the number of durations tend to be shorter than in the real case. This should
scenarios that need to be explicitly simulated. The simplifica- be taken into account when establishing the pressure
tions made shall be documented and justified. duration in the design loads, see 7.2.

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RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Sections 4 & 5

4.8.5 Using the stoichiometric equivalent cloud may also 4.11.2 For confined modules it is therefore more important
underestimate far field pressure loads for two reasons: to simulate several leak rates and transients in leak locations
• The far field pressures are determined by the pressure at than that which is recommended for naturally ventilated
the edge of the cloud after combustion, and since the modules.
size of the cloud will be smaller than in the real case, the
far field pressure will decay faster than the real case.
• If much of the gas above UFL is vented ahead of the
flame to external regions, the real explosion will propa-
gate into those regions, whereas the equivalent ■ Section 5
stoichiometric will not. This may especially occur for Ignition
large releases in modules with limited ventilation and
should be taken into account if external blast loads are 5.1 Location of gas cloud and ignition point
important.
These effects should be considered when estimating far field 5.1.1 The location of gas clouds can be anywhere in the
loads, see 6.3. area, i.e., all locations have the same frequency, unless:
• some areas have significantly higher or lower density of
leak sources than the area average.
4.9 Shape of equivalent stoichiometric gas cloud • some ventilation directions dominate, in which case
downwind cloud location is more likely than upwind.
4.9.1 The shape of the equivalent stoichiometric gas Ignition can in principle occur anywhere in the cloud.
cloud should be selected in accordance with recommenda- Explosion simulations shall include at least central and edge
tions from the developer of the software (e.g., when using ignition.
FLACS, the equivalent stoichiometric cloud should be
modelled as a cubic cloud until it is restricted by the floor and
ceiling or floor to top of process equipment). For gases that 5.2 Ignition probability modelling
are either considerably lighter or heavier than air, use of strat-
ified clouds should be considered if the dispersion simulations 5.2.1 The purpose of the ignition modelling is:
indicate that such scenarios may occur. • to determine the probability of the cloud being exposed
to a potential ignition source;
• to determine the conditional ignition probability given gas
4.10 Turbulence from jet exposure;
• to determine the time of ignition;
4.10.1 The turbulence generated by the jet leak should be • to determine the size of the explosive cloud at the time
included as initial turbulence in the explosion simulations, at least of ignition, based on the transient behaviour of the cloud
for scenarios of low congestion and high degree of openness, size.
where the turbulence level generated by the explosion may be
limited. 5.2.2 The ignition probability model must:
• Be transient, i.e., give the ignition probability for each
time step.
4.11 Special considerations for totally enclosed • Distinguish between continuous sources that will ignite
spaces the gas cloud immediately on exposure and intermittent
sources that may ignite at any time when exposed.
4.11.1 For enclosed modules, the physics of gas accu- • For continuous sources, the exposure probability must
mulation is different from naturally ventilated modules. The be calculated from the transient increase in the explosive
following is unique for confined modules, and shall be volume (i.e., UEL – LEL) of the cloud and not the stoi-
addressed: chiometric equivalent cloud.
(a) All leaks will be trapped inside the module (i.e., no • Model single ignition sources that have a significant
combinations of leak location, leak direction and wind contribution, such as turbine air intakes when located
direction will allow the gas to escape the module directly, outside of the area, if they can be reached by gas
as would occur for naturally ventilated modules). emanating from the area.
(b) The HVAC system will be the key driver for mixing gas • Include the effect of gas detection and actions thereof
and air and for venting the gas out of the module. The as partial isolation of ignition sources.
HVAC system must therefore be included in the • For enclosed spaces where the duration of the explosive
simulations. cloud may be very long (see 4.11), special considera-
(c) For large leaks, the module may relatively quickly be filled tions should be given to the ignition model for late
with gas above flammable limits. When this gas ignitions as they may dominate. Note that, if at any time
is eventually vented out by the HVAC system, large parts the module is completely filled with gas above the UEL,
of the module may pass through the flammable range at all ignition sources (i.e., all points in the space) will at
the same time, resulting in a secondary peak of some point in time be exposed to flammable gas when
flammable gas concentration (with a volume that is much the gas is vented out.
larger than the first peak directly after the leak has
occurred). The two peak behaviour must be modelled
since this will influence both ignition probability and
explosion loads.

6 LLOYD’S REGISTER
RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Sections 5 & 6

Examples of such ignition models are the OLF model, Ref. /3/, (b) Local pressure load: The time dependent pressure
and the JIP model, Ref. /4/. averaged over a small surface, e.g., a panel in a blast
wall. The positive and negative phase may be repre-
5.2.3 Immediate spontaneous ignition is considered to sented by a triangular pulse with a given duration.
occur so quickly after the leak has started that the scenario (c) Impulse: The integral of the pressure as a function of
results in a fire (since no gas cloud has been accumulated). It time separately for the positive and negative phase.
should be documented that ignition within a few seconds after (d) Maximum overpressure: The pressure-time history
the leak has started will not result in significant explosion resulting from CFD simulations may contain pressure
loads. pulses or spikes of very short duration. If the maximum
overpressure occurs in such a pressure pulse it may be
too conservative to base the design load or risk picture
on such maxima.The overpressure pulses can be
smoothed by averaging over larger time steps. The typi-
■ Section 6 cal response time of the structure to which the load is to
Explosion be applied will determine the averaging time that should
be applied. The averaging time should be somewhat
6.1 Explosion loads smaller than the shortest response time of the structure
where the response to the load will be determined by the
6.1.1 Load definition. There are two different loading impulse (typically one third of the eigenperiod), see also
scenarios on an object exposed to an explosion: 7.1. By averaging short time fluctuations that only have
(a) Net reaction force, i.e., the total load on the object result- an impulsive effect on the response, the resulting maxi-
ing in a net force that will act on the support/fastening mum overpressure will incorporate the impulsive effect
trying to move or overturn the object. of the short time pressure fluctuations without being
(b) Surface load, i.e., the force acting on each surface of the unnecessarily conservative.
object resulting in deformation of that surface.
The components of the pressure are: 6.1.3 Net reaction force. The net reaction force on a
Static pressure: The actual pressure of the fluid, which general object has a number of separate components (Ref.
is associated not with its motion but with its state, i.e., /5/):
1
the pressure in a volume where there are no pressure (a) Form drag, C pv2
2 d
waves, or the pressure perpendicular to a surface follow-
ing the flow. This is also called side-on pressure. (b) Inertial drag (due to acceleration);
Dynamic pressure: The pressure due to the kinetic (c) Combustion effects (due to transient changes in density);
1 (d) Differential pressure (due to variations in static pressure);
energy of the flow, i.e., 2.
2 pv (e) Hydro-elastic effects: vortex shedding movement
causing increased drag coefficient when the vortex
Total pressure = Static + dynamic. This corresponds to
shedding effect is close to the natural period of vibration.
the pressure at a point where the flow is isentropically
In simulation models (e.g., CFD models), the calculated drag
(no heat input or energy loss from dissipation) brought
pressures only include the form drag (but without the drag
to rest, i.e., the stagnation pressure at that point T.
coefficient Cd) whereas elements a) to d) are included when
Reflected pressure: The pressure when a shock wave
the forces are calculated directly from the pressure differences
hits an object and the dynamic pressure stagnates. It
across the obstacle. The hydro-elastic contribution for
should be noted that the reflected pressure should be
explosion loads is usually small and can in practice be
calculated from wave equations. This may be significant
neglected.
if a situation develops in the near field, such as if a shock
Typical drag coefficient Cd can be found in Ref. /6/. Note that
forms ahead of an accelerated flame or from a
those values are applicable for Re number in the range 102 –
detonation.
105. For fully developed turbulent flows, Cd first drops and
Overpressure: The pressure minus the ambient pres-
then increases to values above those in Ref. /6/. For flows
sure, i.e., the gauge pressure. This can be both positive
with Mach number close to 1 the values may double, see
and negative.
Ref. /7/.
Note that the drag load is a vector with a direction that
6.1.2 Properties of the pressure field. The explosion
depends on the location.
pressure will vary both in space and time. Note that the over-
pressure may be both positive and negative, i.e., there can be
6.1.4 Small obstacles. Experiments have demonstrated
a negative phase where there is a suction pressure (pressure
that the size (i.e., diameter) threshold above which the effects
dropping below the ambient pressure). Based on space aver-
(b) to (d) become significant is about 0,3 m. Hence, the form
aging, the following simplified load descriptions are commonly
drag represents the drag force on objects with diameter
used:
< 0,3 m.
(a) Global pressure load: The time dependent average
pressure over a large surface of interest, e.g., a wall or a
deck. The maximum of this pressure as a function of
time represents the maximum force acting on the
surface. The positive and negative phase may be repre-
sented by a triangular pulse with a given duration.

LLOYD’S REGISTER 7
RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Section 6

6.1.5 Obstacles larger than 0,3 m. The drag force on (b) Drag force. For flows in general, there is no direct relation
such objects should be calculated by calculating the differential between static and dynamic pressure. For shocks,
pressure over the object, the so-called Direct Load however, the flow velocity U behind the shock, and
Measurement (DLM) method to include effects (a) to (d). It is hence the dynamic pressure, is uniquely determined by
important to measure the pressure (i.e., locate pressure the static pressure and the gas properties (γ = CP/CV)
panels or monitoring points) as close to the object as possible and is given by Ref. /10/:
to obtain the correct stagnation conditions. The accuracy of 1 Δp γ + 1Δ p –1/2
the DLM method will accordingly be dependent on the size of
the control volume of the grid used in the CFD simulations
U
α
=
γ p0 [ 1+
2γ p0 ]
relative to the object size. For obstacles of about 3 times the where α is the velocity of sound, p0 is the atmospheric
control volume, it is possible to locate monitor points close to pressure and Δp is the pressure difference from atmo-
the obstacle surface. spheric pressure. Note that there is an upper limit to the
For objects of circular shape, such as pipes, the DLM method drag force as the flow velocity cannot exceed the velocity
using only a monitor point on the upstream and downstream of sound.
side of the object will overestimate the drag load, as the
pressure distribution over the obstacle surface will be
sinusoidal. In this case the load may be reduced by the 6.2 Geometry model and calculation domain
2
factor π . 6.2.1 When performing CFD explosion simulations, the
For objects < 3 times the size of the control volumes (i.e., 3 m quality of the geometry model is of high importance for the
for 1 m control volume), it is recommended to use control quality of the results.
volumes of reduced size in the region of the obstacle.
The importance of components (b) to (d) tends to increase 6.2.2 All geometry objects of the real module must be
with object size. This can be utilised to estimate drag forces included in the numerical model in order to obtain realistic
on objects of different sizes without performing DLM simula- explosion loads. If a complete geometry model cannot be
tions for all sizes by performing DLM calculations for one or a imported by CAD import, an anticipated congestion method-
few sizes and interpolating between the form drag being ology shall be used to estimate an "as realistic as possible"
representative for 0,3 m and the DLM results for those sizes. congestion level.
Assuming, for example, that the form drag for 0,3 m is Pform
and the DLM value for a size D is PDLM (D), then the pressure 6.2.3 The applied congestion level for different object
load for a size d would be given as: sizes shall be discussed and documented. Ventilation condi-
tions (decks, walls and relief panels) shall also be discussed
d – 0,3
Pload (d) = Pform + [PDLM (D) – Pform] and documented.
D – 0,3
This method does not take into account the variation of Pdrag
with location. This could, however, be included by performing 6.3 Explosion load outside the area
DLM calculations for the same object size at different
locations and using the above formula to interpolate for 6.3.1 Explosions in an area may give loads on external
different object sizes within the same local area. surfaces on other parts of the installation, such as accom-
modation areas, for example. Blast loads on all surfaces
6.1.6 Shock loading. In the far field of a gas explosion, where explosion resistance is required should be defined. For
i.e., well outside the cloud, the overpressure will decay but load receptors far away from the gas clouds, for which CFD
simultaneously steepen and eventually become a shock. An simulations may be too time-consuming or expensive, more
obstacle exposed to a shock wave will experience net simplified methods for calculating far field blasts can be
reaction forces due to two effects: applied. In this case, the accuracy and/or conservatism of the
(a) For overpressures <1 bar the reflected pressure is results shall be addressed. For surfaces at some distance
2 x side-on pressure for a surface facing the flow, 1,4 for from the area, the explosion load may develop into a shock, in
a surface parallel to the flow and 0,7 for a surface which case the reflected overpressure should be given as the
opposing the flow direction, Ref. /8/. For higher load.
pressures the reflection factor increases. A reflected
shock load can be highly non-linear. If it interacts with a 6.3.2 Use of the stoichiometric equivalent cloud may
re-entrant corner the pressure load can be significantly underestimate the far field pressures, and should be taken
enhanced locally. Ref. /6/ and /9/ can be consulted for into consideration, see 4.8.
details on how to handle shock reflections in more
complex situations. See also the Rules and Regulations
for the Classification of Naval Ships which considers 6.4 Effect of deluge
shock loading resulting from underwater explosions.
6.4.1 Releasing deluge in an area prior to ignition can
reduce high overpressures in partly confined or unconfined
explosions. As it will take some time to establish deluge after
gas detection, deluge will only be effective for late ignitions
(typically 20-30 seconds or later). It is acceptable to assume
that the ignition probability is not influenced by deluge.

8 LLOYD’S REGISTER
RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Sections 6 & 7

6.4.2 Gas dispersion and cloud formation might be acceptance (i.e., frequency cut-off) criterion. The associated
affected by deluge by diluting the clouds and thereby reducing range of impulse (or duration of overpressure pulse) for the
the potential explosion loads for small clouds and increasing DAL pressure can then be found from the scenarios repre-
the loads for clouds with a significant part of the gas above senting the DAL pressure. For use in the impulsive or dynamic
UEL prior to deluge. domain of the structural response the DAL can be presented
as a triangular pressure pulse with a duration representative
6.4.3 If the effect of releasing deluge is implemented in for the cut-off frequency. The duration can typically be defined
the explosion analysis, the effect on gas dispersion and cloud by the 10 per cent overpressure points before and after the
formation shall be addressed and preferably taken into pressure maximum. It should be noted that the pulse
account and documented. duration will be somewhat underestimated due to the reduced
size of the equivalent stoichiometric cloud, see 4.8. Whether
this is non-conservative or not depends on the dynamic
response characteristics of the structure in question. It is thus
recommended to provide a range for the duration.
■ Section 7
Interface with structural response 7.2.3 If there is a negative pressure phase the maximum
negative pressure (suction pressure) corresponding to the
analyses positive DAL pressure should also be given.

7.1 Limit state and dynamic response 7.2.4 Object loads can similarly be found by calculating
the drag forces or the pressure differences over larger objects
7.1.1 The structural response should be classified for the scenarios corresponding to the DAL pressure accord-
according to the accidental limit state (ALS). The following ing to 6.1.3. The object loads may vary as a function of
ALS should be considered where relevant: direction and space. A simplified and conservative approach
(a) Global structural collapse; would be to apply the maximum local load in the area to
(b) Rupture or unacceptable deflection of an explosion design all objects, a more refined approach would be to divide
barrier, including unacceptable damage to passive fire the analysed area into smaller sub-areas with different design
protection of the barrier and cable or pipe penetrations; loads.
(c) Damage to equipment or piping resulting in unaccept-
able escalation of events, including damage due to
deflection or damage of supporting structure; 7.3 Frequency distribution of response of existing
(d) Unacceptable damage to safety critical equipment or structures
systems which need to function after the explosion.
7.3.1 On an existing installation where the structure is
7.1.2 The response of structural components can known, the problem of interest is whether or not the response
conveniently be classified into three categories according to of the structures to the loads is acceptable. This is, in
the duration td of the explosion pressure pulse relative to the principle, a simpler case than establishing the DAL, as the
fundamental period of vibration T of the component: structural response as a function of pressure and impulse can
(a) Impulsive domain where t d is small compared to T, be established and the two-parameter load surface can
typically td /T < 1/3; uniquely be transformed into a one-parameter response
(b) Dynamic domain where td and T are of similar duration, curve.
typically 1/3 < td /T < 10;
(c) Quasi-static domain where t d is long compared to T, 7.3.2 Two different approaches to determine the
typically td /T > 10. frequency of unacceptable response can be applied:
(a) Assessment of the structural response based on the
P-I frequency relation. The response is calculated as
7.2 Design accidental loads for design use function of P and I and iso-deflection or iso-damage
curves are plotted on the P-I frequency surface. Then the
7.2.1 For design purposes, an explosion Design Accidental frequency of exceeding a given deformation can be
Load (DAL) can be derived in several ways, depending on found from the surface and compared with the frequency
how advanced or simplified the structural analysis is. acceptance criterion. See Ref. /11/ Chapter 5.7 for
further details of the method.
7.2.2 In principle, the probabilistic explosion load distri- (b) Direct response calculation based on the pressure-
bution should be presented as a frequency distribution of time history for all the explosion scenarios. The
overpressure and impulse, i.e., a P-I surface in a frequency response for each scenario is classified as acceptable or
space. Because of the two parameters (P and I) it is not unacceptable, according to the criterion for unaccept-
possible to cut the P-I surface in a unique way such that a able limit state. The frequencies of all unacceptable
unique load-exceedance curve can be established as long as scenarios are summed and compared to the frequency
the design has not been finalised and the response charac- cut-off criterion to decide if the explosion risk is accept-
teristics of the structure are unknown (not decided upon). able or not.
However, for a quasi-static or impulsive response case the
P-I surface can be simplified to an overpressure-frequency or
an impulse-frequency relation respectively. For the quasi-static
case a simple overpressure exceedance curve can thus be
established where the DAL pressure is determined by the risk

LLOYD’S REGISTER 9
RULES AND REGULATIONS FOR THE CLASSIFICATION OF A FLOATING OFFSHORE INSTALLATION AT A FIXED LOCATION, June 2013

Guidelines for the Calculation of Probabilistic


Explosion Loads Sections 8 & 9

■ Section 8
Uncertainty
8.1.1 The uncertainties and conservatism in the analysis
shall be discussed. It may be necessary to perform sensitivity
analyses of selected design inputs or modelling assumptions
to substantiate the conclusions.

8.1.2 The analysis of the explosion risk should be as


realistic as possible, aiming at expectation values and empha-
sising both risk-reducing measures and contributing factors.
However, in some cases, e.g., where low loads are expected
or the structure has high strength, the analysis may be simpli-
fied provided the conservatism is under control.

8.1.3 Note that use of highly conservative input parameters


may cause the conclusions produced regarding mitigating
measures or design modifications not to be valid (e.g., a too
conservative assumption on when gas is detected may result
in misleading calculations of the effect of gas detectors,
ignition isolation and blow-down efficiency).

■ Section 9
References
/1/ NORSOK Z-013 Risk and emergency preparedness
assessment, Annex F, 2010.

/2/ LNG source term models for hazard analyses. RR789,


Health and Safety Executive 2010.

/3/ Ignition modelling in risk analysis, Scandpower report


89.390.008/R1, March 2007.

/4/ JIP ignition model, DNV report 99-3193, rev 01, April
1999.

/5/ Explosion Loading on Topsides Equipment, OTO report


1999 046, HSE, March 2000.

/6/ W.E. Baker, P.A. Cox, P.S Westine, J.J. Kulesz, R.A.
Strehlow: Explosion Hazard Evaluation, Elsevier 1983.

/7/ FABIG Technical Note 8: Protection of Piping Systems


subject to Fires and Explosions.

/8/ Gas Explosion Handbook, Chistian Michelsen Research


– GexCon 1993.

/9/ Unified Facilities Criteria from the US Department of


Defence

/10/ J. A Essers: Characterisation of the pressure wave


originating in the explosions of a gas cloud, von Karman
Institute for Fluid Dynamics, Lecture Series 1983 – 02.

/11/ J. Czujko: Design of Offshore Facilities to Resist Gas


Explosion Hazard, Engineering Handbook, CorrOcean
ASA, Oslo-Norway 2001.

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