You are on page 1of 2

Wire Description Component Location

Electrical Schematic Symbols And Definitions


Wire Wire Wire Wire Schematic Machine Schematic Machine
Component identifiers (CID¹) and Module Identifier Description Description Component Part No. Component Part No. SENR1393-02
Number Color Number Color Location Location Location Location
(MID²) for Power Train ECM (MID No. 081) Power Distribution Circuits A524 BR Temp Potentiometer Pos 2 Actuator - Blend Door H-11 126-5611 56 Sensor - Tran Intermediate Speed ( 1 ) B-13 3E-8848 26 December 2002
CID Component 101 RD Bat (+) (Not Application Specific) A525 GN Temp Potentiometer Pos 3 Actuator - Hood As. A-14 161-4002 1 Sensor - Tran Intermediate Speed ( 2 ) B-13 3E-8848 26 T
0041 +8 Volts Sensor Supply 102 RD Hd Lmp A526 PK Electronic Water Valve Actuator Actuator - Water Valve H-11 126-5610 56 Sensor - Tran Output Speed 1 C-13 3E-8848 26 Circuit Breaker
Pressure Temperature Level Flow
0070 Parking Brake Switch 105 RD Key Start Sw A527 BU Electronic Water Valve Actuator Alarm - Action E-10 3E-6328 C Sensor - Tran Output Speed 2 B-13 3E-8848 26 Symbol
108 BU Aux Ckt A541 PU Flasher To Indicator Lights Alarm - Backup C-15 123-6449 2 Sensor - Trans Oil Temp B-13 100-3055 26 Symbol Symbol Symbol Symbol
0149 Ride Control Solenoid #2
109 RD Alt Output (+) Term. A592 BU Blend Door Motor (A) Alternator D-15 107-7977 3 Solenoid - 4th Function ( 1 ) E-1 152-8346 31
0168 Electrical Systems Voltage
112 PU Main Power Rly Output A593 OR Blend Door Motor (B) Batteries F-15 115-2422 4 Solenoid - 4th Function ( 2 ) D-1 152-8346 31
0177 Transmission Oil Temperature Sensor
113 OR Opr Mon Panel VMIS B+ Switched A594 WH Blend Door Position Feedback (+) Breaker - Alt A-15 9S-4693 5 Solenoid - A/C Clutch B-15 106-5122 27
0190 Engine Speed Sensor 114 GN Warning Horn (Forward) A595 GN Blend Door Position Feedback (Signal) Breaker - Hood A-14 9H-1958 5 Solenoid - Axle Oil Cooler Clutch Assy. C-14 152-5409 28
0270 Cat Monitor Systems Harness Code
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
118 GY Aux Ckt A596 YL Blend Door Position Feedback (-) Breaker - Main A-15 9S-4693 5 Solenoid - Shutdown C-15 155-4652 29
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
0363 Ride Control Solenoid 120 YL Aux Ckt C529 GY Lift Press Sensor (WAS B413) Breaker - Running Lamp A-14 3T-2662 5 Solenoid - Start Aid F-14 3E-6332 30
0367 Ride Control Switch 122 BU Aux Ckt C530 BU Lift Position Sensor (WAS B412) Breakers - 15A D-11 6T-3643 C Solenoid - Dual HP B-15 129-7707 27 Normally closed switch that will open with an increase of a specific condition.
0368 Transmission AUTO/MAN Switch 123 WH Aux Ckt Lighting Circuits Control - Cat Monitoring System E-5 166-7237 A Solenoids - Prop Valve C-13 159-0932 26 No circle indicates that the wire cannot be disconnected from the component.
124 GN A/C 603 PK Rotary Beacon Control - Power Train ECM I-10 142-3363 57 Solenoids - Pilot Valve Gp F-9 152-6480 46
0444 Start Relay
126 PK Xmsn Ctrl 604 OR Stop Lamp Control - Transmission Shift Lever G-5 139-4702 A Solenoid - Ride Control D-1 3E-8574 31
0562 Unable to Communicate With Cat Monitor System This indicates that the component has a wire connected to it that is connected to ground.
127 OR Aux Ckt 605 YL Turn Lamp - Left Control - Water Valve/Blend Door G-11 126-6010 A Solenoid - Ride Control G-1 3E-8574 31
0582 Transmission Output Speed Sensor 1 128 PK Aux Ckt 605 YL Turn Lamp - Left Control - WLPCS ECM C-4 112-1572 59 Stud - Terminal D-11 9G-8451 C
0617 Air Heater Relay 129 BU Aux Ckt 606 GY Turn Lamp - Right Converter - Voltage H-5 119-1733 B Suppressor - ARC B-2 106-8704 32
0621 Downshift Switch 130 GN Aux Ckt 608 GN Flood Lamp - Rear Dimmer - Control E-11 103-5526 C Suppressor - ARC A/C B-15 106-8704 27 This indicates that the component does not have a wire connected to ground. It is grounded by
0622 Up Shift Switch 133 OR Aux Ckt 610 OR Head Lamp Basic Fuses A-14 3K-8782 5 Suppressors - ARC E-6 106-8704 A being fastened to the machine.
0623 Direction Switch 134 YL Aux Ckt 611 PU Head Lamp Hi Fuses - 10A D-11 3K-8782 C Switch - 4th Function Implement F-7 116-4509 46
135 BU Aux Ckt 612 GY Backup Lamp
0631 Transmission Clutch Solenoid #1 Fuses - 15A D-11 8M-8948 C Switch - A/C Refrigerant B-15 114-5333 27
136 GN Sec Ster 614 PU Park/Tail/Dash/Lamp
0632 Transmission Clutch Solenoid #2 Gauge - Quad E-4 100-5895 A Switch - AIH G-5 112-6169 A Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
138 GN Auto Lube Pump To Payload Mon 615 YL Cab Flood Lamp/Rops contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
0633 Transmission Clutch Solenoid #3 Ground - Cab A-8 ---- D Switch - Auto Ride Control B-5 103-6333 D
144 GN Aux Ckt 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
0634 Transmission Clutch Solenoid #4 Ground - Cab F-9 ---- 57 Switch - Auto/Manual Gear Selector B-6 147-1402 D
146 GY Aux Ckt 619 GN Head Lamp Lo
Ground - Cab F-10 ---- 57 Switch - Axle Oil Cooler Temp C-14 155-8998 33
0635 Transmission Clutch Solenoid #5 158 BR Aux Ckt 633 BU Attach Lighting Ckt
Ground - Cab H-8 ---- 57 Switch - Beacon B-9 9X-9639 D Sender - A component that is used with a temperature or pressure gauge. The sender measures
0636 Transmission Clutch Solenoid #6 167 OR Aux Ckt 646 OR Light SW To Front Flood Relay
175 PK Aux Ckt 647 GN Light SW To Rear Flood Relay
Ground - Cab H-10 ---- 57 Switch - Blower B-9 3E-7156 D the temperature or pressure. Its resistance changes to give an indication to the gauge of the
0668 Transmission Shift Lever Ground - Left Frame Boss E-14 ---- 6 Switch - Brake Oil Pressure H-2 3E-7693 34 T temperature or pressure.
0672 Torque Convert Output Speed Sensor 177 OR Main Brkr 661 GN Tachometer Lamp - Smart EMS
Ground - Right Rear Frame A-15 ---- 7 Switch - Bucket Positioner F-1 116-2025 35
0673
0674
Torque Output Speed Sensor
Transmission Intermediate Speed Sensor 1
188

200
WH

BK
Aux Ckt
Ground Circuits
Main Chassis
662
663
691
YL
GY
GY
Speedometer Lamp - Smart EMS
Gauge Lamps - Smart EMS
Warning Lights To Bkr
Ground - Steer Column
Ground - Strap Frame to Cab
E-5
G-12
----
8X-5804
A
8
Switch - Bucket Positioner
Switch - Bucket/Fork Select
I-1
G-7
116-2025
135-9968
35
B
950G Wheel Loader and Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
0675
0688
Transmission Intermediate Speed Sensor 2
Variable Horsepower Solenoid
201
202
BK
BK
Operator Monitor Return
XMSN Ctrl
692 YL Flasher Bkr To Flasher
Control Circuits
Ground - To Engine
Ground - To Engine Block
D-15
D-14
----
----
9
10
Switch - Dimmer
Switch - Disconnect
B-3
B-15
2H-1855
7N-0718
58
36 962G Wheel Loader and It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
0793
0794
Primary Steering Pressure Switch
Secondary Steering Pressure Switch
250
251
270
BK
BK
BK
Payload Mon - Customer Gnd
Payload Mon - System Gnd
CMS Ident Code 0
709
720
727
OR
PU
GN
Sensor Power Supply
XMSN Brake SW
Sec Ster Motor Relay
Ground - To Engine Cyl Head
Heater - Air Inlet
Horn
D-14
D-14
H-1
----
107-9652
7T-0970
11
11
12
Switch - Down Shift
Switch - Engine Oil
Switch - Fork Positioner
F-8
C-15
F-1
158-5626
3E-6455
116-2025
46
37
38
IT62G Integrated Toolcarrier Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
0795 Secondary Steering Intermediate Relay
¹ The CID is a diagnostic code that indicates which component is faulty.
271
272
BK
BK
CMS Ident Code 1
CMS Ident Code 2
728
751
BU
GN
Sec Ster Cont SW
XMSN Shift Sol No. 1 Or 3
Horn
Horn
I-1
I-3
7T-0970
4Y-7882
12
12
Switch - Forward Horn
Switch - Front Axle Temp
G-4
G-1
2T-3360
155-8999
A
39
Electrical System makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.
² The MID is a diagnostic code that indicates which electronic control module 273 BK CMS Ident Code 3 752 YL XMSN Shift Sol No. 2 Horns - Forward E-1 7T-0970 12 Switch - Front Axle Temp E-1 155-8999 39
diagnosed the fault. 274 BK CMS Ident Code 4 754 BU XMSN Shift Sol No. 3 Or 1 Horns - Forward I-2 7T-0970 12 Switch - Front Intermittent Wiper B-4 110-7886 D
275
290
BK
BK
CMS Ident Code 5
CMS Service
755
761
OR
GY
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Keypad - WLPCS
Motor - Actuator
B-4
A-14
129-0419
117-1557
59
1
Switch - Grapple Function
Switch - Hazard lamp
F-7
G-9
167-6915
112-6167
46
B 950G: 962G: IT62G: Harness And Wire Symbols
291 BK CMS Clear 762 YL Bucket Positioner Sol SW Motor - Blower G-11 3E-6392 56 Switch - Hood Actuator A-14 146-0204 40
3JW1-2153 4PW1-503 AKP1-512 Harness identification code * Harness identification letter(s) and a
299 BK WTL Impl Ctrl Gnd 795 YL Dual Hp Sol Motor - Front Wiper D-5 147-7973 A Switch - Hyd Filter Bypass A-3 7X-8549 16
A219 BK ETAC Ctrl Gnd E701 PK Auto Ride Cntl SW Motor - Priming Pump B-14 151-6342 13 Switch - Hyd Oil Level A-2 123-2993 19
5FW1-1999 7BW1-799 6PS1-UP This example indicates
wire 135 in harness "AG".
serializing code. The "C" stands for
connector and the number indicates
A273 BK MAC-14 Trans Ctrl B- E702 OR Auto Ride Cntl SW Motor - Rear Wiper F-10 137-8709 C Switch - Impl Detent Override F-9 7X-1886 46 Wire, Cable, or Harness which connector in the harness.
Failure Mode Identifiers (FMI)¹ Basic Machine Circuits E707 GN VMIS Display +V Motor - Sec Steer Pump B-2 154-2563 19 Switch - Key Start D-5 9G-7641 A 8JW1-406 6EW1-414 Assembly Identification
6HW1-623 * * Part Number For
FMI No. Failure Description 301 BU Starter No. 1 Sol E708 PK VMIS Display Clock Motor - Starter D-14 106-8558 15 Switch - Kickout On/Off G-8 118-0636 B
C-C4 AG-C3 AG-C4* L-C12*
0 Data valid but above normal operational range.
304 WH Starter Relay No. 1 Output E735 PU Smart Ems Tack/Serv Mtr/Odometer Select Motors - Washers A-3 7T-8891 16 Switch - Lift Position F-1 145-8670 41 5MW1-1077 130-6795 130-6795 111-7898 3E-5179 Connector Assembly
306 GN Starter Relay Coil F781 BR Downshift SW (N.O.) Relay - AIH B-14 3E-0075 17 Switch - Lift Position I-1 145-8670 41
1 Data valid but below normal operational range. 1 325-A135 PK-14
307 OR Key Start SW F784 YL Downshift SW (N.C.) Relay - Backup Lamp I-15 4Y-6135 25 Switch - Neutralizer B-3 105-6118 C 325-A135 PK-14
2 Data erratic, intermittent, or incorrect. 308 YL Main Power Relay Coil F793 OR Air Inlet Heater Relay Relay - Front Flood E-10 3E-5239 C Switch - Park Brake H-2 3E-6452 A
3 Voltage above normal or shorted high. 310 PU Start Aid SW To Start Aid Sol G728 YL SW To SW (Generic) Relay - Hood Raise Lower A-13 149-2612 5 Switch - Primary Steer Pressure B-2 3E-6450 14 Socket Wire
Pin Wire Receptacle Fuse
4 Voltage below normal or shorted low. 311 WH Start Aid Sol To Temp SW G750 BU XMSN Cont Fwd SW To Gnd (Was D728) Relay - Main B-15 167-138 5 Switch - Rear Axle Temp C-14 155-8999 33 Gauge
Color
5 Current below normal or open circuit. 321 BR Backup Alarm Lamp Travel Alarm G755 GY XMSN Cont Rev SW To Gnd (Was D729) Relay - Rear Flood E-11 3E-5239 C Switch - Rear Wiper C-9 112-6174 D
6 Current above normal or grounded circuit. 322 GY Warning Horn (Forward) G760 WH XMSN Cont Speed 2 SW To Gnd (Was D731) Relay - Sec Steer B-2 139-2599 14 Switch - Run/Work/Panel/Tail C-8 108-3320 D
Single Wire Ground Plug
326 PU Key Start SW "C" Term. G761 YL XMSN Cont Speed 3 SW To Gnd (Was D732) Connector Circuit Connection 2 200-L32 BK-14
7 Mechanical system not responding properly. Relay - Sec Steering Intermediate F-11 3E-5239 C Switch - Sec Steer Test H-8 143-3001 B
334 BU Start Aid Sol #2 G762 BR XMSN Cont Speed 4 SW To Gnd (Was D733) Number
8 Abnormal frequency, pulse width, or period. Relay - Start Switch B-14 125-1302 5 Switch - Secondary Steer Pressure B-2 3E-6450 14 Identification
373 GN Start Aid Switch To Timer G763 PU XMSN Cont Neut SW To Gnd (Was D734) Relay - Turn Signals F-11 3E-5239 C Switch - Selector AC/Heat B-9 3E-7155 D
9 Abnormal update. 397 OR Hood Raise Motor G764 PK XMSN Cont Pk Brk Lever SW To Gnd (Was D735) Pin or Socket 105-9344
Resistor G-11 9G-1950 56 Switch - Service Brake Pedal As. B-3 110-8029 58 Number
10 Abnormal rate of change. 398 BU Hood Raise Motor G766 GN Impl Cont SW To Gnd N.O. (Was D743)
Sender - Fuel Level H-2 152-7248 18 Switch - Start Aid G-5 3E-7176 A Typical representation of Component
11 Failure mode not identifiable. A300 GN Hood Raise Relay Coil G767 WH Impl Cont SW To Gnd N.C. (Was D744)
Sender - Hyd Temp A-3 4W-9972 19 Switch - Start Aid Coolant D-15 3E-6449 22 1 a Deutsch connector. The Typical representation of a Part Number
12 Bad device or component. A301 WH Hood Raise Relay Coil G768 GN XMSN Cont Speed 1 SW To Gnd (Was D730)
Sender - Torque Converter Oil Temp B-14 4W-9972 20 Switch - Stop Lamp B-3 105-6117 C plug contains all sockets 1 Sure-Seal connector. The plug
Monitoring Circuits G785 OR Injector Diode To Injector 14 2 and the receptacle contains 2 and receptacle contain
13 Out of calibration. Sensor - Coolant Temp D-15 131-427 22 Switch - Tach/Speedo/Serv Meter G-5 112-6171 A
403 GN Alternator (R) Term. H713 PK Impl Cont Lift Proportional Sol (Was D713) all pins. both pins and sockets.
14 Parameter failures. Sensor - Engine Speed B-14 6V-2455 21 Switch - Temp Selector B-9 127-4540 D
405 GY Opr Mon Oil Press. (Low Setting) H714 OR Impl Cont Lower Proportional Sol (Was D714)
15 Parameter failures. Sensor - Lift Cyl Head End D-1 124-4672 23 Switch - Thermostat G-11 3E-5464 56
410 WH Opr Mon Action Alarm H716 WH Impl Cont Sol Return (Was D716)
16 Parameter not available. 411 PK Opr Mon Master H717 BR Impl Cont Pilot Press Sol (Was D717)
Sensor - Lift Cyl Head End Press G-1 124-4672 23 Switch - Tran Neutralizer Override B-5 112-6156 D Machines Equipped with Pilot Hydraulics and Conventional Steering
17 Module not responding. Sensor - Lift Position F-1 121-0284 24 Switch - Turn Signal F-6 134-9569 A
416 OR Sec Ster SW 818 BR Serial Data (Transmit)
18 Sensor supply fault. 417 GY Primary Ster SW 819 GY Serial Data (Receive) Sensor - Lift Position I-1 121-0284 24 Tach/Speedometer E-4 100-5888 A © 2002 Caterpillar Printed in U.S.A.
Sensor - Input Speed B-13 3E-8848 26 Terminal Block A-14 121-1023 5
19 Condition not met. 419 YL Opr Mon Parking Brake 900 PU XMSN Shift Sol No. 5 or 4 All Rights Reserved
432 PK Opr Mon Brake Press. (Oil) 901 WH XMSN Shift Sol No. 6 Machine locations are repeated for components located close together.
20 Parameter failures.
441 OR Eng Coolant Temp Gauge 910 YL XMSN Neutralizer Override Indicator A = Located in the cab.
¹The FMI is a diagnostic code that indicates what type of failure has occurred. B = Located in the lefthand console.
442 GY Hyd System Temp Gauge 944 OR Data Link + (CAT)
443 YL Power Train Temp Gauge 945 BR Data Link - (CAT) C = Located in the righthand console.
447 PK Fuel Level Gauge 961 BR Selector SW D = Located on or near relay panel.
450 YL Tach Sender (+) 964 BU Fork Position Select
453 PK Sec Ster Action Lamp 973 BR CST Autoshift- Auto/Manual SW 2
484 YL Primary Ster Lamp 975 WH CST Autoshift- Sol Return
496 WH Opr Mon Panel Hyd Oil Level 976 OR Ride Cont Solenoid 1
499 GY Opr Mon Implement Oil Filter 977 YL CST Autoshift- Auto/Manual SW 1 Resistor, Sender and Solenoid Specifications
Connector Location
C413 YL VMIS Display Data E900 WH ECPC Trans Output SPD +
C414 BU VMIS Display Load E901 GN ECPC Trans Output SPD - Schematic Machine Part No. Component Description Resistance (Ohms)¹
Connector Number
E416 PU PMS Lift Cyl Press Sensor (Was B413) E902 PU ECPC Trans Intermediate SPD + Location Location 4W-9972 Sender: Hydraulic Oil Temperature 54.0° C (130° F) - 569 to 716
G485 BU Opr Mon Front Brake Temperature E903 YL ECPC Trans Intermediate SPD - CONN 1 A-15 53 110.0° C (230° F) - 72 to 82
G486 GN Opr Mon Rear Brake Temperature E904 BR ECPC Trans Intermediate SPD Q+ CONN 2 B-15 43
Machine Codes 3E-6332 Solenoid: Valve - Start Aid 6.0
Accessory Circuits E905 BU ECPC Trans Intermediate SPD Q-
CONN 3 C-15 54 3E-8574 Solenoid: Valve - Ride Control 34.3 ± 1.7
500 BR Wiper - Front (Park) E906 OR ECPC Trans Output SPD Q+ Sales Model Machine Code
501 GN Wiper - Front (Low) E907 GY ECPC Trans Output SPD Q- CONN 4 F-15 55 950G 7, 13, 15, 38 8C-3663 Solenoid: Engine Shutdown 1.55 ± 0.15
502 OR Wiper - Front (HI) E908 BR ECPC Trans Input SPD + CONN 5 D-14 44 10.3 ± 1.03
503 BR Wiper - Rear (Park) E909 WH ECPC Trans Input SPD - 962G 14, 16
18 CONN 6 A-13 5 106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
Component identifiers (CID¹) and Module Identifier 504 YL Wiper - Rear (Low) E919 YL AUX Lower Proportional Sol 53 48 42 34
505 BU Wiper - Rear (HI) E920 BR AUX Lift Proportional Sol 4 44 51 CONN 7 Monitor Harness Code Plug H-9, 13 C 121-4298 Solenoid: Clutch Modulating Valves 7.75 ± 1.0
(MID²) for Caterpillar Monitoring System (MID No. 030) 25 8
506 PU Washer - Front E922 GN Dump Proportional Solenoid 41 CONN 8 F-12 45 129-7707 Solenoid: Dual HP 31.1 ± 2.4
6 B 58
CID Component 507 WH Washer - Rear E923 PK ETAC Front Left Wheel Proportional Solenoid 30
3 10 15 32 14 56 47 CONN 9 E-12 45 152-5409 Solenoid: Axle Oil Cooler 9.4 ± 5
0084 Ground Speed Sensor 508 PU Radio Speaker - Left E924 YL ETAC Front Right Wheel Proportional Solenoid
22 50 9G-1950 Resistor: A/C, Heater Blower Motor Overall 2.0 ± .1
509 WH Radio Speaker - Left (Common) E925 OR ETAC Rear Left Wheel Proportional Solenoid 2 9 33 35 CONN 10 D-12 45
0096 Fuel LEvel Sensor
511 BR Radio Speaker - Right E926 BU ETAC Rear Right Wheel Proportional Solenoid 17 26 A 12 23 31 Tap 1.0 ± .05
28 11 21 CONN 11 C-12 45
0100 Engine Oil Pressure Sensor 512 GN Radio Speaker - Right (Common) E927 GN ETAC Test Mode SW (N/C) 54 C 39 ¹ At room temperature.
0110 Engine Coolant Temperature Sensor 513 OR A/C Compressor/Refrigerant Pressure SW E928 WH ETAC Test Mode SW (N/O) 27 37 13 5 45
CONN 12 Fuse Panel C-11 C
36 29 7 57 46 D 59 38 CONN 13 HVAC Unit G-10 56
515 GY Blower Motor (HI) E930 BU ETAC Front Axle Pilot Solenoid 43
0177 Torque Converter Oil Temperature Sensor 20
516 GN Blower Motor (Medium) E932 PK ETAC Front Left Wheel Speed Sensor 1 49 CONN 14 Service Tool Conn. F-10 C
0248 Data Link 517 BU Blower Motor (Low) E933 YL ETAC Front Right Wheel Speed Sensor 55 40 19 52 24
CONN 15 G-8 B
0263 +8 Volts Sensor Supply 518 OR Hazard Flasher To SW E936 WH ETAC Solenoid Return 16
0271 Action Alarm 521 YL A/C SW To Refrigerant SW E955 OR WLPMS PHII Keypad Data CONN 16 I-5, 6 51
522 WH A/C Clutch To Thermostat SW G939 PK MAC14 Switch Return CONN 17 F-8 A
0324 Action Lamp
537 GN Turn Signal SW To Flasher G954 GN Dual Low Idle Sol
0523 Engine Speed Sensor CONN 18 Xmsn Shift G-4 A
538 BR Hazard Indicator K933 GN Stick 2 Bypass Sol
0600 Hydraulic Oil Temperature Sensor 539 BU Turn Signal Indicator Basic/Right K977 PK ECPC Trans Oil Temp Sensor (Was D968) CONN 19 A-4 D
540 WH Turn Signal Indicator Left N939 GN Ride Control Solenoid 2 CONN 20 A-3 46
0601 Brake Air Pressure Sensor
A513 PK DC/DC Converter Memory Output P910 BR Secondary Steering Test Sw Input
0819 Display Data Link CONN 21 Left Brake Pedal B-3 45
A523 PU Temp Potentiometer Pos 1
0821 9 Volt Display Power Supply CONN 22 C-3 58
0830 Brake Oil Temperature Sensor CONN 23 E-3 A
¹ The CID is a diagnostic code that indicates which component is faulty. CONN 24 E-3 A
² The MID is a diagnostic code that indicates which electronic control module B D CONN 25 I-2, 3 51
Off Machine Switch Specification
diagnosed the fault. CONN 26 I-2, 3 52
Part No. Function Actuate Deactuate Contact Position
CONN 27 G-2 47
59 3E-6449 Start Aid Coolant Temperature 38 ± 3° C 27° C Min. Normally Closed
CONN 28 F-2 47 Monitoring System Mode (100 ± 5° F) (80.6° F)
A CONN 29 C-2 48 Mode of Operation Mode Number 3E-6450 Primary Steering Oil Pressure 1200 kPa MAX 700 ± 100 kPa A-C, Normally Closed
56 52 CONN 30 E-1 49 Normal 0
5 Secondary Sterring Oil Pressure (175 psi MAX) (100 ± 15 psi) A-B, Normally Open
11 17 13
3 45 57 51 50 35 CONN 31 E-1 49 Harness Code 1
30 41 3E-6452 Park Brake Oil Pressure 8270 kPa MAX 6890 ± 345 kPa A-C, Normally Closed
22 9 C 58 12
46 CONN 32 F-1 50 Parameter Display 2 (1200 psi MAX) (1000 ± 50psi) A-B, Normally Open
2 27 43 21 24
Related Electrical Service Manuals 29 8 34 CONN 33 G-1 49 Service 3 3E-7693 Service Brake Oil Pressure 10700 kPa MAX 8960 ± 345 kPa A-B, Normally Open
53 15 44 42 16
Title Form Number 54 37 10 26 18 CONN 34 G-1 49 Units 4 (1500 psi MAX) (1300 ± 50 psi) A-C, Normally Closed
55 36 48 31 Calibration 5, 6, 7
Alternator: 107-7977 SENR4757 47 49 CONN 35 I-1 50 114-5333 Refrigerant Pressure (AC) 275 to 1750 kpa¹ -- Normally Open ²
Payload Control Fault Codes 25 4 1 6 20 32
Caterpillar Monitoring System SENR1394 7 23 CONN 36 Service Mode Plug H-9 C (40 to 255 psi) --
40 28 14
Code Fault Electric Starting Motor: 106-8558 19 CONN 37 Customer Data Conn. C-4 C 123-2993 Hydraulic Oil Level 21.0 ± 3.0° C 13.0° C Normally Closed
39
16800 Battery voltage too high
Consist: 106-8557 SENR3559
38 The connectors shown in this chart are for harness to harness (69.8 ± 5.4° F) (55.4° F)
16801 Battery voltage too low 33 connectors. Connectors that join a harness to a component are
Consist: 106-8559 SENR3581 155-8998 Axle Oil Cooler Temperature 65.0° C ± 3.0 58° C Normally Closed
25413 PCS not calibrated generally located at or near the component. See the Component
Payload Control System SENR6614 Location Chart. (149.0° F) (136.4° F) Min.
35001 Position sensor out of range
Power Train ECM SENR1380 155-8999 Rear Axle Temperature 125.0° C ± 3.0 117° C Min. Normally Closed
35002 Loss of position sensor signal
Front Axle Temperature (257.0° F) (242.6° F) Min.
36401 Pressure sensor out of range
36402 Loss of pressure sensor signal
Machine Harness Connector and Component Locations ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
pressure theclosed condition can be maintained down to 170 kpa (25 psi).
76901 Pressure sensor out of range ² Contact position at the contacts of the harness connector.
76902 Loss of pressure sensor signal
81704 Backup battery error
81708 Real time clock not running
82002 Loss of Keypad Data Link
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
STD FRONT FRAME
L102 F
L102 L102 L102 L102 J J LEFT F
L102 L103 L103 LIFT POSITION
L103 L103 L103 605-YL-14 3 605-YL-14 1 RD-18 TURN 299-BK-18 A BK-18 GROUND
L103 SWITCH
OPERATOR STATION CONN 40 200-BK-14 1 200-BK-14 2 BL-18 LAMP 146-GY B OR-18 + BATTERY
POWERTRAIN CONTROL J 145-8670
619-GN-14 2 3E-6466 761-GY C BU-18 SIGNAL
V F F LLL CONN 38 HI/LO BEAM

ENGINE SPEED RETURN


SEE ELECTRONICS GP

SEC STER INTER RELAY


611-PU-14 617-BR-14 6

SW & SENSOR RETURN


F J

SEC STER PR SW (N/C)


PRIM STER PR SW N/O
PRIM STER PR SW N/C

PARK BRAKE SW (N/O)

PARK BRAKE SW (N/C)


148-5661 FOR S/W LLL F J J HEAD LAMP FLOOD F LIFT POSITION

SEC STER PR SW N/O

RIDE CONTROL SOL 1


RIDE CONTROL SOL 2
AIR INLET HTR RELAY
16 619-GN-14 6 619-GN-14 619-GN-14 5 619-GN-14

DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
SENSOR SUPPLY +8V

CLUTCH 2 SOL (FWD)


OUTPUT SPD TRAIL +

RIDE CONTROL SW 2
RIDE CONTROL SW 1
FLOOD LAMP

CLUTCH 1 SOL (REV)


OUTPUT SPD TRAIL -

CLUTCH 4 SOL (3RD)


CLUTCH 5 SOL (2ND)
CLUTCH 3 SOL (4TH)

CLUTCH 6 SOL (1ST)

DUAL HP SOL (960G)

AUTO/MAN SW (N/O)
4Y-4580 LAMP SENSOR

SEC STER TEST SW

AUTO/MAN SW (N/C)
TRANS OUT SPD (+)
SOLENOID RETURN

SOLENOID RETURN
AND H/W INFO 13 611-PU-14 4 5 5 200-BK-14 611-PU-14 4 200-BK-14 C530-BU-18 C WH-18

TRANS OUT SPD (-)


619-GN-14 SIGNAL

INTER SPD TRAIL +


9X-1439

INTER SPD LEAD +


INTER SPD TRAIL -

AIR INLET HTR SW


NEUTRALIZER SW

INTER SPD LEAD -


F J V F J 9X-1439 (MACHINES WITH PCS)

TRANS OIL TEMP


11 605-YL-14 1 605-YL-14 611-PU-14 BU-18
4 611-PU-14 4 J 251-BK-18 B BK-18 GROUND

CAT DATA LINK +


CONN 38

BACKUP ALARM

CAT DATA LINK -


INPUT SPEED +
ENGINE SPEED
EEE F LEFT LH TURN & 121-0284 (COSA & JAPAN)

INPUT SPEED -
15 617-BR-14 3 619-GN-14 6
RD-18 605-YL-14 3 605-YL-14 YL-18 T 16 619-GN-14 138-GN-18 A RD-18 +24V

KEY SW TO B+

FORWARD SW
F

REVERSE SW
START RELAY

NEUTRAL SW
7X-6315 STRAP 12 606-GY-14 5 1 RD-18 TURN CONN 28 CONN 40 617-BR 3
WH-18 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE 13 611-PU-14 114-RD FORWARD 161-8904 (US)

+ BATTERY
+ BATTERY
LAMP LAMP HORN

- BATTERY
- BATTERY
3RD GEAR

2ND GEAR
4TH GEAR

1ST GEAR
EEE 36 200-BK-14 2 200-BK-14 2 BK-18 605-YL-14 1
YL-18 2 J 11 605-YL-14 322-GY
MOUNTING J F

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED

UNUSED

UNUSED
UNUSED
UNUSED
UNUSED
4 200-BK-14 3E-6466 V F F LLL 200-BK-14 2
BK-18 V F 200-BK-14 1 200-BK-14 4Y-3580 15 617-BR-14 7T-0970 BUCKET POSITIONER SW
BOLT F 116-2025
14 614-PU-14 16 619-GN-14 6 619-GN-14 WW 16 619-GN-14 12 606-GY-14 114-RD FORWARD F B B
CONN 39 TO BUCKET CONN 28
NNN NNN V 13 611-PU-14 4 611-PU-14 200-BK-14 1 13 611-PU-14 36 200-BK-14 322-GY HORN 146-GY A 146-GY A OR-18 + BATTERY
CONN CONN POSITION-TURN F F
TU GN-18 605-YL-14 1 CONN 28 5 F 11 605-YL-14 1 605-YL-14 605-YL-14 4 11 605-YL-14 114-RD 4 200-BK-14 299-BK-18 B 299-BK C BK-18 GROUND
I LEFT G BK-18 2
CONN 5 J2 J1 1 606-GY-14 1 RD-18
RIGHT
15 617-BR-14 3 617-BR 617-BR 2 LAMPS HARN 15 617-BR-14 322-GY 14 614-PU-14
7T-0970
762-YL C 762-YL B BU-18 SOLENOID
I

39
40
34
33
32

22
19
37
38

23
36
35
31

18

21

17

10

39
11
TURN

6
10
4

15

17
16
13
26

28
27

29

30
24
25

12

20

14

36

37

20
22
21
29
31
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13

24
38
35

28
34
11

7
1
8
2

1
6
2
5
NNN V 3 2 BK-18 12 606-GY-14 5 606-GY-14 3 LH HI/LO/POSITION 12 606-GY-14 F CONN 37
STOP/TAIL/ NNN LAMP 606-GY-14 1 114-RD
C C TURN LAMP F J J CONN 36
PARK/TURN LAMP TA RD/YL-18 617-BR-14 C 6 619-GN-14 3E-6466 36 200-BK-14 2 200-BK-14 36 200-BK-14 F 8 322-GY F

416-OR-18

E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18

K977-PK-18
709-OR-18

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18
334-BU-18
321-BR-18

G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU

A273-BK
A273-BK

453-PK-18
720-PU-18
417-GY-18
105-4849 FORWARD

450-YL-18
484-YL-18
4Y-3460 S GN/RD-18 604-OR A CONN 6 2 200-BK-14 F 4 200-BK-14 4 200-BK-14 114-RD 606-GY-14 3 605-YL-14 1 RD-18 322-GY FORWARD

975-WH
BACKUP LAMP G BK-18 200-BK-14 B 4 FLOOD LAMP 14 614-PU-14 RH HI/LO/POSITION 14 614-PU-14 322-GY HORN 200-BK-14 1 200-BK-14 2 BL-18 RIGHT 322-GY 114-RD HORN

373-GN

126-PK
126-PK
NNN 9X-1439 TURN LAMP F 4Y-7882 TURN F 7T-0970
126-9288 NNN V F KKK CONN 39 1 114-RD 2 114-RD F
BA RD-18 612-GY 1 612-GY F 105-4850 F J J 614-PU-14 6 LAMP
8 322-GY J 619-GN-14 FLOOD LAMP
G BK-18 2 COSA LIGHTING GP 5 606-GY-14 3 605-YL-14 GY-18 T RH TURN & E932-PK-18 27 619-GN-14 5 619-GN-14 FLOOD 3E-6466 200-BK-14
C F 9X-1439
P910-BR-18 1 606-GY-14 611-PU-14 4 BU-18 CONN 28 614-PU-14 6 617-BR-14 PU-18 C CLEARANCE E933-YL-18 28 611-PU-14 4 200-BK-14 LAMP
V G767-WH-18 L16 3 614-PU 619-GN-14 6 RD-18 619-GN-14 5 J LAMP 709-OR-18 17 J 9X-1439 F LEFT
L69 J 4Y-3263 TURN
NOTE: TO BACKUP 1 321-BR-18 G766-GN-18 6 619-GN-14 614-PU 3 WH-18 200-BK-14 1 200-BK-14 A219-BK 5 605-YL-14 1 RD-18
ALARM CONN 4 2 975-WH 944-OR-18 2 200-BK-14 606-GY-14 1 YL-18 611-PU-14 4 37 200-BK-14 2 BK-18 LAMP
L74 J 3E-6466
945-BR-18 945-BR-18 4 611-PU-14 200-BK-14 2 BK-18 2 619-GN-14

L84
38
L73 HI/LO BEAM F
130-RD 973-BR-18 944-OR-18 F KKK 5 611-PU-14 39 RIGHT
BACKUP V L103 CONN 37 J HEAD LAMP
V 977-YL-18 KKK 606-GY-14 1 RD-18 TURN
LAMP 975-WH L74 200-BK-14 4Y-4580 V JAPAN FRONT FRAME 200-BK-14 2 BK-18
L103 LAMP
RELAY 321-BR-18 J FUEL
L74 3E-6466

L64
4Y-6135 V LIGHTING GP-ROADING (COSA) JAPANESE ROADING LIGHTING V LEVEL F
V L77 SENDER FLOOD LAMP

608-GN-14
612-GY A219-BK-18 A273-BK A219-BK 1 619-GN-14

200-BK-14
200-BK-14
L77 OPERATOR STATION
LICENSE LL 251-BK-18 G764-PK-18 A219-BK-18 C 709-OR-18 2 NOT USED V 152-7248 200-BK-14 9X-1439
LL V
PLATE L77 F

945-BR-18
944-OR-18
YL 614-PU 614-PU-14 728-BU-18 976-OR 251-BK-18 C 167-OR 1 E932-PK-18 3 447-PK-18 1 PK-18 322-GY
LAMP F FORWARD
614-PU L72 G939-PK-18 251-BK-18 E936-WH 2 E933-YL-18 4 201-BK-18 2 BK-18 114-RD 322-GY
5A-3808 HORN

334-BU-18
321-BR-18
614-PU N939-GN-18 E923-PK-18 3 JAPAN VEHICLE HARNESS

453-PK-18
114-RD

450-YL-18
CAB L38 L38 L102
NNN V E924-YL-18 4 BRAKE OIL F 7T-0970

975-WH
NNN 202-BK-18

L102
CONN 16 GROUND
TU GN-18 606-GY-14 1 E925-OR-18 5 NOT USED PRESS SW
RIGHT CONN 2 AAA C L103 V 3E-7693
G BK-18 2 F784-YL-18 E926-BU-18 6
STOP/TAIL/

L73
275-BK-18 432-PK-18

L71
NNN NNN V 201-BK-18 6 F781-BR-18 945-BR-18 E930-BU-18 7 A BK
PARK/TURN LAMP L73

L70
608-GN-14

608-GN-14
RD/YL-18 614-PU-14 C 201-BK-18 5 274-BK-18 8 201-BK-18 B RD

200-BK-14
TA 728-BU-18 944-OR-18 OPERATOR STATION

200-BK-14
4Y-3264 L70 L85 L15 L15 L15 L15
S GN/RD-18 604-OR A CONN 1 4 273-BK-18 307-OR-18 L15 L15 L15 C BU
BACKUP LAMP L84 L84
G BK-18 200-BK-14 B 3 272-BK-18 L69 945-BR-18 614-PU
126-9288 L69 L16 L16 BOTH SHOWN
NNN NNN V 201-BK-18 2 271-BK-18 VVV 944-OR-18 200-BK L16 L16 L16
L85 L17 L17 V WITH BRAKE OFF

L16
BA RD-18 612-GY 1 612-GY 1 270-BK-18 L16 L16 L17 L17 L17
L85

L15
G BK-18 2 201-BK-18 7 201-BK-18 201-BK-18 LH DOME LAMP 202-BK-18 A BK
L73 CONN 17 C
8 L73 L15 C 3E-6389 508-PU 508-PU 419-YL-18 B RD
L72 L72
H LEFT
VVV 614-PU
SERVICE
4 201-BK-18
L15
122-RD A RD-18 L55
509-WH 509-WH
C ANTENNA AS.
G764-PK-18 C BU H
LIGHTING GP-JAPANESE ROADING 614-PU 3 E735-PU-18 C WH-18 512-GN
REAR MODE 2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR LEFT (C.B. RADIO) G941-GY-18 PARK
CONN 16
CAB 614-PU PLUG 1 290-BK-18 201-BK-18 A513-PK SPEAKER 200-BK-14 3 GROUND 9U-2332 987-WH BRAKE SW
FLOOD L94 L94 6T-7695 3E-6452
AK AK BBB C 614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND P931-GN

L15
LEFT TURN 200-BK-18 2 201-BK-18 6 275-BK-18 LAMP 6 275-BK-18 201-BK-18 200-BK-14 200-BK-14 102-RD-14 1 +24 V BATTERY IN VOLTAGE 201-BK-18
LAMP 605-YL-18 1 201-BK-18 5 274-BK-18 9X-4381 L71 5 274-BK-18 CAB 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN CONVERTER G485-BU-18 138-GN-18

L17
116-9624 AK L71 MONITOR GROUND RIGHT A513-PK 119-1733 XXX L103 ANTENNA AS.
4 273-BK-18 202-BK-18 4 273-BK-18 200-BK-14 135-BU 4 +12 V MEMORY OUT 761-GY 251-BK-18
HARNESS L17 SPEAKER (AM/FM RADIO)
3 272-BK-18 BLOWER UNIT 3 272-BK-18 102-RD-14 135-BU 5 +12 V SWITCHED OUT N939-GN 10 C530-BU-18
2 271-BK-18 CODE 2 271-BK-18 LH REAR HEADLINER 6T-7695 9U-2331 C530-BU-18 146-GY 3 146-GY
C

608-GN-14
MTR+

200-BK-14
200-BK-14
WATER VALVE BLEND DOOR PLUG C XXX

MTR-
AJ AJ 201-BK-18 1 270-BK-18 1 270-BK-18 146-GY 299-BK 7 299-BK-18
RIGHT TURN ACTUATOR ACTUATOR C
200-BK-18 2 201-BK-18 7 201-BK-18 7 201-BK-18 511-BR 508-PU 2 299-BK 762-YL 22 762-YL
LAMP 606-YL-18 1 8 126-5610 126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 762-YL 761-GY 34 761-GY
116-9624 AJ B SECONDARY STER
C 200-BK C 512-GN 7 964-BU-18 8 322-GY
CONN 16 C L55 L55

BU-18
PK-18
TEST SW TO ENTERTAINMENT

251-BK-18
LIGHTING GP - ROADING COSA 614-PU 511-BR 8 322-GY 1 114-RD

WH-18
A

OR-18
BU-18
PK-18
143-3001

YL-18
CONN 16 614-PU 128-PK A513-PK 5 RADIO 114-RD 16 619-GN-14
C 2
202-BK-18 135-BU 6 619-GN-14 36 200-BK-14
3 C

L85

L84
L94
L64

L69

L71
L70
L79 L79
CCC C 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 200-BK-14 11 605-YL-14
VVV

1
2
201-BK-18 6 275-BK-18 516-GN-14 RESISTOR 200-BK-14 3 200-BK-14 605-YL-14 12 606-GY-14
H H C 5 F

1
2
3
4
5
6
5 274-BK-18 9G-1950 136-GN-18 128-PK C WWW CAB 606-GY-14 617-BR-14 15 200-BK-14
WIRES THAT HAVE BATTERY VOLTAGE H 6
WHEN THE KEY SWITCH IS OFF. 201-BK-18 4 273-BK-18 517-BU-14 515-GY-14 615-YL-14 FLOOD 617-BR-14 611-PU-14 13 A219-BK 1

A527-BU-18
A526-PK-18
C 2 1 C

A594-WH-18
A593-OR-18

A595-GN-18
H VVV NOT USED

A592-BU-18
H C

A596-YL-18
201-BK-18 3 272-BK-18 727-GN-18 G728-YL LAMP 611-PU-14 614-PU-14 14 709-OR-18 2
WIRES THAT HAVE BATTERY VOLTAGE 201-BK-18 2 271-BK-18 H C 200-BK C FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 9X-4381 614-PU-14 200-BK-18 4 E932-PK-18 3
B 3 C L24 L24 C VVV
WHEN THE KEY SWITCH IS ON. 1 270-BK-18 124-GN-14 1 124-GN-14 200-BK VVV E922-GN-18 2 138-GN-18 E933-YL-18 4
201-BK-18 7 201-BK-18 A525-GN-18 2 A525-GN-18 614-PU 964-BU TACH/SPEEDO/SERV METER SELECT SW 615-YL-14 H714-OR-18 6 251-BK-18
A D B

OPERATOR STATION
STARTING CIRCUIT. WATER VALVE/BLEND DOOR 522-WH-14 KICKOUT (MOMENTARY)
8 200-BK-14 A524-BR-18 3 A524-BR-18 L80 C 762-YL-18 200-BK 200-BK-14 E919-YL-18 35 N939-GN
CONTROL ASSEMBLY H H L79 ON/OFF SW D 112-6171 SHIFTER CONN 22
A523-PU-18 4 A523-PU-18 118-0636 614-PU A VVV 200-BK-14 26 E922-GN-18
CATERPILLAR MONITORING SYSTEM MONITOR HARNESS CODE PLUGS 126-6010 H 517-BU-14 5 517-BU-14 139-4702 W W D CAB E920-BR-18 H714-OR-18 FRONT AXLE
D 2 19
CIRCUIT. RIGHT 12 FLOOD CONN 43 CONN 35 TEMP. SW. 155-8999
(LOC H-9) WATER VALVE MTR (A) A526-PK-18 516-GN-14 6 516-GN-14 202-BK-18 E735-PU-18 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18 E921-PK-18 23 E919-YL-18

200-BK

L102
D

200-BK-14

200-BK-14
200-BK-14
REAR WATER VALVE MTR (B) 10 A527-BU-18 THERMOSTAT 515-GY-14 7 515-GY-14 202-BK-18 2ND GEAR G760-WH-18 2 G760-WH-18 10 LAMP E416-PU-18 24 E920-BR-18 F M F Q Q
PANEL LAMP CIRCUIT. 3
608-GN-14

CAB 3E-5464 9X-4381


200-BK-14

BLEND DOOR MTR (A) 11 A592-BU-18 200-BK-14 8 200-BK-14 E735-PU-18 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18 H716-WH 25 E921-PK-18 E922-GN-18 9 1 G485-BU-18 1 BK
FLOOD BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 614-PU 614-PU 201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 VVV H713-PK-18 40 E416-PU-18 H714-OR-18 10 2 201-BK-18 2 BK
WASHER/WIPER CIRCUIT. LAMP BLEND DOOR POS (+) 5 A594-WH-18 10 C413-YL-18 D B START RELAY 306-GN-18 5 5 G750-BU 615-YL-14 H717-BR-18 20 H716-WH E919-YL-18 6 T
9X-4381 BLOWER CONN 14 L53
HEATER AND AIR CONDITIONER CIRCUIT. BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 200-BK NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY L39 200-BK-14 975-WH 18 H713-PK-18 E920-BR-18 7
3E-6392 H L23 L23 D L39
VVV BLEND DOOR POS (-) 3 A596-YL-18 12 614-PU E708-PK-18 614-PU REVERSE G755-GY-18 7 G755-GY-18 7 G768-GN C VVV 976-OR 21 H717-BR-18 E921-PK-18 8
A
G RIDE CONT SOL G

614-PU
128-PK
GROUND CIRCUIT. POTENTIOMETER HI 6 A525-GN-18 MOTOR BK-14 2 200-BK-14 614-PU 4 964-BU C414-BU-18 614-PU D 2 FORWARD G750-BU-18 8 G750-BU-18 8 G760-WH 603-PK 138-GN-18 32 975-WH H717-BR-18 3
V. USER 7 A524-BR-18 L79 WH/RD-14 1 515-GY-14 727-GN-18 6 762-YL 663-GY 373-GN-18 AIH SW 9 G761-YL WWW 251-BK-18 976-OR 12 3E-8574
C BUCKET/FORK D W 33
TURN SIGNAL CIRCUIT. VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 1 961-BR (MOMENTARY) +B 126-PK-18 1 126-PK-18 11 G762-BR C529-GY-18 9 C529-GY-18 H716-WH 2 976-OR-18 2 GN-18
B SELECT SW 3
+24V 1 124-GN-14 200-BK 102-RD-14 2 200-BK 373-GN-18 112-6169 GROUND 202-BK-18 2 202-BK-18 12 G763-PU G940-PU-18 G941-GY-18 30 H713-PK-18 1 975-WH-18 1 GN-18
D 135-9968
WLPCS ECM CIRCUIT. GROUND 2 200-BK-14 HAZARD 614-PU 614-PU 3 614-PU 310-PU 202-BK-18 3116 ENG ONLY 3 2 322-GY 200-BK G940-PU-18 29 N939-GN 11 M
1 A IT62G ONLY
LAMP SW 5 308-YL 4 BEACON 507-WH 964-BU-18 31 975-WH 4 975-WH-18 LIFT CYL HEAD END
START AID CIRCUIT.
YYY YYY 112-6167 2 C C 128-6983 PRESS SENSOR
STRAP AS. 8X-5804 C 3 537-GN-14 UUU 2 1 UUU 201-BK-18 KEY SW 307-OR-18 5 506-PU L1 P931-GN 27 E932-PK-18 976-OR 5 976-OR-18
L84 L84 124-4672
L71

538-BR 964-BU 4 762-YL L51 202-BK-18 BACKUP ALARM 321-BR-18 6 201-BK-18 28 E933-YL-18
TRANSMISSION CONTROL CIRCUIT. L71 4 UUU L51 WWW
762-YL-18 6 299-BK-18 964-BU 614-PU 442-GY-18 17 709-OR-18 1 138-GN-18 A OR-18 +24V
L61 L61 5 C B 3 UUU D B

L61
FRAME CAB 102-RD-14 961-BR 1 200-BK 200-BK 200-BK START AID SW FORWARD 603-PK-14 1 RD 496-WH-18 5 A219-BK 2 251-BK-18 B BK-18 GROUND
L94 C 6 D
L94

GROUND GND 202-BK-18 518-OR-14 102-RD-14 5 614-PU 539-BU-18 614-PU (MOMENTARY) HORN SW 200-BK-14 2 BK 499-GY-18 G485-BU-18 37 G485-BU-18 4 C529-GY-18 C WH-18 SIGNAL
ALL DASHED LINES ARE ATTACHMENTS. A A 3E-7176 2T-3360
L64 200-BK 2 CONN 18 614-PU 537-GN-14 614-PU 416-OR-18 201-BK-18 38 201-BK-18 E416-PU-18 3 AG
L70 D 2

200-BK
200-BK
L70

537-GN-14 614-PU 3 UUU 605-YL-14 310-PU 417-GY-18 987-WH 39 F AG CONN 34


D W
L69

L69 606-GY-14 308-YL 202-BK-18


C UUU 322-GY V F
L64 3
A525-GN-18 L80 LH REAR HEADLINER A541-PU-18 453-PK-18 CONN 28
L80
A524-BR-18 540-WH-18 308-YL 484-YL-18 STD FRONT FRAME
40 A523-PU-18 727-GN-18
CONN 10 39 L85 L85 CONN 20

L16
L17

L15
L39
38 961-BR 516-GN-14 REAR WIPER S D IT62G FRONT FRAME

L1
L102

L1
37 987-WH 515-GY-14 137-8709 PILOT VALVE GP 152-6480 6 A541-PU-18 CAB
FLOAT SOL LIFT SOL TILT SOL LIFT POSITION

L24
AUX SOL 605-YL-14

L23
727-GN-18 124-GN-14 4 B OR-18

L51
12 + BATTERY

L38
P931-GN FLOOD 146-GY-18

663-GY

310-PU
E707-GN-18
L

C414-BU-18

308-YL
E735-PU-18
E708-PK-18

373-GN-18
C413-YL-18
L40 L40 SWITCH
109-1739 109-1739 109-1739

201-BK-18
36 146-GY 517-BU-14 109-1739 5 606-GY-14 LAMP 299-BK-18 A BK-18 GROUND
GND GRAPPLE FUNCTION SW 145-8670
G940-PU-18 26 761-GY-18 504-YL 4 GN H 2 539-BU-18 9X-4381 761-GY C BU-18 SIGNAL
MOTOR 167-6915 RIDE CONTROL VVV
201-BK-18 964-BU-18 28 964-BU 299-BK-18 1 1 537-GN-14 L97 113-OR-18 D 34 761-GY F
G940-PU-18 G941-GY-18 27 200-BK 2 BK T NOTE: FOR IT62G ONLY 3 540-WH-18 113-OR-18 113-OR-18 LAMP 615-YL-14 10 C530-BU-18 C530-BU-18 C WH-18 SIGNAL LIFT POSITION
IMPL DETENT D 7N-5876 SENSOR

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18

RD-18
RD-18
G941-GY-18 795-YL 18 795-YL-18 L67 L67 118-GY 6 GY P 308-YL L97 E702-OR-18 200-BK-14 3 146-GY 251-BK-18 B BK-18 GROUND
B+ OVERRIDE SW 121-0284

L53
484-YL-18 C529-GY-18 3 503-BR 3 BR VVV 7 299-BK-18 138-GN-18 A RD-18 +24V

OPERATOR STATION
7X-1886 1 2 B L53 D AUTO RIDE (MACHINES WITH PCS)

L52

L40
453-PK-18 P931-GN 35 505-BU 5 OR 614-PU E701-PK-18 CAB 22 762-YL F
3 4 L40 D CONTROL LAMP BUCKET POSITIONER SW
499-GY-18 G486-GN-18 34 987-WH C 200-BK A 113-OR-18 FLOOD 31 964-BU-18
727-GN-18 605-YL-14 14 200-BK 200-BK-14 7N-5876 322-GY F B B 116-2025
P931-GN C L48 D LAMP 8
N939-GN-18 128-PK 2 L48 146-GY-18 1 146-GY-18
447-PK-18 N939-GN 25 761-GY-18 FUSE PANEL 200-BK C C L52 S 2 611-PU-14 HIGH BEAM 9X-4381 1 114-RD A OR-18 + BATTERY
417-GY-18 975-WH 30 416-OR-18 CAB 200-BK-14 G728-YL 606-GY-14 200-BK IND LAMP VVV 16 619-GN-14 299-BK-18 2 299-BK-18 C BK-18 GROUND
GROUND 3 D 762-YL 3 762-YL-18
START AID 416-OR-18 C530-BU-18 4 484-YL-18 727-GN-18 G 200-BK 7N-5876 615-YL-14 4 200-BK-14 B BU-18 SOLENOID
SOLENOID 496-WH-18 E919-YL-18 19 417-GY-18 728-BU-18 H 200-BK DOWNSHIFT SW INDICATOR LAMP 200-BK 200-BK-14 11 605-YL-14 964-BU-18 4
S 3
L69

L69

BR-18
8
1
2
7
6
3
4
5

BK-18
F HAZARD FLASHER FORK POSITIONER SW F

YL-18
3E-6332 442-GY-18 E920-BR-18 20 795-YL-18 975-WH-18 ECAP SERVICE J 158-5626 605-YL-14 POSITION VVV 12 606-GY-14

P931-GN
D

136-GN-18
Z Z SEC STER TOOL CONN C COLUMN LAMP CONN 33 B 116-2025
506-PU G485-BU-18 33 306-GN A 105-RD 200-BK 27 P931-GN
D

299-BK-18
146-GY
299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
146-GY
507-WH 123-WH 32 419-YL-18 INTERMEDIATE B 200-BK 538-BR 7N-5876 13 146-GY-18 A OR-18 + BATTERY
Z CONN 15 S 6

614-PU
128-PK
200-BK
BK-18
BK-18

202-BK-18 614-PU-14 29 251-BK-18 RELAY F 539-BU-18 14 299-BK-18 C BK-18 GROUND


Z CONN 19 5 D LEFT TURN

2
1
3
419-YL-18 606-GY-14 17 522-WH-14 3E-5239 D 944-OR-18 540-WH-18 D 540-WH-18 36 200-BK-14 964-BU-18 B BU-18 SOLENOID
FLOOD V AE C S IND LAMP
200-BK-14 L102 432-PK-18 506-PU 1 146-GY E 945-BR-18 987-WH AE 37 UNUSED 17 F
LAMP TURN SIGNAL SW D 7N-5876 D C FORWARD
608-GN RD-00 RD-00 G764-PK-18 507-WH 2 975-WH C P931-GN F781-BR-18 C F781-BR-18 38 UNUSED 200-BK CONN 23 5 322-GY
L85

V
1
2

9X-1439 987-WH 604-OR 5 334-BU-18 Z 728-BU-18 961-BR F784-YL-18 B F784-YL-18 134-9569 11 UNUSED 18 23 E919-YL-18 322-GY 114-RD HORN
V L85 4 1
L94

JJ AA AA BB F 7T-0970
G485-BU-18

V P931-GN 608-GN 6 608-GN-14 450-YL-18 727-GN-18 761-GY-18 202-BK-18 A 202-BK-18 27 UNUSED 3 126-PK 29 114-RD
496-WH-18
H714-OR-18
E922-GN-18

G940-PU-18
138-GN-18

727-GN-18
G941-GY-18

416-OR-18
C530-BU-18

619-GN-14

H717-BR-18

G764-PK-18
C529-GY-18

E416-PU-18

F
E920-BR-18

H713-PK-18
964-BU-18

617-BR-14

614-PU-14

E921-PK-18

499-GY-18
417-GY-18

442-GY-18
251-BK-18

201-BK-18

201-BK-18
200-BK-14

606-GY-14

447-PK-18

201-BK-18
453-PK-18

432-PK-18
202-BK-18
200-BK-14

611-PU-14

201-BK-18
E919-YL-18

484-YL-18

419-YL-18
605-YL-14

NEG POS NEG POS FLASHER S S


S RD-18 A 604-OR G485-BU-18 617-BR-14 7 617-BR 321-BR-18 ARC 975-WH-18 146-GY A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 30 619-GN-14 FLOOD LAMP
H716-WH
311-WH

507-WH
975-WH

N939-GN
P931-GN

976-OR
310-PU

146-GY

322-GY

506-PU
114-RD

120-4537
200-BK

762-YL

4TH FUNCTION IMPL SW


299-BK

D
987-WH

T WH-18 C 617-BR-14 N939-GN H713-PK-18 8 453-PK-18 SUPPRESSOR Z 146-GY 146-GY 537-GN-14 499-GY-18 21 IMPL FILTER 8 13 322-GY 270-BK-18 24 E920-BR-18 200-BK-14
L64
761-GY

L67

9X-1439
L84

C 116-4509 L43 L43 F


G BK-18 106-8704
614-PU-14

B 200-BK-14 761-GY H714-OR-18 9 G939-PK-18 TURN IND C A541-PU-18 299-BK-18 146-GY 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 271-BK-18 25 E921-PK-18
614-PU
BK-00

202-BK-18

12V BATTERY 12V BATTERY CAB GROUND F LEFT

L53
STOP/TAIL/PARK LAMP 976-OR H716-WH 10 G764-PK-18 BUCKET IND C2 633-BU-18 299-BK-18 614-PU 200-BK 275-BK-18 6 HARNESS CODE 5 201-BK-18 2 BK-18 GROUND G761-YL 1 633-BU-18 272-BK-18 40 E416-PU-18
115-2422 GP31 115-2422 GP31 L70 B TURN
107-4401 CONN 6 322-GY H717-BR-18 11 976-OR WARNING LAMPS 49A 537-GN-14 614-PU 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 273-BK-18 20 H716-WH 605-YL-14 1 RD-18
9X-9721 4D 9X-9721 4D E735-PU-18 L17 LAMP
619-GN-14 G764-PK-18 16 201-BK-18 +V (TURN SIG) 49 691-GY 200-BK E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN 4 270-BK-18 274-BK-18 18 H713-PK-18 200-BK-14 2 BK-18

L53
A

L48

L48
1
2
V 611-PU-14 762-YL 15 762-YL-18 N939-GN-18 +V (HAZARDS) 30B 518-OR-14 CIGAR 200-BK ARC SUPPRESSOR (2) E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK-18 21 H717-BR-18 3E-6466

200-BK
200-BK

200-BK
Z SUSPENSION GP LIGHTER 2 106-8704
RD-18 1 605-YL-14 200-BK 138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 31 200-BK 128-PK 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18 2 138-GN-18 F RIGHT
150-7718 9W-0335 QUAD GAUGE L39 L13
L106

BK-18 2 200-BK-14 200-BK 146-GY 611-PU-14 22 692-YL 128-PK 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 291-BK-18 6 251-BK-18 606-GY-14 1 RD-18 TURN

L61
3

MUR440

MUR440
200-BK-14 251-BK-18 E921-PK-18 21 202-BK-18 691-GY E702-OR-18 540-WH-18 291-BK-18 33 CLEAR 100-5895 G763-PU 8 274-BK-18 G762-BR 32 975-WH 200-BK-14 2 BK-18 LAMP

FRONT DASH ASSEMBLY


LEFT TURN LAMP 200-BK-14 762-YL E922-GN-18 23 727-GN-18 CONTROL GP - DIMMER 200-BK E701-PK-18 275-BK-18 290-BK-18 23 SERVICE LAMP 322-GY 9 275-BK-18 G768-GN 33 976-OR
D D D D 3E-6466

2
1
162-2073 CONN 5 L106 964-BU-18 K933-GN-18 24 C530-BU-18 103-5526 Z 611-PU-14 274-BK-18 E735-PU-18 18 OPERATOR SW INPUT 7N-5876 663-GY 10 290-BK-18 G760-WH 9 C529-GY-18
C C L40 L16 F
C FLOOD LAMP
202-BK-18

200-BK-14 C530-BU-18 976-OR 31 762-YL-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G761-YL N939-GN 200-BK-14
202-BK-18

35
FRONT

L109 RELAY PANEL

129-BU
200-BK
V 9X-1439

108-BU-14
200-BK-14
200-BK-14 C529-GY-18 V C CONN 11 964-BU GROUND 1 200-BK 987-WH 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU 26 E922-GN-18 619-GN-14
F

2
1

2
1
BK-OO 200-BK H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU P931-GN D 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY 19 H714-OR-18 322-GY
FF D F FORWARD
2 507-WH 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 202-BK-18 502-OR G763-PU
201-BK-18

200-BK-14 H714-OR-18 122-RD SPEEDO LAMP 35 MODULE DATA 17 15 114-RD 322-GY


L65

538-BR
605-YL-14

538-BR
606-GY-14
200-BK-14 H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 28 114-RD HORN
L15 F

L45
LEFT FRAME 200-BK-14 5 617-BR GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 537-GN-14 663-GY 944-OR-18 987-WH 7T-0970
617-BR-14

H717-BR-18 146-GY 34 CLUSTER +V 24


200-BK-14

39
605-YL-14

GROUND BOSS CATERPILLAR MONITORING SYSTEM


200-BK E919-YL-18 201-BK-18 6 C529-GY-18 200-BK-14 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18 37 G485-BU-18
604-OR
608-GN

OPERATING MODES CONN 33 VALVE GP

L1
200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 200-BK 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU 38 201-BK-18
L23 L23 MODE FUNCTION F L L 170-9061
200-BK-14 E921-PK-18 251-BK-18 8 299-BK-18 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK V F CONN 28
0 NORMAL MODE
614-PU-14 E922-GN-18 306-GN 10 604-OR 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18 2 P931-GN 2
1 HARNESS CODE
608-GN-14

605-YL-14 299-BK 308-YL 11 K933-GN-18 647-GN-18 647-GN-18 L11 L43 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-18 202-BK-18 1 200-BK 1
L13

L97
2 NUMERIC READOUT CONN 24
617-BR-14 E416-PU-18 310-PU 12 443-YL-18 200-BK 442-GY-18 C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY L44 501-GN D C 126-PK
3 SERVICE MODE L44 FRONT AXLE
604-OR 614-PU-14 321-BR-18 13 447-PK-18 REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY 14 A541-PU-18 118-GY

L24

L38
Z Z Z Z 4 TATTLE TALE MODE CONN 32 TEMP SW
E 608-GN L107 L107 617-BR-14 102-RD-14 14 496-WH-18 L71 RELAY 200-BK
FRONT FLOOD
441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1
5 US/METRIC MODE (UNITS MODE)
500-BR 40 E735-PU-18 E702-OR-18 138-GN-18 1 138-GN-18
Q Q 155-8999 E

606-GY-14
M

605-YL-14
606-GY-14 606-GY-14 202-BK-18 7 441-OR-18 447-PK-18 442-GY-18 G485-BU-18 FRONT AXLE TEMP 5 502-OR G762-BR K933-GN-18 200-BK 2

113-OR-18
113-OR-18
Z Z 3E-5239 Z Z 40 35 200-BK
RELAY 6 IMPLEMENT CONTROL CALIBRATION
614-PU-14 605-YL-14 403-GN-18 20 442-GY-18 K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD G768-GN 443-YL-18 201-BK-18 3 201-BK-18 G485-BU-18 2 G485-BU-18 2 BK

538-BR
32
REAR

3E-5239 L58 L51


604-OR 321-BR-18 605-YL-14 405-GY-18 21 432-PK-18 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 447-PK-18 4 201-BK-18 1 201-BK-18 1 BK
L88

SEAT
608-GN 606-GY-14 499-GY-18 38 403-GN-18 L88 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 496-WH-18 251-BK-18 5 251-BK-18
T
L107

L67 L67
L114 606-GY-14 617-BR-14 987-WH 28 405-GY-18 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 E416-PU-18 6
ACTION L50 4TH FUNCTION SOL 1

SEAT
200-BK-14 A301-WH-18 A301-WH-18 L108 L108 614-PU-14 417-GY-18 26 322-GY L64 L64 134-YL-14 L51 L50 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 G485-BU-18 7 G485-BU-18
614-PU-14 A300-GN-18 A300-GN-18 614-PU-14 138-GN-18 4 326-RD ALARM RD 1 410-WH-18 113-OR-18 405-GY-18 39 UNUSED 201-BK-18 2 BK-18 GROUND 275-BK-18 G763-PU 432-PK-18 C529-GY-18 8 C529-GY-18 M 152-8346
L107

L84 410-WH-18 36
130-RD 397-OR-14 398-BU-14 608-GN 105-RD 1 308-YL 3E-6328 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 403-GN-18 9 987-WH 2 GN-18
A301-WH-18 398-BU-14 397-OR-14 321-BR-18 450-YL-18 15 310-PU L84 Z 201-BK-18 910-YL-18 496-WH-18 36 UNUSED E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 405-GY-18 H713-PK-18 10 200-BK 1 GN-18
L113 L50 L50
A300-GN-18 130-RD 130-RD 604-OR 299-BK 9 299-BK-18 605-YL-14 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 322-GY H714-OR-18 11

E707-GN-18

C414-BU-18
A541-PU-18

E708-PK-18

L13
C413-YL-18
540-WH-18

537-GN-14
539-BU-18

606-GY-14

202-BK-18

201-BK-18
108-BU-14

605-YL-14
397-OR-14 975-WH 795-YL 522-WH-14 22 606-GY-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 326-RD H716-WH 12

201-BK-18
CATERPILLAR 4TH FUNCTION SOL 2

L52
661-GN
398-BU-14 975-WH 975-WH 443-YL-18 416-OR-18 23 611-PU-14 124-GN-14 HVAC 124-GN-14 C413-YL-18 499-GY-18 270-BK-18 201-BK-18 308-YL H717-BR-18 13
L65

L67

614-PU
4

200-BK

662-YL
TACH/SPEEDOMETER
975-WH 975-WH 405-GY-18 E416-PU-18 24 619-GN-14 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 MONITORING SYSTEM 291-BK-18 6 307-OR-18 310-PU E919-YL-18 14 M 152-8346
L112 X Z 100-5888 L4
321-BR-18 975-WH G486-GN-18 G939-PK-18 25 130-RD 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 166-7237 290-BK-18 7 308-YL 605-YL-14 E920-BR-18 15 987-WH 987-WH 2 GN-18
15A LAMP D D D D
614-PU-14 LEFT SIDE ENGINE K933-GN-18 619-GN-14 29 499-GY-18 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 7N-5876 945-BR-18 8 326-RD 606-GY-14 F M E921-PK-18 16 200-BK 200-BK 1 GN-18

L49
200-BK RD-0 E V 200-BK 123-WH 441-OR-18 31 G485-BU-18 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 200-BK 661-GN 944-OR-18 9 403-GN-18 611-PU-14 1 E922-GN-18 17
X Z L49 D CONN 29
RD-00 5 975-WH ENGINE 441-OR-18 442-GY-18 32 G486-GN-18 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 610-OR-14 2 18
15A STEER RIDE CONT SOL
301-BU-10 24 200-BK-14 521-YL-14 443-YL-18 33 608-GN-14 138-GN-18 PAYLOAD 138-GN-18 L57 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 619-GN-14 3 19
E COLUMN M 3E-8574
304-WH-8 1 304-WH-8 201-BK-18 522-WH-14 447-PK-18 34 112-PU-4 15A CIRCUIT Z Z Z Z Z Z 120-YL VOLT CONVERTER 120-YL 540-WH-18 540-WH-18 633-BU-18 200-BK 443-YL-18 12 105-RD 4 N939-GN 20
G BB S

L43
4 403-GN-18 484-YL-18 36 138-GN-18 BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 GROUND 441-OR-18 G486-GN-18 500-BR 5 975-WH 21 975-WH 976-OR 2 GN-18

L43
XX 13
STARTER 21 975-WH 450-YL-18 322-GY 16 123-WH 6T-3643 10A FUSE 201-BK-18 201-BK-18 447-PK-18 432-PK-18 501-GN 6 22 976-OR 975-WH 1 GN-18
10A
10A

976-OR
10A
10A

10A
10A
10A

E 15
106-8558 MTR BAT E (QTY 12)
112-PU-14
112-PU-14

311-WH 6 311-WH G486-GN-18 G939-PK-18 521-YL-14 17 102-RD-14 200-BK 200-BK K933-GN-18 16 G485-BU-18 502-OR 7 987-WH 23 987-WH
L90 3K-8782 ACTION LIFT CYL HEAD END
BK-OO CC 109-RD-4 19 109-RD-4 403-GN-18 326-RD 326-RD 18 105-RD 129-BU 200-BK 200-BK D 432-PK-18 17 441-OR-18 E701-PK-18 8 24
RD-00 200-BK-14 7 200-BK-14 441-OR-18 975-WH 334-BU-18 19 122-RD 112-PU GG G G G G 123-WH 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 442-GY-18 410-WH-18 9 PRESS SENSOR
BB MOTOR 15A FUSE 18 F M
RD-00

L45
RD-00 403-GN-18 8 403-GN-18 K933-GN-18 122-RD 496-WH-18 37 105-RD 112-PU (QTY 2) 146-GY 201-BK-18 9W-2111 403-GN-18 19 443-YL-18 113-OR-18 10 M 124-4672
CC L23 D CONN 29
JJJ RD-00 441-OR-18 14 441-OR-18 795-YL 334-BU-18 453-PK-18 35 G G 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 615-YL-14 11 138-GN-18 A OR-18 +24V
ALTERNATOR K933-GN-18 17 K933-GN-18 405-GY-18 RELAY 308-YL 39 112-PU 128-PK 614-PU 614-PU 113-OR-18 21 496-WH-18 663-GY 12 251-BK-18 B BK-18 GROUND
BLOCK AS. FF L44

200-BK
200-BK
E PANEL G FUSE HOLDER L45 L44
107-7977 BK-00 201-BK-18 22 521-YL-14 105-RD 40 112-PU A541-PU-18 A541-PU-18 910-YL-18 499-GY-18 661-GN 13 C529-GY-18 C WH-18 SIGNAL

727-GN-18
136-GN-18
102-RD-14
8C-6358 G 22
403-GN-18 GG 25 306-GN G 112-PU (QTY 14) 537-GN-14 537-GN-14 615-YL-14 538-BR 662-YL 14
522-WH-14 V C CONN 12 200-BK

614-PU
614-PU
614-PU
23

200-BK
E G
L113

L112
L114

4K-5122
118-GY

109-RD-4 RD-00 9 450-YL-18 102-RD-14 112-PU-4 1 X G 112-PU 661-GN 661-GN 200-BK E735-PU-18 39 E702-OR-18 A541-PU-18 15 IT62G STD
R C TERMINAL STUD 9G-8451 FRONT AXLE
101-RD-4 20 101-RD-4 G939-PK-18 112-PU-4 2 X G 662-YL 662-YL L50 200-BK G485-BU-18 25 614-PU 537-GN-14 16
Z CONN 31
112-PU G 10A L50
BK-00

D+ B+ BK-4 ZZ 975-WH 12 975-WH 443-YL-18 310-PU 3 113-OR-18 MONITOR 202-BK-18 202-BK-18 499-GY-18 26 615-YL-14 720-PU-18 17 TEMP SW
V G G Z D NEUTRALIZER
E 2GA 795-YL 23 795-YL 130-RD 4 M Q Q 155-8999
B- HH F793-OR-4 326-RD G 112-PU G 15A Z 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 200-BK OVERRIDE LAMP G486-GN-18 27 910-YL-18 130-RD 18
301-BU-10

L49 L49
200-BK-10

TO ENGINE L99
201-BK-18 2 201-BK-18 123-WH 5 112-PU 15A 127-OR-14 FRONT FLOODS 200-BK-14 200-BK-14 606-GY-14 606-GY-14 910-YL-18 7N-5876 633-BU-18 28 944-OR-18 604-OR 19 G485-BU-18 2 G485-BU-18 2 BK
D HH ZZ GG G G Z D

L47
BLOCK AIR INLET 405-GY-18 10 405-GY-18 201-BK-18 6 112-PU 10A 129-BU CIGAR LIGHTER 200-BK-14 200-BK-14 D 605-YL-14 29 945-BR-18 373-GN 20 201-BK-18 1 201-BK-18 1 BK
HEATER G G Z L47
521-YL-14 11 521-YL-14 311-WH 7 112-PU 10A 123-WH AXLE OIL COOLER 200-BK-14 D 606-GY-14 37 K933-GN-18 633-BU-18 21
107-9652 TO ENGINE TO ENGINE G G Z L50 L50 BUCKET TURN T
2 200-BK-14 522-WH-14 13 522-WH-14 304-WH-8 V C 112-PU 10A 133-OR-18 WORK LAMPS D R 200-BK 538-BR 38 E701-PK-18 538-BR 22
G Z SIGNAL IND LAMP
1 311-WH CYL HEAD BLOCK 450-YL-18 16 450-YL-18 109-RD-4 202-BK-18
L90 112-PU G 10A 146-GY EH IMPL CONT 308-YL 633-BU-18 200-BK 24 611-PU-14 499-GY-18 23
D 7N-5876
BK

BK

E G939-PK-18 18 G939-PK-18 101-RD-4 L71 L90 128-PK PILOT CTRL 201-BK-18 910-YL-18 24
L71 D C OFF
L109

606-GY-14
605-YL-14
443-YL-18 15 443-YL-18 F793-OR-4 FUSE PANEL 326-RD 611-PU-14 202-BK-18 IT62G STD
L115

START AID L58 L D S ON


D

538-BR
COOLANT SW 326-RD 3 326-RD L108 L58 307-OR-18 D 610-OR-14 G485-BU-18 IT62G FRONT FRAME
720-PU-18
501-GN 4 GN
GND
H 105-RD B ST 200-BK FLOOD LAMP 202-BK-18 G486-GN-18
3E-6449 L88 L57 L49
L65

T 109-RD-4 L88 L57 1 MOTOR L44 501-GN D 615-YL-14 IND LAMP 720-PU-18 IDENT PART NO. CHG LOC NOTE
F793-OR-4
A301-WH-18
A300-GN-18

L65 T KEY START SW D 7N-5876 L3 L3


397-OR-14
200-BK-14

102-RD-14

130-RD
398-BU-14

334-BU-18

403-GN-18 G486-GN-18 2 BK 118-GY


200-BK-14

200-BK
310-PU
310-PU

L46
A541-PU-18

L67 L24 L24 L46 9G-7641


112-PU-4

L67
F793-OR-4

975-WH-18

COOLANT TEMP SENSOR HARNESS AS.


410-WH-18
727-GN-18

944-OR-18

608-GN-14
647-GN-18
975-WH

133-OR-18
124-GN-14

138-GN-18

136-GN-18

L24
633-BU-18

728-BU-18

945-BR-18

537-GN-14
518-OR-14

646-OR-18

113-OR-18

200-BK-14 201-BK-18 118-GY 6 GY 500-BR


304-WH-8

306-GN

604-OR
108-BU-14
201-BK-18

L24
615-YL-14
130-RD

130-RD
105-RD
101-RD-4
109-RD-4

122-RD

114-RD
308-YL

L64 L64 L8 L8 B+ P D
131-0427 FRONT WIPER RIGHT TURN A 130-5890 03 B-15 A/C CLUTCH ATCH

L47
129-BU
167-OR

311-WH 200-BK 500-BR 3 BR 502-OR 200-BK 619-GN-14


118-GY

123-WH

E L8
105-RD

200-BK

144-GN
614-PU
661-GN

146-GY
663-GY

128-PK

126-PK
120-YL
662-YL

L63 L63 147-7973 IND LAMP B 135-5552 02 F-1 BUCKET/FORK POS SW (IT62G)
+8V OR-18 A K933-GN-18 K933-GN-18 123-WH L86 L61 136-GN-18 502-OR 5 OR 201-BK-18 539-GN-18
L86 L61 D 7N-5876 B 155-4186 00 I-1 BUCKET POSITION SW (950G/962G)
GROUND BK-18 B 201-BK-18 201-BK-18 727-GN-18

L1
L66 L66 L84 L84 L46 L46 C 154-7170 01 D-12 CAB (950G/962G)(US AND COSA)
SIGNAL WH-18 C 441-OR-18 441-OR-18 L47 C 168-8114 00 D-12 CAB (950G/962G)(JAPAN)
L110 L110 L38 L38 C 163-2938 01 D-12 CAB (IT62G)
LEFT SIDE ENGINE 373-GN L38 L38 FRONT DASH ASSEMBLY/STEERING WHEEL
1 D 154-4564 00 D-3 DASH
L111 Z

L4
L111

L1
CONN 13 E 147-1224 05 D-14 ENGINE
L8

L11

201-BK-18 24 RH HEADLINER
L61

L24

L38
RD-0

15

16
26
19
27
39

21
17
37
35
31
38
23
25
36
29
10
40
33
30

12
24

22
34
32
28
13

18

20

14
11
1
7

4
5

G486-GN-18 CONN 7 6 118-GY L100 WLPCS ECM C F 147-2759 04 G-2 FRONT FRAME (950G/962G - US)
C L100 PANEL RUNNING/WORK/PANEL/TAIL P F 141-3882 04 E-1 FRONT FRAME (950G/962G - COSA)
L86
L88

L90

AD AD V 112-1572
L63
L64
L65
L66
L67

L112 L112 200-BK 19 118-GY L71 944-OR-18 11


L71

L100
123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
167-OR
537-GN-14
518-OR-14

LAMP LAMP SW F 149-7267 03 I-2/I-5 FRONT FRAME (950G/962G - JAPAN)


126-PK

A541-PU-18
633-BU-18
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL

129-BU
200-BK

108-BU-14
201-BK-18
(146-GY)
136-GN-18

G454-PK GN 1 123-WH 1 123-WH 2 202-BK-18 118-GY RH DOME LAMP LIFT POSITION SENSOR 20 C530-BU-18 945-BR-18 12
GN 2 G454-PK 2 G454-PK 17 E909-WH-18 118-GY 7N-5876 ROADING 108-3320 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3 F 162-2171 02 E-2 FRONT FRAME (IT62G)
BACKUP ALARM CONN 4 V 118-GY PARK WORK1 (SHOWN IN OFF POSITION) C H 126-5612 03 G-10 HVAC
CONN 42 ECPC TRANSMISSION 11 E908-BR-18 122-RD GROUND 2 251-BK-18 L6 L6 E924-YL-18 4
L101 L101
4
3
2
1

123-6449 MMM MMM V AXLE OIL COOLER REV FWD 4TH 3RD 2ND 1ST OUTPUT 15 E905-BU-18 118-GY 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 E925-OR-18 5 J 150-1411 00 D-1 FRONT LIGHTS (JAPAN) STD
AB OFF WORK2 L89 L89
CLUTCH ASSY. SOL 1 SOL 2 SOL 3 SOL 4 SOL 5 SOL 6 SPEED NOT J 138-0171 01 I-3 FRONT LIGHTS (JAPAN) ATCH
118-GY

BK-18 2 975-WH 2 975-WH 12 754-BU-18 C WH-18 CAT DATA LINK - 15 945-BR-18 E926-BU-18 6
G954-PK

152-5409 SENSOR XMSN C C C 1 USED L 166-3534 00 E-1 GRAPPLE SOLENOID ATCH


BK-18 1 321-BR-18 1 321-BR-18 5 752-YL-18 200-BK B BK-18 16 E416-PU-18 E930-BU-18 9
200-BK

B B LIFT PRESS-ROD END


H
614-PU

(LEADING) M 147-2763 01 G-1 RIDE CNTRL VALVE (950G/962G) ATCH


200-BK

AB AC 4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18 E936-WH 10


PROP 3E-8848 B1 M 162-5683 02 E-1 4TH FUNCTION SOL (IT62G) STD
L112

2 G454-PK 18 755-OR-18 L11 RD 2 118-GY UNUSED 24 167-OR 1


COSA LICENSE SOLENOID M 160-6549 01 E-1 4TH FUNCTION SOL (IT62G) ATCH
RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

RD
RD

1 200-BK 20 900-PU-18 3 18 A219-BK-18 2

200-BK
200-BK
2 UNUSED

416-OR-18

727-GN-18
AC L63 L11 L11
L111

417-GY-18
202-BK-18

453-PK-18
PLATE LAMP CONN 3 VALVES (6) N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW

484-YL-18
GY-14
L111 21 901-WH-18 WH 4 505-BU UNUSED 12 E927-GN-18 7
CONN 8 L63

BR-14
L86
2
1

125-4439 LL V 159-0932 22 975-WH 608-GN-14 YL 5 504-YL UNUSED 5 138-GN-18 E E928-WH-18 8 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
LL L66 L L37
1
2

1
2

1
2

1
2

1
2

1
2

614-PU-14 1 614-PU-14 9 E904-BR-18 L86 BU 6 503-BR PANEL TX A CHANNEL 9 818-BR-18 D CUSTOMER Q 156-1106 00 G-1 FRONT AXLE TEMP (950G/962G)
T T T T P W
BK
BK

AB T T 14 A DATA Q 166-6038 02 E-1 FRONT AXLE TEMP (IT62G)


200-BK-14 2 200-BK E903-YL-18 BR 7 507-WH LAMP UNUSED 3
WH-18

C L66 3 C
BK-18

LL G486-GN-18 1 BK 975-WH-18 8 E902-PU-18 REAR 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION R 147-2079 02 A-13 RELAY PANEL (CHASSIS)
COSA LICENSE WIPER SW V S 154-4563 01 E-8 TURN SIGNAL SW ATCH
201-BK-18 2 BK 975-WH-18 16 E907-GY-18 126-PK GROUND 8 250-BK-18 B CONN 30

OPERATOR STATION
L84

PK-14
112-6174 B2

1
2
3
5
4
6
PLATE LAMP 975-WH-18 10 E906-OR-18 126-PK UNUSED 10 T 148-8805 01 C-12 TRANSMISSION
125-4439 REAR AXLE T L84 C C 4 P CONN 42 SS V 149-4059 04 D-12 REAR FRAME (JAPAN)
LL 975-WH-18 13 E901-GN-18 727-GN-18 UNUSED 11
2
1

614-PU
200-BK
TEMP.SW B3 V 145-9302 10 D-12 REAR FRAME (US & COSA)

PU-14
614-PU-14 975-WH-18 7 E900-WH-18 118-GY 728-BU-18 UNUSED 22
T

202-BK-18

200-BK-14 155-8999 AXLE OIL COOLER 975-WH-18 T 23 K977-PK-18 118-GY 202-BK-18 UNUSED 6 W 148-9267 01 G-4 STEERING WHEEL
L25
E900-WH-18

LL TEMP. SW 155-8998 Y 146-9542 01 A-3 HYDRAULIC TANK


E901-GN-18

975-WH-18 975-WH-18 3 709-OR-18 C529-GY-18 UNUSED 23


L114
L113

RIGHT SIDE ENGINE 751-GN-18 975-WH C530-BU-18 17 Z 154-4566 02 D-11 FUSE PANEL (CAB)
L8

T C

YL-14
L115 L8 UNUSED
752-YL-18 E416-PU-18 200-BK 21 251-BK-18 DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
E START L37 L37 GROUND

727-GN-18

416-OR-18
L115 5

417-GY-18
202-BK-18

453-PK-18

202-BK-18
DD 121-8039 01 B-3 DIMMER SWITCH ATCH

484-YL-18
BU-14

301-BU-10 326-RD 754-BU-18 944-OR-18 KEYPAD SUPPLY +24V 7 188-WH-18


200-BK-10 795-YL 795-YL 755-OR-18 E416-PU-18 L26 L26 945-BR-18 14 E955-OR-18 LL 115-0817 04 C-15 LICENSE PLATE LAMP (COSA) ATCH
OR-14

KEYPAD DATA
L90

L63
L64
L65
L66
L86
L88

LL 150-1590 00 H-15 LICENSE PLATE LAMP (JAPAN)


200-BK
200-BK

E GND 975-WH 975-WH 900-PU-18 505-BU 138-GN-18 138-GN-18 C DD


SHUTDOWN SS 154-2809 02 B-2 SECONDARY STEERING SYSTEM ATCH
200-BK

BK-18 BK-18 A 201-BK-18 201-BK-18 901-WH-18 503-BR 251-BK-18 251-BK-18 HVAC OPERATOR CONTROLS GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18 619-GN-14 B
SOLENOID E L99 L99 WW 125-4439 00 I-4 BCKT POS/WARN LAMPS (COSA) ATCH
200-BK-14

E RD-18 B 405-GY-18 405-GY-18 E900-WH-18 504-YL 118-GY L99 GROUND BK-18 B 251-BK-18 611-PU-14 C
L100 SS
1
2

155-4652 326-RD BU-18 C 521-YL-14 E901-GN-18 A525-GN-18 120-YL TEMPERATURE SELECTOR SELECTOR SW BLOWER SW L100 DATA WH-18 C E955-OR-18 610-OR-14 A 200-BK-14 SS KKK 141-3883 02 I-9 RH FRONT LIGHTS (COSA) STD
L100

C
B

B
A

A
STOP DUAL HP 522-WH-14 E906-OR-18 A524-BR-18 133-OR-18 POTENTIOMETER 200-BK C (A/C,OFF,HTR) (LOW,MED,HI) KKK 141-3885 01 I-7 RH FRONT LIGHTS (COSA) ATCH
ENGINE E B P
GN
GN

RD-18 SOLENOID E E907-GY-18 127-4540 3E-7155 3E-7156 ATT AUTO RIDE CTRL SW OPERATION CONN 25 LLL 141-3884 02 I-9 LH FRONT LIGHTS (COSA) STD
L34

OIL SW A523-PU-18 200-BK BACKLIGHT WLPCS SECONDARY


L111 C C L100

RD

RD
BU

BU
BK

BK
129-7707 WH-18 2 450-YL-18 E904-BR-18 517-BU-14 202-BK-18 614-PU 200-BK LLL 141-3886 01 I-7 LH FRONT LIGHTS (COSA) ATCH
3E-6455 L25 L25 A 1 C B KEYPAD PRIMARY STEERING
202-BK-18
202-BK-18
202-BK-18
202-BK-18

(962G/IT62G) BK-18 1 G939-PK-18 E905-BU-18 516-GN-14 P910-BR-18 614-PU INPUTS (1=SW CLSD, 0=SW OPEN) LAMP L3 DD 619-GN-14 PRESS SW MMM 158-4220 00 C-15 BACKUP ALARM
E906-OR-18
E907-GY-18

C 2 129-0419 STEERING
1
2
3
7
5
6
4
8

L67 7N-5876 NNN 138-0172 01 H-15 STOP/TURN LAMPS (JAPAN) ATCH

118-GY
118-GY
E902-PU-18 515-GY-14 202-BK-18 L7 B 611-PU-14 3E-6450
3 C 1 C P PRESS SW
2 3 BK-18 1 513-OR-14 ENGINE SPEED 443-YL-18 E903-YL-18 124-GN-14 762-YL-18 L24 CA C SW POS G766-GN G767-WH P 200-BK C DD
UUU 127-2994 01 G-8 BCKT/FORK SEL SW (950G/926G) STD
SENSOR L24 4 2 L7 3E-6450 UUU 137-2750 00 G-8 BCKT/FOR SEL SW (IT62G) ATCH
133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

1 BK-18 2 521-YL-14 K977-PK-18 124-GN-14 964-BU L24 C 5 614-PU A 610-OR-14


158-BR-14

A E 6V-2455 L66 3 ON 0 1 DD VVV 147-8345 00 G-3 CAB FLOOD LAMPS


A 202-BK-18 133-OR-18 128-PK C (UP)
L8
A/C REFRIGERANT SW E C 6 C 4C DD WWW 119-8984 01 G-3 BEACON LAMP ATCH
1 521-YL-14 709-OR-18 120-YL CONN 25 DIMMER SW
158-BR-14

114-5333 TORQUE CONVERTER T T D C 5 OFF 1 1 AB 156-1107 00 C-14 REAR AXLE TEMP SWITCHES
2 522-WH-14 E908-BR-18 144-GN (CENTER) 2H-1855
102-RD-14

C C 6 C
RD-14
1
2

BR-14
BK-14

NOTE A OIL TEMP SENDER E909-WH-18 T 646-OR-18 C 118-GY 1 RD-14 B+ AC 157-7317 01 C-14 AXLE COOLER CLUTCH TEMP SW ATCH
D
C
B
A

ARC A 4W-9972 373-GN 138-GN-18 124-GN-14 AUTO (DOWN) 1 0 118-GY 2 RD-18 B+ AD 156-1108 01 C-14 AXLE COOLER CLUTCH SOL ATCH
158-BR-14

T
WH-18

L61 L61
BK-18

SUPPRESSOR 2 522-WH-14 T 615-YL-14 647-GN-18 200-BK C 200-BK-14 3 BK-18 GROUND AE 152-9075 01 F-8 DOWNSHIFT SW
521-YL-14

C C B
1
2

106-8704 AF 159-6166 00 F-8 DOWNSHIFT SW


OR-18

124-GN-14
BK-18

1 513-OR-14 BK-18 1 608-GN-14 128-PK 647-GN-18 502-OR 4 WH-14 HIGH


YL-18

C
B
A

NEUTRALIZER SW ARC SUPPRESSOR AG 147-2764 00 G-1 LIFT CYL PRESS SENSOR ATCH
124-GN-14

WH-18 2 202-BK-18 646-OR-18 202-BK-18 614-PU 501-GN 5 YL-14 LOW


614-PU
200-BK
WH-18

C 3 C L10
200-BK
200-BK
614-PU
614-PU

A
BK-18

A/C A AUTO RIDE 105-6118 106-8704 AJ 156-1058 00 G-15 REAR TURN SIG (COSA) ATCH
516-GN-14
517-BU-14

515-GY-14

INTERMEDIATE 537-GN-14 202-BK-18 A525-GN-18 C 500-BR 6 BU-14 PARK

118-GY
L101 2
A525-GN-18

CLUTCH CONTROL SW AK 156-6224 00 G-15 REAR TURN SIG (COSA) ATCH


A524-BR-18
A523-PU-18

GN-14 1 513-OR-14 MOTOR SPEED SENSOR 615-YL-14 615-YL-14 A524-BR-18 122-RD 200-BK C 506-PU 7 BR-18 WASH
L27 L27
+8V
GROUND
SIGNAL

COIL AS. GN-14 2 522-WH-14 661-GN 608-GN-14 A523-PU-18 L27 122-RD 200-BK 103-6333 C 8 C N
521-YL-14
L37

(LEADING) C 6 C N

1
2
106-5122 662-YL E416-PU-18 102-RD-14 L37 614-PU 200-BK C 202-BK-18 1 202-BK-18 WIRE AS.
3E-8848 L28 L37 B 5 C NO SS
L38 L38
B BK-18 T OUTPUT 663-GY 762-YL-18 144-GN L38 200-BK FRONT INTERMITTANT 720-PU-18 4 720-PU-18 G 116-2247 01 D-11 TERMINAL STUD TO FUSES (CAB) B
647-GN-18
646-OR-18

L86 C C WIPER SW
102-RD-14

PRIMING PUMP GP 151-6342 SPEED


610-OR-14

RD-18 BK-18 1 113-OR-18 964-BU 202-BK-18 A219-BK-18 614-PU 130-RD 2 130-GN-18 N U 147-2080 02 A-14 TERM BLK TO FUSE(CHASSIS RELAY)
614-PU
614-PU

C A 1 C 110-7886
SENSOR NOT AUTO/MANUAL GEAR SELECT SW
122-RD

RIGHT SIDE ENGINE WH-18 2 410-WH-18 506-PU 727-GN-18 614-PU C 604-OR 3 604-OR-18 X 116-2246 01 D-11 TERM STUD TO BREAKERS (CAB)
617-BR

L25 L28 N N

727-GN-18
INPUT 2

200-BK-16
TRANS INTERMEDIATE (TRAILING) L28 USED 147-1402 TRANSMISSION

720-PU-18
126-PK 507-WH C530-BU-18 500-BR 202-BK-18 AAA 155-9000 00 H-13 MONITOR CODE PLUG - 950G

910-YL-18
SPEED OIL TEMP 3E-8848 C (SHOWN IN MANUAL POSITION) 3 C NEUTRALIZER CONN 26 NC
SPEED SENSOR C

202-BK-18

202-BK-18
RD-00 RELAY PANEL A541-PU-18 617-BR C529-GY-18 501-GN A219-BK-18 AUTO 202-BK-18 C BBB 155-9001 00 H-13 MONITOR CODE PLUG - 962G
SENSOR SENSOR L65 L10 L10 L27 L27 L33 4 OVERRIDE SW SERVICE BRAKE SECONDARY
200-BK-14
200-BK-14
200-BK-14

BK-00 304-WH-8 BK-18 1 306-GN (TRAILING) 633-BU-18 727-GN-18 728-BU-18 502-OR A219-BK-18 C CCC 152-4816 00 G-13 MONITOR CODE PLUG - IT62G

614-PU
MAN

200-BK
3E-8848 2 5 C L7
112-PU-4 START RELAY BK-18 2 975-WH 100-3055 3E-8848 K933-GN-18 C529-GY-18 122-RD 506-PU BK B 973-BR-18 112-6156 614-PU 7 PEDAL AS. STOP LAMP SW STEERING
JJ 1 3 6 L7
125-1302 R ECPC TRANSMISSION 443-YL-18 C530-BU-18 500-BR BK C 977-YL-18 C 200-BK 2 110-8029 (COSA & JAPAN) 3E-5520 (COSA & JAPAN) RELAY
PP RR
304-WH-8 177-RD-8 447-PK-18 521-YL-14 E701-PK-18 E928-WH-18 614-PU L35 A219-BK-18 A 202-BK-18 C 944-OR-18 8 163-3928 (US) 105-6117 (US) 139-2599 CABLE AS.
UU QQ

L98
MAIN RELAY NOTE B AA 116-0080 01 F-15 +BATTERY TO -BATTERY

G767-WH-18
496-WH-18 728-BU-18 G767-WH-18 A219-BK-18 E928-WH-18 945-BR-18 9

G766-GN-18
SS

E702-OR-18
SS

E701-PK-18
167-0138 R L33 L33 BB 147-3687 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) STD
V 727-GN-18

202-BK-18
441-OR-18 944-OR-18 G766-GN-18 E927-GN-18 E927-GN-18 BK C530-BU-18 6 L4 200-BK-16
KK L4 BB 131-1450 01 F-14 +BATTERY TO MOTOR (OR +B TERM BLOCK) ATCH
BK 2 308-YL HOOD UP POWER OR-14 1 397-OR-14 442-GY-18 945-BR-18 E702-OR-18 A219-BK-18 973-BR-18 973-BR-18 L8 C529-GY-18 5 L6 L6 XX VV
DISCONNECT BK 1 200-BK-14 HOOD UP SW GN-18 2 A300-GN-18 432-PK-18 973-BR-18 A219-BK-18 G766-GN-18 977-YL-18 977-YL-18 251-BK-18 3 RD-0 RD-0 CC 109-3591 01 D-14 +B TERM BLOCK TO MOTOR ATCH
SWITCH L31 L1 L1 EE 147-2085 00 A-14 TERM BLOCK TO ALTERNATOR BREAKER
BK-00 177-RD-4 177-RD-8 GROUND BK-14 3 200-BK-14 403-GN-18 L88 977-YL-18 944-OR-18 G767-WH-18 E701-PK-18 E701-PK-18 138-GN-18 1 SECONDARY
7N-0718 L26 L26 200-BK C L31 L31 FF 7Y-8298 02 E-14 CRANKING MOTOR TO FRAME GND
JJJ HOOD DOWN POWER BU-14 4 398-BU-14 405-GY-18 G767-WH-18 945-BR-18 E702-OR-18 G766-GN-18 G767-WH-18 E416-PU-18 4 STEERING
L90

L64 D BEACON SW GG 8Y-9603 01 D-14 MOTOR TO ENGINE BLOCK GND


RD-00 KK YY TT + BATTERY RD-14 5 175-RD-14 L4 322-GY G766-GN-18 615-YL-14 E701-PK-18 200-BK-14 614-PU G767-WH-18 G766-GN-18 10 MOTOR/PUMP
AUX START NN 9X-9639 SS HH 148-8298 00 D-15 -B ALTERNATOR TO ENG BLOCK GND
BK-00 101-RD-4 F793-OR-4 HOOD DOWN SW WH-18 6 A301-WH-18 326-RD A219-BK-18 608-GN-14 537-GN-14 910-YL-18 614-PU 614-PU E702-OR-18 E702-OR-18 11 154-2563
STRAP 7V-7295

RECEPTACLE JJJ PP AIH RELAY L61 L61 C C L98 VV JJ 131-1451 00 F-15 -BATTERY TO DISCONNECT SW
JJJ 308-YL 251-BK-18 538-BR 538-BR 720-PU-18 614-PU 910-YL-18 12 BK-0 MOTOR RD-0
RELAY PANEL

RIGHT REAR 3E-0075 R HOOD RAISE/LOWER RELAY 2 L98 KK 131-1449 00 B-15 DISCONNECT SW TO FRAME GND
L28

YY
L110

505-BU 144-GN
L28

310-PU P910-BR-18 518-OR-14 973-BR-18 720-PU-18 614-PU


BK-0

80A QQ 149-2612 L37 L37 C L99 C P


FRAME GND BK-18 2 975-WH 605-YL-14 614-PU 503-BR 977-YL-18 102-RD-14 C 144-GN 614-PU MM 147-2083 00 A-14 ATL BKR TO TERM BLK(TO FUSES & BKRS)
720-PU-18

L113 L113 MAIN 3 CONN 21 NN 166-3423 00 A-14 ALT BREAKER TO AIH RELAY
BK-18 1 334-BU-18 F793-OR-4 606-GY-14 614-PU 504-YL 614-PU 122-RD 200-BK-14 614-PU
L114 BREAKER TERMINAL L35 SYMBOL DESCRIPTION PP 147-2089 00 B-15 MAIN BREAKER TO MAIN RELAY
304-WH-8 611-PU-14 118-GY 507-WH 614-PU 617-BR 603-PK 200-BK ABBREV COLOR
9S-4693 BLOCK QQ 147-2090 00 B-14 MAIN BREAKER TO START RELAY
112-PU-4 619-GN-14 610-OR-14 501-GN 610-OR-14 200-BK-14 614-PU BLADE, SPADE, RING,
L114 121-1023 L33 CAB C RR 147-2086 01 B-15 MAIN RELAY TO TERM BLK (TO CAB FUSES)
109-RD-4 130-RD 720-PU-18 502-OR L33 200-BK RD RED OR SCREW TERMINAL
10A FUSE L33 GROUND TT 166-2834 00 A-14 AIH RELAY TO TERM BLOCK
TT V 101-RD-4 604-OR E702-OR-18 506-PU L1 WH WHITE
F793-OR-4 F793-OR-4 3K-8782 R V 122-RD 521-YL-14 CIRCUIT CONNECTED UU 147-2087 00 B-14 START RELAY TO TERM BLOCK
614-PU-14

499-GY-18
606-GY-14
200-BK-14

ALT U R L33 L35 L35 OR ORANGE


UU 101-RD 10A 122-RD TAIL/DOME LAMPS 306-GN 7 306-GN G485-BU-18 502-OR 517-BU-14 RH HEADLINER CIRCUIT NOT CONNECTED VV 148-6677 00 B-2 SEC STER RELAY TO SEC STER MTR
RD-0
604-OR
608-GN

BREAKER
BK-0

V U R YL YELLOW

496-WH-18
XX 141-2812 00 D-14 MOTOR TO SEC STER RELAY ATCH

499-GY-18

442-GY-18
515-GY-14

201-BK-18
9S-4693 304-WH-8 304-WH-8 101-RD 10A 130-RD STOPLAMP/HOOD SW 975-WH 6 975-WH G486-GN-18 501-GN RH HEADLINER L8 PK PINK ELECTRICAL CONNECTION
FUSE U R L8 YY 8R-1460 01 A-2 SEC STER MOTOR TO FRAME GND ATCH

507-WH
101-RD 10A 105-RD KEY 200-BK-14 5 200-BK-14 118-GY 500-BR 516-GN-14 L8 TO MACHINE STRUCTURE

506-PU
200-BK
NN RR V U R BK BLACK
112-PU-4 112-PU-4 HOLDER 101-RD 10A 114-RD FORWARD HORNS 308-YL 8 308-YL 610-OR-14 E701-PK-18 610-OR-14 202-BK-18 JJJ 133-5091 01 B-15 AUXILIARY JUMP-START RECEPT ATCH
EE 80A V L38 L10 GY GRAY INTERNAL ELECTRICAL XXX 124-4884 00 H-3 ANTENNA (ENTERTAINMENT RADIO)
109-RD-4 4K-5122 334-BU-18 4 334-BU-18 720-PU-18 102-RD-14 617-BR L10 L10 L10 L10
MM EE V 101-RD-4 L31 L31 PU PURPLE CONNECTION TO SURFACE
109-RD-4 RUNNING LAMP BREAKER 175-RD-14 12 175-RD-14 E702-OR-18 910-YL-18 910-YL-18 L31
V BR BROWN OF COMPONENT
101-RD-4 MM U 101-RD 3T-2662
U 1 500-BR 538-BR 720-PU-18 OPERATOR STATION OPERATOR STATION OPERATOR STATION CONN 27
HYD OIL
GN GREEN
STRAP AS.
U R CONNECTOR

1
7
6
8
3
2
4
5

9
12

10
11
101-RD 101-RD-14 102-RD-14 122-RD 2 122-RD 910-YL-18 973-BR-18 LEVEL SW ZZ 108-5747 00 D-14 AIH HEATER TO GND(AT ENG CYL HEAD)
RIGHT TURN LAMP U U 101-RD 15A L71 Y 123-2993 BU BLUE ATCH WIRE, CABLE & EEE 7X-6315 03 I-10 XMSN CONTROL GROUND
A 130-RD 9 130-RD 502-OR 977-YL-18 L71 Y A
E925-OR-18
E926-BU-18
E930-BU-18
E923-PK-18

L4

507-WH
E924-YL-18

U 101-RD L4

506-PU
162-2073 COMPONENT YYY 8X-5804 01 G-12 CAB TO FRAME GROUND

200-BK
CONN 2 L4

499-GY-18
U R 114-RD 10 114-RD 501-GN 614-PU L4 L4 L4 L4 201-BK-18 1 BK-18
E936-WH

V U
101-RD-14 101-RD-14 175-RD-14 102-RD-14 11 102-RD-14 E701-PK-18 614-PU 496-WH-18 2 BK-18 CIRCUIT GROUPING
167-OR

20A L89 L89 L#


RD-18 1 606-GY-14 101-RD-14 105-RD 3 105-RD 538-BR DESIGNATION THIS DIAGRAM IS FOR THE 950G/962G/IT62G WITH HMU
BK-18 2 200-BK-14 V HOOD 102-RD-14 BK-0 BK-0 BK-0 STEERING (PILOT) (126-7722 CHG03)
130-RD B RD-18 BREAKER CONN 9 122-RD RD-0 RD-0 RD-0
A301-WH-18 A BK-18 9H-1958 122-RD 167-OR Y COMPONENTS ARE SHOWN INSTALLED ON A FULLY
STOP/TAIL/PARK LAMP L90 L63 L63 TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH & OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
A300-GN-18 C WH-18 RELAY PANEL 105-RD 537-GN-14 442-GY-18 HYD TEMP
107-4401 CONN 1 L89 E901-GN, E907-GY & E906-OR, E902-PU & E903-YL, AND XMSN SHIFTER IN NEUTRAL
V V HOOD 102-RD-14 518-OR-14 SENDER
ACTUATOR T 4W-9972 E904-BR & E905-BU, E908-BR & E909-WH) MUST BE
S RD-18 A 604-OR 397-OR-14 RD L4 Y MOTOR TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm
L113

AS. 1 3 HOOD L4 Y MOTOR UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE


T WH-18 C 614-PU-14
G BK-18 B 200-BK-14 398-BU-14 161-4002 (US) ACTUATOR Y Y
124-4236 (JAPAN) SW REAR HYD FILTER NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
V MOTOR 2 Y NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE
MOTOR AS. 146-0240 WASHER FRONT BYPASS SW SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
FLOOD V 161-4007 (US) 7T-8890 WASHER 7X-8549 FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS PAIRS, AT LEAST 1 TURN PER 25.4mm.
608-GN
LAMP 200-BK-14 BK 117-1557 (JAPAN) 7T-8890
9X-1439 V BK-0
RD-0 E 87943

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

You might also like