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Clean Fuel &

Lubricant Solutions

Why Filter Fuels & Lubricants?


Today’s sophisticated equipment, such as diesel
engines with increased injection pressures,
requires higher cleanliness levels than ever before.
Donaldson bulk filtration systems save on costly
component replacement, prevent unplanned
downtime and prevent a decrease in fuel efficiency
due to injector wear. In short, Donaldson reduces
your total cost of ownership. Learn more about all
things related to diesel fuel at MyCleanDiesel.com.
Table of Contents

Table of Contents
3 Why Do I Need Clean Fuel?
4 What is Clean Fuel?
6 How Do I Get Clean Fuel?
8 Fuel and Lubricants Filters
10 System Sizing and Design
14 Flow Rates and Pressure Drops
16 Filter Heads
18 Manifolds
20 Clean Diesel Kits
21 Clean Diesel Carts
22 Bulk hP Filters and Heads
24 Flow Rates and Pressure Drops
26 T.R.A.P.™ Breather
28 Reservoir Air Dryer
30 Clean DEF Filter
32 Accessories

2 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Why do I Need Clean Fuel?

DIESEL IS
As diesel travels from refinery

DIRTY.
to terminal locations to local bulk
storage and finally to your bulk
tank, it picks up contamination that
is deadly to today’s engines.

DIRT IS Your local distributor likely

BAD.
delivers diesel that meets or
exceeds industry standards for
fuel cleanliness. This is not clean
enough for your equipment.

REMOVE THE DIRT.

ACHIEVE
By filtering dirt, water and other
contaminants before your fuel

MORE.
ever touches your equipment,
you’ll eliminate costly downtime,
Keep Running and Achieve More.

GET A CLEAN SOLUTION.


To ensure that you’re pumping clean, dry fuel into your
equipment, call or email a Donaldson Clean Solutions expert.
No matter where you are or the size of your operation,
there’s a Clean Solution that will help you Achieve More.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 3


What is Clean Fuel?

Achieving the Target


Cleanliness of a Fluid
ISO 4406 contamination codes are a way to
express fluid cleanliness. The three numbers
RECOMMENDED
correspond to the number of particles
ISO CLEANLINESS ISO 14/13/11

4 microns and larger, 6 microns and larger,


RATINGS Target rating for
diesel fuel
and 14 microns and larger present in the fluid.
This page illustrates what it means to start
with a contamination of ISO 22/21/18 and
target a cleanliness of ISO 14/13/11.

ISO 4406 ISO 22/21/18


Typical cleanliness
ISO 16/14/11
Target rating for hydraulic/
CONTAMINATION CODES as fluid goes into transmission oils
your equipment
Range of number of particles per 100 milliliters
UP TO &
CODE MORE THAN INCLUDING
24 8,000,000 16,000,000 ISO
23 4,000,000 8,000,000 22 / 21 / 18
22 2,000,000 4,000,000 4 µm+
ISO 18/16/13
21 1,000,000 2,000,000 6 µm+
Target rating for heavy
20 500,000 1,000,000 gear/engine oils
19 250,000 500,000
18 130,000 250,000 14 µm+
17 64,000 130,000
16 32,000 64,000
15 16,000 32,000
14 8,000 16,000
13 4,000 8,000
12 2,000 4,000
11 1,000 2,000 ISO
10 500 1,000 14 / 13 / 11
9 250 500
8 130 250
4 µm+
7 64 130 6 µm+
6 32 64 14 µm+
5 16 32
4 8 16
3 4 8
2 2 4
1 1 2

4 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


What is Clean Fuel?

SIZES OF FAMILIAR
PARTICLES IN MICRONS
100 µm Grain of Table Salt
80 µm Human Hair
40 µm Lower Limit of Visibility
25 µm White Blood Cell
10 µm Talcum Powder
8 µm Red Blood Cell
2 µm Bacteria
<.5 µm Silt

Donaldson Delivers
Water Protection Choosing the
Are your bulk fluids passing large amounts of free water
Ideal Filters for
downstream – contaminating vehicles and equipment? Your System
Donaldson’s water absorbing filter with Doesn’t Need to be
super absorbent polymer media, DBB0248,
will stop flow if large amounts of free water
Complicated
1
are detected in your ethanol-free fluids. Select the right filter to achieve
Designing systems with water absorbing targeted ISO cleanliness. Proper
filters requires careful sizing considerations. design of the system will help avoid
Use the System Sizing and Design section unnecessary costs.
on pages 10 – 13 for information on how to
properly configure a filtration system for your
application. If further assistance is required
2 Determine the working pressure
of the system and select the filter
contact a Donaldson specialist. line compatible with that pressure.

3 Different types of fluids have


different properties. Fluid viscosity
plays an important role in restricting
the flow through filters. Select a filter
that has compatible media-to-fluid
properties and will maintain adequate
flow and avoid excessive pressure
drops. See pages 14 – 15 for filter
flow rates and pressure drops.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 5


How Do I Get Clean Fuel?

Donaldson Delivers

Superior Bulk Fluid Filtration


Lower Total Cost of Ownership Modular Solutions
Avoid Unplanned Downtime Compact Installation
Maximize Fuel Efficiency Low Inventory Costs
Low Installation Costs Easily Shipped
Custom Designs Easily Serviced

Clean. Protect.
Donaldson single-pass filtration on the inlet removes T.R.A.P.™ Breathers and Reservoir Air Dryers reduce the
contamination before it can enter your storage tank. risk of moisture and contaminants entering a bulk storage
tank so fluids are kept clean and dry. Used together, they’ll
Compact and easy to replace, Donaldson filters are an
help guard fluids from free water, airborne contamination
important line of defense in maintaining fluid quality and
and microbial growth for as long as they stay in storage.
can be configured for high flow rates while minimizing
pressure drop.

6 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


How Do I Get Clean Fuel?

P R OT E C
CLEAN T

POLISH
Polish.
Unstable fluids and the tank itself can be a source of
contamination. Final filtration on the outlet with Donaldson
filters ensures that targeted ISO cleanliness levels are
achieved before fluids are pumped into your system.

Achieve More.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 7


Fuel and Lubricants Filters

Fuel and Lubricants Filters


Premium Donaldson Blue® Clean Solutions filters
provide unsurpassed cleanliness in a single pass. They
are perfect for inlet and outlet filtration applications.
Their spin-on design enables fast and simple filter
changes without special tools and provides greater
protection from contamination during service than
traditional cartridge style filters.

Donaldson Blue bulk fluid filters incorporate our best


technology and construction to handle all fuels and
lubricants in all operating environments. Donaldson
Electrostatic Reduction Technology (D.E.R.T.™) prevents
filter media damage from electrostatic discharge.
Epoxy is used in filter construction for increased fluid
compatibility. E-coating provides maximum corrosion
resistance and epoxy adhesion. fluorocarbon o-rings provide
reliable sealing and maximum fluid compatibility.

FEATURES APPLICATIONS
• Highly efficient, state-of-the-art filter media and design • Single pass filtration for clean fluid transfers
• Unsurpassed filter efficiency • High efficiency kidney looping
• Cleans to target ISO cleanliness in a single pass • Inlet and outlet filtration at bulk storage tanks
• Modular design can be configured for • Dispenser “polishing” filtration on fuel pumps
virtually any flow rate or usage level and hose reels
• Fast and easy to service • Mobile and stationary applications

D.E.R.T.™
Donaldson Electrostatic Reduction Technology

Electrostatic discharge can be created when diesel fuel or light oils pass
through filter media at high flow rates.
The fluid being filtered may have inadequate conductivity to dissipate the
charge generated by high flow filtration applications. The electrical charge
can build-up in the fluid until it discharges or sparks across the filter,
burning holes in the filter media and letting through harmful contaminants.
Donaldson’s proprietary Electrostatic Reduction Technology neutralizes
Filter media damage from electrical charge and prevents damage to the filter media. This enables
Electrostatic Discharge (ESD). efficient single pass fuel filtration in high flow applications.

8 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Fuel and Lubricants Filters

Compact Compact Water


Compact Winter Fuel Light Oil Heavy Oil
Winter Fuel Fuel Filter Heavy Oil Absorbing
Fuel Filter Filter Filter Filter
Filter Filter Filter

Part Number DBB5333 DBB7733 DBB8666 DBB8777 DBB8665 DBB2533 DBB8664 DBB0248

Target ISO 14/13/11 14/13/11 Not


16/14/11 16/14/11 18/16/13
Cleanliness* or better or better Applicable

4 micron 7 micron 4 micron Not for


25 micron
Efficiency @ Beta @ Beta @ Beta 7 micron @ Beta 2000 Particulate
@ Beta 2000
2000 2000 2000 Removal

Transmission
Fluid Ethanol-
All fuels and Engine and gear oil
Compatibility free fluids
hydraulic oil

Recommended
< 100 cSt < 500 cSt < 3000 cSt <1500 cSt
Viscosity Range

Working Pressure 24.1 bar / 350 psi

Element Collapse
10.3 bar / 150 psi
Pressure

Rated Static
55.2 bar / 800 psi
Burst

Max. Flow 121 lpm /


121 lpm / 32 gpm 246 lpm / 65 gpm 246 lpm / 65 gpm
Range** 32 gpm

D.E.R.T.*** Yes No

12.7 cm x
12.7 cm x 19.1 cm / 19.1 cm / 12.7 cm x 36.2 cm /
12.7 cm x 36.2 cm /
Nominal 5 in x 7.5 in. 5 in x 7.5 in. 5 in x 14.25 in.
5 in x 14.25 in.
Dimensions 5.1 cm / 2 in. required for 5.1 cm / 2 in. 5.1 cm / 2 in. required for
5.1 cm / 2 in. required for servicing
servicing required for servicing
servicing

Operating
-40 to 118°C / -40 to 245°F
Temperature
Select the proper filter by fluid type and OE recommended ISO code. Do not over-filter fluids. Doing so may result in the stripping of beneficial additive.
*

**
Actual flow rate varies based on fluid viscosity, pumping pressure and filter loading.
***
D.E.R.T .™ Donaldson Electrostatic Reduction Technology prevents media damage during high flow fuel applications.

See pressure drop flow rate charts on pages 14–15.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 9


System Sizing and Design

Bulk filtration systems must be designed properly


to meet the desired ISO cleanliness code while
maintaining the existing flow rates. The filter type
and quantity of filters varies based on the desired
cleanliness, system pressure and flow rate.
Increasing the flow rate will increase the pressure drop across a filter. If the pressure
drop is too high, system flow rate can be reduced or damage to the filter can occur.
To reduce the pressure drop, increase the number of filters in the system.

The chart below demonstrates the pressure drop experienced by a filter with
various viscosities and flow rates. The steeper the pressure drop curve, the more
filters that must be added to the system.

Dual Head With


Parallel Flow Path
Single Head
Flow Path

Flow In Flow Out Flow In Flow Out

ct Fuel Filter DBB8664 - Heavy Oil Filter


M) Flow Rate (LPM)
80 100 120 0 50 100 150 200
40
3.2 6000
cSt 2.5
2.8 3000 1500 750 500
cSt cSt cSt cSt
More 30
2.0
2.4
Filters
Pressure Drop (BAR)

Pressure Drop (BAR)


Pressure Drop (PSI)

2.0 250
32 1.5
cSt cSt
20
1.6

1.0
Less
1.2

Filters
0.8 10
© Donaldson Company, Inc.

© Donaldson Company, Inc.

90 0.5
3
cSt 0.4 cSt
32
cSt
0 0 0.0
20 25 30 35 0 10 20 30 40 50 60
PM)
Flow Rate (GPM)

Additional filters plumbed in parallel will decrease the flow rate per filter, lowering the pressure drop and allowing
existing flow rates to be maintained.
t Oil Filter DBB0248 - Water Absorbing Filter
M) Flow Rate (LPM)
150
10200• Clean Fuel & Lubricant Solutions
40
0 50 100 150 200 MyCleanDiesel.com
1500
2.5 cSt 2.5
250 250 150
750
System Sizing and Design

The Importance of Temperature in


Sizing Your Filtration System
Fluid viscosity, measured in centistokes (cSt) or Saybolt Seconds
Universal (SSU or SUS), is the resistance of a fluid to flow (thickness of
fluid). Low viscosity fluids pass through filters with less resistance than
high viscosity fluids. Higher fluid viscosities have higher pressure drops
due to higher resistance passing through the media.

The colder the fluid, the higher the viscosity, so the lowest potential WATER HONEY
temperature of the fluid during filtration is the best measure for sizing
a bulk filtration system. Due to the high specific heat capacity of fluids, Temperature greatly impacts fluid
viscosity. Consider that ISO 32
the lowest ambient temperature may not be an accurate reflection of the
oil at 40°C / 104°F has the same
actual fluid temperature. Avoid oversizing your system by using the stored viscosity as diesel fuel (similar to
fluid temperature and not the lowest ambient temperature, which tends water). When temperatures drop
to -20°C / -4°F, the viscosity of that
to be lower than the temperature of the fluid in storage or transport.
ISO 32 oil increases dramatically
to over 2,000 centistokes, which
is similar to honey at room
temperature.

FUEL / OIL KINEMATIC VISCOSITY


COMBINED WITH TEMPERATURE IN CENTISTOKES CST
SAE Gear Oil 75W 80W 85W 90 140
SAE Engine Oil 5W 10W 20 30 40 50
ISO Grade 15 22 32 46 68 100 150 220 320 460 680
°C °F Diesel
120 248 4 4 6 7 9 12 13 18 23
110 230 4 6 7 9 12 15 19 24 30
100 212 1 5 5 7 9 11 15 19 25 32 41
90 194 3 5 7 9 11 15 20 26 34 44 58
80 176 5 7 9 11 15 20 27 36 48 63 85
70 158 6 9 11 15 20 28 39 52 71 95 130
60 140 8 12 15 21 29 40 57 80 110 151 211
50 122 11 15 22 30 43 62 99 128 181 254 365
40 104 1 15 22 32 46 68 100 150 220 320 460 680
30 86 2 21 32 51 76 116 175 271 409 613 907 1,380
20 68 3 33 51 87 135 214 334 536 838 1,290 1,980 3,130
10 50 4 52 87 162 264 438 711 1,190 1,920 3,070 4,870 8,020
0 32 5 85 180 340 585 1,020 1,720 2,990 5,060 8,400 13,900 23,900
-10 14 9 185 375 820 1,500 2,770 4,880 8,890 15,700 27,200 47,000 85,000
-20 -4 15 400 800 2,350 4,650 91,20 16,800 32,300 60,000

shop.donaldson.com Clean Fuel & Lubricant Solutions • 11


System Sizing and Design

Steps to Sizing a Bulk Application

1 2
Define product flow rate, fluid type and Use the table on the page 11 to
pressure drop restriction. New systems determine fluid viscosity using the
should ideally have less than 10 psi / .69 fluid type and temperature.
bar pressure drop for fuel and 15 psi / 1 bar
pressure drop for lubricants.

INFORMATION GATHERING
FLOW RATE:
FLUID TYPE:
PRESSURE DROP:
TEMPERATURE:

12 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


System Sizing and Design

3 4
Select the appropriate filter based Determine the filter pressure drop using
on desired ISO cleanliness code and the flow rate and the fluid viscosity
working pressure (see pages 8 – 9). according to the appropriate chart on pages
11. Add the manifold pressure drop using
the flow rate on pages 14 – 15 to calculate
total pressure drop.

Divide total pressure drop through one


You Don’t Need filter by the desired system pressure drop.

To Do It Alone. This number is equal to the amount of


filter required to clean the fluid properly at
Let a Donaldson specialist assist the determined flow rate. If the pressure
you by providing recommendations drop is more than 10 psi / .69 bar pressure
on sizing, selection and positioning drop for fuel and 15 psi / 1 bar pressure
of Donaldson filters. You can help drop for lubricants.
us design your system by providing:

Responses to steps 1-4 above. CALCULATED

A schematic of your fluid transfer


process (hand sketches work
PRESSURE DROP
DESIRED
=
great), and/or PRESSURE DROP

Photographs of your site (tanks,


inlets and outlets).

Just call 800-374-1374 or visit


MyCleanDiesel.com/Survey to
get started.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 13


0 20 40 60 80 100 120 0 50 100 150 200
50 040 50 100 150 200 0
3.2 40 6000 40
3000 cSt 2.5 1500

Flow Rates and Pressure Drops


cSt 750 500 2.5 cSt
3000 500
40 2.8 1500cSt 1500750 cSt cSt 250
cSt cStcSt cSt
30 cSt
2.4 200 2.0
30 30
cSt 2.0

Pressure Drop (BAR)

Pressure Drop (BAR)


Pressure Drop (PSI)

Pressure Drop (PSI)


30 2.0

Pressure Drop (BAR)


250

Pressure Drop (PSI)


32

Pressure Drop (PSI)


cSt 1.5
cSt 20
1.6 1.5
20 20
20 150
1.2 cSt 1.0

Flow Rates and Pressure Drops


1.0
0.8 10

© Donaldson Company, Inc.

© Donaldson Company, Inc.


10 10 0.5 10
3

© Donaldson Company, Inc.


cSt 0.4 0.5

0 0 0 0.0

FUEL FILTERS 0 5 10 15
Flow Rate (GPM)
20 25 30 35
0
0
0
10
10
20
20
Flow30
30
Rate (GPM) 40
40
50
50
60
60
0.0 0
0
Flow Rate (GPM)

DBB8666 - Fuel Filter DBB5333 - Compact Fuel Filter


Flow Rate (LPM)
DBB8665 - Light Oil Filter DBB8777
DBB0248 --Flow
Flow Winter
Rate Fuel FilterFilter
Rate(LPM)
Water Absorbing
(LPM)
1500 0 20 40 60 80 100 120 0
0 cSt 50 100 150 200 Flow Rate (LPM)
40 Flow Rate (LPM) 50 Flow Rate (LPM) 40
90 60 0 50 100 150 200 0 600
0 750 250
50 150 100cSt 150cSt 200 0 50 100 150 200 3.2
cSt cSt cSt 2.5 40 40 cS
35
40 40
1500
3000
750 cSt 250 1500
1500
cSt cSt 2.8
2.5
cSt 40 cSt cSt
32 2.5 2.5
30 750 500 30

(BAR)
1500 cSt

(BAR)
2
(PSI)

250

(PSI)
cSt cSt cSt 750 250 150
150 cSt 2.4
cSt cSt cSt
200 30 cSt 30

(BAR)
30
25 30 2.0

(PSI)

Pressure Drop (PSI)


cSt 2.0 30 2.0
2.0
Drop

Drop
Drop
32

Drop
1.5

(BAR)
(PSI)

Pressure Drop (PSI)


DropDrop
Drop (BAR)
cSt

Pressure Drop (BAR)


DropDrop
Drop (PSI)

20

Pressure Drop (PSI)


20 20
1.6
cSt 90 cSt 90 1.51.5
Pressure

Pressure
Pressure
1.5

Pressure
cSt

Pressure
20
20

Pressure
20
15 20 20
150 1 1.2
cSt

Pressure

Pressure
Pressure

Pressure
10 1.0 1.01.0 10
0.8

© Donaldson Company, Inc.


0.5 10 32
32 cSt cSt
10 3 cSt 10 10 3 10
5 (Diesel) (Diesel) 0.4

© Donaldson Company, Inc.


© Donaldson Company, Inc.
cSt

© Donaldson Company, Inc.


0.5 0.50.5
0 0 0 3 cSt
3 cSt 0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 0 5 10 15 20 25 30 (Diesel) 35
(Diesel) 0
0 Flow Rate (GPM) 0.0 0 0 Flow Rate
Flow Rate(GPM)
(GPM)
0.00.0 0
0 10 20 30 40 50 60 0 0 10 10 20 20 30 30 40 40 50 50 6060 0
Flow Rate (GPM) Flow RateRate
Flow (GPM)
(GPM)

DBB8777 - Winter Fuel Filter DBB7733 - DBB8666


Compact
DBB8665 -Winter
Fuel
- Light Fuel Filter
OilFilter
Filter
Flow
FlowRate (LPM)
Rate (LPM) Flow
FlowRate (LPM)
RateRate
Flow (LPM)
(LPM)
Flow Rate (LPM)
0 50 100 150 200 0 0 20 100 40 60 0
0 5050 100 150
150 200
200 0
40 20 40 20
1500 40 40
750 cSt 250 1500
3000 750 250 250 90 150
cSt cSt 2.5 cSt cSt 90 cSt 60
cSt cSt cSt cSt 2.5
2.5
1.2 cS
500 cSt
1500 750
cSt cSt 250
150 cSt cSt cSt
30 15 30 200 15
2.0 30 30
(BAR)

(BAR)
2.0
cSt 2.0
(PSI)

(PSI)
Drop (BAR)

Drop(BAR)
32

(BAR)
Drop(PSI)

(PSI)

Pressure Drop (PSI)


Pressure Drop (PSI)

Drop(BAR)
cSt 0.8
(PSI)

Pressure Drop (PSI)


Drop
Pressure Drop

90 cSt 1.5 1.5


Pressure Drop

Drop

1.5

Pressure Drop
20 10 20 10
PressureDrop

PressureDrop
20 20 20
150
cSt
Pressure

Pressure

cSt
Pressure

Pressure
Pressure

Pressure
1.0 1.0
32 cSt 1.0
32 cSt 0.4
10 5 10 5
10
© Donaldson Company, Inc.

10

© Donaldson Company, Inc.


Inc.
0.5

Inc.
0.5
3 cSt 0.5

Company,
3 cSt

Company,
3 cSt 3 cSt (Diesel)
(Diesel) (Diesel)
(Diesel)

© Donaldson
0 0.0 0 0 0 0.0 0

© Donaldson
0 10 20 30 40 50 60 0 0.0 0
0 0 10 5 20 10 30 40 15 50 2060 0
0 10 20 30 40 50 60 0
Flow
FlowRate (GPM)
Rate (GPM) Flow
FlowRate
Flow (GPM)
RateRate (GPM)
(GPM)
Flow Rate (GPM)

DBB7733 - Compact Winter Fuel Filter DBB2533 - Compact Heavy Oil Filter
DBB8777 - Winter Fuel Filter
Flow Rate (LPM) Flow Rate (LPM)
6000
0 20 40 60 0 cSt 20 40
Flow Rate (LPM) 60
20 0
20 50 100 150 200 0
3000 750 500 250
250 40 cSt cSt 40
cSt 90 cSt 1500 cSt cSt
1.2 750 cSt 250 1.2 1500
cSt 1500 cSt 2.5 cSt
cSt
15 15 150 cSt
30 30
2.0
Pressure Drop (BAR)

(BAR)
Pressure Drop (PSI)

Pressure Drop (PSI)

0.8 0.8
(BAR)
Pressure Drop (PSI)

Pressure Drop (PSI)


Drop

10 10
90
90cSt
cSt 1.5
Drop

20 20
Pressure
Pressure

32 cSt 0.4 0.4


1.0
5 5
© Donaldson Company, Inc.

Inc. Inc.

32 cSt
32 cSt
10 10
Company,

3 cSt
3 cSt 3 cSt 0.5
(Diesel) 20 cSt
Company,

(Diesel) (Diesel)
© Donaldson

0 3 cSt 0
0 0
(Diesel)
© Donaldson

0 5 10 15 20 0 0 5 10 15 200.0
0
Flow Rate (GPM) 0 10 20 Flow Rate
30 (GPM) 40 50 60 0
Flow Rate (GPM)

DBB7733 - Compact Winter Fuel Filter


14 • Clean Fuel & Lubricant Solutions
0 20
Flow Rate (LPM)
40
MyCleanDiesel.com
60 0
20 20
250
cSt 90 cSt
1.2
40 40
1500 750 cSt 250
cSt 1500 750 250 90
cSt 2.5 cSt cSt cSt cSt 60 2.5
cSt

Flow Rates and Pressure Drops


150 cSt
30 30
2.0 2.0

Pressure Drop (BAR)


32

Pressure Drop (BAR)


Pressure Drop (PSI)

Pressure Drop (PSI)


cSt
90 cSt 1.5 1.5
20 20
20
cSt
1.0 1.0

Flow Rates and Pressure Drops


32 cSt
10 10

© Donaldson Company, Inc.

© Donaldson Company, Inc.


0.5 0.5
3 cSt
3 cSt (Diesel)
(Diesel)
0 0.0 0 0.0

LUBRICANT AND WATER ABSORBING FILTERS 0 10 20 30


Flow Rate (GPM)
40 50 60 0 10 20 30
Flow Rate (GPM)
40 50 60

DBB5333
DBB7733 - Compact
DBB8665
- Compact Fuel
- Light Filter
OilFuel
Winter Filter
Filter DBB8664
DBB2533 - Heavy
- Compact Oil Filter
Heavy Oil Filter
Flow
Flow
Flow RateRate
Rate (LPM)(LPM)
(LPM) FlowRate
Flow Rate(LPM)
(LPM)
6000
00 20 20 40 60 40 80 10060 120 00 cSt
50 20 100 40 150 60 200
50 0 50 100 150 200
20 40 40
20
3000 1500 750 250 200 3.2 6000 3000 750 500 250
cSt cSt 250 500 cSt cSt cSt
cSt cSt cSt
90 cSt cSt 2.5 cSt cSt 2.5
35 cSt 1.2 1.2
2.8 3000 1500
1500 750 500
40 cSt cSt cSt
cSt cSt
30
15 30 15 2.0

Pressure Drop (BAR)


150 2.4 2
Pressure Drop (PSI)

cSt

(BAR)

(BAR)
(PSI)

(PSI)
Drop(BAR)

Drop(BAR)
Drop(PSI)

Drop(PSI)
30 25 2.0
32 0.8 250 0.8
1.5 cSt 1.5
cSt
PressureDrop

PressureDrop
20

PressureDrop

PressureDrop
10 20 1.6 10
90 90 cSt
20 cSt
Pressure

Pressure
Pressure

Pressure
15 1.2 1 1.0
32 cSt 0.4 0.4
0.8 10
5 10 5

Inc.

Inc.
10

Inc.

Company,Inc.
32 32 cSt 0.5

Company,
3 0.5
cSt
Company,

DonaldsonCompany,
3 cSt 0.4
5 3cSt
cSt 3 cSt
(Diesel) 20 cSt
(Diesel) 20 (Diesel)
© Donaldson
© Donaldson

©©Donaldson
00 0 cSt00 0 00 00.0
0 5 5
10
10 5 15 20
1525 20 35 25 3050 35 0 10 20 30 40 50 60
0 0 10 30 40 15 45 55 20 60 0 5 10 15 20
Flow Rate (GPM)
Flow Rate (GPM)
Flow Rate (GPM) FlowRate
Flow Rate(GPM)
(GPM)

DBB8664- -Light
DBB8665 HeavyOilOil Filter
Filter DBB0248 - Water Absorbing Filter
Flow
Flow
Flow Rate
Rate
Rate (LPM)
(LPM)
(LPM) Flow Rate
Flow Rate (LPM)
(LPM)
0 0 5050 100100 150
150 200
200 0 50 100 150 200
40 40 40
3.2 30006000 1500
cSt cSt 2.52.5 cSt 2.5
1500 750 500
3000 1500 cSt 750 cSt 250
500 250 150
2.8 cSt cSt 750
cSt cSt cSt cSt 200 cSt cSt cSt
30 30 30
(PSI)(PSI)

cSt 2.02.0

(BAR)
2.0
(PSI)

2.4
Pressure Drop (BAR)

Pressure Drop (BAR)


Pressure Drop (BAR)

(BAR)
Pressure Drop (PSI)

(PSI)
Drop

2.0 250 90
Drop

Drop
cSt 1.51.5 cSt 1.5
Pressure Drop

Pressure Drop

Pressure Drop
20 20 20
1.6 150
Pressure

cSt
Pressure

Pressure
1.2 1.01.0 1.0
32
10 10 cSt
0.8 90 10
© Donaldson Company, Inc.

32
© Donaldson Company, Inc.
© Donaldson Company, Inc.

© Donaldson Company, Inc.


cSt 0.50.5 cSt 0.5
32
0.4 cSt
3 cSt
(Diesel)
0 0 0 0.00.0 0 0.0
35
0 0 1010 2020 3030 4040 5050 6060 0 10 20 30 40 50 60
Flow
Flow
Flow Rate
Rate
Rate (GPM)
(GPM)
(GPM) Flow
FlowRate (GPM)
Rate (GPM)

DBB8777 - Winter Fuel Filter DBB8666 - Fuel Filter


DBB0248 - Flow
Water Absorbing Filter
Rate (LPM) Flow Rate (LPM)
0 50 100 150 200 0 50 100 150 200
40 Flow Rate (LPM) 40
1500
0 75050cSt 100
250 150 200 1500 750 250 90
40 cSt cSt 2.5 cSt cSt cSt cSt 60 2.5
1500 cSt
2.5 cSt 150 cSt 2.5
30 30
750 250 150 2.0 2.0
00 cSt cSt cSt
30
Pressure Drop (BAR)

St 32
Pressure Drop (BAR)
Pressure Drop (PSI)

2.0 2.0
Pressure Drop (PSI)

cSt
1.5
Pressure Drop (BAR)

Pressure Drop (BAR)

90 cSt 1.5
Pressure Drop (PSI)

20 20
90 20
1.5 cSt 1.5 cSt
20
0 1.0 1.0

1.0 32 cSt 1.0


10 10
32
© Donaldson Company, Inc.

© Donaldson Company, Inc.

cSt0.5 3 cSt 0.5


10
© Donaldson Company, Inc.

© Donaldson Company, Inc.

3 cSt (Diesel)
0.5 0.5
(Diesel)
0 3 cSt 0.0 0 0.0
(Diesel)
0 10 20 30 40 50 60 0 10 20 30 40 50 60
0.0 0 0.0
60 0 10 20 Flow Rate 30
(GPM) 40 50 60 Flow Rate (GPM)

Flow Rate (GPM)

DBB7733 - Compact Winter Fuel Filter DBB2533 - Compact Heavy Oil Filter
DBB8666
Flow Rate-(LPM)
Fuel Filter Flow Rate (LPM)
shop.donaldson.com
0 20
20
40
Flow Rate (LPM)
60
20
0
6000
cSt 20 Clean Fuel
40 & Lubricant
60 Solutions • 15
0 50 100 150 200 3000 750 500 250
250 cSt cSt
40 cSt 90 cSt cSt cSt
1.2 1.2
1500 750 250 90 1500
2.5 cSt 60 2.5
Filter Heads
G

Filter Heads
Clean Solutions filter heads feature robust, aluminum construction
with steel inserts to minimize metal-to-metal galling between
the head and the filter, even when used with diesel fuel.

The threaded insert contains an O-ring seal to completely seal


the clean side of the filter from the dirty side for maximum single
pass protection. seals are compatible with a wide range of fluids
and maintain their integrity in cold weather.

For maximum cleanliness, use Clean Solutions filter heads


with Donaldson Blue bulk fluid filters.

FEATURES APPLICATIONS
• Steel inserts are safe to use with all fuels • For use with Clean Solutions filters
• Threads contain an O-ring to completely seal • Compatible with all diesel fuels and lubricants
the clean side from the dirty side of the filter
• Heads are pre-ported for optional pressure
gauges and service indicators

Single Single Filter Head Dual Filter


Filter Head 11/4 in. NPTF Head

Part Number P570329 P570330 P568583

11/2 in. SAE 4-Bolt


Connection SAE-20 O-ring 11/4 in. NPTF
Code 61 Flange

Filter Quantity* 1 1 2

473 lpm /
Max. Flow Range** 246 lpm / 65 gpm
125 gpm

Fluid Compatibility All fuels and lubricants

Working Pressure 24.1 bar / 350 psi

Rated Static Burst 55.2 bar / 800 psi

Operating Temperature -40 to 118°C / -40 to 245°F

Use to adapt pressure gauges or sampling ports


Indicator Port
(sold separately see page 34).

Aluminum head with threaded


Materials
steel inserts and fluorocarbon seals

DBB5333, DBB7733, DBB8666, DBB8777, DBB8665,


Compatible Filters
DBB2533, DBB8664, DBB0248
*
Filters sold separately
Actual flow rate varies based on fluid viscosity, pumping pressure and filter loading.
**

16 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Filter Heads
& 1¼” NPT
SAE-20 O-RI
19.1 [0.75]

[2.88]

Single Filter Head


73.2
[1.54]
39.1
Filter Heads Pressure Drop
P570329 | P570330 Flow
[.94] INDICATOR PORT FlowRate (LPM)
Rate (LPM)
23.9
0 100 200 300 400
12
3/8 - 16 UNC
4-PLACES 0.8
4-PLACES
3/8 -16 UNC
127.8
[5.03]
35 DIRECTION40.1
47.8 [1.38] OF FLOW [1.58] Single
OF FLOW
Dual
[1.88]

(BAR)
0.6

(PSI)
DIRECTION
[1.88] Head
47.8
Head

Drop (BAR)
8

Drop (PSI)
PressureDrop

PressureDrop
47.8 DIRECTION
40.1
[1.58]
[1.88] OF FLOW
35
[1.38]
[1.58]
40.1 35 0.4
[1.38]

Pressure

Pressure
127.8
[5.03]
[5.03]
127.8
3/8 -16 UNC 4
4-PLACES
INDICATOR PORT
0.2

© Donaldson Company, Inc.


23.9
23.9
INDICATOR PORT [.94]
[.94]

39.1
39.1
[1.54]
[1.54] 0 0.0
73.2
73.2
[2.88]
[2.88] 0 20 40 60 80 100 120
Flow Rate (GPM)
Flow Rate (GPM)
19.1
19.1 [0.75]
[0.75]
SAE-20 O-RING
SAE-20 O-RING
&& 1¼
1¼”IN. NPTF
NPTF

Dual Filter Head Pressure Drop


Flow Rate (LPM)
Dual Filter Head 0 100 200 300 400
12
P568583 0.8

300.7
300.7
[11.84]
[11.84] 0.6

Pressure Drop (BAR)


127.8
127.8 203.2
203.2 8
Pressure Drop (PSI)

[5.03]
[5.03] [8.00]
[8.00]

0.4

144.7 DIRECTION
DIRECTION 4
71.6
71.6 144.7
[5.70]
[5.70] OF
OFFLOW
FLOW
[2.82]
[2.82]
0.2

© Donaldson Company, Inc.


3/8 -16
3/8 IN.UNC
- 16 UNC 0 0.0
4-PLACES
4-PLACES 0 20 40 60 80 100 120
INDICATOR
INDICATOR
PORT
PORT 57.7
57.7
[2.27]
[2.27] Flow Rate (GPM)

50.8
50.8
[2.00]
[2.00]
91.4
91.4
[3.60]
[3.60]
Single Filter Head Pressure Drop
Flow Rate (LPM)
11½ IN. 19.05[.75]
19.05 [.75] 0
1/2” 100 200 300 400
SAE
SAE 4-BOLT
4-BOLT 12
CODE 61 FLANGE 0.8
CODE 61 FLANGE

0.6
Pressure Drop (BAR)

8
Pressure Drop (PSI)

Dual Head With


Parallel Flow Path 0.4

Single Head 2 Single Heads in Series


Flow Path
4
Remove Dirt First, Then Water
0.2
© Donaldson Company, Inc.

0 0.0
Flow In Flow Out Flow In 0 Flow Out20 Flow In 40 60 80 100 120
Flow Out
Flow Rate (GPM)

shop.donaldson.com Clean Fuel & Lubricant Solutions • 17


Manifolds

Manifolds
Clean Solutions Filter Manifolds extend service intervals or increase
flow rate beyond the capability of a single or dual filter head. Two or
more manifolds can be plumbed together to accommodate even
larger flow rates.

Manifolds split flow evenly between the individual filters. Fluid


passes through only one of the filters on its way across the manifold.
Dividing the flow between multiple filters plumbed in parallel reduces
the pressure drop through each filter.

The combination of Clean Solutions manifolds and filters ensure that


your equipment receives the cleanest possible fuel and oil.

4 Filter 8 Filter 10 Filter Inline 12


Manifold Manifold Manifold Manifold

Part Number P561880 P568932 P568933 1KDFF1012

Filter Quantity* 4 8 10 Up to 12

2 in. ANSI
Mounting Connection 4 in. ANSI 150 Flange
150 Flange

946 lpm / 1893 lpm / 2271 lpm / 2650 lpm /


Max. Flow Range**
250 gpm 500 gpm 600 gpm 700 gpm

64 kg / 141 kg / 177 kg / 58 kg /
Shipping Weight
140 lbs 310 lbs 390 lbs 128 lbs

Accessories
Pressure Gauges 2 pcs 0-11 bar / 0-160 psi gauges included
Sold Separately

Includes up-stream and down-stream mini-mess


Sampling
sampling ports with M16 x 2 thread

Fluid Compatibility All fuels and lubricants

ANSI B16.5 flange rating


10.3 bar /
Working Pressure 20.0 bar / 290 psi
150 psi
up to 38°C / 100°F

No external
Construction Painted carbon steel pipe with aluminum heads
aluminum

DBB5333, DBB7733, DBB8666, DBB8777, DBB8665, DBB2533,


Compatible Filters
DBB8664, DBB0248

Operating Temperature -40 to 118°C / -40 to 245°F


*
Filters sold separately
**
Actual flow rate varies based on fluid viscosity, pumping pressure and filter loading.

18 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Manifolds

FEATURES APPLICATIONS
• Fast, easy and safe to service • Bulk fuel and lubricant filtration and water removal
• Requires no electrical or air hook-ups • High flow transfer into or out of tanks and dispensing equipment
• Large capacity in small footprint • Hard-to-filter high viscosity oils
• Flexible mounting options (horizontal or vertical) • Inline industrial filtration of gear oils and lubricants
• Cost effective high capacity system • Kidney loop applications

4 Filter Manifold
P561880 Manifold Pressure Drop
Flow Rate
Flow (LPM)
Rate (LPM)
569.5
569.5 0 500 1000 1500 2000 2500
[22.42]
[22.42]
20
160.0
[6.30]
P561880
DOWNSTREAM
DOWNSTREAM 1.2
UPSTREAM
DOWNSTREAM
M16
M16 X 2
MINI MESSX2 16
MINI MESS

(BAR)
M16 X 2 TEST PORT

(PSI)
M16 XMESS
MINI 2 1
MINI TEST
MESS TEST PORT

Drop (BAR)
PORT
P568932

Drop(PSI)
444.5
444.5 P568933
TEST PORT [17.5]
[17.5]
DFF1012
12

Pressure Drop
160.0 0.8

Pressure Drop
[6.30] 186.7

Pressure
142.2

Pressure
[7.35] 0.6
[5.60] DIRECTION
DIRECTION
8
OF FLOW
OF FLOW

0.4

© Donaldson Company, Inc.


4
0.2

0 0
2 IN.2”ANSI
ANSI 150150 2 IN.2”ANSI
ANSI 150150 0 100 200 300 400 500 600 700
FLANGE
FLANGE FLANGE
FLANGE Flow
FlowRate (GPM)
Rate (GPM)

8 Filter Manifold 10 Filter Manifold Inline 12 Manifold


P568932 P568933 1KDFF1012
849.7
17.15 19.15 6.51 16.41 6.48

849.7 435.7 486.5


164.7
165.3
416.8
416.8
165.3
164.7

[33.45] [33.45] [6.48] [16.41] [6.51]


50.6 114
621
621 114 621
[1.99] [4.50] [24.45] 569.5
[24.45] [4.50] [22.42]
[24.45] 2X M16X2
MINI MESS
TEST PORT
107
151 [4.23] 151

Ø114.3
[5.94]

[5.91]

[4.50]
[5.94]

150
5.91

4.50
150

114.3
2X M16X2 TEST PORT

160 MINI MESS


MINI MESS
4" BORE 2X M16X2
ANSI 150 FLANGE PORT

[6.30] TEST PORT ELECTRIC


ELECTRIC INDICATOR

160
INDICATOR
2X BLEEDER VALVES

[6.30] 2X BLEEDER
VALVES PORT
885.0 784.4
784.4
746.8
29.40
[34.84] [30.88]
[30.88] 944.5
746.8
944.5
[29.40]
[37.18]
[37.18]

746.8
29.40

159
150 194 [6.27]
[5.92] [7.63] 2X BLEEDER VALVES

DIRECTION
DIRECTION ELECTRIC INDICATOR

OFOFFLOW
FLOW
PORT
194 2X M16X2 ANSI 150 FLANGE
ANSI 150 FLANGE
4" BORE

126
MINI MESS

DIRECTION
DIRECTION
[7.63] TEST PORT
4 IN. BORE
[4.98]
OF OF FLOW
FLOW
114.3
4.50

5.91
150

UPSTREAM
UPSTREAM DOWNSTREAM
DOWNSTREAM
M16 XX2 2
M16 M16 X 2
MINI MESS M16
MINIX 2
MESS
MINI
TEST MESS
PORT MINI MESS
TEST PORT
TEST PORT TEST PORT UPSTREAM
UPSTREAM DOWNSTREAM
DOWNSTREAM
M16 X 2 M16 X 2
M16 X2 M16 X2
MINI MESS
MINI
TEST MESS
MINI MESS 435.7
PORT MINI
TESTMESS
PORT
[17.15]
TEST PORT TEST PORT 486.5
164.7
6.48
416.8
16.41
165.3
6.51
[19.15]
486.5
19.15
435.7
17.15

4 IN.4”ANSI
ANSI 150150 4 IN.4”ANSI
ANSI 150150
FLANGE FLANGE
FLANGE FLANGE
4 IN.4”FLANGE
ANSI
ANSI 150150 4 IN.4”FLANGE
ANSI
ANSI 150150

FLANGE FLANGE

See page 34–35 for Blanking Caps and Other Accessories.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 19


Clean Diesel Kits

Clean Diesel Kits


Donaldson Clean Diesel Kits provide simple, effective outlet filtration
on fuel dispensers to allow you to pump clean fuel into your vehicles
and equipment.

These kits are easy to install on any fuel dispenser and come with
everything needed to filter out even the finest contaminants before
they can enter your equipment’s fuel system. With the included
easy-to-follow, step-by-step instructions, you’ll have effective,
efficient filtration in minutes.

COMPACT HIGH-CAPACITY
X011745 X011450
Parallel Filtration Parallel Filtration
For flow rates up to For flow rates up to
121 LPM / 32 GPM 473 LPM / 125 GPM
The Compact Clean Diesel The High Capacity Clean
Kit is designed for use on Diesel Kit includes a dual
mobile service trucks, slip head with two identical
tanks, D-tanks, inside fuel filters plumbed in parallel to
dispensers and other tight accommodate higher flow
locations. rates and usage volumes.

STANDARD CLEAN AND DRY


X011448 X011449
Parallel Filtration Series Filtration
For flow rates up to For flow rates up to
246 LPM / 65 GPM 189 LPM / 50 GPM
The Standard Clean Diesel The Clean and Dry
Kit is perfect for smaller Diesel Kit removes fuel
operations that need clean contamination, stops water
fuel delivered efficiently in and provides extra protection
any environment. for your fuel in storage with
the T.R.A.P.™ Breather.

See page 17 for Parallel and Series Filtration Flow Paths.

20 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Clean Diesel Carts

Clean Diesel Carts


Clean Diesel Carts are the perfect solution for fuel
transfer and kidney loop applications. A high efficiency
fuel filter and water absorber (included) work together to
ensure that your diesel is both clean and dry.

The carts are powered by top quality pumps in


your choice of AC 120V, DC 12V, or DC 24/12V.
Maximum flow rates range from 56 lpm / 15 gpm to
80 lpm / 21 gpm, which makes short work of cleaning
small to medium sized tanks. Easy to read, green
to red service indicators on the two filters function
independently, alerting the operator when one of the
filters needs changing.

AC 12-Volt DC 24 -Volt DC
Clean Fuel Cart Clean Fuel Cart Clean Fuel Cart

Part Number X011407 X011408 X011431

Replacement Filter Elements DBB8666 Fuel Filter & DBB0248 Water Absorbing Filter

Target ISO Cleanliness 14/13/11 or better

Fluid Compatibility All diesel fuels and up to B20 bio-diesel blends

Efficiency 4 micron @ Beta 2000

Water Absorbing Filter Stops all free and emulsified water

Service Interval 25 psi service indicator moves from green to red

Pump Model Piusi® Panther 56 Piusi® Panther DC 12V Piusi® Panther DC 24/12V

420 Watts 600 Watts (25 amps @ 24V)


Power Consumption 700 Watts
(35 amps @ 12V) 192 Watts (16 amps @ 12V)

Working Pressure 1.6 bar / 23 psi 1.5 bar / 22 psi

Relief Internal bypass valve

70 lpm / 18 gpm @ 24V


Max. Flow Range 56 lpm / 15 gpm 56 lpm / 15 gpm
35 lpm / 9 gpm @12V

Duty Cycle Continuous 30 minutes 30 minutes

shop.donaldson.com Clean Fuel & Lubricant Solutions • 21


Bulk hP Filters and Heads

Bulk hP Filters and Heads


Filtering oil prior to dispensing into equipment is critical to
meet the ISO cleanliness specifications demanded by today’s
OEM’s. Donaldson Bulk hP filters provide high efficiency filtration
in a single pass.

Service shops use high pressure pumps to force oil through long
lengths of piping and hose reels prior to dispensing into equipment.
Donaldson Bulk hP filters remove contaminants delivered in oil and
picked up in storage or delivery lines during final transfer. They
ensure the required ISO cleanliness level is met every time.

hP Single hP Head
Head with Bypass

Part Number P566023 P566024

Working Pressure 68.9 bar / 1000 psi

Indicator Yes

Yes
Bypass Valve No
3.4 bar / 50 psi

Connections SAE-16 O-ring

Bulk hP Bulk hP Bulk hP


Filter Filter Filter

Part Number P565184 P565185 P565183

Target ISO Cleanliness 14/13/11 16/14/11 18/16/13

Fluid Compatibility Petroleum Based Oils and Phosphate Ester Fluids

Max. Flow Range 189 lpm / 50 gpm

4 micron 8 micron 14 micron


Efficiency
@ Beta 2000 @ Beta 2000 @ Beta 2000

Working Pressure 68.9 bar / 1000 psi

Element Collapse
20.7 bar / 300 psi
Pressure

Application Hydraulic, gear, transmission and engine oils

Rated Static Burst 151.7 bar / 2200 psi

22 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Bulk hP Filters and Heads

FEATURES APPLICATIONS
• Up to 68.9 bar / 1000 psi working pressure • Lube shops
• Extended life filters with high dirt holding capacity • Mobile service trucks
• Easy disposal with recyclable can and incinerable element • Other higher pressure single pass applications
• Compact design requires only 38 mm / 1.5 in.
clearance for servicing

Bulk hP Filter Heads hP Filter Head Pressure Drop


P566023 | P566024 Flow
FlowRate (LPM)
Rate (LPM)
114
114 0 25 50 75 100 125 150 175
[4.50]
[4.50] 20
34.9
34.9
[1.38]
[1.38] 1.2
16

(BAR)
(PSI)

(BAR)
(PSI)
119.8
119.8 12 0.8

Drop
34.9 [4.72] DIRECTION

Drop
34.9 [4.72] DIRECTION
[1.38]

Pressure Drop
[1.38] OF OF
FLOW
FLOW

Pressure Drop
Pressure

Pressure
8

M10 M10
X 1.5 XX11
X 1.5 11 0.4

© Donaldson Company, Inc.


4X4X INDICATOR
INDICATOR 4
PORT
PORT
35.1
35.1
66.5 [1.38]
[1.38]
66.5
0 0
[2.62]
[2.62]
109.5
109.5 0 10 20 30 40 50
[4.31]
[4.31]
19.0
19.0 SAE-16
SAE-16
Flow
Flow Rate (GPM)
Rate (GPM)
[.75]
[.75] O-RING
O-RING

See System Sizing and Design on page 10 and


pressure drop / flow rate curves on page 25.
Bulk hP Filters
P565184 | P565185 | P565183

94.1
94.1
[3.70]
[3.70]

250.8
250.8
[9.88]
[9.88]

38.1
38.1
CLEARANCE
CLEARANCE FOR FOR
FILTER CHANGEOUT
[1.50]
[1.50] FILTER CHANGEOUT

THERMAL EXPANSION Donaldson highly advises following the pump


manufacturer’s relief recommendations. Pump manufacturers offer relief valves
to protect against over pressurization. A mere 5.5°C / 10°F increase in oil temp
can add 31 bar / 450 psi to the system while the pump is shut off.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 23


Flow Rates and Pressure Drops

Fuel/Oil Kinematic Viscosity


COMBINED WITH TEMPERATURE IN CENTISTOKES CST
SAE Gear Oil 75W 80W 85W 90 140
SAE Engine Oil 5W 10W 20 30 40 50
ISO Grade 15 22 32 46 68 100 150 220 320 460 680
°C °F Diesel
120 248 4 4 6 7 9 12 13 18 23
110 230 4 6 7 9 12 15 19 24 30
100 212 1 5 5 7 9 11 15 19 25 32 41
90 194 3 5 7 9 11 15 20 26 34 44 58
80 176 5 7 9 11 15 20 27 36 48 63 85
70 158 6 9 11 15 20 28 39 52 71 95 130
60 140 8 12 15 21 29 40 57 80 110 151 211
50 122 11 15 22 30 43 62 99 128 181 254 365
40 104 1 15 22 32 46 68 100 150 220 320 460 680
30 86 2 21 32 51 76 116 175 271 409 613 907 1,380
20 68 3 33 51 87 135 214 334 536 838 1,290 1,980 3,130
10 50 4 52 87 162 264 438 711 1,190 1,920 3,070 4,870 8,020
0 32 5 85 180 340 585 1,020 1,720 2,990 5,060 8,400 13,900 23,900
-10 14 9 185 375 820 1,500 2,770 4,880 8,890 15,700 27,200 47,000 85,000
-20 -4 15 400 800 2,350 4,650 91,20 16,800 32,300 60,000

24 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


40 40
5000 3000 1500 750 500 5000 3000 1500 750 500
cSt cSt cSt cSt cSt 2.5 cSt cSt cSt cSt cSt 2

30
250
2.0 Flow Rates and Pressure Drops 30
2

Pressure Drop (BAR)


Pressure Drop (PSI)

Pressure Drop (PSI)


cSt
250
1.5 cSt 1
20 20

1.0 1
100

Flow Rates and Pressure Drops  


cSt 100
10 10 cSt

© Donaldson Company, Inc.


32 0.5 0
cSt
32cSt

0.0 0 0

LUBRICANT FILTERS 0 4 8

Flow Rate (GPM)


12 16 0 4 8

Flow Rate (GPM)


12 16

P565184 - 4 Micron hP P565185 - 8 Micron hP 2 Micron hP


Flow
FlowRate (LPM)
Rate (LPM) Flow
FlowRate (LPM)
Rate (LPM) Flow Rate (LPM)
0 10 20 30 40 50 60 0 10 20 0 30 10 40 20 50 30 60 40 50 60
40 40 40
1500 750 500 5000 3000 1500 750 5000 500
3000 1500 750
cSt cSt cSt 2.5 cSt cSt cSt cSt cSt cSt
cSt cSt 2.5 cSt 2
250 500
cSt cSt

(BAR)
30 30 30

(BAR)
(PSI)

2.0 2.0 2

(PSI)
250

Drop (BAR)

Drop (BAR)
Drop (PSI)

Pressure Drop (PSI)


Drop (PSI)
cSt
Pressure Drop

250

PressureDrop
PressureDrop

PressureDrop
1.5 1.5 cSt 1
20 20 20
Pressure

100

Pressure
Pressure
100

Pressure
cSt cSt
1.0 1.0 1
100
cSt
10 10 10

© Donaldson Company, Inc.

© Donaldson Company, Inc.


32 0.5 32 0.5 0
cSt cSt
32
cSt
0 0.0 0 0.0 0
0 4 8 12 16 0 4 0 8 4 12 8 16 12 16

Flow
Flow Rate (GPM)
Rate (GPM) Flow
FlowRate (GPM)
Rate (GPM) Flow Rate (GPM)

hP Filters @ 32 cSt* P565184 - 4 Micron hP


Flow Rate (LPM)
0 10
P565183
20
- 14
30
Micron
40
hP 50 60
Flow Rate (LPM)
0 10 20 30 40 50 60
5 Flow Rate (LPM)
Flow Rate (LPM) 40
0 10 20 30 40 50 60 1500 750 500
P565183 0.30 cSt cSt cSt 2.5
40
4 5000 3000 1500 750 500 250
cSt cSt cSt cSt cSt 2.5 cSt
P565185 0.25 30
Drop (BAR)

2.0
Drop (PSI)

Pressure Drop (BAR)


Pressure Drop (PSI)
(BAR)

30
3
(PSI)

0.20
2.0
P565184
Drop (BAR)
Drop(PSI)

1.5
20
Pressure

Pressure

0.15
Drop

250
Drop

2 cSt 1.5 100


20 cSt
1.0
Pressure

Pressure
Pressure

0.10
Pressure

1 1.0 10

© Donaldson Company, Inc.


Inc.

0.05 32 0.5
100
Company,

10 cSt
cSt
Inc.

0.5
Company,

0 0.00
© Donaldson

32cSt 16 0 0.0
0 4 8 12
0 4 8 12 16
© Donaldson

0 Flow Rate (GPM) 0.0


0 4 8 12 16 Flow Rate (GPM)

Flow
FlowRate (GPM)
Rate (GPM)

hP Filters @ 32 cSt*
2 Micron hP 0 10 20
Flow Rate (LPM)
30 40 50 60
5
Flow Rate (LPM)
0 10 20 30 40 50 60
P565183 0.30
40
5000 3000 1500 750 4
cSt cSt cSt cSt 2.5
P565185 0.25
Pressure Drop (BAR)

500
Pressure Drop (PSI)

cSt
30 3 0.20
2.0
P565184
Pressure Drop (BAR)
Pressure Drop (PSI)

250 0.15
cSt 1.5 2
20
100 0.10
cSt
1.0 1
© Donaldson Company, Inc.

0.05
10
© Donaldson Company, Inc.

0.5
0 0.00
32
cSt 0 4 8 12 16

0 0.0 Flow Rate (GPM)


0 4 8 12 16

Flow Rate (GPM)

shop.donaldson.com Clean Fuel & Lubricant Solutions • 25


T.R.A.P.™ Breather

T.R.A.P.™ Breather
The Thermally Reactive Advanced Protection (T.R.A.P.™) Breather assembly
protects the fluids in your storage tank from airborne particulate moisture
contamination and ambient moisture.

It combines a high capacity 3 micron air filter with a deliquescent breather


that dries itself when air is expelled from the tank. This self-regenerating
capability of T.R.A.P.™ enables extended life
and functionality.

Keep your fluids clean and dry with a Donaldson T.R.A.P.™ Breather.

Tanks sizes above 37,854 L / 10,000 gal may require


multiple units and pressure vacuum relief valves.
Contact Donaldson for assistance.

Assembly Part
X920006
Number

Efficiency 97% efficient @ 3 microns

Combined inlet and outlet flow up to


Max. Flow Range
1500 lpm / 400 gpm maximum

Overflow Check Valve Opens at 10 mbar / 4 in. H2O

Operating
- 40 to 93°C / -40 to 200°F
Temperature
Safe for use with all fuels and
Fluid Compatibility lubricants

Indicator Standard mechanical

Construction ABS housing, Urethane end caps

Connection 1½ in. NPT female

FUEL LEVEL DECREASES Replacement filter P923075 spin on

Ground Level
X220074
Restriction Indicator*
Restriction Gauge Kit* X002103
(Gauge & Fitting)

Restriction Limit 20" H2O / 5 kPa


*
Indicators sold separately

26 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


T.R.A.P.™ Breather

FEATURES
T.R.A.P. Breather Restriction
• High efficiency air filtration Flow Rate
Flow (LPM)
Rate (LPM)
• Longer life and lower airflow restriction than typical 0 200 400 600 800 1000 1200 1400
8
silica gel breathers
• Self-regenerating moisture adsorption 1.6

H20)

(BAR)
6
• Easy to service

(in H2O)

Drop (kPa)
Drop (IN.
1.2

Flow Restriction
Flow Restriction
4

Pressure
0.8

Pressure
APPLICATIONS 2

© Donaldson Company, Inc.


0.4

• For use with all fuels and lubricants


• Above and below ground tanks 0 0.0
0 100 200 300 400
• Mobile service trucks Flow
FlowRate (GPM)
Rate (GPM)

• Indoor or outdoor applications


• Most tanks up to 37,854 L / 10,000 gal
(large tanks may require multiple units)

T.R.A.P.™ Breather
X920006
Ø176.5
Ø176.5
[6.95]
[6.95]

D
MOIST AIR
RY

D RY A I R
A IR
MOIST AIR

Bulk Tank Breather &


Moisture Prevention

T.R.A.P TM

Replace per Indicator


(Maximum 4 months) 363
Installation date: [14.29]

SEPARATES HERE
FOR SERVICING
1/8 IN. NPT
SEPERATES HERE
CONNECTION
FOR SERVICING

Always locate your tank’s name plate and cross


check against the flow chart above to ensure safety.
Use maximum flow INTO tank for validating pressure
rating and flow OUT OF tank for vacuum ratings.
DO NOT EXCEED TANK PRESSURE OR VACUUM. 11 1/2” 105
105
½ IN. NPT
NPT
CONNECTION
CONNECTION [4.13]
[4.13]

shop.donaldson.com Clean Fuel & Lubricant Solutions • 27


Reservoir Air Dryer

Reservoir Air Dryer


The Donaldson Reservoir Air Dryer eliminates the need to continually replace
conventional desiccant breathers, enhancing reservoir breathing systems by
continuously purging and dehydrating reservoir head space.

With no electrical requirements, the Donaldson Reservoir Air Dryer combats


ambient ingression of moisture by introducing a steady stream of clean, dry air to
the reservoir. This constant airflow helps sustain optimal conditions and prevents
the formation of condensation and rust in the reservoir, minimizing the potential for
particulate and water ingression through reservoir access points.

When combined with a T.R.A.P.™ Breather, the complete system keeps moisture and
contamination out, even if fluid flow rate out of the tank surpasses the Reservoir Air
Dryer flow rate into the tank.

Reservoir Air Dryer

Assembly Part Number P575852

Reduces dew point as much as


Efficiency
66°C / 150°F

Outlet Flow Volume @100 psi


14.2 slpm / 0.5 scfm maximum
and dew point suppression

Inlet Air required @ 100 psi 22.7 slpm / 0.8 scfm maximum

Pre-Filter Condition Visual Indicator (Green/Red)

Pressure Regulator Dial Gauge

Coalescer Drain Automatic Float Type

Max Working Pressure 8.00 bar / 116 psi

Max Operating Temperature 52°C / 125°F

Petroleum and Phosphate Ester Fluids,


Fluid Compatibility
Diesel Fuels*

Inlet/Outlet Connection ¼ in. NPT

Mounting Bracket 3/8 in. - 16 UN Threaded Nut

Weight <3 kgs / <5 lbs

Replacement Coalescing Pre-Filter**

The Reservoir Air Dryer is not recommended for use on gasoline holding tanks or for the head space of any flammable liquid (Flash Point of 38°C / 100°F)
*

**
Supplied by IMI Norgren® as part number P925-09. Norgren is a registered trademark of IMI Precision Engineering

28 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Reservoir Air Dryer

FEATURES
• The clean, dry air sweep dehydrates the reservoir head space and removes
dissolved moisture from exposed oils and fuels*
• Operates with standard plant air; instrument quality air is not required.
• Sub-micron coalescing air filter collects oil and water droplets and fine
particles from inlet air
• Automatic drain purges captured liquid with no intervention required
• Visual indicator monitors filter condition
• Membrane air dryer reduces plant air dew point by as much as 83°C / 150°F
• Pressure regulator de-pressurizes the air and ensures that the proper flow
rate of air is introduced into the reservoir

APPLICATIONS
• Lubricant system reservoirs
• Diesel storage tanks
• Oil storage tanks
• Gear boxes
• Hydraulic reservoirs
The Reservoir Air Dryer is not recommended for use on
*

gasoline holding tanks or for the head space of any


flammable liquid (Flash Point of 38°C / 100°F)

15.2 CM / 6.0) IN.

Reservoir Air Vent


P575852
8.93.5
CM in ( 8.9 cm )IN.
/ 3.5

AIR
AIR OUTLET
OUTLET
1/4"
¼ IN.NPT NPT

4819CM
in (48
/ 19cm)
IN.

AIR
AIRINLET
INLET
1/4" NPT
¼ IN. NPT

shop.donaldson.com Clean Fuel & Lubricant Solutions • 29


Clean DEF Filter

Clean DEF Filter


Today’s Selective Catalytic Reduction (SCR) emissions control systems
require clean Diesel Exhaust Fluid (DEF) for precise dosing and complete
atomization to occur. However, contamination from transfer and storage or
corrosion from incompatible materials can prevent your SCR system from
getting the clean DEF it needs for proper operation.

The Donaldson DEF filter catches contaminants before they reach your
vehicle or equipment and the onboard DEF filter. Clean DEF ensures proper
function of the SCR and extends the life of the onboard DEF filter.

SCR
Mounting Bracket
DEF

NOx Reduc
tion

DEF must be clean for proper dosing to


occur and turn NOx from exhaust into
harmless nitrogen and water vapor.
DEF PM Reduc
Dosing tion
Module

DPF Pre-Filter

DEF Filter Housing DEF Filter DEF O-ring

P575057 (1 in. NPT)


P575059 P575060
Part Number Includes mounting bracket
Sold Separately Replacement Part
and filter wrench

Efficiency 1 micron @ Beta 5000 (99.98%)

Max. Flow Range 38 lpm / 10 gpm

Working Pressure 20.7 bar / 300 psi

Operating Temperature -11 to 50°C / 12 to 122°F

Housing Construction 316 stainless, EPR O-ring

Filter Material Polypropylene, EPDM gaskets

Indicator Port ¼ in. NPT, upstream and downstream

Drain Plug ¼ in. NPT

30 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Clean DEF Filter

FEATURES DEF Filter Pressure Drop


• 1 micron at beta 5000 efficiency Flow
Flow Rate (LPM)
Rate (LPM)
0 5 10 15 20 25 30 35
• 316 stainless steel housing 4

• Precise knife edge internal seal 0.25

• Heavy duty construction 3

(BAR)
(PSI)
0.2
• Maximum working pressure

Drop (BAR)
Drop (PSI)
of 20.7 bar / 300 psi

Pressure Drop

PressureDrop
0.15
2
• Leak-free O-ring seal

Pressure

Pressure
• Integrated gauge/sample ports 0.1

• Replacement filters available individually 1

© Donaldson Company, Inc.


0.05

0 0

APPLICATIONS
0 2 4 6 8 10
Flow Rate(GPM)
Flow Rate (GPM)

• DEF dispensers up to
38 lpm / 10 gpm

DEF Filter Housing


P575057

1/4-20
1/4-20 XX 3/8DEEP
3/8” IN. DEEP
1/4”
1/4 NPT
IN. NPT
DRAIN PLUG
DRAIN PLUG

87.9
87.9 48.3
48.3 38.1
38.1 87.9
87.9
[3.46] [1.90]
[3.46] [1.90] [1.50]
[1.50] [3.46]
[3.46]

2X 1/4” NPT
2XGAUGE
1/4 IN.PORT
NPT
GAUGE PORT
18.2
18.2
63.5
63.5 [.72]
[.72]
[2.50]
[2.50] 347.7
347.7
[13.69]
[13.69]

CLEARANCE
CLEARANCE FORFOR
20.1
20.1 25.4 FILTER CHANGEOUT
FILTER CHANGEOUT
[.79] 25.4
[.79] [1.00]
[1.00]

2X2X
1 1” NPT
IN.
OR BSP
NPT
104.8
104.8
[4.13]
[4.13]

Stainless steel pressure gauge not included –


must be sourced separately.

DEF IS HIGHLY CORROSIVE. All pipe fittings must be compatible with DEF.
Most plastics as well as stainless steel are acceptable. Carbon steel, zinc,
aluminum, brass, copper, etc. are not recommended due to undesirable
chemical reactions. If any of these materials are used in your system they
should be immediately replaced with a compatible material.

shop.donaldson.com Clean Fuel & Lubricant Solutions • 31


Accessories

Accessories
Clean Solutions offers service indicators, patch
test kit and other accessories that complement
Donaldson bulk fluid filtration products. Accessory
options allow you to meet specific installation and
operation requirements.

We offer everything you need to ensure that


your systems continue to operate at their peak
performance levels.

PRESSURE GAUGES AND SERVICE INDICATORS


Part Number Image Description Application

3-Wire Electrical Service Indicator 1.38 Use with all Clean Solutions heads and manifolds,
P173944
bar / 20 psi open/closed microprocessor compatible

P165965 Visual Service Indicator 1.72 bar / 25 psi For single heads and hP heads, industrial grade green to red

P573682 Upstream Pressure Gauge Adapter For single and dual heads, 1/8 in. NPT

For single and dual heads, 1/8 in. NPT, center back mount,
P573681 Pressure Gauge, 4.1 bar / 0-60 psi
1½ in. diameter, use with P573682 adapter

Pressure Gauge, For single and dual heads, 1/8 in. NPT, center back mount,
P579714
6.89 bar / 0-100 psi 2 in. diameter, use with P573682 adapter

For all Clean Solutions heads and manifolds, 1/8 in. NPT to
P563212 Mini Mess Sample Port
M16 x 2

For Clean Solutions manifolds, M16 x 2 to 1/4 in. NPT


P563809 Direct Gauge Adapter
adapter, use to mount pressure gauge to test point

For Clean Solutions manifolds, stem mount, 2½ in.


P562709 Pressure Gauge, 11.0 bar / 0-160 psi
diameter, use with P563809 adapter

For T.R.A.P.™ Breather assemblies, allows ground level


X220074 Ground Level Restriction Indicator Kit
monitoring

32 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Accessories

PARTS
Part Number Image Description Application

DFF1005 I-12 Blanking Cap Blank off up to 6 orifices on I-12 manifold for flush mounting

4-Bolt Code 61 Flange to 1½ in.


P563107 Adapts P568583 Dual Head to 1½ in. NPT
NPT Adapter

P573642 Threaded Pipe Nipple 11/4 in. NPT, for connecting two P570330 single heads in series

Replacement o-rings for heads and manifolds. Not for use on


P164050 Threaded Insert O-rings
hP heads

Small oil tanks under 1000 L / 250 gal, 1 in. NPT, splash
P564669 ABS Breather, 3 Micron
containment for mobile applications

SAMPLING TOOLS
Part Number Image Description Application

For single, dual heads, and hP heads, SAE-4, use with


P573414 Upstream Sampling Port Adapter
P563224 for sampling

For single, dual heads, and hP heads, SAE-4, use with


P573415 Downstream Indicator Port Adapter
P563224 for sampling

Upstream & Downstream Sampling For single, dual heads, and hP heads, SAE-4, use with
P577505
Port Adapter P563224 for sampling

For all Clean Solutions heads and manifolds, SAE-4 to


P563224 Mini Mess Sample Port
M16 x 2, use with P573414 and P573415 adapters

Mini Mess Sample Port Hose 1620 series M16 x 2 thread, for use with P563212 and
P563250
Assembly, 12 in. P563224 mini mess test points

Mini Mess Sample Port Hose 1620 series M16 x 2 thread, for use with P563212 and
P563252
Assembly, 24 in. P563224 mini mess test points

shop.donaldson.com Clean Fuel & Lubricant Solutions • 33


Accessories

PATCH TEST KIT


Fluid analysis is a snapshot of what is happening inside your equipment. It tells you the condition of the fuel or
lubricant and identifies component wear and contamination in virtually any application. The Donaldson Patch Test
Kit (Part No. X009329) allows you to conduct immediate on-site particulate analysis in as little as ten minutes.

Using the patch test method, you can quickly and reliably assign a three-digit cleanliness code per ISO 4406-1999
to a given fluid sample. Simply pull a 25 mL fluid sample through a patch membrane filter and compare oil sample
particle distribution with the Fluid Cleanliness Comparison Guide (included) to assign an ISO Cleanliness Code.

• Use this kit to determine which systems need improved filtration


Benefits
• When improvements are made, use it to monitor the cleanliness status of the system.
• Easy to use
• A great alternative to expensive, portable electronic devices
• Results in as little as 10 minutes
• Measures particulate levels
• Provides reliable results
KIT CONTENTS
Kit Part Number X009329

Membrane Filter Forceps 1.2 micron


Membrane Filters
P567869 (set of 100)

100x Microscope* Sharpie Marker


P567864

Filter for Solvent


Dispensing Bottle
P567860 (ea.)
Analysis Cards (3 in. x 5 in.)
120 mL Sample Bottles (6) P567865 (set of 50)
P567861
Patch Covers P567912

Membrane Holder
500 mL Solvent
& Funnel Assembly
Dispensing Bottle
P567863
P567862
Plastic Tubing
Zip Drive with P176433
Reference Information
Sampling Pump
(under Plastic Tubing)
P176431

5.0 micron
Membrane Filters
P567868 (set of 100)

Case Size: Height: 368.3 mm / 14.5 in. | Width: 489 mm / 19.25 in. | Depth: 197 mm / 7.75 in. | Case Weight: 4.51 kg / 9.95 lbs.

The Donaldson Patch Test Kit includes enough supplies for


200 fluid samples. All apparatus is securely packaged and well-
protected with laser-etched foam in a sturdy carrying case.

34 • Clean Fuel & Lubricant Solutions MyCleanDiesel.com


Finding your Donaldson
filter online has never
been easier.
DIESEL.
Do you want to ensure you are pumping clean, dry fuel into
your equipment? Check out MyCleanDiesel.com to find a
Clean Solution offering that will help keep you running and
Achieve More.
Need additional assistance? Fill out our survey for help from
a Donaldson representative: MyCleanDiesel.com/Survey.

DISCOVER.
Looking for a complete filtration system or
advice on choosing the right filter option? Go
online to donaldson.com to learn about the
broad range of filtration solutions offered by
Donaldson – and to help you decide which
option is right for your application.

DECIDE.
If you’re an equipment owner that needs to purchase
filters and parts – it’s easy to find the right Donaldson
part, make an online shopping list and even request a
quote from one of our distributors. We make finding
filters easier than easy at shop.donaldson.com.
Global Presence with a Local Touch
At Donaldson, we’ve built a strong, flexible and responsive Logistics – We work with a network of transportation and
distribution network to serve our customers around the world. logistics companies, consolidators and cross-docking facilities to
deliver products to distribution partners quickly and efficiently.
Localized Manufacturing – It starts with 30+ manufacturing
locations around the world – producing most filters in the regions Distribution Partners – We’ve built one of the largest,
where they’re used. strongest and most responsive distributor networks in the filter
industry – meaning you can find the filters and support you need,
Primary Distribution Centers – Filters then move to our nearly anywhere in the world.
regional warehouses and distribution center hubs – meaning the
filters you need are never far away.

Donaldson Company, Inc. Need a Clean Solution?


Minneapolis, MN As a global organization, we have offices throughout the world.
Please direct your inquiry to clean.solutions@donaldson.com.
North America 800-374-1374 This will enable us to address your inquiry in the shortest possible time.

MyCleanDiesel.com Mexico Brazil Southeast Asia Korea


donaldson.com Latin America Europe & Middle East Greater China Australia
shop.donaldson.com Caribbean South Africa Japan India

Brochure No. F111500 ENG (10/2020)


© 2020 Donaldson Company, Inc. All rights reserved. Donaldson Company, Inc. reserves the right to
change or discontinue any model or specification at any time and without notice. Printed in the U.S.A.

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