Professional Documents
Culture Documents
Lubricant Solutions
Table of Contents
3 Why Do I Need Clean Fuel?
4 What is Clean Fuel?
6 How Do I Get Clean Fuel?
8 Fuel and Lubricants Filters
10 System Sizing and Design
14 Flow Rates and Pressure Drops
16 Filter Heads
18 Manifolds
20 Clean Diesel Kits
21 Clean Diesel Carts
22 Bulk hP Filters and Heads
24 Flow Rates and Pressure Drops
26 T.R.A.P.™ Breather
28 Reservoir Air Dryer
30 Clean DEF Filter
32 Accessories
DIESEL IS
As diesel travels from refinery
DIRTY.
to terminal locations to local bulk
storage and finally to your bulk
tank, it picks up contamination that
is deadly to today’s engines.
BAD.
delivers diesel that meets or
exceeds industry standards for
fuel cleanliness. This is not clean
enough for your equipment.
ACHIEVE
By filtering dirt, water and other
contaminants before your fuel
MORE.
ever touches your equipment,
you’ll eliminate costly downtime,
Keep Running and Achieve More.
SIZES OF FAMILIAR
PARTICLES IN MICRONS
100 µm Grain of Table Salt
80 µm Human Hair
40 µm Lower Limit of Visibility
25 µm White Blood Cell
10 µm Talcum Powder
8 µm Red Blood Cell
2 µm Bacteria
<.5 µm Silt
Donaldson Delivers
Water Protection Choosing the
Are your bulk fluids passing large amounts of free water
Ideal Filters for
downstream – contaminating vehicles and equipment? Your System
Donaldson’s water absorbing filter with Doesn’t Need to be
super absorbent polymer media, DBB0248,
will stop flow if large amounts of free water
Complicated
1
are detected in your ethanol-free fluids. Select the right filter to achieve
Designing systems with water absorbing targeted ISO cleanliness. Proper
filters requires careful sizing considerations. design of the system will help avoid
Use the System Sizing and Design section unnecessary costs.
on pages 10 – 13 for information on how to
properly configure a filtration system for your
application. If further assistance is required
2 Determine the working pressure
of the system and select the filter
contact a Donaldson specialist. line compatible with that pressure.
Donaldson Delivers
Clean. Protect.
Donaldson single-pass filtration on the inlet removes T.R.A.P.™ Breathers and Reservoir Air Dryers reduce the
contamination before it can enter your storage tank. risk of moisture and contaminants entering a bulk storage
tank so fluids are kept clean and dry. Used together, they’ll
Compact and easy to replace, Donaldson filters are an
help guard fluids from free water, airborne contamination
important line of defense in maintaining fluid quality and
and microbial growth for as long as they stay in storage.
can be configured for high flow rates while minimizing
pressure drop.
P R OT E C
CLEAN T
POLISH
Polish.
Unstable fluids and the tank itself can be a source of
contamination. Final filtration on the outlet with Donaldson
filters ensures that targeted ISO cleanliness levels are
achieved before fluids are pumped into your system.
Achieve More.
FEATURES APPLICATIONS
• Highly efficient, state-of-the-art filter media and design • Single pass filtration for clean fluid transfers
• Unsurpassed filter efficiency • High efficiency kidney looping
• Cleans to target ISO cleanliness in a single pass • Inlet and outlet filtration at bulk storage tanks
• Modular design can be configured for • Dispenser “polishing” filtration on fuel pumps
virtually any flow rate or usage level and hose reels
• Fast and easy to service • Mobile and stationary applications
D.E.R.T.™
Donaldson Electrostatic Reduction Technology
Electrostatic discharge can be created when diesel fuel or light oils pass
through filter media at high flow rates.
The fluid being filtered may have inadequate conductivity to dissipate the
charge generated by high flow filtration applications. The electrical charge
can build-up in the fluid until it discharges or sparks across the filter,
burning holes in the filter media and letting through harmful contaminants.
Donaldson’s proprietary Electrostatic Reduction Technology neutralizes
Filter media damage from electrical charge and prevents damage to the filter media. This enables
Electrostatic Discharge (ESD). efficient single pass fuel filtration in high flow applications.
Part Number DBB5333 DBB7733 DBB8666 DBB8777 DBB8665 DBB2533 DBB8664 DBB0248
Transmission
Fluid Ethanol-
All fuels and Engine and gear oil
Compatibility free fluids
hydraulic oil
Recommended
< 100 cSt < 500 cSt < 3000 cSt <1500 cSt
Viscosity Range
Element Collapse
10.3 bar / 150 psi
Pressure
Rated Static
55.2 bar / 800 psi
Burst
D.E.R.T.*** Yes No
12.7 cm x
12.7 cm x 19.1 cm / 19.1 cm / 12.7 cm x 36.2 cm /
12.7 cm x 36.2 cm /
Nominal 5 in x 7.5 in. 5 in x 7.5 in. 5 in x 14.25 in.
5 in x 14.25 in.
Dimensions 5.1 cm / 2 in. required for 5.1 cm / 2 in. 5.1 cm / 2 in. required for
5.1 cm / 2 in. required for servicing
servicing required for servicing
servicing
Operating
-40 to 118°C / -40 to 245°F
Temperature
Select the proper filter by fluid type and OE recommended ISO code. Do not over-filter fluids. Doing so may result in the stripping of beneficial additive.
*
**
Actual flow rate varies based on fluid viscosity, pumping pressure and filter loading.
***
D.E.R.T .™ Donaldson Electrostatic Reduction Technology prevents media damage during high flow fuel applications.
The chart below demonstrates the pressure drop experienced by a filter with
various viscosities and flow rates. The steeper the pressure drop curve, the more
filters that must be added to the system.
2.0 250
32 1.5
cSt cSt
20
1.6
1.0
Less
1.2
Filters
0.8 10
© Donaldson Company, Inc.
90 0.5
3
cSt 0.4 cSt
32
cSt
0 0 0.0
20 25 30 35 0 10 20 30 40 50 60
PM)
Flow Rate (GPM)
Additional filters plumbed in parallel will decrease the flow rate per filter, lowering the pressure drop and allowing
existing flow rates to be maintained.
t Oil Filter DBB0248 - Water Absorbing Filter
M) Flow Rate (LPM)
150
10200• Clean Fuel & Lubricant Solutions
40
0 50 100 150 200 MyCleanDiesel.com
1500
2.5 cSt 2.5
250 250 150
750
System Sizing and Design
The colder the fluid, the higher the viscosity, so the lowest potential WATER HONEY
temperature of the fluid during filtration is the best measure for sizing
a bulk filtration system. Due to the high specific heat capacity of fluids, Temperature greatly impacts fluid
viscosity. Consider that ISO 32
the lowest ambient temperature may not be an accurate reflection of the
oil at 40°C / 104°F has the same
actual fluid temperature. Avoid oversizing your system by using the stored viscosity as diesel fuel (similar to
fluid temperature and not the lowest ambient temperature, which tends water). When temperatures drop
to -20°C / -4°F, the viscosity of that
to be lower than the temperature of the fluid in storage or transport.
ISO 32 oil increases dramatically
to over 2,000 centistokes, which
is similar to honey at room
temperature.
1 2
Define product flow rate, fluid type and Use the table on the page 11 to
pressure drop restriction. New systems determine fluid viscosity using the
should ideally have less than 10 psi / .69 fluid type and temperature.
bar pressure drop for fuel and 15 psi / 1 bar
pressure drop for lubricants.
INFORMATION GATHERING
FLOW RATE:
FLUID TYPE:
PRESSURE DROP:
TEMPERATURE:
3 4
Select the appropriate filter based Determine the filter pressure drop using
on desired ISO cleanliness code and the flow rate and the fluid viscosity
working pressure (see pages 8 – 9). according to the appropriate chart on pages
11. Add the manifold pressure drop using
the flow rate on pages 14 – 15 to calculate
total pressure drop.
0 0 0 0.0
FUEL FILTERS 0 5 10 15
Flow Rate (GPM)
20 25 30 35
0
0
0
10
10
20
20
Flow30
30
Rate (GPM) 40
40
50
50
60
60
0.0 0
0
Flow Rate (GPM)
(BAR)
1500 cSt
(BAR)
2
(PSI)
250
(PSI)
cSt cSt cSt 750 250 150
150 cSt 2.4
cSt cSt cSt
200 30 cSt 30
(BAR)
30
25 30 2.0
(PSI)
Drop
Drop
32
Drop
1.5
(BAR)
(PSI)
20
Pressure
Pressure
1.5
Pressure
cSt
Pressure
20
20
Pressure
20
15 20 20
150 1 1.2
cSt
Pressure
Pressure
Pressure
Pressure
10 1.0 1.01.0 10
0.8
(BAR)
2.0
cSt 2.0
(PSI)
(PSI)
Drop (BAR)
Drop(BAR)
32
(BAR)
Drop(PSI)
(PSI)
Drop(BAR)
cSt 0.8
(PSI)
Drop
1.5
Pressure Drop
20 10 20 10
PressureDrop
PressureDrop
20 20 20
150
cSt
Pressure
Pressure
cSt
Pressure
Pressure
Pressure
Pressure
1.0 1.0
32 cSt 1.0
32 cSt 0.4
10 5 10 5
10
© Donaldson Company, Inc.
10
Inc.
0.5
3 cSt 0.5
Company,
3 cSt
Company,
3 cSt 3 cSt (Diesel)
(Diesel) (Diesel)
(Diesel)
© Donaldson
0 0.0 0 0 0 0.0 0
© Donaldson
0 10 20 30 40 50 60 0 0.0 0
0 0 10 5 20 10 30 40 15 50 2060 0
0 10 20 30 40 50 60 0
Flow
FlowRate (GPM)
Rate (GPM) Flow
FlowRate
Flow (GPM)
RateRate (GPM)
(GPM)
Flow Rate (GPM)
DBB7733 - Compact Winter Fuel Filter DBB2533 - Compact Heavy Oil Filter
DBB8777 - Winter Fuel Filter
Flow Rate (LPM) Flow Rate (LPM)
6000
0 20 40 60 0 cSt 20 40
Flow Rate (LPM) 60
20 0
20 50 100 150 200 0
3000 750 500 250
250 40 cSt cSt 40
cSt 90 cSt 1500 cSt cSt
1.2 750 cSt 250 1.2 1500
cSt 1500 cSt 2.5 cSt
cSt
15 15 150 cSt
30 30
2.0
Pressure Drop (BAR)
(BAR)
Pressure Drop (PSI)
0.8 0.8
(BAR)
Pressure Drop (PSI)
10 10
90
90cSt
cSt 1.5
Drop
20 20
Pressure
Pressure
Inc. Inc.
32 cSt
32 cSt
10 10
Company,
3 cSt
3 cSt 3 cSt 0.5
(Diesel) 20 cSt
Company,
(Diesel) (Diesel)
© Donaldson
0 3 cSt 0
0 0
(Diesel)
© Donaldson
0 5 10 15 20 0 0 5 10 15 200.0
0
Flow Rate (GPM) 0 10 20 Flow Rate
30 (GPM) 40 50 60 0
Flow Rate (GPM)
DBB5333
DBB7733 - Compact
DBB8665
- Compact Fuel
- Light Filter
OilFuel
Winter Filter
Filter DBB8664
DBB2533 - Heavy
- Compact Oil Filter
Heavy Oil Filter
Flow
Flow
Flow RateRate
Rate (LPM)(LPM)
(LPM) FlowRate
Flow Rate(LPM)
(LPM)
6000
00 20 20 40 60 40 80 10060 120 00 cSt
50 20 100 40 150 60 200
50 0 50 100 150 200
20 40 40
20
3000 1500 750 250 200 3.2 6000 3000 750 500 250
cSt cSt 250 500 cSt cSt cSt
cSt cSt cSt
90 cSt cSt 2.5 cSt cSt 2.5
35 cSt 1.2 1.2
2.8 3000 1500
1500 750 500
40 cSt cSt cSt
cSt cSt
30
15 30 15 2.0
cSt
(BAR)
(BAR)
(PSI)
(PSI)
Drop(BAR)
Drop(BAR)
Drop(PSI)
Drop(PSI)
30 25 2.0
32 0.8 250 0.8
1.5 cSt 1.5
cSt
PressureDrop
PressureDrop
20
PressureDrop
PressureDrop
10 20 1.6 10
90 90 cSt
20 cSt
Pressure
Pressure
Pressure
Pressure
15 1.2 1 1.0
32 cSt 0.4 0.4
0.8 10
5 10 5
Inc.
Inc.
10
Inc.
Company,Inc.
32 32 cSt 0.5
Company,
3 0.5
cSt
Company,
DonaldsonCompany,
3 cSt 0.4
5 3cSt
cSt 3 cSt
(Diesel) 20 cSt
(Diesel) 20 (Diesel)
© Donaldson
© Donaldson
©©Donaldson
00 0 cSt00 0 00 00.0
0 5 5
10
10 5 15 20
1525 20 35 25 3050 35 0 10 20 30 40 50 60
0 0 10 30 40 15 45 55 20 60 0 5 10 15 20
Flow Rate (GPM)
Flow Rate (GPM)
Flow Rate (GPM) FlowRate
Flow Rate(GPM)
(GPM)
DBB8664- -Light
DBB8665 HeavyOilOil Filter
Filter DBB0248 - Water Absorbing Filter
Flow
Flow
Flow Rate
Rate
Rate (LPM)
(LPM)
(LPM) Flow Rate
Flow Rate (LPM)
(LPM)
0 0 5050 100100 150
150 200
200 0 50 100 150 200
40 40 40
3.2 30006000 1500
cSt cSt 2.52.5 cSt 2.5
1500 750 500
3000 1500 cSt 750 cSt 250
500 250 150
2.8 cSt cSt 750
cSt cSt cSt cSt 200 cSt cSt cSt
30 30 30
(PSI)(PSI)
cSt 2.02.0
(BAR)
2.0
(PSI)
2.4
Pressure Drop (BAR)
(BAR)
Pressure Drop (PSI)
(PSI)
Drop
2.0 250 90
Drop
Drop
cSt 1.51.5 cSt 1.5
Pressure Drop
Pressure Drop
Pressure Drop
20 20 20
1.6 150
Pressure
cSt
Pressure
Pressure
1.2 1.01.0 1.0
32
10 10 cSt
0.8 90 10
© Donaldson Company, Inc.
32
© Donaldson Company, Inc.
© Donaldson Company, Inc.
St 32
Pressure Drop (BAR)
Pressure Drop (PSI)
2.0 2.0
Pressure Drop (PSI)
cSt
1.5
Pressure Drop (BAR)
90 cSt 1.5
Pressure Drop (PSI)
20 20
90 20
1.5 cSt 1.5 cSt
20
0 1.0 1.0
3 cSt (Diesel)
0.5 0.5
(Diesel)
0 3 cSt 0.0 0 0.0
(Diesel)
0 10 20 30 40 50 60 0 10 20 30 40 50 60
0.0 0 0.0
60 0 10 20 Flow Rate 30
(GPM) 40 50 60 Flow Rate (GPM)
DBB7733 - Compact Winter Fuel Filter DBB2533 - Compact Heavy Oil Filter
DBB8666
Flow Rate-(LPM)
Fuel Filter Flow Rate (LPM)
shop.donaldson.com
0 20
20
40
Flow Rate (LPM)
60
20
0
6000
cSt 20 Clean Fuel
40 & Lubricant
60 Solutions • 15
0 50 100 150 200 3000 750 500 250
250 cSt cSt
40 cSt 90 cSt cSt cSt
1.2 1.2
1500 750 250 90 1500
2.5 cSt 60 2.5
Filter Heads
G
Filter Heads
Clean Solutions filter heads feature robust, aluminum construction
with steel inserts to minimize metal-to-metal galling between
the head and the filter, even when used with diesel fuel.
FEATURES APPLICATIONS
• Steel inserts are safe to use with all fuels • For use with Clean Solutions filters
• Threads contain an O-ring to completely seal • Compatible with all diesel fuels and lubricants
the clean side from the dirty side of the filter
• Heads are pre-ported for optional pressure
gauges and service indicators
Filter Quantity* 1 1 2
473 lpm /
Max. Flow Range** 246 lpm / 65 gpm
125 gpm
[2.88]
(BAR)
0.6
(PSI)
DIRECTION
[1.88] Head
47.8
Head
Drop (BAR)
8
Drop (PSI)
PressureDrop
PressureDrop
47.8 DIRECTION
40.1
[1.58]
[1.88] OF FLOW
35
[1.38]
[1.58]
40.1 35 0.4
[1.38]
Pressure
Pressure
127.8
[5.03]
[5.03]
127.8
3/8 -16 UNC 4
4-PLACES
INDICATOR PORT
0.2
39.1
39.1
[1.54]
[1.54] 0 0.0
73.2
73.2
[2.88]
[2.88] 0 20 40 60 80 100 120
Flow Rate (GPM)
Flow Rate (GPM)
19.1
19.1 [0.75]
[0.75]
SAE-20 O-RING
SAE-20 O-RING
&& 1¼
1¼”IN. NPTF
NPTF
300.7
300.7
[11.84]
[11.84] 0.6
[5.03]
[5.03] [8.00]
[8.00]
0.4
144.7 DIRECTION
DIRECTION 4
71.6
71.6 144.7
[5.70]
[5.70] OF
OFFLOW
FLOW
[2.82]
[2.82]
0.2
50.8
50.8
[2.00]
[2.00]
91.4
91.4
[3.60]
[3.60]
Single Filter Head Pressure Drop
Flow Rate (LPM)
11½ IN. 19.05[.75]
19.05 [.75] 0
1/2” 100 200 300 400
SAE
SAE 4-BOLT
4-BOLT 12
CODE 61 FLANGE 0.8
CODE 61 FLANGE
0.6
Pressure Drop (BAR)
8
Pressure Drop (PSI)
0 0.0
Flow In Flow Out Flow In 0 Flow Out20 Flow In 40 60 80 100 120
Flow Out
Flow Rate (GPM)
Manifolds
Clean Solutions Filter Manifolds extend service intervals or increase
flow rate beyond the capability of a single or dual filter head. Two or
more manifolds can be plumbed together to accommodate even
larger flow rates.
Filter Quantity* 4 8 10 Up to 12
2 in. ANSI
Mounting Connection 4 in. ANSI 150 Flange
150 Flange
64 kg / 141 kg / 177 kg / 58 kg /
Shipping Weight
140 lbs 310 lbs 390 lbs 128 lbs
Accessories
Pressure Gauges 2 pcs 0-11 bar / 0-160 psi gauges included
Sold Separately
No external
Construction Painted carbon steel pipe with aluminum heads
aluminum
FEATURES APPLICATIONS
• Fast, easy and safe to service • Bulk fuel and lubricant filtration and water removal
• Requires no electrical or air hook-ups • High flow transfer into or out of tanks and dispensing equipment
• Large capacity in small footprint • Hard-to-filter high viscosity oils
• Flexible mounting options (horizontal or vertical) • Inline industrial filtration of gear oils and lubricants
• Cost effective high capacity system • Kidney loop applications
4 Filter Manifold
P561880 Manifold Pressure Drop
Flow Rate
Flow (LPM)
Rate (LPM)
569.5
569.5 0 500 1000 1500 2000 2500
[22.42]
[22.42]
20
160.0
[6.30]
P561880
DOWNSTREAM
DOWNSTREAM 1.2
UPSTREAM
DOWNSTREAM
M16
M16 X 2
MINI MESSX2 16
MINI MESS
(BAR)
M16 X 2 TEST PORT
(PSI)
M16 XMESS
MINI 2 1
MINI TEST
MESS TEST PORT
Drop (BAR)
PORT
P568932
Drop(PSI)
444.5
444.5 P568933
TEST PORT [17.5]
[17.5]
DFF1012
12
Pressure Drop
160.0 0.8
Pressure Drop
[6.30] 186.7
Pressure
142.2
Pressure
[7.35] 0.6
[5.60] DIRECTION
DIRECTION
8
OF FLOW
OF FLOW
0.4
0 0
2 IN.2”ANSI
ANSI 150150 2 IN.2”ANSI
ANSI 150150 0 100 200 300 400 500 600 700
FLANGE
FLANGE FLANGE
FLANGE Flow
FlowRate (GPM)
Rate (GPM)
Ø114.3
[5.94]
[5.91]
[4.50]
[5.94]
150
5.91
4.50
150
114.3
2X M16X2 TEST PORT
160
INDICATOR
2X BLEEDER VALVES
[6.30] 2X BLEEDER
VALVES PORT
885.0 784.4
784.4
746.8
29.40
[34.84] [30.88]
[30.88] 944.5
746.8
944.5
[29.40]
[37.18]
[37.18]
746.8
29.40
159
150 194 [6.27]
[5.92] [7.63] 2X BLEEDER VALVES
DIRECTION
DIRECTION ELECTRIC INDICATOR
OFOFFLOW
FLOW
PORT
194 2X M16X2 ANSI 150 FLANGE
ANSI 150 FLANGE
4" BORE
126
MINI MESS
DIRECTION
DIRECTION
[7.63] TEST PORT
4 IN. BORE
[4.98]
OF OF FLOW
FLOW
114.3
4.50
5.91
150
UPSTREAM
UPSTREAM DOWNSTREAM
DOWNSTREAM
M16 XX2 2
M16 M16 X 2
MINI MESS M16
MINIX 2
MESS
MINI
TEST MESS
PORT MINI MESS
TEST PORT
TEST PORT TEST PORT UPSTREAM
UPSTREAM DOWNSTREAM
DOWNSTREAM
M16 X 2 M16 X 2
M16 X2 M16 X2
MINI MESS
MINI
TEST MESS
MINI MESS 435.7
PORT MINI
TESTMESS
PORT
[17.15]
TEST PORT TEST PORT 486.5
164.7
6.48
416.8
16.41
165.3
6.51
[19.15]
486.5
19.15
435.7
17.15
4 IN.4”ANSI
ANSI 150150 4 IN.4”ANSI
ANSI 150150
FLANGE FLANGE
FLANGE FLANGE
4 IN.4”FLANGE
ANSI
ANSI 150150 4 IN.4”FLANGE
ANSI
ANSI 150150
FLANGE FLANGE
These kits are easy to install on any fuel dispenser and come with
everything needed to filter out even the finest contaminants before
they can enter your equipment’s fuel system. With the included
easy-to-follow, step-by-step instructions, you’ll have effective,
efficient filtration in minutes.
COMPACT HIGH-CAPACITY
X011745 X011450
Parallel Filtration Parallel Filtration
For flow rates up to For flow rates up to
121 LPM / 32 GPM 473 LPM / 125 GPM
The Compact Clean Diesel The High Capacity Clean
Kit is designed for use on Diesel Kit includes a dual
mobile service trucks, slip head with two identical
tanks, D-tanks, inside fuel filters plumbed in parallel to
dispensers and other tight accommodate higher flow
locations. rates and usage volumes.
AC 12-Volt DC 24 -Volt DC
Clean Fuel Cart Clean Fuel Cart Clean Fuel Cart
Replacement Filter Elements DBB8666 Fuel Filter & DBB0248 Water Absorbing Filter
Pump Model Piusi® Panther 56 Piusi® Panther DC 12V Piusi® Panther DC 24/12V
Service shops use high pressure pumps to force oil through long
lengths of piping and hose reels prior to dispensing into equipment.
Donaldson Bulk hP filters remove contaminants delivered in oil and
picked up in storage or delivery lines during final transfer. They
ensure the required ISO cleanliness level is met every time.
hP Single hP Head
Head with Bypass
Indicator Yes
Yes
Bypass Valve No
3.4 bar / 50 psi
Element Collapse
20.7 bar / 300 psi
Pressure
FEATURES APPLICATIONS
• Up to 68.9 bar / 1000 psi working pressure • Lube shops
• Extended life filters with high dirt holding capacity • Mobile service trucks
• Easy disposal with recyclable can and incinerable element • Other higher pressure single pass applications
• Compact design requires only 38 mm / 1.5 in.
clearance for servicing
(BAR)
(PSI)
(BAR)
(PSI)
119.8
119.8 12 0.8
Drop
34.9 [4.72] DIRECTION
Drop
34.9 [4.72] DIRECTION
[1.38]
Pressure Drop
[1.38] OF OF
FLOW
FLOW
Pressure Drop
Pressure
Pressure
8
M10 M10
X 1.5 XX11
X 1.5 11 0.4
94.1
94.1
[3.70]
[3.70]
250.8
250.8
[9.88]
[9.88]
38.1
38.1
CLEARANCE
CLEARANCE FOR FOR
FILTER CHANGEOUT
[1.50]
[1.50] FILTER CHANGEOUT
30
250
2.0 Flow Rates and Pressure Drops 30
2
1.0 1
100
0.0 0 0
LUBRICANT FILTERS 0 4 8
(BAR)
30 30 30
(BAR)
(PSI)
2.0 2.0 2
(PSI)
250
Drop (BAR)
Drop (BAR)
Drop (PSI)
250
PressureDrop
PressureDrop
PressureDrop
1.5 1.5 cSt 1
20 20 20
Pressure
100
Pressure
Pressure
100
Pressure
cSt cSt
1.0 1.0 1
100
cSt
10 10 10
Flow
Flow Rate (GPM)
Rate (GPM) Flow
FlowRate (GPM)
Rate (GPM) Flow Rate (GPM)
2.0
Drop (PSI)
30
3
(PSI)
0.20
2.0
P565184
Drop (BAR)
Drop(PSI)
1.5
20
Pressure
Pressure
0.15
Drop
250
Drop
Pressure
Pressure
0.10
Pressure
1 1.0 10
0.05 32 0.5
100
Company,
10 cSt
cSt
Inc.
0.5
Company,
0 0.00
© Donaldson
32cSt 16 0 0.0
0 4 8 12
0 4 8 12 16
© Donaldson
Flow
FlowRate (GPM)
Rate (GPM)
hP Filters @ 32 cSt*
2 Micron hP 0 10 20
Flow Rate (LPM)
30 40 50 60
5
Flow Rate (LPM)
0 10 20 30 40 50 60
P565183 0.30
40
5000 3000 1500 750 4
cSt cSt cSt cSt 2.5
P565185 0.25
Pressure Drop (BAR)
500
Pressure Drop (PSI)
cSt
30 3 0.20
2.0
P565184
Pressure Drop (BAR)
Pressure Drop (PSI)
250 0.15
cSt 1.5 2
20
100 0.10
cSt
1.0 1
© Donaldson Company, Inc.
0.05
10
© Donaldson Company, Inc.
0.5
0 0.00
32
cSt 0 4 8 12 16
T.R.A.P.™ Breather
The Thermally Reactive Advanced Protection (T.R.A.P.™) Breather assembly
protects the fluids in your storage tank from airborne particulate moisture
contamination and ambient moisture.
Keep your fluids clean and dry with a Donaldson T.R.A.P.™ Breather.
Assembly Part
X920006
Number
Operating
- 40 to 93°C / -40 to 200°F
Temperature
Safe for use with all fuels and
Fluid Compatibility lubricants
Ground Level
X220074
Restriction Indicator*
Restriction Gauge Kit* X002103
(Gauge & Fitting)
FEATURES
T.R.A.P. Breather Restriction
• High efficiency air filtration Flow Rate
Flow (LPM)
Rate (LPM)
• Longer life and lower airflow restriction than typical 0 200 400 600 800 1000 1200 1400
8
silica gel breathers
• Self-regenerating moisture adsorption 1.6
H20)
(BAR)
6
• Easy to service
(in H2O)
Drop (kPa)
Drop (IN.
1.2
Flow Restriction
Flow Restriction
4
Pressure
0.8
Pressure
APPLICATIONS 2
T.R.A.P.™ Breather
X920006
Ø176.5
Ø176.5
[6.95]
[6.95]
D
MOIST AIR
RY
D RY A I R
A IR
MOIST AIR
T.R.A.P TM
SEPARATES HERE
FOR SERVICING
1/8 IN. NPT
SEPERATES HERE
CONNECTION
FOR SERVICING
When combined with a T.R.A.P.™ Breather, the complete system keeps moisture and
contamination out, even if fluid flow rate out of the tank surpasses the Reservoir Air
Dryer flow rate into the tank.
Inlet Air required @ 100 psi 22.7 slpm / 0.8 scfm maximum
The Reservoir Air Dryer is not recommended for use on gasoline holding tanks or for the head space of any flammable liquid (Flash Point of 38°C / 100°F)
*
**
Supplied by IMI Norgren® as part number P925-09. Norgren is a registered trademark of IMI Precision Engineering
FEATURES
• The clean, dry air sweep dehydrates the reservoir head space and removes
dissolved moisture from exposed oils and fuels*
• Operates with standard plant air; instrument quality air is not required.
• Sub-micron coalescing air filter collects oil and water droplets and fine
particles from inlet air
• Automatic drain purges captured liquid with no intervention required
• Visual indicator monitors filter condition
• Membrane air dryer reduces plant air dew point by as much as 83°C / 150°F
• Pressure regulator de-pressurizes the air and ensures that the proper flow
rate of air is introduced into the reservoir
APPLICATIONS
• Lubricant system reservoirs
• Diesel storage tanks
• Oil storage tanks
• Gear boxes
• Hydraulic reservoirs
The Reservoir Air Dryer is not recommended for use on
*
AIR
AIR OUTLET
OUTLET
1/4"
¼ IN.NPT NPT
4819CM
in (48
/ 19cm)
IN.
AIR
AIRINLET
INLET
1/4" NPT
¼ IN. NPT
The Donaldson DEF filter catches contaminants before they reach your
vehicle or equipment and the onboard DEF filter. Clean DEF ensures proper
function of the SCR and extends the life of the onboard DEF filter.
SCR
Mounting Bracket
DEF
NOx Reduc
tion
DPF Pre-Filter
(BAR)
(PSI)
0.2
• Maximum working pressure
Drop (BAR)
Drop (PSI)
of 20.7 bar / 300 psi
Pressure Drop
PressureDrop
0.15
2
• Leak-free O-ring seal
Pressure
Pressure
• Integrated gauge/sample ports 0.1
0 0
APPLICATIONS
0 2 4 6 8 10
Flow Rate(GPM)
Flow Rate (GPM)
• DEF dispensers up to
38 lpm / 10 gpm
1/4-20
1/4-20 XX 3/8DEEP
3/8” IN. DEEP
1/4”
1/4 NPT
IN. NPT
DRAIN PLUG
DRAIN PLUG
87.9
87.9 48.3
48.3 38.1
38.1 87.9
87.9
[3.46] [1.90]
[3.46] [1.90] [1.50]
[1.50] [3.46]
[3.46]
2X 1/4” NPT
2XGAUGE
1/4 IN.PORT
NPT
GAUGE PORT
18.2
18.2
63.5
63.5 [.72]
[.72]
[2.50]
[2.50] 347.7
347.7
[13.69]
[13.69]
CLEARANCE
CLEARANCE FORFOR
20.1
20.1 25.4 FILTER CHANGEOUT
FILTER CHANGEOUT
[.79] 25.4
[.79] [1.00]
[1.00]
2X2X
1 1” NPT
IN.
OR BSP
NPT
104.8
104.8
[4.13]
[4.13]
DEF IS HIGHLY CORROSIVE. All pipe fittings must be compatible with DEF.
Most plastics as well as stainless steel are acceptable. Carbon steel, zinc,
aluminum, brass, copper, etc. are not recommended due to undesirable
chemical reactions. If any of these materials are used in your system they
should be immediately replaced with a compatible material.
Accessories
Clean Solutions offers service indicators, patch
test kit and other accessories that complement
Donaldson bulk fluid filtration products. Accessory
options allow you to meet specific installation and
operation requirements.
3-Wire Electrical Service Indicator 1.38 Use with all Clean Solutions heads and manifolds,
P173944
bar / 20 psi open/closed microprocessor compatible
P165965 Visual Service Indicator 1.72 bar / 25 psi For single heads and hP heads, industrial grade green to red
P573682 Upstream Pressure Gauge Adapter For single and dual heads, 1/8 in. NPT
For single and dual heads, 1/8 in. NPT, center back mount,
P573681 Pressure Gauge, 4.1 bar / 0-60 psi
1½ in. diameter, use with P573682 adapter
Pressure Gauge, For single and dual heads, 1/8 in. NPT, center back mount,
P579714
6.89 bar / 0-100 psi 2 in. diameter, use with P573682 adapter
For all Clean Solutions heads and manifolds, 1/8 in. NPT to
P563212 Mini Mess Sample Port
M16 x 2
PARTS
Part Number Image Description Application
DFF1005 I-12 Blanking Cap Blank off up to 6 orifices on I-12 manifold for flush mounting
P573642 Threaded Pipe Nipple 11/4 in. NPT, for connecting two P570330 single heads in series
Small oil tanks under 1000 L / 250 gal, 1 in. NPT, splash
P564669 ABS Breather, 3 Micron
containment for mobile applications
SAMPLING TOOLS
Part Number Image Description Application
Upstream & Downstream Sampling For single, dual heads, and hP heads, SAE-4, use with
P577505
Port Adapter P563224 for sampling
Mini Mess Sample Port Hose 1620 series M16 x 2 thread, for use with P563212 and
P563250
Assembly, 12 in. P563224 mini mess test points
Mini Mess Sample Port Hose 1620 series M16 x 2 thread, for use with P563212 and
P563252
Assembly, 24 in. P563224 mini mess test points
Using the patch test method, you can quickly and reliably assign a three-digit cleanliness code per ISO 4406-1999
to a given fluid sample. Simply pull a 25 mL fluid sample through a patch membrane filter and compare oil sample
particle distribution with the Fluid Cleanliness Comparison Guide (included) to assign an ISO Cleanliness Code.
Membrane Holder
500 mL Solvent
& Funnel Assembly
Dispensing Bottle
P567863
P567862
Plastic Tubing
Zip Drive with P176433
Reference Information
Sampling Pump
(under Plastic Tubing)
P176431
5.0 micron
Membrane Filters
P567868 (set of 100)
Case Size: Height: 368.3 mm / 14.5 in. | Width: 489 mm / 19.25 in. | Depth: 197 mm / 7.75 in. | Case Weight: 4.51 kg / 9.95 lbs.
DISCOVER.
Looking for a complete filtration system or
advice on choosing the right filter option? Go
online to donaldson.com to learn about the
broad range of filtration solutions offered by
Donaldson – and to help you decide which
option is right for your application.
DECIDE.
If you’re an equipment owner that needs to purchase
filters and parts – it’s easy to find the right Donaldson
part, make an online shopping list and even request a
quote from one of our distributors. We make finding
filters easier than easy at shop.donaldson.com.
Global Presence with a Local Touch
At Donaldson, we’ve built a strong, flexible and responsive Logistics – We work with a network of transportation and
distribution network to serve our customers around the world. logistics companies, consolidators and cross-docking facilities to
deliver products to distribution partners quickly and efficiently.
Localized Manufacturing – It starts with 30+ manufacturing
locations around the world – producing most filters in the regions Distribution Partners – We’ve built one of the largest,
where they’re used. strongest and most responsive distributor networks in the filter
industry – meaning you can find the filters and support you need,
Primary Distribution Centers – Filters then move to our nearly anywhere in the world.
regional warehouses and distribution center hubs – meaning the
filters you need are never far away.