Professional Documents
Culture Documents
SECTION EC MA
EM
LC
CONTENTS FE
EC-2
CONTENTS (Cont’d)
On Board Diagnosis Logic.......................................238 CONSULT-II Reference Value in Data Monitor GI
DTC Confirmation Procedure ..................................239 Mode ........................................................................281
Wiring Diagram ........................................................240 ECM Terminals and Reference Value .....................281
Diagnostic Procedure ..............................................241 On Board Diagnosis Logic.......................................281 MA
DTC P0137 HEATED OXYGEN SENSOR 2 DTC Confirmation Procedure ..................................282
(REAR) (MIN. VOLTAGE MONITORING)...................243 Wiring Diagram ........................................................283
Component Description ...........................................243 Diagnostic Procedure ..............................................284
EM
CONSULT-II Reference Value in Data Monitor DTC P0171 FUEL INJECTION SYSTEM
Mode ........................................................................243 FUNCTION (LEAN SIDE) ............................................286 LC
ECM Terminals and Reference Value .....................243 On Board Diagnosis Logic.......................................286
On Board Diagnosis Logic.......................................243 DTC Confirmation Procedure ..................................286
DTC Confirmation Procedure ..................................244 Wiring Diagram ........................................................288
Overall Function Check ...........................................245 Diagnostic Procedure ..............................................289
Wiring Diagram ........................................................246 DTC P0172 FUEL INJECTION SYSTEM
Diagnostic Procedure ..............................................247 FUNCTION (RICH SIDE) .............................................293 FE
DTC P0138 HEATED OXYGEN SENSOR 2 On Board Diagnosis Logic.......................................293
(REAR) (MAX. VOLTAGE MONITORING) .................253 DTC Confirmation Procedure ..................................293 CL
Component Description ...........................................253 Wiring Diagram ........................................................295
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................296
Mode ........................................................................253 DTC P0180 FUEL TANK TEMPERATURE MT
ECM Terminals and Reference Value .....................253 SENSOR ......................................................................300
On Board Diagnosis Logic.......................................253 Component Description ...........................................300
DTC Confirmation Procedure ..................................254 On Board Diagnosis Logic.......................................300 AT
Overall Function Check ...........................................255 DTC Confirmation Procedure ..................................301
Wiring Diagram ........................................................256 Wiring Diagram ........................................................302
TF
Diagnostic Procedure ..............................................257 Diagnostic Procedure ..............................................303
DTC P0139 HEATED OXYGEN SENSOR 2 DTC P0300 - P0304 NO. 4 - 1 CYLINDER
(REAR) (RESPONSE MONITORING).........................263 MISFIRE, MULTIPLE CYLINDER ...............................306 PD
Component Description ...........................................263 On Board Diagnosis Logic.......................................306
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ..................................306
Mode ........................................................................263 Diagnostic Procedure ..............................................307 AX
ECM Terminals and Reference Value .....................263 DTC P0325 KNOCK SENSOR (KS) ...........................315
On Board Diagnosis Logic.......................................263 Component Description ...........................................315
DTC Confirmation Procedure ..................................264 ECM Terminals and Reference Value .....................315
SU
Overall Function Check ...........................................265 On Board Diagnosis Logic.......................................315
Wiring Diagram ........................................................266 DTC Confirmation Procedure ..................................315 BR
Diagnostic Procedure ..............................................267 Wiring Diagram ........................................................316
DTC P0140 HEATED OXYGEN SENSOR 2 Diagnostic Procedure ..............................................317
(REAR) (HIGH VOLTAGE) ..........................................273 DTC P0335 CRANKSHAFT POSITION SENSOR ST
Component Description ...........................................273 (CKPS) (OBD)..............................................................319
CONSULT-II Reference Value in Data Monitor Component Description ...........................................319
Mode ........................................................................273 ECM Terminals and Reference Value .....................319 RS
ECM Terminals and Reference Value .....................273 On Board Diagnosis Logic.......................................319
On Board Diagnosis Logic.......................................273 DTC Confirmation Procedure ..................................320
BT
DTC Confirmation Procedure ..................................274 Wiring Diagram ........................................................321
Overall Function Check ...........................................274 Diagnostic Procedure ..............................................322
Wiring Diagram ........................................................275 DTC P0340 CAMSHAFT POSITION SENSOR HA
Diagnostic Procedure ..............................................276 (CMPS).........................................................................325
DTC P0141 HEATED OXYGEN SENSOR 2 Component Description ...........................................325
HEATER (REAR) .........................................................281 ECM Terminals and Reference Value .....................325 SC
Description ...............................................................281 On Board Diagnosis Logic.......................................326
DTC Confirmation Procedure ..................................327
EL
IDX
EC-3
CONTENTS (Cont’d)
Wiring Diagram ........................................................328 DTC Confirmation Procedure ..................................393
Diagnostic Procedure ..............................................329 Wiring Diagram ........................................................394
DTC P0400 EGR FUNCTION (CLOSE)......................333 Diagnostic Procedure ..............................................395
Description ...............................................................333 DTC P0455 EVAP CONTROL SYSTEM (GROSS
On Board Diagnosis Logic.......................................334 LEAK)...........................................................................406
DTC Confirmation Procedure ..................................335 On Board Diagnosis Logic.......................................406
Overall Function Check ...........................................336 DTC Confirmation Procedure ..................................407
Wiring Diagram ........................................................337 Diagnostic Procedure ..............................................408
Diagnostic Procedure ..............................................338 DTC P0460 FUEL LEVEL SENSOR FUNCTION
DTC P0402 EGRC-BPT VALVE FUNCTION..............345 (SLOSH).......................................................................419
Description ...............................................................345 Component Description ...........................................419
On Board Diagnosis Logic.......................................345 On Board Diagnostic Logic......................................419
DTC Confirmation Procedure ..................................346 Possible Cause........................................................419
Overall Function Check ...........................................347 DTC Confirmation Procedure ..................................419
Diagnostic Procedure ..............................................348 Wiring Diagram ........................................................420
DTC P0420 THREE WAY CATALYST FUNCTION ...353 Diagnostic Procedure ..............................................421
On Board Diagnosis Logic.......................................353 DTC P0461 FUEL LEVEL SENSOR FUNCTION .......423
DTC Confirmation Procedure ..................................353 Component Description ...........................................423
Overall Function Check ...........................................354 On Board Diagnostic Logic......................................423
Diagnostic Procedure ..............................................355 Possible Cause........................................................423
DTC P0440 EVAP CONTROL SYSTEM (SMALL Overall Function Check ...........................................423
LEAK) (NEGATIVE PRESSURE)................................358 DTC P0464 FUEL LEVEL SENSOR CIRCUIT ...........425
On Board Diagnosis Logic.......................................358 Component Description ...........................................425
DTC Confirmation Procedure ..................................360 On Board Diagnostic Logic......................................425
Diagnostic Procedure ..............................................362 Possible Cause........................................................425
DTC P0443 EVAP CANISTER PURGE VOLUME DTC Confirmation Procedure ..................................425
CONTROL SOLENOID VALVE (CIRCUIT).................375 Wiring Diagram ........................................................426
Description ...............................................................375 Diagnostic Procedure ..............................................427
CONSULT-II Reference Value in Data Monitor DTC P0500 VEHICLE SPEED SENSOR (VSS) .........429
Mode ........................................................................375 Component Description ...........................................429
ECM Terminals and Reference Value .....................376 ECM Terminals and Reference Value .....................429
On Board Diagnosis Logic.......................................376 On Board Diagnosis Logic.......................................429
DTC Confirmation Procedure ..................................377 DTC Confirmation Procedure ..................................429
Wiring Diagram ........................................................378 Overall Function Check ...........................................430
Diagnostic Procedure ..............................................379 Wiring Diagram ........................................................432
DTC P0446 EVAPORATIVE EMISSION (EVAP) Diagnostic Procedure ..............................................433
CANISTER VENT CONTROL VALVE (CIRCUIT) ......383 DTC P0505 IDLE AIR CONTROL VALVE (IACV)
Component Description ...........................................383 - AUXILIARY AIR CONTROL (AAC) VALVE .............434
CONSULT-II Reference Value in Data Monitor Description ...............................................................434
Mode ........................................................................383 CONSULT-II Reference Value in Data Monitor
ECM Terminals and Reference Value .....................383 Mode ........................................................................435
On Board Diagnosis Logic.......................................383 ECM Terminals and Reference Value .....................435
DTC Confirmation Procedure ..................................384 On Board Diagnosis Logic.......................................435
Wiring Diagram ........................................................385 DTC Confirmation Procedure ..................................436
Diagnostic Procedure ..............................................386 Wiring Diagram ........................................................437
DTC P0450 EVAPORATIVE EMISSION (EVAP) Diagnostic Procedure ..............................................438
CONTROL SYSTEM PRESSURE SENSOR ..............391 DTC P0510 CLOSED THROTTLE POSITION
Component Description ...........................................391 SWITCH .......................................................................440
CONSULT-II Reference Value in Data Monitor Component Description ...........................................440
Mode ........................................................................391 ECM Terminals and Reference Value .....................440
ECM Terminals and Reference Value .....................391 On Board Diagnosis Logic.......................................440
On Board Diagnosis Logic.......................................392 DTC Confirmation Procedure ..................................441
EC-4
CONTENTS (Cont’d)
Overall Function Check ...........................................441 Possible Cause........................................................481 GI
Wiring Diagram ........................................................442 DTC Confirmation Procedure ..................................482
Diagnostic Procedure ..............................................443 Diagnostic Procedure ..............................................482
DTC P0605 ECM .........................................................447 DTC P1441 EVAP CONTROL SYSTEM (VERY MA
Component Description ...........................................447 SMALL LEAK) .............................................................483
On Board Diagnosis Logic.......................................447 On Board Diagnosis Logic.......................................483
DTC Confirmation Procedure ..................................447 Possible Cause........................................................483
EM
Diagnostic Procedure ..............................................448 DTC Confirmation Procedure ..................................484
DTC P1126 THERMOSTAT FUNCTION.....................449 Diagnostic Procedure ..............................................486 LC
On Board Diagnosis Logic.......................................449 DTC P1444 EVAP CANISTER PURGE VOLUME
Possible Cause........................................................449 CONTROL SOLENOID VALVE...................................498
DTC Confirmation Procedure ..................................449 Description ...............................................................498
Diagnostic Procedure ..............................................450 CONSULT-II Reference Value in Data Monitor
DTC P1148 CLOSED LOOP CONTROL ....................451 Mode ........................................................................498
On Board Diagnosis Logic.......................................451 ECM Terminals and Reference Value .....................499 FE
DTC Confirmation Procedure ..................................451 On Board Diagnosis Logic.......................................499
Overall Function Check ...........................................452 DTC Confirmation Procedure ..................................500 CL
Diagnostic Procedure ..............................................452 Wiring Diagram ........................................................501
DTC P1336 CRANKSHAFT POSITION SENSOR Diagnostic Procedure ..............................................502
(CKPS) (OBD) (COG)..................................................453 DTC P1446 EVAPORATIVE EMISSION (EVAP) MT
Component Description ...........................................453 CANISTER VENT CONTROL VALVE (CLOSE).........510
ECM Terminals and Reference Value .....................453 Component Description ...........................................510
On Board Diagnosis Logic.......................................454 CONSULT-II Reference Value in Data Monitor AT
DTC Confirmation Procedure ..................................454 Mode ........................................................................510
Wiring Diagram ........................................................455 ECM Terminals and Reference Value .....................510
TF
Diagnostic Procedure ..............................................456 On Board Diagnosis Logic.......................................510
DTC P1400 EGRC-SOLENOID VALVE ......................459 DTC Confirmation Procedure ..................................511
Component Description ...........................................459 Diagnostic Procedure ..............................................512 PD
CONSULT-II Reference Value in Data Monitor DTC P1447 EVAPORATIVE EMISSION (EVAP)
Mode ........................................................................459 CONTROL SYSTEM PURGE FLOW
ECM Terminals and Reference Value .....................459 MONITORING ..............................................................516 AX
On Board Diagnosis Logic.......................................459 System Description..................................................516
DTC Confirmation Procedure ..................................460 On Board Diagnosis Logic.......................................516
Overall Function Check ...........................................460 DTC Confirmation Procedure ..................................517
SU
Wiring Diagram ........................................................461 Overall Function Check ...........................................517
Diagnostic Procedure ..............................................462 Diagnostic Procedure ..............................................518 BR
DTC P1401 EGR TEMPERATURE SENSOR.............466 DTC P1448 EVAPORATIVE EMISSION (EVAP)
Component Description ...........................................466 CANISTER VENT CONTROL VALVE (OPEN)...........526
On Board Diagnosis Logic.......................................466 Component Description ...........................................526 ST
DTC Confirmation Procedure ..................................467 CONSULT-II Reference Value in Data Monitor
Overall Function Check ...........................................468 Mode ........................................................................526
Wiring Diagram ........................................................469 ECM Terminals and Reference Value .....................526 RS
Diagnostic Procedure ..............................................470 On Board Diagnosis Logic.......................................526
DTC P1402 EGR FUNCTION (OPEN) ........................472 DTC Confirmation Procedure ..................................527
BT
Description ...............................................................472 Overall Function Check ...........................................528
On Board Diagnosis Logic.......................................473 Diagnostic Procedure ..............................................528
DTC Confirmation Procedure ..................................473 DTC P1464 FUEL LEVEL SENSOR CIRCUIT HA
Wiring Diagram ........................................................475 (GROUND SIGNAL) ....................................................534
Diagnostic Procedure ..............................................476 Component Description ...........................................534
DTC P1440 EVAP CONTROL SYSTEM (SMALL On Board Diagnostic Logic......................................534 SC
LEAK) (POSITIVE PRESSURE) .................................481 Possible Cause........................................................534
On Board Diagnosis Logic.......................................481 DTC Confirmation Procedure ..................................534
EL
IDX
EC-5
CONTENTS (Cont’d)
Wiring Diagram ........................................................535 DTC Confirmation Procedure ..................................571
Diagnostic Procedure ..............................................536 Diagnostic Procedure ..............................................572
DTC P1490 VACUUM CUT VALVE BYPASS TROUBLE DIAGNOSIS FOR OVERHEAT .................574
VALVE (CIRCUIT)........................................................537 On Board Diagnosis Logic.......................................574
Description ...............................................................537 Overall Function Check ...........................................574
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................575
Mode ........................................................................537 Main 11 Causes of Overheating..............................578
ECM Terminals and Reference Value .....................537 IGNITION SIGNAL.......................................................579
On Board Diagnosis Logic.......................................538 Component Description ...........................................579
DTC Confirmation Procedure ..................................538 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................539 Mode ........................................................................579
Diagnostic Procedure ..............................................540 ECM Terminals and Reference Value .....................580
DTC P1491 VACUUM CUT VALVE BYPASS Wiring Diagram ........................................................581
VALVE..........................................................................544 Diagnostic Procedure ..............................................582
Description ...............................................................544 INJECTOR ...................................................................588
CONSULT-II Reference Value in Data Monitor Component Description ...........................................588
Mode ........................................................................544 ECM Terminals and Reference Value .....................588
ECM Terminals and Reference Value .....................544 Wiring Diagram ........................................................589
On Board Diagnosis Logic.......................................545 Diagnostic Procedure ..............................................590
DTC Confirmation Procedure ..................................545 START SIGNAL...........................................................593
Overall Function Check ...........................................546 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................547 Mode ........................................................................593
Diagnostic Procedure ..............................................548 ECM Terminals and Reference Value .....................593
DTC P1706 PARK/NEUTRAL POSITION (PNP) Wiring Diagram ........................................................594
SWITCH .......................................................................555 Diagnostic Procedure ..............................................595
Component Description ...........................................555 FUEL PUMP.................................................................597
CONSULT-II Reference Value in Data Monitor System Description..................................................597
Mode ........................................................................555 Component Description ...........................................597
ECM Terminals and Reference Value .....................555 CONSULT-II Reference Value in Data Monitor
On Board Diagnosis Logic.......................................555 Mode ........................................................................597
DTC Confirmation Procedure ..................................556 ECM Terminals and Reference Value .....................598
Overall Function Check ...........................................557 Wiring Diagram ........................................................599
Wiring Diagram ........................................................558 Diagnostic Procedure ..............................................600
Diagnostic Procedure For M/T Models....................559 POWER STEERING OIL PRESSURE SWITCH.........605
Diagnostic Procedure For A/T Models ....................561 Component Description ...........................................605
DTC P1775 TORQUE CONVERTER CLUTCH CONSULT-II Reference Value in Data Monitor
SOLENOID VALVE (CIRCUIT)....................................564 Mode ........................................................................605
System Description..................................................564 ECM Terminals and Reference Value .....................605
CONSULT-II Reference Value in Data Monitor Wiring Diagram ........................................................606
Mode ........................................................................564 Diagnostic Procedure ..............................................607
ECM Terminals and Reference Value .....................564 IACV-FICD SOLENOID VALVE...................................609
On Board Diagnosis Logic.......................................565 Component Description ...........................................609
DTC Confirmation Procedure ..................................565 ECM Terminals and Reference Value .....................609
Wiring Diagram ........................................................566 Wiring Diagram ........................................................610
Diagnostic Procedure ..............................................567 Diagnostic Procedure ..............................................611
DTC P1776 TORQUE CONVERTER CLUTCH MIL & DATA LINK CONNECTORS ............................615
SOLENOID VALVE......................................................570 Wiring Diagram ........................................................615
System Description..................................................570 SERVICE DATA AND SPECIFICATIONS (SDS) .......616
CONSULT-II Reference Value in Data Monitor Fuel Pressure Regulator..........................................616
Mode ........................................................................570 Idle Speed and Ignition Timing................................616
ECM Terminals and Reference Value .....................571 Ignition Coil ..............................................................616
On Board Diagnosis Logic.......................................571 Mass Air Flow Sensor..............................................616
EC-6
CONTENTS (Cont’d)
Engine Coolant Temperature Sensor ......................616 Idle Speed/Ignition Timing/Idle Mixture Ratio GI
EGR Temperature Sensor .......................................616 Adjustment ...............................................................662
Fuel Pump ...............................................................616 ON BOARD DIAGNOSTIC SYSTEM
IACV-AAC Valve ......................................................617 DESCRIPTION .............................................................674 MA
Injector .....................................................................617 Introduction ..............................................................674
Resistor....................................................................617 Two Trip Detection Logic .........................................674
Throttle Position Sensor ..........................................617 Emission-related Diagnostic Information .................675
EM
Heated Oxygen Sensor 1 Heater (Front) ................617 Malfunction Indicator Lamp (MIL)............................689
Calculated Load Value.............................................617 OBD System Operation Chart .................................690 LC
Intake Air Temperature Sensor................................617 CONSULT-II .............................................................696
Heated Oxygen Sensor 2 Heater (Rear).................617 Generic Scan Tool (GST) ........................................709
Crankshaft Position Sensor (OBD)..........................617 TROUBLE DIAGNOSIS - INTRODUCTION................711
Fuel Tank Temperature Sensor ...............................617 Introduction ..............................................................711
Work Flow................................................................713
VG33E TROUBLE DIAGNOSIS - BASIC INSPECTION .........715 FE
Basic Inspection.......................................................715
TROUBLE DIAGNOSIS - INDEX ................................618 TROUBLE DIAGNOSIS - GENERAL
Alphabetical & P No. Index for DTC .......................618 CL
DESCRIPTION .............................................................729
PRECAUTIONS ...........................................................624 DTC Inspection Priority Chart..................................729
Supplemental Restraint System (SRS) ″AIR Fail-safe Chart .........................................................730 MT
BAG″ and ″SEAT BELT PRE-TENSIONER″...........624 Symptom Matrix Chart.............................................731
Precautions for On Board Diagnostic (OBD) CONSULT-II Reference Value in Data Monitor
System of Engine and A/T.......................................624 Mode ........................................................................735 AT
Engine Fuel & Emission Control System ................625 Major Sensor Reference Graph in Data Monitor
Precautions ..............................................................626 Mode ........................................................................737
Wiring Diagrams and Trouble Diagnosis.................627 TF
ECM Terminals and Reference Value .....................740
PREPARATION ...........................................................628 TROUBLE DIAGNOSIS - SPECIFICATION
Special Service Tools ..............................................628
Commercial Service Tools .......................................628
VALUE..........................................................................749 PD
Description ...............................................................749
ENGINE AND EMISSION CONTROL OVERALL Testing Condition .....................................................749
SYSTEM.......................................................................630 Inspection Procedure...............................................749 AX
Engine Control Component Parts Location.............630 Diagnostic Procedure ..............................................750
Circuit Diagram ........................................................632 TROUBLE DIAGNOSIS FOR INTERMITTENT
System Diagram ......................................................633 INCIDENT.....................................................................753
SU
Vacuum Hose Drawing ............................................634 Description ...............................................................753
System Chart ...........................................................635 Diagnostic Procedure ..............................................753
ENGINE AND EMISSION BASIC CONTROL BR
TROUBLE DIAGNOSIS FOR POWER SUPPLY........754
SYSTEM DESCRIPTION .............................................636 Main Power Supply and Ground Circuit..................754
Multiport Fuel Injection (MFI) System .....................636 DTC P0100 MASS AIR FLOW SENSOR (MAFS)......760 ST
Distributor Ignition (DI) System ...............................638 Component Description ...........................................760
Air Conditioning Cut Control....................................639 CONSULT-II Reference Value in Data Monitor
DTC P0217 Coolant Overtemperature Mode ........................................................................760 RS
Enrichment Protection (Without Electric Cooling ECM Terminals and Reference Value .....................760
Fan)..........................................................................640 On Board Diagnosis Logic.......................................760
Evaporative Emission System .................................640 BT
DTC Confirmation Procedure ..................................761
On Board Refueling Vapor Recovery (ORVR) ........646 Overall Function Check ...........................................763
Positive Crankcase Ventilation ................................656 Wiring Diagram ........................................................764 HA
BASIC SERVICE PROCEDURE .................................658 Diagnostic Procedure ..............................................765
Fuel Pressure Release ............................................658 DTC P0105 ABSOLUTE PRESSURE SENSOR ........769
Fuel Pressure Check ...............................................658 Component Description ...........................................769 SC
Fuel Pressure Regulator Check ..............................659 On Board Diagnosis Logic.......................................769
Injector .....................................................................659 DTC Confirmation Procedure ..................................769
Fast Idle Cam (FIC).................................................660 EL
IDX
EC-7
CONTENTS (Cont’d)
Diagnostic Procedure ..............................................770 Diagnostic Procedure ..............................................813
DTC P0110 INTAKE AIR TEMPERATURE DTC P0132, P0152 HEATED OXYGEN SENSOR 1
SENSOR ......................................................................771 (FRONT) (BANK 1)/(BANK 2) (RICH SHIFT
Component Description ...........................................771 MONITORING) .............................................................819
On Board Diagnosis Logic.......................................771 Component Description ...........................................819
DTC Confirmation Procedure ..................................771 CONSULT-II Reference Value in Data Monitor
Wiring Diagram ........................................................773 Mode ........................................................................819
Diagnostic Procedure ..............................................774 ECM Terminals and Reference Value .....................819
DTC P0115 ENGINE COOLANT TEMPERATURE On Board Diagnosis Logic.......................................820
SENSOR (ECTS) (CIRCUIT) .......................................776 DTC Confirmation Procedure ..................................821
Component Description ...........................................776 Overall Function Check ...........................................822
On Board Diagnosis Logic.......................................776 Diagnostic Procedure ..............................................822
DTC Confirmation Procedure ..................................777 DTC P0133, P0153 HEATED OXYGEN SENSOR 1
Wiring Diagram ........................................................778 (FRONT) (BANK 1)/(BANK 2) (RESPONSE
Diagnostic Procedure ..............................................779 MONITORING) .............................................................828
DTC P0120 THROTTLE POSITION SENSOR ...........781 Component Description ...........................................828
Description ...............................................................781 CONSULT-II Reference Value in Data Monitor
CONSULT-II Reference Value in Data Monitor Mode ........................................................................828
Mode ........................................................................781 ECM Terminals and Reference Value .....................828
ECM Terminals and Reference Value .....................782 On Board Diagnosis Logic.......................................829
On Board Diagnosis Logic.......................................782 DTC Confirmation Procedure ..................................829
DTC Confirmation Procedure ..................................783 Overall Function Check ...........................................830
Wiring Diagram ........................................................786 Wiring Diagram ........................................................831
Diagnostic Procedure ..............................................787 Diagnostic Procedure ..............................................833
DTC P0125 ENGINE COOLANT TEMPERATURE DTC P0134, P0154 HEATED OXYGEN SENSOR 1
SENSOR (ECTS) .........................................................794 (FRONT) (BANK 1)/(BANK 2) (HIGH VOLTAGE)......842
Description ...............................................................794 Component Description ...........................................842
On Board Diagnosis Logic.......................................794 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................795 Mode ........................................................................842
Wiring Diagram ........................................................796 ECM Terminals and Reference Value .....................842
Diagnostic Procedure ..............................................797 On Board Diagnosis Logic.......................................843
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 DTC Confirmation Procedure ..................................843
(FRONT) (BANK 1)/(BANK 2) (CIRCUIT) ..................799 Wiring Diagram ........................................................844
Component Description ...........................................799 Diagnostic Procedure ..............................................846
CONSULT-II Reference Value in Data Monitor DTC P0135, P0155 HEATED OXYGEN SENSOR 1
Mode ........................................................................799 HEATER (FRONT) (BANK 1)/(BANK 2).....................850
ECM Terminals and Reference Value .....................799 Description ...............................................................850
On Board Diagnosis Logic.......................................800 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ..................................801 Mode ........................................................................850
Overall Function Check ...........................................802 ECM Terminals and Reference Value .....................850
Wiring Diagram ........................................................803 On Board Diagnosis Logic.......................................850
Diagnostic Procedure ..............................................805 DTC Confirmation Procedure ..................................851
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 Wiring Diagram ........................................................852
(FRONT) (BANK 1)/(BANK 2) (LEAN SHIFT Diagnostic Procedure ..............................................854
MONITORING) .............................................................810 DTC P0137, P0157 HEATED OXYGEN SENSOR 2
Component Description ...........................................810 (REAR) (BANK 1)/(BANK 2) (MIN. VOLTAGE
CONSULT-II Reference Value in Data Monitor MONITORING) .............................................................857
Mode ........................................................................810 Component Description ...........................................857
ECM Terminals and Reference Value .....................810 CONSULT-II Reference Value in Data Monitor
On Board Diagnosis Logic.......................................811 Mode ........................................................................857
DTC Confirmation Procedure ..................................812 ECM Terminals and Reference Value .....................857
Overall Function Check ...........................................813 On Board Diagnosis Logic.......................................857
EC-8
CONTENTS (Cont’d)
DTC Confirmation Procedure ..................................858 DTC Confirmation Procedure ..................................906 GI
Overall Function Check ...........................................859 Wiring Diagram ........................................................907
Wiring Diagram ........................................................860 Diagnostic Procedure ..............................................909
Diagnostic Procedure ..............................................862 DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) MA
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 FUEL INJECTION SYSTEM FUNCTION (RICH)........914
(REAR) (BANK 1)/(BANK 2) (MAX. VOLTAGE On Board Diagnosis Logic.......................................914
MONITORING) .............................................................867 DTC Confirmation Procedure ..................................915
EM
Component Description ...........................................867 Wiring Diagram ........................................................916
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ..............................................918 LC
Mode ........................................................................867 DTC P0180 FUEL TANK TEMPERATURE
ECM Terminals and Reference Value .....................867 SENSOR ......................................................................922
On Board Diagnosis Logic.......................................867 Component Description ...........................................922
DTC Confirmation Procedure ..................................868 On Board Diagnosis Logic.......................................922
Overall Function Check ...........................................869 DTC Confirmation Procedure ..................................923
Wiring Diagram ........................................................870 Wiring Diagram ........................................................924 FE
Diagnostic Procedure ..............................................872 Diagnostic Procedure ..............................................925
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 DTC P0217 COOLANT OVERTEMPERATURE CL
(REAR) (BANK 1)/(BANK 2) (RESPONSE ENRICHMENT PROTECTION (WITH ELECTRIC
MONITORING) .............................................................877 COOLING FAN) ...........................................................927
Component Description ...........................................877 System Description..................................................927 MT
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ........................................................................877 Mode ........................................................................927
ECM Terminals and Reference Value .....................877 On Board Diagnosis Logic.......................................927 AT
On Board Diagnosis Logic.......................................877 Possible Cause........................................................928
DTC Confirmation Procedure ..................................878 Overall Function Check ...........................................929
TF
Overall Function Check ...........................................879 Wiring Diagram ........................................................932
Wiring Diagram ........................................................880 Diagnostic Procedure ..............................................933
Diagnostic Procedure ..............................................882 Main 12 Causes of Overheating..............................940 PD
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 DTC P0217 COOLANT OVERTEMPERATURE
(REAR) (BANK 1)/(BANK 2) (HIGH VOLTAGE)........887 ENRICHMENT PROTECTION (WITHOUT
Component Description ...........................................887 ELECTRIC COOLING FAN)........................................941 AX
CONSULT-II Reference Value in Data Monitor On Board Diagnosis Logic.......................................941
Mode ........................................................................887 Possible Cause........................................................941
ECM Terminals and Reference Value .....................887 Overall Function Check ...........................................942
SU
On Board Diagnosis Logic.......................................887 Diagnostic Procedure ..............................................944
DTC Confirmation Procedure ..................................888 Main 12 Causes of Overheating..............................947 BR
Overall Function Check ...........................................888 DTC P0300 - P0306 NO. 6 - 1 CYLINDER
Wiring Diagram ........................................................890 MISFIRE, MULTIPLE CYLINDER MISFIRE ...............948
Diagnostic Procedure ..............................................892 On Board Diagnosis Logic.......................................948 ST
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 DTC Confirmation Procedure ..................................949
HEATER (REAR) (BANK 1)/(BANK 2).......................897 Diagnostic Procedure ..............................................949
Description ...............................................................897 DTC P0325 KNOCK SENSOR (KS) ...........................957 RS
CONSULT-II Reference Value in Data Monitor Component Description ...........................................957
Mode ........................................................................897 ECM Terminals and Reference Value .....................957
BT
ECM Terminals and Reference Value .....................897 On Board Diagnosis Logic.......................................957
On Board Diagnosis Logic.......................................898 DTC Confirmation Procedure ..................................957
DTC Confirmation Procedure ..................................898 Wiring Diagram ........................................................958 HA
Wiring Diagram ........................................................899 Diagnostic Procedure ..............................................959
Diagnostic Procedure ..............................................901 DTC P0335 CRANKSHAFT POSITION SENSOR
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) (CKPS) (OBD)..............................................................961 SC
FUEL INJECTION SYSTEM FUNCTION (LEAN).......905 Component Description ...........................................961
On Board Diagnosis Logic.......................................905 ECM Terminals and Reference Value .....................961
EL
IDX
EC-9
CONTENTS (Cont’d)
On Board Diagnosis Logic.......................................962 Diagnostic Procedure ............................................1010
DTC Confirmation Procedure ..................................962 DTC P0455 EVAP CONTROL SYSTEM (GROSS
Wiring Diagram ........................................................963 LEAK).........................................................................1018
Diagnostic Procedure ..............................................964 On Board Diagnosis Logic.....................................1018
DTC P0340 CAMSHAFT POSITION SENSOR DTC Confirmation Procedure ................................1019
(CMPS).........................................................................967 Diagnostic Procedure ............................................1021
Component Description ...........................................967 DTC P0460 FUEL LEVEL SENSOR FUNCTION
ECM Terminals and Reference Value .....................967 (SLOSH).....................................................................1032
On Board Diagnosis Logic.......................................968 Component Description .........................................1032
DTC Confirmation Procedure ..................................969 ECM Terminals and Reference Value ...................1032
Wiring Diagram ........................................................970 On Board Diagnosis Logic.....................................1032
Diagnostic Procedure ..............................................971 DTC Confirmation Procedure ................................1033
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT Wiring Diagram ......................................................1034
BANK, -B2) THREE WAY CATALYST FUNCTION ...974 Diagnostic Procedure ............................................1035
On Board Diagnosis Logic.......................................974 DTC P0461 FUEL LEVEL SENSOR FUNCTION .....1037
DTC Confirmation Procedure ..................................974 Component Description .........................................1037
Overall Function Check ...........................................975 On Board Diagnosis Logic.....................................1037
Diagnostic Procedure ..............................................976 Overall Function Check .........................................1037
DTC P0440 EVAP CONTROL SYSTEM (SMALL DTC P0464 FUEL LEVEL SENSOR CIRCUIT .........1039
LEAK) (NEGATIVE PRESSURE)................................979 Component Description .........................................1039
On Board Diagnosis Logic.......................................979 ECM Terminals and Reference Value ...................1039
DTC Confirmation Procedure ..................................981 On Board Diagnosis Logic.....................................1039
Diagnostic Procedure ..............................................982 DTC Confirmation Procedure ................................1040
DTC P0443 EVAP CANISTER PURGE VOLUME Wiring Diagram ......................................................1041
CONTROL SOLENOID VALVE (CIRCUIT).................994 Diagnostic Procedure ............................................1042
Description ...............................................................994 DTC P0500 VEHICLE SPEED SENSOR (VSS) .......1044
CONSULT-II Reference Value in Data Monitor Component Description .........................................1044
Mode ........................................................................994 ECM Terminals and Reference Value ...................1044
ECM Terminals and Reference Value .....................995 On Board Diagnosis Logic.....................................1044
On Board Diagnosis Logic.......................................996 DTC Confirmation Procedure ................................1044
DTC Confirmation Procedure ..................................996 Overall Function Check .........................................1045
Wiring Diagram ........................................................997 Wiring Diagram ......................................................1046
Diagnostic Procedure ..............................................998 Diagnostic Procedure ............................................1047
DTC P0446 EVAPORATIVE EMISSION (EVAP) DTC P0505 IDLE AIR CONTROL VALVE (IACV)
CANISTER VENT CONTROL VALVE (CIRCUIT) ....1001 - AUXILIARY AIR CONTROL (AAC) VALVE ...........1048
Component Description .........................................1001 Description .............................................................1048
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ......................................................................1001 Mode ......................................................................1049
ECM Terminals and Reference Value ...................1001 ECM Terminals and Reference Value ...................1049
On Board Diagnosis Logic.....................................1002 On Board Diagnosis Logic.....................................1049
DTC Confirmation Procedure ................................1002 DTC Confirmation Procedure ................................1050
Wiring Diagram ......................................................1003 Wiring Diagram ......................................................1051
Diagnostic Procedure ............................................1004 Diagnostic Procedure ............................................1052
DTC P0450 EVAPORATIVE EMISSION (EVAP) DTC P0510 CLOSED THROTTLE POSITION
CONTROL SYSTEM PRESSURE SENSOR ............1007 SWITCH .....................................................................1054
Component Description .........................................1007 Component Description .........................................1054
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ......................................................................1007 Mode ......................................................................1054
ECM Terminals and Reference Value ...................1007 ECM Terminals and Reference Value ...................1054
On Board Diagnosis Logic.....................................1008 On Board Diagnosis Logic.....................................1054
DTC Confirmation Procedure ................................1008 DTC Confirmation Procedure ................................1055
Wiring Diagram ......................................................1009 Overall Function Check .........................................1055
EC-10
CONTENTS (Cont’d)
Wiring Diagram ......................................................1056 DTC P1440 EVAP CONTROL SYSTEM (SMALL GI
Diagnostic Procedure ............................................1057 LEAK) (POSITIVE PRESSURE) ...............................1096
DTC P0600 A/T CONTROL.......................................1061 On Board Diagnosis Logic.....................................1096
System Description................................................1061 DTC Confirmation Procedure ................................1097 MA
ECM Terminals and Reference Value ...................1061 Diagnostic Procedure ............................................1097
On Board Diagnosis Logic.....................................1061 DTC P1441 EVAP CONTROL SYSTEM (VERY
DTC Confirmation Procedure ................................1062 SMALL LEAK) ...........................................................1098
EM
Overall Function Check .........................................1062 On Board Diagnosis Logic.....................................1098
Wiring Diagram ......................................................1063 DTC Confirmation Procedure ................................1099 LC
Diagnostic Procedure ............................................1064 Overall Function Check .........................................1100
DTC P0605 ECM .......................................................1066 Diagnostic Procedure ............................................1101
Component Description .........................................1066 DTC P1444 EVAP CANISTER PURGE VOLUME
On Board Diagnosis Logic.....................................1066 CONTROL SOLENOID VALVE................................. 1113
DTC Confirmation Procedure ................................1066 Description ............................................................. 1113
Diagnostic Procedure ............................................1067 CONSULT-II Reference Value in Data Monitor FE
DTC P1126 THERMOSTAT FUNCTION...................1068 Mode ...................................................................... 1113
On Board Diagnosis Logic.....................................1068 ECM Terminals and Reference Value ................... 1114 CL
DTC Confirmation Procedure ................................1068 On Board Diagnosis Logic..................................... 1114
Diagnostic Procedure ............................................1069 DTC Confirmation Procedure ................................ 1115
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT Wiring Diagram ...................................................... 1116 MT
BANK, -B2) CLOSED LOOP CONTROL .................1070 Diagnostic Procedure ............................................ 1117
On Board Diagnosis Logic.....................................1070 DTC P1446 EVAPORATIVE EMISSION (EVAP)
DTC Confirmation Procedure ................................1070 CANISTER VENT CONTROL VALVE (CLOSE).......1125 AT
Overall Function Check .........................................1071 Component Description .........................................1125
Diagnostic Procedure ............................................1071 CONSULT-II Reference Value in Data Monitor
TF
DTC P1217 ENGINE OVERTEMPERATURE Mode ......................................................................1125
(OVERHEAT) (WITH ELECTRIC COOLING FAN)...1072 ECM Terminals and Reference Value ...................1125
System Description................................................1072 On Board Diagnosis Logic.....................................1126 PD
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ................................1126
Mode ......................................................................1072 Wiring Diagram ......................................................1127
ECM Terminals and Reference Value ...................1072 Diagnostic Procedure ............................................1128 AX
On Board Diagnosis Logic.....................................1073 DTC P1447 EVAPORATIVE EMISSION (EVAP)
Overall Function Check .........................................1074 CONTROL SYSTEM PURGE FLOW
Wiring Diagram ......................................................1075 MONITORING ............................................................1132
SU
Diagnostic Procedure ............................................1076 System Description................................................1132
Main 12 Causes of Overheating............................1083 On Board Diagnosis Logic.....................................1132 BR
DTC P1217 ENGINE OVERTEMPERATURE DTC Confirmation Procedure ................................1133
(OVERHEAT) (WITHOUT ELECTRIC COOLING Overall Function Check .........................................1134
FAN) ...........................................................................1084 Diagnostic Procedure ............................................1135 ST
On Board Diagnosis Logic.....................................1084 DTC P1448 EVAPORATIVE EMISSION (EVAP)
Overall Function Check .........................................1084 CANISTER VENT CONTROL VALVE (OPEN).........1144
Diagnostic Procedure ............................................1085 Component Description .........................................1144 RS
Main 12 Causes of Overheating............................1088 CONSULT-II Reference Value in Data Monitor
DTC P1336 CRANKSHAFT POSITION SENSOR Mode ......................................................................1144
BT
(CKPS) (OBD) (COG)................................................1089 ECM Terminals and Reference Value ...................1144
Component Description .........................................1089 On Board Diagnosis Logic.....................................1144
ECM Terminals and Reference Value ...................1089 DTC Confirmation Procedure ................................1145 HA
On Board Diagnosis Logic.....................................1090 Overall Function Check .........................................1146
DTC Confirmation Procedure ................................1090 Wiring Diagram ......................................................1147
Wiring Diagram ......................................................1091 Diagnostic Procedure ............................................1148 SC
Diagnostic Procedure ............................................1092 DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) ..................................................1152
EL
IDX
EC-11
CONTENTS (Cont’d)
Component Description .........................................1152 Component Description .........................................1189
ECM Terminals and Reference Value ...................1152 CONSULT-II Reference Value in Data Monitor
On Board Diagnosis Logic.....................................1152 Mode ......................................................................1189
DTC Confirmation Procedure ................................1152 ECM Terminals and Reference Value ...................1189
Wiring Diagram ......................................................1154 Wiring Diagram ......................................................1190
Diagnostic Procedure ............................................1155 Diagnostic Procedure ............................................1191
DTC P1490 VACUUM CUT VALVE BYPASS START SIGNAL.........................................................1194
VALVE (CIRCUIT)......................................................1156 CONSULT-II Reference Value in Data Monitor
Description .............................................................1156 Mode ......................................................................1194
CONSULT-II Reference Value in Data Monitor ECM Terminals and Reference Value ...................1194
Mode ......................................................................1156 Wiring Diagram ......................................................1195
ECM Terminals and Reference Value ...................1156 Diagnostic Procedure ............................................1196
On Board Diagnosis Logic.....................................1157 FUEL PUMP...............................................................1198
DTC Confirmation Procedure ................................1157 System Description................................................1198
Wiring Diagram ......................................................1158 Component Description .........................................1198
Diagnostic Procedure ............................................1159 CONSULT-II Reference Value in Data Monitor
DTC P1491 VACUUM CUT VALVE BYPASS Mode ......................................................................1198
VALVE........................................................................1162 ECM Terminals and Reference Value ...................1199
Description .............................................................1162 Wiring Diagram ......................................................1200
CONSULT-II Reference Value in Data Monitor Diagnostic Procedure ............................................1201
Mode ......................................................................1162 POWER STEERING OIL PRESSURE SWITCH.......1205
ECM Terminals and Reference Value ...................1162 Component Description .........................................1205
On Board Diagnosis Logic.....................................1163 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ................................1163 Mode ......................................................................1205
Overall Function Check .........................................1164 ECM Terminals and Reference Value ...................1205
Wiring Diagram ......................................................1165 Wiring Diagram ......................................................1206
Diagnostic Procedure ............................................1166 Diagnostic Procedure ............................................1207
DTC P1605 A/T DIAGNOSIS COMMUNICATION IACV-FICD SOLENOID VALVE.................................1210
LINE ...........................................................................1171 Component Description .........................................1210
Component Description .........................................1171 ECM Terminals and Reference Value ...................1210
ECM Terminals and Reference Value ...................1171 Wiring Diagram ......................................................1211
On Board Diagnosis Logic.....................................1171 Diagnostic Procedure ............................................1212
DTC Confirmation Procedure ................................1171 MIL & DATA LINK CONNECTORS ..........................1216
Wiring Diagram ......................................................1172 Wiring Diagram ......................................................1216
Diagnostic Procedure ............................................1173 SERVICE DATA AND SPECIFICATIONS (SDS) .....1217
DTC P1706 PARK/NEUTRAL POSITION (PNP) Fuel Pressure Regulator........................................1217
SWITCH .....................................................................1174 Idle Speed and Ignition Timing..............................1217
Component Description .........................................1174 Ignition Coil ............................................................1217
CONSULT-II Reference Value in Data Monitor Mass Air Flow Sensor............................................1217
Mode ......................................................................1174 Engine Coolant Temperature Sensor ....................1217
ECM Terminals and Reference Value ...................1174 Heated Oxygen Sensor 1 Heater (Front) ..............1217
On Board Diagnosis Logic.....................................1174 Fuel Pump .............................................................1217
DTC Confirmation Procedure ................................1175 IACV-AAC Valve ....................................................1217
Overall Function Check .........................................1176 Injector ...................................................................1218
Wiring Diagram ......................................................1177 Throttle Position Sensor ........................................1218
Diagnostic Procedure ............................................1178 Calculated Load Value...........................................1218
IGNITION SIGNAL.....................................................1183 Intake Air Temperature Sensor..............................1218
Component Description .........................................1183 Heated Oxygen Sensor 2 Heater (Rear)...............1218
ECM Terminals and Reference Value ...................1183 Crankshaft Position Sensor (OBD)........................1218
Wiring Diagram ......................................................1184 Fuel Tank Temperature Sensor .............................1218
Diagnostic Procedure ............................................1185
INJECTOR .................................................................1189
EC-12
CONTENTS (Cont’d)
VG33ER Basic Inspection.....................................................1314 GI
TROUBLE DIAGNOSIS - GENERAL
TROUBLE DIAGNOSIS - INDEX ..............................1219
DESCRIPTION ...........................................................1329
Alphabetical & P No. Index for DTC .....................1219 MA
DTC Inspection Priority Chart................................1329
PRECAUTIONS .........................................................1225
Fail-safe Chart .......................................................1330
Supplemental Restraint System (SRS) ″AIR
Symptom Matrix Chart...........................................1331
BAG″ and ″SEAT BELT PRE-TENSIONER″.........1225 EM
CONSULT-II Reference Value in Data Monitor
Precautions for On Board Diagnostic (OBD)
Mode ......................................................................1335
System of Engine and A/T.....................................1225
Major Sensor Reference Graph in Data Monitor LC
Engine Fuel & Emission Control System ..............1226
Mode ......................................................................1337
Precautions ............................................................1227
ECM Terminals and Reference Value ...................1340
Wiring Diagrams and Trouble Diagnosis...............1228
TROUBLE DIAGNOSIS - SPECIFICATION
PREPARATION .........................................................1229
VALUE........................................................................1349
Special Service Tools ............................................1229
Description .............................................................1349
Commercial Service Tools .....................................1229
Testing Condition ...................................................1349 FE
ENGINE AND EMISSION CONTROL OVERALL
Inspection Procedure.............................................1349
SYSTEM.....................................................................1231
Diagnostic Procedure ............................................1350 CL
Engine Control Component Parts Location...........1231
TROUBLE DIAGNOSIS FOR INTERMITTENT
Circuit Diagram ......................................................1233
INCIDENT...................................................................1353
System Diagram ....................................................1234
Vacuum Hose Drawing ..........................................1235
Description .............................................................1353 MT
Diagnostic Procedure ............................................1353
System Chart .........................................................1236
TROUBLE DIAGNOSIS FOR POWER SUPPLY......1354
ENGINE AND EMISSION BASIC CONTROL AT
Main Power Supply and Ground Circuit................1354
SYSTEM DESCRIPTION ...........................................1237
DTC P0100 MASS AIR FLOW SENSOR (MAFS)....1360
Multiport Fuel Injection (MFI) System ...................1237
Component Description .........................................1360
Distributor Ignition (DI) System .............................1239 TF
CONSULT-II Reference Value in Data Monitor
Air Conditioning Cut Control..................................1240
Mode ......................................................................1360
Fuel Cut Control (at no load & high engine
speed) ....................................................................1241
ECM Terminals and Reference Value ...................1360 PD
On Board Diagnosis Logic.....................................1360
Evaporative Emission System ...............................1241
DTC Confirmation Procedure ................................1361
On Board Refueling Vapor Recovery (ORVR) ......1247 AX
Overall Function Check .........................................1363
Positive Crankcase Ventilation ..............................1257
Wiring Diagram ......................................................1364
BASIC SERVICE PROCEDURE ...............................1259
Diagnostic Procedure ............................................1365
Fuel Pressure Release ..........................................1259
DTC P0105 ABSOLUTE PRESSURE SENSOR ......1369
SU
Fuel Pressure Check .............................................1259
Component Description .........................................1369
Fuel Pressure Regulator Check ............................1260
On Board Diagnosis Logic.....................................1369 BR
Injector ...................................................................1260
DTC Confirmation Procedure ................................1369
Fast Idle Cam (FIC)...............................................1261
Diagnostic Procedure ............................................1370
Idle Speed/Ignition Timing/Idle Mixture Ratio
DTC P0110 INTAKE AIR TEMPERATURE ST
Adjustment .............................................................1262
SENSOR ....................................................................1371
ON BOARD DIAGNOSTIC SYSTEM
Component Description .........................................1371
DESCRIPTION ...........................................................1274
On Board Diagnosis Logic.....................................1371 RS
Introduction ............................................................1274
DTC Confirmation Procedure ................................1371
Two Trip Detection Logic .......................................1274
Wiring Diagram ......................................................1373
Emission-related Diagnostic Information ...............1275 BT
Diagnostic Procedure ............................................1374
Malfunction Indicator Lamp (MIL)..........................1289
DTC P0115 ENGINE COOLANT TEMPERATURE
OBD System Operation Chart ...............................1290
CONSULT-II ...........................................................1295
SENSOR (ECTS) (CIRCUIT) .....................................1376 HA
Component Description .........................................1376
Generic Scan Tool (GST) ......................................1308
On Board Diagnosis Logic.....................................1376
TROUBLE DIAGNOSIS - INTRODUCTION..............1310 SC
DTC Confirmation Procedure ................................1377
Introduction ............................................................1310
Wiring Diagram ......................................................1378
Work Flow..............................................................1312
Diagnostic Procedure ............................................1379
TROUBLE DIAGNOSIS - BASIC INSPECTION .......1314 EL
IDX
EC-13
CONTENTS (Cont’d)
DTC P0120 THROTTLE POSITION SENSOR .........1381 Component Description .........................................1429
Description .............................................................1381 CONSULT-II Reference Value in Data Monitor
CONSULT-II Reference Value in Data Monitor Mode ......................................................................1429
Mode ......................................................................1381 ECM Terminals and Reference Value ...................1429
ECM Terminals and Reference Value ...................1382 On Board Diagnosis Logic.....................................1430
On Board Diagnosis Logic.....................................1382 DTC Confirmation Procedure ................................1430
DTC Confirmation Procedure ................................1383 Overall Function Check .........................................1431
Wiring Diagram ......................................................1386 Wiring Diagram ......................................................1432
Diagnostic Procedure ............................................1387 Diagnostic Procedure ............................................1434
DTC P0125 ENGINE COOLANT TEMPERATURE DTC P0134, P0154 HEATED OXYGEN SENSOR 1
SENSOR (ECTS) .......................................................1394 (FRONT) (BANK 1)/(BANK 2) (HIGH VOLTAGE)....1443
Description .............................................................1394 Component Description .........................................1443
On Board Diagnosis Logic.....................................1394 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ................................1395 Mode ......................................................................1443
Wiring Diagram ......................................................1396 ECM Terminals and Reference Value ...................1443
Diagnostic Procedure ............................................1397 On Board Diagnosis Logic.....................................1444
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 DTC Confirmation Procedure ................................1444
(FRONT) (BANK 1)/(BANK 2) (CIRCUIT) ................1400 Wiring Diagram ......................................................1445
Component Description .........................................1400 Diagnostic Procedure ............................................1447
CONSULT-II Reference Value in Data Monitor DTC P0135, P0155 HEATED OXYGEN SENSOR 1
Mode ......................................................................1400 HEATER (FRONT) (BANK 1)/(BANK 2)...................1451
ECM Terminals and Reference Value ...................1400 Description .............................................................1451
On Board Diagnosis Logic.....................................1401 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ................................1402 Mode ......................................................................1451
Overall Function Check .........................................1403 ECM Terminals and Reference Value ...................1451
Wiring Diagram ......................................................1404 On Board Diagnosis Logic.....................................1451
Diagnostic Procedure ............................................1406 DTC Confirmation Procedure ................................1452
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 Wiring Diagram ......................................................1453
(FRONT) (BANK 1)/(BANK 2) (LEAN SHIFT Diagnostic Procedure ............................................1455
MONITORING) ...........................................................1411 DTC P0137, P0157 HEATED OXYGEN SENSOR 2
Component Description .........................................1411 (REAR) (BANK 1)/(BANK 2) (MIN. VOLTAGE
CONSULT-II Reference Value in Data Monitor MONITORING) ...........................................................1458
Mode ......................................................................1411 Component Description .........................................1458
ECM Terminals and Reference Value ...................1411 CONSULT-II Reference Value in Data Monitor
On Board Diagnosis Logic.....................................1412 Mode ......................................................................1458
DTC Confirmation Procedure ................................1413 ECM Terminals and Reference Value ...................1458
Overall Function Check .........................................1414 On Board Diagnosis Logic.....................................1458
Diagnostic Procedure ............................................1414 DTC Confirmation Procedure ................................1459
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 Overall Function Check .........................................1460
(FRONT) (BANK 1)/(BANK 2) (RICH SHIFT Wiring Diagram ......................................................1461
MONITORING) ...........................................................1420 Diagnostic Procedure ............................................1463
Component Description .........................................1420 DTC P0138, P0158 HEATED OXYGEN SENSOR 2
CONSULT-II Reference Value in Data Monitor (REAR) (BANK 1)/(BANK 2) (MAX. VOLTAGE
Mode ......................................................................1420 MONITORING) ...........................................................1468
ECM Terminals and Reference Value ...................1420 Component Description .........................................1468
On Board Diagnosis Logic.....................................1421 CONSULT-II Reference Value in Data Monitor
DTC Confirmation Procedure ................................1422 Mode ......................................................................1468
Overall Function Check .........................................1423 ECM Terminals and Reference Value ...................1468
Diagnostic Procedure ............................................1423 On Board Diagnosis Logic.....................................1468
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 DTC Confirmation Procedure ................................1469
(FRONT) (BANK 1)/(BANK 2) (RESPONSE Overall Function Check .........................................1470
MONITORING) ...........................................................1429 Wiring Diagram ......................................................1471
EC-14
CONTENTS (Cont’d)
Diagnostic Procedure ............................................1473 Diagnostic Procedure ............................................1526 GI
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 DTC P0217 COOLANT OVERTEMPERATURE
(REAR) (BANK 1)/(BANK 2) (RESPONSE ENRICHMENT PROTECTION...................................1528
MONITORING) ...........................................................1478 System Description................................................1528 MA
Component Description .........................................1478 CONSULT-II Reference Value in Data Monitor
CONSULT-II Reference Value in Data Monitor Mode ......................................................................1528
Mode ......................................................................1478 ECM Terminals and Reference Value ...................1528
EM
ECM Terminals and Reference Value ...................1478 On Board Diagnosis Logic.....................................1529
On Board Diagnosis Logic.....................................1478 Possible Cause......................................................1529 LC
DTC Confirmation Procedure ................................1479 Overall Function Check .........................................1530
Overall Function Check .........................................1480 Wiring Diagram ......................................................1533
Wiring Diagram ......................................................1481 Diagnostic Procedure ............................................1534
Diagnostic Procedure ............................................1483 Main 12 Causes of Overheating............................1545
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 DTC P0300 - P0306 NO. 6 - 1 CYLINDER
(REAR) (BANK 1)/(BANK 2) (HIGH VOLTAGE)......1488 MISFIRE, MULTIPLE CYLINDER MISFIRE .............1546 FE
Component Description .........................................1488 On Board Diagnosis Logic.....................................1546
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ................................1547 CL
Mode ......................................................................1488 Diagnostic Procedure ............................................1547
ECM Terminals and Reference Value ...................1488 DTC P0325 KNOCK SENSOR (KS) .........................1555
On Board Diagnosis Logic.....................................1488 Component Description .........................................1555 MT
DTC Confirmation Procedure ................................1489 ECM Terminals and Reference Value ...................1555
Overall Function Check .........................................1489 On Board Diagnosis Logic.....................................1555
Wiring Diagram ......................................................1491 DTC Confirmation Procedure ................................1555 AT
Diagnostic Procedure ............................................1493 Wiring Diagram ......................................................1556
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 Diagnostic Procedure ............................................1557
TF
HEATER (REAR) (BANK 1)/(BANK 2).....................1498 DTC P0335 CRANKSHAFT POSITION SENSOR
Description .............................................................1498 (CKPS) (OBD)............................................................1559
CONSULT-II Reference Value in Data Monitor Component Description .........................................1559 PD
Mode ......................................................................1498 ECM Terminals and Reference Value ...................1559
ECM Terminals and Reference Value ...................1498 On Board Diagnosis Logic.....................................1560
On Board Diagnosis Logic.....................................1499 DTC Confirmation Procedure ................................1560 AX
DTC Confirmation Procedure ................................1499 Wiring Diagram ......................................................1561
Wiring Diagram ......................................................1500 Diagnostic Procedure ............................................1562
Diagnostic Procedure ............................................1502 DTC P0340 CAMSHAFT POSITION SENSOR
SU
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) (CMPS).......................................................................1565
FUEL INJECTION SYSTEM FUNCTION (LEAN).....1506 Component Description .........................................1565 BR
On Board Diagnosis Logic.....................................1506 ECM Terminals and Reference Value ...................1565
DTC Confirmation Procedure ................................1507 On Board Diagnosis Logic.....................................1566
Wiring Diagram ......................................................1508 DTC Confirmation Procedure ................................1567 ST
Diagnostic Procedure ............................................1510 Wiring Diagram ......................................................1568
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) Diagnostic Procedure ............................................1569
FUEL INJECTION SYSTEM FUNCTION (RICH)......1515 DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT RS
On Board Diagnosis Logic.....................................1515 BANK, -B2) THREE WAY CATALYST FUNCTION .1572
DTC Confirmation Procedure ................................1516 On Board Diagnosis Logic.....................................1572
BT
Wiring Diagram ......................................................1517 DTC Confirmation Procedure ................................1572
Diagnostic Procedure ............................................1519 Overall Function Check .........................................1573
DTC P0180 FUEL TANK TEMPERATURE Diagnostic Procedure ............................................1574 HA
SENSOR ....................................................................1523 DTC P0440 EVAP CONTROL SYSTEM (SMALL
Component Description .........................................1523 LEAK) (NEGATIVE PRESSURE)..............................1577
On Board Diagnosis Logic.....................................1523 On Board Diagnosis Logic.....................................1577 SC
DTC Confirmation Procedure ................................1524 DTC Confirmation Procedure ................................1579
Wiring Diagram ......................................................1525 Diagnostic Procedure ............................................1580
EL
IDX
EC-15
CONTENTS (Cont’d)
DTC P0443 EVAP CANISTER PURGE VOLUME Wiring Diagram ......................................................1639
CONTROL SOLENOID VALVE (CIRCUIT)...............1592 Diagnostic Procedure ............................................1640
Description .............................................................1592 DTC P0500 VEHICLE SPEED SENSOR (VSS) .......1642
CONSULT-II Reference Value in Data Monitor Component Description .........................................1642
Mode ......................................................................1592 ECM Terminals and Reference Value ...................1642
ECM Terminals and Reference Value ...................1593 On Board Diagnosis Logic.....................................1642
On Board Diagnosis Logic.....................................1594 DTC Confirmation Procedure ................................1642
DTC Confirmation Procedure ................................1594 Overall Function Check .........................................1643
Wiring Diagram ......................................................1595 Wiring Diagram ......................................................1644
Diagnostic Procedure ............................................1596 Diagnostic Procedure ............................................1645
DTC P0446 EVAPORATIVE EMISSION (EVAP) DTC P0505 IDLE AIR CONTROL VALVE (IACV)
CANISTER VENT CONTROL VALVE (CIRCUIT) ....1599 - AUXILIARY AIR CONTROL (AAC) VALVE ...........1646
Component Description .........................................1599 Description .............................................................1646
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ......................................................................1599 Mode ......................................................................1647
ECM Terminals and Reference Value ...................1599 ECM Terminals and Reference Value ...................1647
On Board Diagnosis Logic.....................................1600 On Board Diagnosis Logic.....................................1647
DTC Confirmation Procedure ................................1600 DTC Confirmation Procedure ................................1648
Wiring Diagram ......................................................1601 Wiring Diagram ......................................................1649
Diagnostic Procedure ............................................1602 Diagnostic Procedure ............................................1650
DTC P0450 EVAPORATIVE EMISSION (EVAP) DTC P0510 CLOSED THROTTLE POSITION
CONTROL SYSTEM PRESSURE SENSOR ............1605 SWITCH .....................................................................1652
Component Description .........................................1605 Component Description .........................................1652
CONSULT-II Reference Value in Data Monitor CONSULT-II Reference Value in Data Monitor
Mode ......................................................................1605 Mode ......................................................................1652
ECM Terminals and Reference Value ...................1605 ECM Terminals and Reference Value ...................1652
On Board Diagnosis Logic.....................................1606 On Board Diagnosis Logic.....................................1652
DTC Confirmation Procedure ................................1606 DTC Confirmation Procedure ................................1653
Wiring Diagram ......................................................1607 Overall Function Check .........................................1653
Diagnostic Procedure ............................................1608 Wiring Diagram ......................................................1654
DTC P0455 EVAP CONTROL SYSTEM (GROSS Diagnostic Procedure ............................................1655
LEAK).........................................................................1616 DTC P0600 A/T CONTROL.......................................1659
On Board Diagnosis Logic.....................................1616 System Description................................................1659
DTC Confirmation Procedure ................................1617 ECM Terminals and Reference Value ...................1659
Diagnostic Procedure ............................................1619 On Board Diagnosis Logic.....................................1659
DTC P0460 FUEL LEVEL SENSOR FUNCTION DTC Confirmation Procedure ................................1660
(SLOSH).....................................................................1630 Wiring Diagram ......................................................1661
Component Description .........................................1630 Diagnostic Procedure ............................................1662
ECM Terminals and Reference Value ...................1630 DTC P0605 ECM .......................................................1664
On Board Diagnosis Logic.....................................1630 Component Description .........................................1664
DTC Confirmation Procedure ................................1631 On Board Diagnosis Logic.....................................1664
Wiring Diagram ......................................................1632 DTC Confirmation Procedure ................................1664
Diagnostic Procedure ............................................1633 Diagnostic Procedure ............................................1665
DTC P0461 FUEL LEVEL SENSOR FUNCTION .....1635 DTC P1126 THERMOSTAT FUNCTION...................1666
Component Description .........................................1635 On Board Diagnosis Logic.....................................1666
On Board Diagnosis Logic.....................................1635 DTC Confirmation Procedure ................................1666
Overall Function Check .........................................1635 Diagnostic Procedure ............................................1667
DTC P0464 FUEL LEVEL SENSOR CIRCUIT .........1637 DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT
Component Description .........................................1637 BANK, -B2) CLOSED LOOP CONTROL .................1668
ECM Terminals and Reference Value ...................1637 On Board Diagnosis Logic.....................................1668
On Board Diagnosis Logic.....................................1637 DTC Confirmation Procedure ................................1668
DTC Confirmation Procedure ................................1638 Overall Function Check .........................................1669
EC-16
CONTENTS (Cont’d)
Diagnostic Procedure ............................................1669 DTC P1446 EVAPORATIVE EMISSION (EVAP) GI
DTC P1217 ENGINE OVER TEMPERATURE CANISTER VENT CONTROL VALVE (CLOSE).......1728
(OVERHEAT) .............................................................1670 Component Description .........................................1728
System Description................................................1670 CONSULT-II Reference Value in Data Monitor MA
CONSULT-II Reference Value in Data Monitor Mode ......................................................................1728
Mode ......................................................................1670 ECM Terminals and Reference Value ...................1728
ECM Terminals and Reference Value ...................1670 On Board Diagnosis Logic.....................................1729
EM
On Board Diagnosis Logic.....................................1671 DTC Confirmation Procedure ................................1729
Overall Function Check .........................................1672 Wiring Diagram ......................................................1730 LC
Wiring Diagram ......................................................1673 Diagnostic Procedure ............................................1731
Diagnostic Procedure ............................................1674 DTC P1447 EVAPORATIVE EMISSION (EVAP)
Main 12 Causes of Overheating............................1685 CONTROL SYSTEM PURGE FLOW
DTC P1243 SUPERCHARGER BYPASS (SCB) MONITORING ............................................................1735
VALVE CONTROL SOLENOID VALVE....................1686 System Description................................................1735
Description .............................................................1686 On Board Diagnosis Logic.....................................1735 FE
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ................................1736
Mode ......................................................................1687 Overall Function Check .........................................1737 CL
ECM Terminals and Reference Value ...................1687 Diagnostic Procedure ............................................1738
On Board Diagnosis Logic.....................................1687 DTC P1448 EVAPORATIVE EMISSION (EVAP)
DTC Confirmation Procedure ................................1688 CANISTER VENT CONTROL VALVE (OPEN).........1747 MT
Wiring Diagram ......................................................1689 Component Description .........................................1747
Diagnostic Procedure ............................................1690 CONSULT-II Reference Value in Data Monitor
DTC P1336 CRANKSHAFT POSITION SENSOR Mode ......................................................................1747 AT
(CKPS) (OBD) (COG)................................................1692 ECM Terminals and Reference Value ...................1747
Component Description .........................................1692 On Board Diagnosis Logic.....................................1747
TF
ECM Terminals and Reference Value ...................1692 DTC Confirmation Procedure ................................1748
On Board Diagnosis Logic.....................................1693 Overall Function Check .........................................1749
DTC Confirmation Procedure ................................1693 Wiring Diagram ......................................................1750 PD
Wiring Diagram ......................................................1694 Diagnostic Procedure ............................................1751
Diagnostic Procedure ............................................1695 DTC P1464 FUEL LEVEL SENSOR CIRCUIT
DTC P1440 EVAP CONTROL SYSTEM (SMALL (GROUND SIGNAL) ..................................................1755 AX
LEAK) (POSITIVE PRESSURE) ...............................1699 Component Description .........................................1755
On Board Diagnosis Logic.....................................1699 ECM Terminals and Reference Value ...................1755
DTC Confirmation Procedure ................................1700 On Board Diagnosis Logic.....................................1755
SU
Diagnostic Procedure ............................................1700 DTC Confirmation Procedure ................................1755
DTC P1441 EVAP CONTROL SYSTEM (VERY Wiring Diagram ......................................................1757 BR
SMALL LEAK) ...........................................................1701 Diagnostic Procedure ............................................1758
On Board Diagnosis Logic.....................................1701 DTC P1490 VACUUM CUT VALVE BYPASS
DTC Confirmation Procedure ................................1702 VALVE (CIRCUIT)......................................................1759 ST
Overall Function Check .........................................1703 Description .............................................................1759
Diagnostic Procedure ............................................1704 CONSULT-II Reference Value in Data Monitor
DTC P1444 EVAP CANISTER PURGE VOLUME Mode ......................................................................1759 RS
CONTROL SOLENOID VALVE.................................1716 ECM Terminals and Reference Value ...................1759
Description .............................................................1716 On Board Diagnosis Logic.....................................1760
BT
CONSULT-II Reference Value in Data Monitor DTC Confirmation Procedure ................................1760
Mode ......................................................................1716 Wiring Diagram ......................................................1761
ECM Terminals and Reference Value ...................1717 Diagnostic Procedure ............................................1762 HA
On Board Diagnosis Logic.....................................1717 DTC P1491 VACUUM CUT VALVE BYPASS
DTC Confirmation Procedure ................................1718 VALVE........................................................................1765
Wiring Diagram ......................................................1719 Description .............................................................1765 SC
Diagnostic Procedure ............................................1720 CONSULT-II Reference Value in Data Monitor
Mode ......................................................................1765
EL
IDX
EC-17
CONTENTS (Cont’d)
ECM Terminals and Reference Value ...................1765 Wiring Diagram ......................................................1798
On Board Diagnosis Logic.....................................1766 Diagnostic Procedure ............................................1799
DTC Confirmation Procedure ................................1766 FUEL PUMP...............................................................1801
Overall Function Check .........................................1767 System Description................................................1801
Wiring Diagram ......................................................1768 Component Description .........................................1801
Diagnostic Procedure ............................................1769 CONSULT-II Reference Value in Data Monitor
DTC P1605 A/T DIAGNOSIS COMMUNICATION Mode ......................................................................1801
LINE ...........................................................................1774 ECM Terminals and Reference Value ...................1802
Component Description .........................................1774 Wiring Diagram ......................................................1803
ECM Terminals and Reference Value ...................1774 Diagnostic Procedure ............................................1804
On Board Diagnosis Logic.....................................1774 POWER STEERING OIL PRESSURE SWITCH.......1808
DTC Confirmation Procedure ................................1774 Component Description .........................................1808
Wiring Diagram ......................................................1775 CONSULT-II Reference Value in Data Monitor
Diagnostic Procedure ............................................1776 Mode ......................................................................1808
DTC P1706 PARK/NEUTRAL POSITION (PNP) ECM Terminals and Reference Value ...................1808
SWITCH .....................................................................1777 Wiring Diagram ......................................................1809
Component Description .........................................1777 Diagnostic Procedure ............................................1810
CONSULT-II Reference Value in Data Monitor IACV-FICD SOLENOID VALVE.................................1813
Mode ......................................................................1777 Component Description .........................................1813
ECM Terminals and Reference Value ...................1777 ECM Terminals and Reference Value ...................1813
On Board Diagnosis Logic.....................................1777 Wiring Diagram ......................................................1814
DTC Confirmation Procedure ................................1778 Diagnostic Procedure ............................................1815
Overall Function Check .........................................1779 MIL & DATA LINK CONNECTORS ..........................1819
Wiring Diagram ......................................................1780 Wiring Diagram ......................................................1819
Diagnostic Procedure ............................................1781 SERVICE DATA AND SPECIFICATIONS (SDS) .....1820
IGNITION SIGNAL.....................................................1786 Fuel Pressure Regulator........................................1820
Component Description .........................................1786 Idle Speed and Ignition Timing..............................1820
ECM Terminals and Reference Value ...................1786 Ignition Coil ............................................................1820
Wiring Diagram ......................................................1787 Mass Air Flow Sensor............................................1820
Diagnostic Procedure ............................................1788 Engine Coolant Temperature Sensor ....................1820
INJECTOR .................................................................1792 Heated Oxygen Sensor 1 Heater (Front) ..............1820
Component Description .........................................1792 Fuel Pump .............................................................1820
CONSULT-II Reference Value in Data Monitor IACV-AAC Valve ....................................................1820
Mode ......................................................................1792 Injector ...................................................................1821
ECM Terminals and Reference Value ...................1792 Throttle Position Sensor ........................................1821
Wiring Diagram ......................................................1793 Calculated Load Value...........................................1821
Diagnostic Procedure ............................................1794 Intake Air Temperature Sensor..............................1821
START SIGNAL.........................................................1797 Heated Oxygen Sensor 2 Heater (Rear)...............1821
CONSULT-II Reference Value in Data Monitor Crankshaft Position Sensor (OBD)........................1821
Mode ......................................................................1797 Fuel Tank Temperature Sensor .............................1821
ECM Terminals and Reference Value ...................1797
EC-18
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC
IDX
EC-19
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC (Cont’d)
DTC*4
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
GST*2
OVERHEAT — EC-574
EC-20
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC (Cont’d)
DTC*4 GI
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
GST*1
MA
— Unable to access ECM EC-125
IDX
EC-21
TROUBLE DIAGNOSIS — INDEX KA24DE
Alphabetical & P No. Index for DTC (Cont’d)
DTC*4
Items
CONSULT-II Reference page
(CONSULT-II screen terms)
GST*1
— OVERHEAT EC-574
EC-22
PRECAUTIONS KA24DE
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
IDX
EC-23
PRECAUTIONS KA24DE
Engine Fuel & Emission Control System
SEF236V
EC-24
PRECAUTIONS KA24DE
Precautions
Precautions NEEC0005
쐌 Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega- GI
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off. MA
EM
SEF289H LC
쐌 When connecting ECM harness connector, tighten secur-
ing bolt until the gap between orange indicators disap-
pears.
: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
FE
CL
SEF308Q
MT
쐌 When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or AT
break).
Make sure that there are not any bends or breaks on ECM
pin terminals when connecting pin connectors. TF
PD
AX
SEF291H
ST
RS
MEF040D
EL
SEF217U
IDX
EC-25
PRECAUTIONS KA24DE
Precautions (Cont’d)
쐌 When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
쐌 Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than the ECM
terminals, such as the ground.
SEF348N
EC-26
PREPARATION KA24DE
Special Service Tools
LC
NT379
CL
NT636
AT
TF
LEC642
PD
AX
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening BR
pressure
ST
RS
NT653
HA
SC
NT703
EL
IDX
EC-27
PREPARATION KA24DE
Commercial Service Tools (Cont’d)
NT704
Hose clipper Clamping the EVAP purge hose between the fuel
( — ) tank and EVAP canister applied to DTC P1440
[EVAP control system (Small leak — Positive pres-
sure)]
NT720
NT705
AEM488
AEM489
EC-28
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Engine Control Component Parts Location
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF711Z EL
IDX
EC-29
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Engine Control Component Parts Location (Cont’d)
WEC550
EC-30
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Circuit Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC149A EL
IDX
EC-31
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
System Diagram
SEF697Z
EC-32
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
Vacuum Hose Drawing
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC551
IDX
EC-33
ENGINE AND EMISSION CONTROL OVERALL SYSTEM KA24DE
System Chart
쐌 Camshaft position sensor Fuel injection & mixture ratio control Injectors
쐌 Mass air flow sensor
쐌 Engine coolant temperature sensor Distributor ignition system Power transistor
쐌 Heated oxygen sensor 1 (front) IACV-AAC valve and IACV-FICD
쐌 Ignition switch Idle air control system
solenoid valve
쐌 Throttle position sensor
쐌 PNP switch Fuel pump control Fuel pump relay
쐌 Air conditioner switch
쐌 Knock sensor Heated oxygen sensor 1 (front) monitor & Malfunction indicator lamp
쐌 EGR temperature sensor*1 on board diagnostic system (On the instrument panel)
쐌 Crankshaft position sensor (OBD)
EGR control EGRC-solenoid valve
쐌 EVAP control system pressure sensor*1
쐌 Fuel tank temperature sensor Heated oxygen sensors 1, 2 (front and
쐌 Battery voltage Heated oxygen sensor heater
rear) heater control
쐌 Power steering oil pressure switch
쐌 Vehicle speed sensor 쐌 EVAP canister purge volume
쐌 Intake air temperature sensor EVAP canister purge flow control
control valve
쐌 Heated oxygen sensor 2 (rear)*2 쐌 EVAP canister purge control
쐌 Closed throttle position switch*3 solenoid valve
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: Under normal conditions, this sensor is not for engine control operation.
*3: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
EC-34
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Multiport Fuel Injection (MFI) System
ECM func-
Sensor Input Signal to ECM
tion
Actuator MA
Camshaft position sensor Engine speed and piston position
Throttle position
Throttle position sensor
Throttle valve idle position
* Under normal conditions, this sensor is not for engine control operation.
TF
Basic Multiport Fuel Injection System NEEC0014S02
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the PD
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the camshaft position sensor and the mass air
flow sensor. AX
Various Fuel Injection Increase/Decrease Compensation NEEC0014S03
In addition, the amount of fuel injected is compensated to improve engine performance under various oper- SU
ating conditions as listed below.
<Fuel increase>
쐌 During warm-up BR
쐌 When starting the engine
쐌 During acceleration ST
쐌 Hot-engine operation
쐌 High-load, high-speed operation
<Fuel decrease> RS
쐌 During deceleration
쐌 During high engine speed operation BT
HA
SC
EL
IDX
EC-35
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Multiport Fuel Injection (MFI) System (Cont’d)
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The three way catalyst can then better reduce CO, HC and NOx emissions. This system uses a front
heated oxygen sensor in the exhaust manifold to monitor if the engine operation is rich or lean. The ECM
adjusts the injection pulse width according to the sensor voltage signal. For more information about the heated
oxygen sensor 1 (front), refer to EC-198. This maintains the mixture ratio within the range of stoichiometric
(ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the three way catalyst. Even if the switching char-
acteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric by the
signal from the heated oxygen sensor 2 (rear).
Open Loop Control NEEC0014S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
쐌 Deceleration and acceleration
쐌 High-load, high-speed operation
쐌 Malfunction of heated oxygen sensor 1 (front) or its circuit
쐌 Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
쐌 High engine coolant temperature
쐌 During warm-up
쐌 When starting the engine
Mixture Ratio Self-learning Control NEEC0014S06
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot film) and charac-
teristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the front heated oxygen sensor indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
EC-36
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Multiport Fuel Injection (MFI) System (Cont’d)
GI
MA
EM
LC
SEF337W
BT
HA
SC
EL
IDX
EC-37
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Distributor Ignition (DI) System (Cont’d)
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown above.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com-
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A°BTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
쐌 At starting
쐌 During warm-up
쐌 At idle
쐌 At low battery voltage
쐌 During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions.
If engine knocking occurs, the knock sensor monitors the condition. The signal is transmitted to the ECM. The
ECM retards the ignition timing to eliminate the knocking condition.
EC-38
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Air Conditioning Cut Control
ECM func-
Sensor Input Signal to ECM
tion
Actuator MA
Air conditioner switch Air conditioner “ON” signal
ECM func- AX
Sensor Input Signal to ECM Actuator
tion
If the engine speed is above 3,000 rpm with no load, (for example, in Neutral and engine speed over 3,000
ST
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 1,500 rpm, then fuel cut is cancelled.
RS
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”,
EC-35. BT
HA
SC
EL
IDX
EC-39
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Evaporative Emission System
SEF861Z
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating.
EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow
rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as
the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
INSPECTION NEEC0019
EVAP Canister NEEC0019S01
Check EVAP canister as follows:
1. Pinch the fresh air hose.
2. Blow air into port A and check that air flows freely through port
B.
SEF314V
EC-40
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
Tightening Torque NEEC0019S02
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can- GI
ister and EVAP canister vent control valve.
MA
EM
AEC879A LC
Fuel Tank Vacuum Relief Valve (Built into fuel fillerNEEC0019S03
cap)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
Pressure:
16.0 - 20.0 kPa (0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi) FE
Vacuum:
−6.0 to −3.5 kPa (−0.061 to −0.036 kg/cm2, −0.87 to CL
−0.51 psi)
3. If out of specification, replace fuel filler cap as an assembly.
SEF427N CAUTION: MT
Use only a genuine NISSAN fuel filler cap as a replacement. If
an incorrect fuel filler cap is used, the MIL may come on.
AT
TF
PD
AX
SEF943S
SC
EL
SEF462UC
IDX
EC-41
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
How to Detect Fuel Vapor Leakage NEEC0019S10
CAUTION:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not start engine.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure
in EVAP system.
NOTE:
Improper installation of adapter to the service port may cause
a leak.
With CONSULT-II
PEF658U
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump and hose.
3) Turn ignition switch “ON”.
4) Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT
MODE” with CONSULT-II.
5) Touch “START”. A bar graph (Pressure indicating display) will
appear on the screen.
6) Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph.
7) Remove the EVAP service port adapter and hose with pres-
SEF200U sure pump.
8) Locate the leak using a leak detector. Refer to “Evaporative
Emission Line Drawing”, EC-43.
Without CONSULT-II
1) Attach the EVAP service port adapter securely to the EVAP
service port and pressure pump with pressure gauge to the
EVAP service port.
2) Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
3) To locate the leak, deliver positive pressure to the EVAP sys-
SEF503V tem until pressure gauge points reach 1.38 to 2.76 kPa (0.014
to 0.028 kg/cm2, 0.2 to 0.4 psi).
4) Remove the EVAP service port adapter and hose with pres-
sure pump.
5) Locate the leak using a leak detector. Refer to “EVAPORATIVE
EMISSION LINE DRAWING”, EC-43.
EC-42
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
SEF712Z
IDX
EC-43
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Evaporative Emission System (Cont’d)
WEC555
EC-44
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR)
MA
EM
LC
FE
CL
SEF206VA
MT
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor AT
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP
canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed TF
and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is
purged during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same PD
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following: AX
쐌 Put a “CAUTION: INFLAMMABLE” sign in workshop.
쐌 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area. SU
쐌 Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
쐌 Before removing fuel line parts, carry out the following procedures: BR
a) Put drained fuel in an explosion-proof container and put lid on securely.
b) Release fuel pressure from fuel line. Refer to “Fuel Pressure Release”, EC-57.
ST
c) Disconnect battery ground cable.
쐌 Always replace O-ring when the fuel gauge retainer is removed.
쐌 Do not kink or twist hose and tube when they are installed. RS
쐌 Do not tighten hose and clamps excessively to avoid damaging hoses.
쐌 After installation, run engine and check for fuel leaks at connection.
BT
쐌 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
HA
SC
EL
IDX
EC-45
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 3.
No (With CONSULT-II) 䊳 GO TO 6.
No (Without CONSULT- 䊳 GO TO 7.
II)
EC-46
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 5. MT
NG 䊳 Replace water separator.
AT
5 DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
TF
䊳 Repair or replace EVAP hose.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-47
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-48
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SEF707Z
OK or NG
SU
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-49
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace refueling control valve with fuel tank.
Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While
Refueling. NEEC1002S0202
EC-50
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
MA
EM
LC
SEF596U
Yes or No
Yes 䊳 GO TO 3. FE
No 䊳 GO TO 6.
CL
3 REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
MT
䊳 GO TO 4.
AT
4 CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. TF
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with A, and then C plugged.
PD
AX
SU
BR
SEF829T
5. In case of NG in items 2 - 4, replace the parts. ST
NOTE:
쐌 Do not disassemble water separator.
RS
OK or NG
OK 䊳 GO TO 5.
BT
NG 䊳 Replace water separator.
EL
IDX
EC-51
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10.
II)
NG 䊳 Replace refueling control valve with fuel tank.
EC-52
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
CL
MT
AT
TF
PD
AX
SEF707Z SU
OK or NG
OK 䊳 GO TO 11. BR
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
ST
RS
BT
HA
SC
EL
IDX
EC-53
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-54
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF665U FE
Do not drop any material into the tank.
OK or NG
CL
OK 䊳 INSPECTION END
NG 䊳 Replace fuel filler tube or replace one-way fuel valve with fuel tank.
MT
Positive Crankcase Ventilation
DESCRIPTION NEEC0022 AT
TF
PD
AX
SU
BR
ST
AEC042B RS
This system returns blow-by gas to the intake collector.
The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake BT
manifold.
During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV
valve. HA
Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air duct into the crankcase. In this process the air passes through
the hose connecting air inlet tubes to rocker cover. SC
Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.
The flow goes through the hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some EL
of the flow will go through the hose connection to the intake collector under all conditions.
IDX
EC-55
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION KA24DE
Positive Crankcase Ventilation (Cont’d)
INSPECTION NEEC0023
PCV (Positive Crankcase Ventilation) Valve NEEC0023S01
With engine running at idle, remove PCV valve from breather sepa-
rator. A properly working valve makes a hissing noise as air passes
through it. A strong vacuum should be felt immediately when a fin-
ger is placed over the valve inlet.
SEC137A
ET277
EC-56
BASIC SERVICE PROCEDURE KA24DE
Fuel Pressure Release
FE
CL
PEF823K
MT
WITHOUT CONSULT-II NEEC0024S02
1. Remove fuse for fuel pump. AT
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
TF
4. Turn ignition switch OFF and reconnect fuel pump fuse.
PD
AX
SEF164X
Injector
REMOVAL AND INSTALLATION NEEC0027
1. Release fuel pressure to zero.
2. Remove injector tube assembly with injectors from intake
manifold.
3. Remove injectors from injector tube assembly.
쐌 Push injector tail piece.
쐌 Do not pull on the connector.
4. Install injector to fuel tube assembly.
SEF319V a. Clean exterior of injector tail piece.
b. Use new O-rings.
Always replace O-rings with new ones.
Lubricate O-rings with a smear of engine oil.
5. Install injectors with fuel tube assembly to intake manifold.
Tighten in numerical order shown in the figure.
a. First, tighten all bolts to 9.3 to 10.8 N·m (0.95 to 1.1 kg-m, 6.9
to 8.0 ft-lb).
b. Then, tighten all bolts to 21 to 26 N·m (2.1 to 2.7 kg-m, 15 to
20 ft-lb).
6. Install fuel hoses to fuel tube assembly.
SEF116V 7. Reinstall any parts removed in reverse order of removal.
CAUTION:
After properly connecting injectors to fuel tube assembly,
check connections for fuel leakage.
SEF117V
SEF500V
EC-58
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-59
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF554Y
NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumination,
the part shall not be replaced prior to emission testing unless it is determined that the part has been
tampered with or abused in such a way that the diagnostic system cannot reasonably be expected to
detect the resulting malfunction.
EC-60
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
1 INSPECTION START GI
1. Visually check the following:
쐌 Air cleaner clogging
쐌 Hoses and duct for leaks MA
쐌 EGR valve operation
쐌 Electrical connectors
쐌 Gasket (intake manifold, cylinder head, exhaust system) EM
쐌 Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine speed stays below 1,000 rpm. LC
FE
CL
SEF810K
MT
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG AT
OK 䊳 쐌 GO TO 2. (With CONSULT-II)
쐌 GO TO 3. (Without CONSULT-II)
TF
NG 䊳 1. Repair or replace components as necessary.
2. GO TO 2. (With CONSULT-II)
3. GO TO 3. (Without CONSULT-II) PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-61
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF978U
3. Select “IGNITION TIMING ADJ” in WORK SUPPORT mode.
4. Touch “START”.
PEF546N
5. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
6. Check ignition timing with a timing light.
SEF320V
M/T: 20°±2° BTDC
A/T: 20°±2° BTDC (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-62
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
SEF978U
3. Turn off engine and disconnect throttle position sensor harness connector.
FE
CL
MT
AT
SEF265S
4. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
5. Check ignition timing with a timing light. TF
PD
AX
SU
SEF320V BR
M/T: 20°±2° BTDC
A/T: 20°±2° BTDC (in “P” or “N” position)
OK or NG ST
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. RS
BT
HA
SC
EL
IDX
EC-63
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF265S
SEF713Z
M/T: 750±50 rpm
A/T: 750±50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Check idle speed.
M/T: 750±50 rpm
A/T: 750±50 rpm (in “P” or “N” position)
OK or NG
OK (With CONSULT-II) 䊳 GO TO 7.
OK (Without CONSULT- 䊳 GO TO 8.
II)
NG 䊳 GO TO 6.
EC-64
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
SEF240SA
M/T: 750±50 rpm
A/T: 750±50 rpm (in “P” or “N” position) FE
PD
AX
SU
SEF602K
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II. BR
ST
RS
BT
SEF058Y HA
M/T: 800±50 rpm
A/T: 800±50 rpm (in “P” or “N” position)
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9. EL
IDX
EC-65
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF265S
2. Start engine.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
4. Check target idle speed.
M/T: 800±50 rpm
A/T: 800±50 rpm (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EC-66
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
FE
SEF820Y
1 cycle: RICH → LEAN → RICH
2 cycles: RICH → LEAN → RICH → LEAN → RICH
CL
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Set voltmeter probe between ECM terminal 50 and ground. MT
3. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 - 1.0V more than 5 times during 10 seconds at 2,000
rpm.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V AT
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
OK or NG
TF
OK 䊳 INSPECTION END
NG 䊳 GO TO 11.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-67
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF508VA
5. Check for continuity between terminal 50 of ECM harness connector and body ground.
SEF250P
Continuity exists...OK
Continuity does not exist...NG
OK or NG
OK 䊳 1. Connect ECM harness connector to ECM.
2. Connect battery ground cable.
3. GO TO 13.
NG 䊳 1. Repair or replace harness.
2. GO TO 12.
EC-68
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
EM
LC
FE
PEF546N
CL
Without CONSULT-II
1. Stop engine and disconnect throttle position sensor harness connector. MT
AT
TF
PD
SEF265S AX
2. Start engine.
䊳 GO TO 6. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-69
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF172Y
SEF053RA
4. Connect battery ground cable.
䊳 GO TO 14.
EC-70
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
14 CHECK “CO” %
Without CONSULT-II GI
1. Start engine and warm it up until engine coolant temperature indicator points to middle of gauge.
(Be sure to start engine after setting “COOLANT TEMP” or installing a 4.4 kΩ resistor.)
MA
EM
LC
SEF810K
2. Rev engine two or three times under no-load, then run engine at idle speed.
FE
CL
MT
AT
SEF978U
3. Check “CO”%.
Idle CO: 2.9 - 10.8% and engine runs smoothly. TF
4. With CONSULT-II
After checking CO%, touch “BACK”.
5. Without CONSULT-II PD
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor harness connector.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
AX
OK or NG
OK 䊳 GO TO 15.
SU
NG 䊳 GO TO 16.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-71
BASIC SERVICE PROCEDURE KA24DE
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
쐌 If a vehicle contains a part which is operating outside of design specifications with no MIL
illumination, the part shall not be replaced prior to emission testing unless it is determined that
the part has been tampered with or abused in such a way that the diagnostic system cannot rea-
sonably be expected to detect the resulting malfunction.
EC-72
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Introduction
Introduction NEEC0029
The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including: GI
Diagnostic Trouble Code (DTC) Mode 3 of SAE J1979
The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
CONSULT-II X X X X X —
CL
GST X X*2 X — X X
*1: When DTC and 1st trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
MT
*2: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
*3: In diagnostic test mode II (Self-diagnostic results)
AT
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-125.)
TF
Two Trip Detection Logic NEEC0030
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MIL will not light up at this stage. <1st trip> PD
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed AX
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable SU
MIL DTC 1st trip DTC
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
BR
Blinking Lighting up Blinking Lighting up displaying displaying displaying displaying
Except above — — — X — X X —
SC
*1: Except “ECM”
EL
IDX
EC-73
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information
SEF992X
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NEEC0031S02
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure
sensor at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
EC-74
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-96. GI
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once MA
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data. EM
Priority Items
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd FE
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is CL
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged MT
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “HOW TO ERASE EMISSION- AT
RELATED DIAGNOSTIC INFORMATION”. Refer to EC-85.
SYSTEM READINESS TEST (SRT) CODE NEEC0031S03
TF
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the sta-
tus of srt be used to indicate whether the ECM has completed self-diagnosis of major emission systems and PD
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “incomplete”,
use the information in this service manual to set the SRT to “complete”. AX
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “complete” for each application system. Once set as “complete”, the SRT status remains
“complete” until the self-diagnosis memory is erased.
SU
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s
normal driving pattern and the SRT will indicate “incomplete” for these items.
BR
NOTE:
The SRT will also indicate “incomplete” if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours. ST
If, during the state emissions inspection, the SRT indicates “complete” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “incomplete” for one or more of the SRT items,
the vehicle is returned to the customer untested. RS
NOTE:
If MIL is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “complete” for all test items. Therefore, it is important to check SRT (“complete”)
BT
and DTC (No DTCs) before the inspection.
This service manual contains the service procedure and support information to perform a comprehensive road HA
test that enables the ECM to complete the SRT.
SC
EL
IDX
EC-75
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
NG exists P0400 OK OK – –
P0402 – – – –
NG – NG NG (Consecutive
Case 3 P1402
NG)
(1st trip) DTC 1st trip DTC – 1st trip DTC DTC (=MIL “ON”)
EC-76
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
For items whose SRT codes are set, a “CMPLT” is displayed on the CONSULT-II screen; for items whose
SRT codes are not set, “INCMP” is displayed.
2. With GST GI
Selecting Mode 1 with GST (Generic Scan Tool)
A sample of CONSULT-II display for SRT code is shown below.
“INCMP” means the self-diagnosis is incomplete and SRT is not set. “CMPLT” means the self-diagnosis is MA
complete and SRT is set.
EM
LC
FE
SEF713Y
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-77
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
SEF170Z
EC-78
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-79
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
SEF906Z
EC-80
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
쐌 The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the GI
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A. MA
*: Normal conditions refer to the following:
− Sea level
− Flat road
EM
− Ambient air temperature: 20 - 30°C (68 - 86°F)
− Diagnosis is performed as quickly as possible under normal conditions. LC
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
쐌 The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
FE
쐌 The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
쐌 The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage CL
between the ECM terminal 60 and ground is less than 4.1V).
Pattern 2:
쐌 When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. MT
In this case, the time required for diagnosis may be extended.
Pattern 3: AT
쐌 The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
쐌 Tests are performed after the engine has been operated for at least 17 minutes. TF
쐌 The accelerator pedal must be held very steady during steady-state driving.
쐌 If the accelerator pedal is moved, the test must be conducted all over again. PD
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again. AX
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
SU
쐌 During acceleration, hold the accelerator pedal as steady as possible.
3) Repeat steps 1 and 2 until the EGR system SRT is set. BR
ST
RS
BT
SEF414S
HA
IDX
EC-81
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
For normal acceleration in low altitude areas For quick acceleration in low altitude
[less than 1,219 m (4,000 ft)]: areas and high altitude areas
[over 1,219 m (4,000 ft)]:
1st 50 (30)
2nd 95 (60)
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) NEEC0031S04
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (9 test
items).
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable —: Not applicable
EC-82
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
EC-84
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
BR
ST
RS
BT
HA
SC
EL
IDX
EC-85
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Emission-related Diagnostic Information (Cont’d)
SEF823YD
The emission-related diagnostic information can be erased by selecting “ERASE” in the “SELF-DIAG
RESULTS” mode with CONSULT-II.
How to Erase DTC (With GST) NEEC0031S0602
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool).
The emission-related diagnostic information in the ECM can be erased by selecting Mode 4 with GST (Generic
Scan Tool).
NOTE:
쐌 If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
쐌 The following data are cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
EC-86
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Malfunction Indicator Lamp (MIL)
MA
EM
LC
SEF217U
Engine stopped PD
AX
Engine running MALFUNCTION This is a usual driving condition. When a malfunction is
WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver SU
that a malfunction has been detected.
The following malfunctions will light up or blink the MIL
in the 1st trip. BR
쐌 Coolant overtemperature enrichment protection
쐌 “Misfire (Possible three way catalyst damage)”
쐌 “Closed loop control”
쐌 Fail-safe mode
ST
MIL Condition
HA
ON When the malfunction is detected or the ECM’s CPU is malfunctioning.
OFF No malfunction.
SC
OBD System Operation Chart NEEC0033
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DETECTABLE ITEMS NEEC0033S01
EL
쐌 When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
IDX
EC-87
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
쐌 When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to “Two Trip Detection Logic” on
EC-73.
쐌 The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
쐌 The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and Fuel
Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times (driv-
ing pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC RESULTS”
mode of CONSULT-II will count the number of times the vehicle is driven.
쐌 The 1st trip DTC is not displayed when the self-diagnosis results in “OK” for the 2nd trip.
SUMMARY CHART NEEC0033S02
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-90.
For details about patterns “A” and “B” under “Other”, see EC-92.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
EC-88
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” NEEC0033S03
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF392S
RS
*1: When the same malfunction is data will not be displayed any freeze frame data will be cleared
detected in two consecutive trips, longer after vehicle is driven 80 at the moment OK is detected.
BT
MIL will light up. times (pattern C) without the same *7: When the same malfunction is
*2: MIL will go off after vehicle is malfunction. detected in the 2nd trip, the 1st
driven 3 times (pattern B) without (The DTC and the freeze frame trip freeze frame data will be HA
any malfunctions. data still remain in ECM.) cleared.
*3: When the same malfunction is *5: When a malfunction is detected *8: 1st trip DTC will be cleared when
detected in two consecutive trips, for the first time, the 1st trip DTC vehicle is driven once (pattern C) SC
the DTC and the freeze frame and the 1st trip freeze frame data without the same malfunction after
data will be stored in ECM. will be stored in ECM. DTC is stored in ECM.
*4: The DTC and the freeze frame *6: The 1st trip DTC and the 1st trip
EL
IDX
EC-89
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
EC-90
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT
FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”NEEC0033S05
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF393S
RS
*1: When the same malfunction is *4: The DTC and the freeze frame and the 1st trip freeze frame data
detected in two consecutive trips, data will not be displayed any will be stored in ECM.
BT
MIL will light up. longer after vehicle is driven 40 *6: 1st trip DTC will be cleared after
*2: MIL will go off after vehicle is times (pattern A) without the same vehicle is driven once (pattern B)
driven 3 times (pattern B) without malfunction. without the same malfunction. HA
any malfunctions. (The DTC and the freeze frame *7: When the same malfunction is
*3: When the same malfunction is data still remain in ECM.) detected in the 2nd trip, the 1st
detected in two consecutive trips, *5: When a malfunction is detected trip freeze frame data will be SC
the DTC and the freeze frame for the first time, the 1st trip DTC cleared.
data will be stored in ECM.
EL
IDX
EC-91
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
OBD System Operation Chart (Cont’d)
AEC574
쐌 The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
쐌 The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
쐌 The DTC will not be displayed after the A counter reaches 40.
Driving Pattern B NEEC0033S0602
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
쐌 The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
쐌 The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
쐌 The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
EC-92
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II
CONSULT-II =NEEC0034
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
NEEC0034S01
GI
2. Connect “CONSULT-II” to data link connector which is located
behind the fuse box cover. MA
EM
SEF163X LC
3. Turn ignition switch ON.
4. Touch “START”.
FE
CL
PBR455D
MT
5. Touch “ENGINE”.
AT
TF
PD
AX
PEF895K
ST
RS
SEF824Y
BT
HA
SC
EL
IDX
EC-93
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
Knock sensor X
Battery voltage X
EC-94
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
X
Power transistor (Ignition tim-
X (Ignition X X X LC
ing)
signal)
IACV-AAC valve X X X X X
ENGINE CONTROL COMPONENT PARTS
FUNCTION BR
NEEC0034S03
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame RS
Self-diagnostic results
data can be read and erased quickly. *1
DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed. SC
ECM part number ECM part numbers can be read.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
EL
1) Diagnostic trouble codes
IDX
EC-95
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
TP SW/TP SEN IDLE POSI ADJ 쐌 FOLLOW THE BASIC INSPECTION IN THE SERVICE When adjusting the idle throttle
MANUAL position
IGNITION TIMING ADJ 쐌 IGNITION TIMING FEEDBACK CONTROL WILL BE When adjusting initial ignition tim-
HELD BY TOUCHING “START”. AFTER DOING SO, ing
ADJUST IGNITION TIMING WITH A TIMING LIGHT BY
TURNING THE CRANKSHAFT POSITION SENSOR.
FUEL PRESSURE RELEASE 쐌 FUEL PUMP WILL STOP BY TOUCHING “START” When releasing fuel pressure
DURING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT 쐌 THE COEFFICIENT OF SELF-LEARNING CONTROL When releasing fuel pressure
MIXTURE RATIO RETURNS TO THE ORIGINAL from fuel line
COEFFICIENT.
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak
CLOSE THE EVAP CANISTER VENT CONTROL VALVE point of EVAP system
IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER
THE FOLLOWING CONDITIONS.
쐌 BATTERY VOLTAGE IS SUFFICIENT.
쐌 IGN SW “ON”
쐌 ENGINE NOT RUNNING
쐌 AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
쐌 NO VACUUM AND NO HIGH PRESSURE IN EVAP
SYSTEM
쐌 TANK FUEL TEMP. IS MORE THAN 0°C (32°F).
쐌 WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE”
UNDER THE CONDITIONS ABOVE, CONSULT-II WILL
DISCONTINUE AND DISPLAY INSTRUCTIONS.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DISPLAY
“BATTERY VOLTAGE IS LOW. CHARGE BATTERY”,
EVEN WHEN USING A CHARGED BATTERY.
TARGET IDLE RPM ADJ* 쐌 IDLE CONDITION When setting target idle speed
DIAG TROUBLE
쐌 Engine Control component part/control system has a trouble code, it is displayed as “PXXXX”. [Refer to
CODE
“Alphabetical & P No. Index for DTC” (EC-19).]
[PXXXX]
EC-96
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ENGINE SPEED
쐌 The engine speed at the moment a malfunction is detected is displayed.
CL
[rpm]
VEHICLE SPEED
[km/h] or [mph]
쐌 The vehicle speed at the moment a malfunction is detected is displayed. MT
ABSOL TH-P/S [%] 쐌 The throttle valve opening angle at the moment a malfunction is detected is displayed.
AT
B/FUEL SCHDL
쐌 The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
*: The items are the same as those of 1st trip freeze frame data. PD
DATA MONITOR MODE NEEC0034S06
ECM
Main
AX
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow 쐌 When the engine is stopped, a certain ST
MAS A/F SE-B1 [V] 쎻 쎻
sensor is displayed. value is indicated.
IDX
EC-97
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
EC-98
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
쐌 Indicates [ON/OFF] condition of the air
AIR COND SIG
쎻 쎻 conditioner switch as determined by the MA
[ON/OFF]
air conditioning signal.
IDX
EC-99
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow 쐌 When engine is running specification
MAS A/F SE-B1 [V] 쎻 쎻
sensor specification is displayed. range is indicated.
EC-100
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
쐌 Ignition switch: ON AX
EGRC SOLE- 쐌 Turn EGRC-solenoid valve “ON” EGRC-solenoid valve makes an 쐌 Harness and connector
NOID VALVE and “OFF” using CONSULT-II operating sound. 쐌 EGRC-solenoid valve
and listen to operating sound. SU
쐌 Engine: After warming up, run
engine at 1,500 rpm. 쐌 Harness and connector
PURG VOL
쐌 Change the EVAP canister purge
Engine speed changes according
쐌 EVAP canister purge volume BR
CONT/V to the opening step.
volume control valve opening control valve
step using CONSULT-II.
ST
FUEL T/TEMP
쐌 Change the fuel tank temperature using CONSULT-II.
SEN
쐌 Ignition switch: ON RS
(Engine stopped)
VENT Solenoid valve makes an operating 쐌 Harness and connector
쐌 Turn solenoid valve “ON” and
CONTROL/V sound. 쐌 Solenoid valve
“OFF” using CONSULT-II and BT
listen to operating sound.
쐌 Ignition switch: ON
(Engine stopped)
HA
Solenoid valve makes an operating 쐌 Harness and connector
VC/V BYPASS/V 쐌 Turn solenoid valve “ON” and
sound. 쐌 Solenoid valve
“OFF” using CONSULT-II and
listen to operating sound. SC
EL
IDX
EC-101
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
EC-102
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
CONSULT-II (Cont’d)
쐌 DTC/1st trip DTC and malfunction item will not be displayed
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM. GI
DATA MONITOR can be performed continuously even though
a malfunction is detected.
Use these triggers as follows: MA
1) “AUTO TRIG”
쐌 While trying to detect the DTC/1st trip DTC by performing the EM
“DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE”, be sure to select to “DATA MONITOR (AUTO
TRIG)” mode. You can confirm the malfunction at the moment LC
it is detected.
쐌 While narrowing down the possible causes, CONSULT-II
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in FE
the “DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE”, the moment a malfunction is found the DTC/
1st trip DTC will be displayed. (Refer to “Incident Simulation CL
Tests” in “HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT”, GI-24.
2) “MANU TRIG” MT
쐌 If the malfunction is displayed as soon as “DATA MONITOR”
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data AT
can be utilized for further diagnosis, such as a comparison with
the value for the normal operating condition.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF720X
EL
IDX
EC-103
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Generic Scan Tool (GST)
SEF139P
SEF163X
SEF398S
SEF416S
EC-104
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION KA24DE
Generic Scan Tool (GST) (Cont’d)
FUNCTION NEEC0035S03
This mode gains access to emission-related power train trouble codes which were EM
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes: LC
쐌 Clear number of diagnostic trouble codes (MODE 1)
쐌 Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO 쐌 Clear trouble code for freeze frame data (MODE 1)
쐌 Clear freeze frame data (MODE 2)
쐌 Reset status of system monitoring test (MODE 1)
쐌 Clear on board monitoring test results (MODE 6 and 7)
FE
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
CL
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driv-
ing conditions.
MT
MODE 8 — —
This mode is to enable the off-board to request vehicle specific information such as
MODE 9 (CALIBRATION ID)
Vehicle Identification Number (VIN) and Calibration ID.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-105
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Introduction NEEC0036
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
MEF036D
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-108.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first.
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF234G
EC-106
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Introduction (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
MTBL0017
RS
BT
HA
SC
EL
IDX
EC-107
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Work Flow
SEF510ZG
*1: If the incident cannot be Refer to “TROUBLE DIAGNOSIS be found, refer to “TROUBLE
duplicated, refer to “TROUBLE FOR POWER SUPPLY”, EC-149. DIAGNOSIS FOR INTERMIT-
DIAGNOSIS FOR INTERMIT- *3: If time data of “SELF-DIAG TENT INCIDENT”, EC-148.
TENT INCIDENT”, EC-148. RESULTS” is other than “0” or “1t” *5: EC-125
*2: If the on board diagnostic system refer to “TROUBLE DIAGNOSIS *6: EC-80
cannot be performed, check main FOR INTERMITTENT”, EC-148. *7: EC-144
power supply and ground circuit. *4: If the malfunctioning part cannot
EC-108
TROUBLE DIAGNOSIS — INTRODUCTION KA24DE
Work Flow (Cont’d)
STEP DESCRIPTION GI
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-107.
MA
Before confirming the concern, check and write down (print out using CONSULT-II or Generic Scan Tool) the (1st
trip) Diagnostic Trouble Code (DTC) and the (1st trip) freeze frame data, then erase the code and the data.
(Refer to EC-85.) The (1st trip) DTC and the (1st trip) freeze frame data can be used when duplicating the inci- EM
STEP II dent at STEP III & IV.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-126.)
Also check related service bulletins for information.
LC
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform INCIDENT SIMULATION TESTS. (Refer to GI section.)
If the malfunction code is detected, skip STEP IV and perform STEP V. FE
Try to detect the (1st trip) Diagnostic Trouble Code by driving in (or performing) the “DIAGNOSTIC TROUBLE
CODE CONFIRMATION PROCEDURE”. Check and read the (1st trip) DTC and (1st trip) freeze frame data by
using CONSULT-II or Generic Scan Tool. CL
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform INCIDENT SIMULATION TESTS. (Refer to GI section.) MT
In case the “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDURE” is not available, perform the
“OVERALL FUNCTION CHECK” instead. The (1st trip) DTC cannot be displayed by this check, however, this
simplified “check” is an effective alternative. AT
The “NG” result of the “OVERALL FUNCTION CHECK” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX. TF
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-110.) If CONSULT-II is
STEP V
available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNO-
SIS — SPECIFICATION VALUE”, EC-144. (If malfunction is detected, proceed to “REPAIR/REPLACE”.) Then PD
perform inspections according to the Symptom Matrix Chart. (Refer to EC-126.)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
AX
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON- SU
STEP VI
SULT-II. Refer to EC-135.
The “DIAGNOSTIC PROCEDURE” in EC section contains a description based on open circuit inspection. A short
circuit inspection is also required for the circuit check in the DIAGNOSTIC PROCEDURE. For details, refer to BR
“HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”, “Circuit Inspection”, GI-26.
Repair or replace the malfunction parts.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
ST
and circumstances which resulted in the customer’s initial complaint.
Perform the “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCEDURE” and confirm the normal code
STEP VII [Diagnostic trouble code No. P0000 or 0505] is detected. If the incident is still detected in the final check, perform RS
STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM. (Refer to EC-85.) BT
HA
SC
EL
IDX
EC-109
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection
SEF142I
With CONSULT-II 䊳 GO TO 2.
With GST 䊳 GO TO 4.
No tools 䊳 GO TO 5.
SEF163X
䊳 GO TO 3.
EC-110
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
LC
FE
AEC871A CL
OK or NG
OK 䊳 GO TO 6. MT
NG 䊳 1. Replace throttle body assembly. Refer to “OUTER COMPONENT PARTS”, EM-12.
2. GO TO 6.
AT
4 CHECK FI CAM FUNCTION
With GST TF
1. Adjust accelerator wire. Refer to “Adjust Accelerator Wire”, FE-3.
2. Warm up engine to 75°C (167°F).
3. Stop engine and wait at least 10 seconds, then turn ignition switch ON. PD
4. Select “MODE 1” with GST.
5. When the engine coolant temp is 75 to 85°C (167 to 185°F), confirm the clearance is less than 0.05 mm (0.0020 in),
between stopper and throttle drum as shown in the figure. AX
SU
BR
ST
AEC871A
RS
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6. BT
OK (Without CONSULT- 䊳 GO TO 14.
II) HA
NG 䊳 1. Replace throttle body assembly. Refer to “OUTER COMPONENT PARTS”, EM-12.
2. With CONSULT-II: GO TO 6.
Without CONSULT-II: GO TO 14. SC
EL
IDX
EC-111
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
SEF536H
3. Warm up engine until the resistance of coolant temperature sensor is 0.26 to 0.39 kΩ.
4. Turn ignition switch OFF.
5. When engine coolant temperature is 75 to 85°C (167 to 185°F), with the voltage between 1.10 to 1.36V, make sure that
the clearance is less than 0.05 mm (0.0020 in), between stopper and throttle adjusting screw as shown in figure.
AEC871A
OK or NG
OK 䊳 GO TO 14.
NG 䊳 1. Replace throttle body assembly. Refer to “OUTER COMPONENT PARTS”, EM-12.
2. GO TO 14.
EC-112
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
EM
LC
FE
PEF546N
CL
4. Check ignition timing at idle using timing light.
MT
AT
TF
PD
SEF320V
Ignition timing:
20°±2° BTDC (in “P” or “N” position) AX
OK or NG
OK 䊳 GO TO 7. SU
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle
Mixture Ratio Adjustment”, EC-59.
2. GO TO 7.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-113
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
SEF714Z
2. Check idle speed.
750±50 rpm (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 8.
NG 䊳 1. Adjust base idle speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-59.
2. GO TO 8.
EC-114
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
8 CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION (CHECK THROTTLE POSITION SEN-
SOR IDLE POSITION)
With CONSULT-II
GI
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
MA
2. Check FI cam. Refer to procedure 3.
3. Stop engine.
4. Turn ignition switch ON.
EM
5. Select “DATA MONITOR” mode with CONSULT-II.
6. Select “CLSD THL/P SW” from the menu.
7. Read “CLSD THL/P SW” signal under the following conditions. LC
쐌 Insert a 0.1 mm (0.004 in) and 0.3 mm (0.012 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure and check the signal.
FE
CL
MT
AEC871A
AT
TF
PD
AX
SEF197Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.1 mm (0.004 in) feeler gauge.
SU
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.3 mm (0.012 in) feeler gauge.
OK or NG BR
OK 䊳 GO TO 12.
NG 䊳 GO TO 9. ST
RS
BT
HA
SC
EL
IDX
EC-115
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
AEC871A
8. Open throttle valve and then close.
9. Check “CLSD THL/P SW” signal.
SEF197Y
“CLSD THL/P SW” signal should remain “OFF” when the throttle valve is closed.
If it is impossible to adjust closed throttle position switch, replace throttle position sensor.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
EC-116
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
MA
EM
LC
AEC872A
䊳 GO TO 11.
FE
11 ADJUSTMENT THROTTLE POSITION SENSOR IDLE POSITION-3
CL
With CONSULT-II
1. Temporarily tighten sensor body fixing bolts as follows.
쐌 Gradually move the sensor body clockwise and stop it when “CLSD THL/P SW” signal switches from “OFF” to
“ON” when tightening sensor body fixing bolts.
MT
AT
TF
PD
AX
AEC872A
2. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge. SU
4. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check “CLSD THL/P SW” signal again. BR
The signal remains “OFF” while closing throttle valve.
OK or NG
OK 䊳 1. Remove 0.3 mm (0.012 in) feeler gauge.
ST
2. GO TO 12.
NG 䊳 GO TO 9. RS
BT
HA
SC
EL
IDX
EC-117
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
SEF864V
6. Turn ignition switch OFF and wait at least 5 seconds.
7. Repeat steps 5 and 6 until “CLSD THL POS” in “DATA MONITOR” mode with CONSULT-II changes to “ON”.
SEF715Z
䊳 GO TO 13.
EC-118
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
EM
LC
SEF265S
3. Start engine. FE
4. Rev engine (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
5. Check ignition timing at idle using timing light.
CL
MT
AT
TF
SEF320V
Ignition timing: PD
20°±2° BTDC (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 15.
AX
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle
Mixture Ratio Adjustment”, EC-59. SU
2. GO TO 15.
BR
15 CHECK BASE IDLE SPEED
Without CONSULT-II
Make sure that engine speed falls to the following speed. ST
750±50 rpm (in “P” or “N” position)
OK or NG
RS
OK 䊳 GO TO 16.
NG 䊳 1. Adjust base idle speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-59. BT
2. GO TO 16.
HA
SC
EL
IDX
EC-119
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
16 CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION (CHECK THROTTLE POSITION SEN-
SOR IDLE POSITION)
Without CONSULT-II
NOTE:
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
2. Check FI cam. Refer to procedure 5.
3. Stop engine.
4. Disconnect closed throttle position switch harness connector .
5. Connect the tester probe to closed throttle position switch terminals 5 and 6.
6. Check harness continuity under the following conditions.
SEF862V
쐌 Insert the 0.1 mm (0.004 in) and 0.3 mm (0.012 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure.
AEC871A
“Continuity should exist” while inserting 0.1 mm (0.004 in) feeler gauge.
“Continuity should not exist” while inserting 0.3 mm (0.012 in) feeler gauge.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 GO TO 17.
EC-120
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
FE
CL
MT
AEC871A
7. Open throttle valve then close.
8. Check continuity between closed throttle position switch terminal 5 and 6. AT
TF
PD
AX
SEF862V
The continuity should not exist while closing the throttle position sensor body.
SU
If it is impossible to adjust closed throttle position switch, replace throttle position sensor.
OK or NG BR
OK 䊳 GO TO 19.
NG 䊳 GO TO 18. ST
RS
BT
HA
SC
EL
IDX
EC-121
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
AEC872A
䊳 GO TO 19.
AEC872A
2. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
3. Remove 0.1 mm (0.004 in) feeler gauge then insert 0.3 mm (0.012 in) feeler gauge.
4. Make sure two or three times that continuity does not exist when the throttle valve is closed.
5. Tighten throttle position sensor.
6. Check the continuity again.
Continuity does not exist while closing the throttle valve.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 GO TO 17.
20 REINSTALLATION
Without CONSULT-II
1. Remove 0.3 mm (0.012 in) feeler gauge.
2. Reconnect throttle position sensor harness connector and closed throttle position switch harness connector.
3. Rev engine (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
䊳 GO TO 21.
EC-122
TROUBLE DIAGNOSIS — BASIC INSPECTION KA24DE
Basic Inspection (Cont’d)
LC
FE
CL
SEF864V
5. Turn ignition switch “OFF” and wait at least 5 seconds.
6. Repeat steps 4 and 5, 20 times. MT
䊳 GO TO 22.
AT
22 CHECK TARGET IDLE SPEED
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature. TF
2. Check idle speed.
800±50 rpm (in “P” or “N” position)
PD
OK or NG
OK 䊳 GO TO 23.
NG 䊳 1. Adjust target idle speed. Refer to “Idle Speed/Ignition Timing/Idle Mixture Ratio
AX
Adjustment”, EC-59.
2. GO TO 23.
SU
23 ERASE UNNECESSARY DTC
BR
After this inspection, unnecessary DTC No. might be displayed.
Erase the stored memory in ECM and TCM.
Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”, (EC-85) .
ST
䊳 INSPECTION END
RS
BT
HA
SC
EL
IDX
EC-123
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
DTC Inspection Priority Chart
EC-124
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Fail-safe Chart
P0100 Mass air flow sensor cir- Engine speed will not rise more than 2,400 rpm due to the fuel cut. EM
cuit
P0110 Intake air temperature sen- The ECM functions on the assumption that the intake air temperature is 25°C (77°F).
sor
LC
P0115 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turn-
ture sensor circuit ing ignition switch to ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 Throttle position sensor Throttle position will be determined based on the injected fuel amount and the engine
AT
circuit speed. Therefore, acceleration will be poor.
SC
EL
IDX
EC-125
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
EC-333,
EGR system 2 1 2 3 3 3 2 2 3 3
345, 472
EC-126
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-447,
AX
ECM 2 2 3 3 3 3 3 3 3 3 3
125
RS
BT
HA
SC
EL
IDX
EC-127
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
Vapor lock
5
Valve deposit
Air cleaner
Crank- Battery
ing 1 1 1 1 1 1 1
Alternator circuit SC-2
Starter circuit 3 1
PNP switch 4 —
EC-128
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Symptom Matrix Chart (Cont’d)
SYMPTOM
GI
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
LC
ENGINE STALL
FE
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Cylinder block MT
Piston 4 EM-29,
Piston ring EM-44 AT
6 6 6 6 6 6 6 6
Connecting rod
Bearing
TF
Crankshaft
PD
Valve Timing chain
mecha-
nism Camshaft EM-18,
5 5 5 5 5 5 5 5
EM-29
AX
Intake valve
3
Exhaust valve
SU
Exhaust Exhaust manifold/Tube/
Muffler/Gasket 5 5 5 5 5 5 5 5 FE-8
Three way catalyst
BR
Lubrica- Oil pan/Oil strainer/Oil pump/
tion Oil filter/Oil gallery 5 5 5 5 5 5 5 5 MA-21, LC-6 ST
Oil level (Low)/Filthy oil
Thermostat 5 LC-10 BT
Water pump 5 5 5 5 5 5 5 4 5
Water gallery HA
Coolant level (low)/
MA-19
Contaminated coolant
SC
1 - 6: The numbers refer to the order of inspection.
EL
IDX
EC-129
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
CONSULT-II Reference Value in Data Monitor Mode
쐌 Tachometer: Connect
Almost the same speed as the
ENG SPEED 쐌 Run engine and compare tachometer indication with the CONSULT-II
CONSULT-II value.
value.
HO2S2 (B1) Revving engine from idle to 3,000 0 - 0.3V +, Approx. 0.6 - 1.0V
쐌 Engine: After warming up
HO2S2 MNTR (B1) rpm quickly LEAN +, RICH
쐌 Turn drive wheels and compare speedometer indication with the CON- Almost the same speed as the
VHCL SPEED SE
SULT-II value CONSULT-II value
EC-130
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
EL
IDX
EC-131
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
쐌 Ignition switch: ON
Approx. 4.4V
ABSOL PRES/SE 쐌 Engine: For 5 seconds after stating engine
쐌 Engine: More than 5 seconds after starting engine (After warming up) Approx. 1.2V
SEF306Y
ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1
NEEC0043S02
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine to nor-
mal operating temperature.
Each value is for reference, the exact value may vary.
EC-132
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
LC
FE
SEF241Y CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-133
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF242YA
EC-134
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value
EM
SEF324V LC
2. Remove ECM harness protector.
FE
CL
AEC913
MT
3. Perform all voltage measurements with the connector con-
nected. Extend tester probe as shown to perform tests easily. AT
쐌 Open harness securing clip to make testing easier.
쐌 Use extreme care not to touch 2 pins at one time.
쐌 Data is for comparison and may not be exact. TF
PD
AX
SU
BR
ST
RS
SEF367I
BT
HA
SC
EL
IDX
EC-135
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
SEF533P
0 - 0.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
EC-136
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
12 - 14V
MA
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
EM
LC
2 B Ignition check
12 - 13V
[Engine is running]
쐌 Engine speed is 2,000 rpm FE
CL
0 - 1V
MT
[Engine is running]
쐌 Warm-up condition AT
쐌 Idle speed
TF
3 P/L Tachometer
0.5 - 2V
PD
[Engine is running]
쐌 Engine speed is 2,000 rpm AX
SU
[Engine is running]
[Ignition switch OFF]
0 - 1V
BR
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 LG/R
off)
[Ignition switch OFF]
ST
BATTERY VOLTAGE
쐌 More than a few seconds after turning ignition
(11 - 14V)
switch OFF
RS
BT
HA
SC
EL
IDX
EC-137
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 200
seconds after starting engine)
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
쐌 Both A/C switch and blower switch are ON*
Approximately 0V
*: Any mode except “OFF”, ambient air tem-
12 P Air conditioner relay perature above 10°C (50°F).
[Engine is running]
19 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
쐌 Both air conditioner switch and blower switch Approximately 0V
Air conditioner dual- are ON (Compressor operates)
21 G/R
pressure switch
[Engine is running] BATTERY VOLTAGE
쐌 Air conditioner switch is OFF (11 - 14V)
EC-138
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Ignition switch ON]
쐌 Warm-up condition 0.2 - 0.8V MA
23 L Throttle position sensor 쐌 Accelerator pedal fully released
[Ignition switch ON]
3.5 - 4.5V EM
쐌 Accelerator pedal fully depressed
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed
1 - 4V
MT
[Engine is running]
쐌 Lift up the vehicle
29 G/B Vehicle speed sensor
쐌 In 2nd gear position
AT
쐌 40 km/h (25 MPH)
TF
[Engine is running]
32 B/Y ECM ground
쐌 Idle speed
Engine ground PD
[Engine is running]
Approximately 0V
Power steering oil 쐌 Steering wheel is fully turned AX
39 GY/R
pressure switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not turned
SU
42 BR Sensors’ power supply [Ignition switch ON] Approximately 5V
[Engine is running]
43 B/W Sensors’ ground
쐌 Idle speed
Approximately 0V BR
0.2 - 0.5V
ST
[Engine is running]
쐌 Warm-up condition RS
쐌 Idle speed
BT
Camshaft position sen-
44 PU
sor (Reference signal) 0 - 0.5V
HA
[Engine is running]
쐌 Engine speed is 2,000 rpm SC
EL
IDX
EC-139
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V
46 OR/B Fuel level sensor [Ignition switch ON] Output voltage varies with fuel
level.
Approximately 0V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
Crankshaft position
47 L
sensor (OBD) Approximately 0V
[Engine is running]
쐌 Engine speed is 2,000 rpm
Approximately 2.6V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warning up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm.
[Engine is running]
쐌 Warm-up condition 0.9 - 1.8V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.8 - 2.3V
쐌 Engine speed is 2,500 rpm
EC-140
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V MA
ground
쐌 Idle speed
[Engine is running]
Heated oxygen sensor 쐌 After warming up to normal operating tempera- EM
56 OR 0 - Approximately 1.0V
2 (rear) ture and revving engine from idle to 3,000 rpm
quickly
LC
Approximately 0 - 4.8V
Engine coolant tem-
59 LG/R [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B [Engine is running] Output voltage varies with fuel
sensor
temperature FE
Approximately 0 - 4.8V
Intake air temperature
61 PU/R [Engine is running] Output voltage varies with
sensor
intake air temperature CL
EVAP control system
62 Y [Ignition switch ON] Approximately 3.4V
pressure sensor MT
[Engine is running]
쐌 Warm-up condition Less than 4.5V
쐌 Idle speed AT
EGR temperature sen-
63 G/OR
sor [Engine is running]
쐌 Warm-up condition 0 - 1.5V TF
쐌 EGR system is operating
[Engine is running]
64 W Knock sensor
쐌 Idle speed
Approximately 2.4V PD
Fuel level sensor [Engine is running]
66 B Approximately 0V
ground 쐌 Idle speed AX
67 B/P BATTERY VOLTAGE
Power supply for ECM [Ignition switch ON]
(11 - 14V)
72 B/P SU
[Ignition switch ON]
69 LG/R Data link connector Approximately 2V
쐌 CONSULT-II or GST is disconnected.
BR
Power supply (Back- BATTERY VOLTAGE
80 SB [Ignition switch OFF]
up) (11 - 14V)
ST
RS
BT
HA
SC
EL
IDX
EC-141
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
10.5 - 11.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
BATTERY VOLTAGE
(11 - 14V)
102 W/B Injector No. 1
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
BATTERY VOLTAGE
(11 - 14V)
109 W/L Injector No. 2
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
[Engine is running]
쐌 Warm-up condition 0 - 1V
쐌 Idle speed
103 G/W EGRC-solenoid valve
[Engine is running]
BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
쐌 Revving engine from idle to 3,000 rpm quickly
[Engine is running]
Approximately 1V
Torque converter clutch 쐌 Idle speed
115 L/Y solenoid valve (A/T [Engine is running]
models only) BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
쐌 Engine speed is 2,000 rpm
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed
EC-142
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running]
Approximately 0.4V
쐌 Engine speed is below 3,000 rpm. (All models) MA
Heated oxygen sensor [Engine is running]
119 BR/Y 쐌 Engine speed is above 3,000 rpm. (2WD mod-
heater 1 (front) BATTERY VOLTAGE
els) EM
(11 - 14V)
쐌 More than 6 seconds after engine speed
exceeds 3,000 rpm (4WD models)
LC
Vacuum cut valve BATTERY VOLTAGE
120 P/B [Ignition switch ON]
bypass valve (11 - 14V)
[Engine is running]
쐌 Idle speed after driving 2 minutes at 70 km/h Approximately 0.4V
Heated oxygen sensor (43 MPH) or more
122 R/B
heater 2 (rear)
[Ignition switch ON] BATTERY VOLTAGE
FE
쐌 Engine is not running (11 - 14V)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-143
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Description
Description NEEC1003
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
쐌 B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
쐌 A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
쐌 MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NEEC1004
쐌 Vehicle driven distance: More than 5,000 km (3,107 miles)
쐌 Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg)
쐌 Atmospheric temperature: 20 - 30°C (68 - 86°F)
쐌 Engine coolant temperature: 75 - 95°C (167 - 203°F)
쐌 Transmission: Warmed-up*1
쐌 Electrical load: Not applied*2
쐌 Engine speed: Idle
*1: For A/T or CVT models, after the engine is warmed up to normal operating temperature, drive vehicle until
“FLUID TEMP SE” (A/T or CVT fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive
vehicle for 5 minutes after the engine is warmed up to normal operating temperature.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
ating. Steering wheel is straight ahead.
EC-144
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Diagnostic Procedure
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF613ZA EL
IDX
EC-145
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Diagnostic Procedure (Cont’d)
SEF768Z
EC-146
TROUBLE DIAGNOSIS — SPECIFICATION VALUE KA24DE
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF615Z
EL
IDX
EC-147
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT KA24DE
Description
Description NEEC0045
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom-
er’s complaint often do not recur on DTC (1st trip) visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi-
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NEEC0045S01
The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or
II
“1t”.
IV (1st trip) DTC data does not appear during the DTC CONFIRMATION PROCEDURE.
VI The TROUBLE DIAGNOSIS for PXXXX does not indicate the problem area.
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION-RELATED INFORMATION”, EC-85.
䊳 GO TO 2.
EC-148
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC769
IDX
EC-149
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
[Engine is running]
[Ignition switch OFF]
0 - 1V
쐌 For a few seconds after turning ignition switch
4 LG/R ECM relay (Self shut-off) OFF
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
19 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed
Engine ground
[Engine is running] (Probe this terminal with
32 B/Y ECM ground
쐌 Idle speed (−) tester probe when
measuring)
BATTERY VOLTAGE
80 SB Power supply (Back-up) [Ignition switch OFF]
(11 - 14V)
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed
EC-150
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
1 INSPECTION START GI
Start engine.
Is engine running?
Yes or No
MA
Yes 䊳 GO TO 4.
No 䊳 GO TO 2. EM
FE
CL
MT
SEF600P AT
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 14.
TF
NG 䊳 GO TO 3.
PD
3 DETECT MALFUNCTIONING PART
Check the following. AX
쐌 Harness connectors M65, E43
쐌 Harness connectors M59, F27
쐌 10A fuse SU
쐌 Harness for open or short between ECM and ignition switch
䊳 Repair harness or connectors.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-151
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
MEC698B
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SEF121V
Voltage:
After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately
0V.
OK or NG
OK 䊳 GO TO 14.
NG (Battery voltage 䊳 GO TO 7.
does not exist.)
NG (Battery voltage 䊳 GO TO 13.
exists for more than a
few seconds.)
EC-152
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
AEC927A
3. Check harness continuity between ECM harness connector F29 terminals 67, 72, 117 and relay harness connector F30
terminal 3. FE
CL
MT
AT
SEF122V TF
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG PD
OK 䊳 GO TO 9.
NG 䊳 GO TO 8. AX
ST
RS
BT
HA
SC
EL
IDX
EC-153
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
SEF120V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
SEF605P
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-154
TROUBLE DIAGNOSIS FOR POWER SUPPLY KA24DE
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF511P
12V (1 - 2) applied: Continuity exists.
No voltage applied: No continuity FE
OK or NG
OK 䊳 GO TO 13. CL
NG 䊳 Replace ECM relay.
MT
13 CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector. AT
3. Check harness continuity between ECM harness connector F29 terminals 10, 19, 25, 32, 116, 124 and engine ground.
TF
PD
AX
SU
SEF119V
Continuity should exist.
4. Also check harness for short to power.
BR
OK or NG
OK 䊳 GO TO 14. ST
NG 䊳 Repair open circuit or short to power in harness or connectors.
RS
14 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148. BT
䊳 INSPECTION END
HA
SC
EL
IDX
EC-155
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Component Description
[Engine is running]
쐌 Warm-up condition 0.9 - 1.8V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.9 - 2.3V
쐌 Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
EC-156
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause) GI
P0100 A) An excessively high voltage from the sensor is sent 쐌 Harness or connectors
to ECM when engine is not running. (The sensor circuit is open or shorted.)
쐌 Mass air flow sensor MA
C) A high voltage from the sensor is sent to ECM
under light load driving condition.
*: When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Engine speed will not rise more than 2,400 rpm due to the fuel FE
Mass air flow sensor circuit
cut.
CL
MT
DTC Confirmation Procedure NEEC0054
Perform “PROCEDURE FOR MALFUNCTION A” first. If the 1st AT
trip DTC cannot be confirmed, perform “PROCEDURE FOR
MALFUNCTION B”. If there is no problem on “PROCEDURE
FOR MALFUNCTION B”, perform “PROCEDURE FOR MAL- TF
FUNCTION C”. If there is no problem on “PROCEDURE FOR
MALFUNCTION C”, perform “PROCEDURE FOR MALFUNC-
TION D”. PD
CAUTION:
Always drive vehicle at a safe speed. AX
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before SU
conducting the next test.
BR
ST
RS
EC-158
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION D NEEC0054S04
With CONSULT-II
1) Turn ignition switch ON. GI
2) Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to “Diagnostic Procedure”,
EC-161.
MA
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Check the voltage of “MAS A/F SE-B1” with “DATA MONITOR”. EM
5) Increases engine speed to about 4,000 rpm.
6) Monitor the linear voltage rise in response to engine speed
increases. LC
If NG, go to “Diagnostic Procedure”, EC-161.
If OK, go to following step.
7) Maintain the following conditions for at least 10 consecutive
seconds.
ENG SPEED More than 2,000 rpm FE
THRTL POS SEN More than 3V
TF
PD
AX
SEF175Y
WEC770
EC-160
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction (A, B, C or D) is duplicated?
MA
MTBL0063 EM
Type I or Type II
Type I 䊳 GO TO 3. LC
Type II 䊳 GO TO 2.
PD
AX
SU
BR
SEF325V
䊳 GO TO 4. ST
RS
BT
HA
SC
EL
IDX
EC-161
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
AEC131A
2. Turn ignition switch ON.
3. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF126V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-162
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF124V
Continuity should exist. FE
4. Also check harness for short to power.
OK or NG
CL
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to power in harness or connectors.
MT
7 CHECK INPUT SIGNAL CIRCUIT
1. Check harness continuity between terminal 4 and ECM terminal 54. AT
TF
PD
AX
SEF125V
SU
Continuity should exist.
2. Also check harness for short to ground and short to power.
BR
OK or NG
OK 䊳 GO TO 8.
ST
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
RS
BT
HA
SC
EL
IDX
EC-163
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
SEF326V
MTBL0326
4. If the voltage is out of specification, disconnect Mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove Mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF893J
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor.
EC-164
DTC P0100 MASS AIR FLOW SENSOR (MAFS) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-165
DTC P0105 ABSOLUTE PRESSURE SENSOR KA24DE
Component Description
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
EC-166
DTC P0105 ABSOLUTE PRESSURE SENSOR KA24DE
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page. EM
5. Is the 1st trip DTC P0105 displayed again?
With GST
1. Turn ignition switch ON.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page.
5. Is the 1st trip DTC P0105 displayed again?
FE
Yes or No
Yes 䊳 Replace ECM.
CL
No 䊳 INSPECTION END
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-167
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Component Description
SEF329V
<Reference data>
Intake air temperature Voltage* Resistance
°C (°F) V kΩ
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0110 A) An excessively low or high voltage from the sensor 쐌 Harness or connectors
is sent to ECM. (The sensor circuit is open or shorted.)
쐌 Intake air temperature sensor
B) Rationally incorrect voltage from the sensor is sent
to ECM, compared with the voltage signal from
engine coolant temperature sensor.
The ECM functions on the assumption that the intake air temperature is 25°C (77°F).
EC-168
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure
LC
PROCEDURE FOR MALFUNCTION A NEEC0068S01
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds. FE
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-171.
CL
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
MT
PROCEDURE FOR MALFUNCTION B NEEC0068S02
CAUTION: AT
Always drive vehicle at a safe speed.
TESTING CONDITION:
This test may be conducted with the drive wheels lifted in the TF
shop or by driving the vehicle. If a road test is expected to be
easier, it is unnecessary to lift the vehicle.
With CONSULT-II PD
1) Wait until engine coolant temperature is less than 90°C
(194°F). AX
SEF176Y a) Turn ignition switch ON.
b) Select “DATA MONITOR” mode with CONSULT-II.
c) Check the engine coolant temperature. SU
d) If the engine coolant temperature is not less than 90°C
(194°F), turn ignition switch “OFF” and cool down engine.
BR
쐌 Perform the following steps before engine coolant temperature
is above 90°C (194°F).
2) Turn ignition switch ON. ST
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Start engine.
5) Hold vehicle speed more than 70 km/h (43 MPH) for 100 con-
RS
secutive seconds.
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”, BT
EC-171.
With GST
Follow the procedure “With CONSULT-II”. HA
SC
EL
IDX
EC-169
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Wiring Diagram
AEC983A
EC-170
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure
EM
LC
SEF329V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
TF
AEC570A
Voltage: Approximately 5V
PD
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
RS
BT
HA
SC
EL
IDX
EC-171
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF102S
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-172
DTC P0110 INTAKE AIR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF205W
<Reference data>
FE
CL
MT
MTBL0327
AT
TF
PD
AX
SEF012P
SU
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace intake air temperature sensor.
BR
BT
HA
SC
EL
IDX
EC-173
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Component Description
SEF594K
<Reference data>
Engine coolant temperature Voltage* Resistance
°C (°F) V kΩ
*: These data are reference values and are measured between ECM terminal 59
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0115 쐌 An excessively high or low voltage from the sensor is 쐌 Harness or connectors
sent to ECM.* (The sensor circuit is open or shorted.)
쐌 Engine coolant temperature sensor
*: When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
EC-174
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
On Board Diagnosis Logic (Cont’d)
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch GI
to ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
FE
CL
MT
DTC Confirmation Procedure NEEC0075
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Turn ignition switch ON. PD
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, AX
SEF058Y
EC-177.
With GST SU
Follow the procedure “With CONSULT-II”.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-175
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Wiring Diagram
AEC984A
EC-176
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Diagnostic Procedure
EM
LC
SEF330V
3. Turn ignition switch ON. FE
4. Check voltage between engine coolant temperature sensor terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF206W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and engine coolant temperature sensor.
SU
䊳 Repair harness or connectors.
BR
3 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Check harness continuity between engine coolant temperature sensor terminal 2 and engine ground. Refer to EC-176. ST
Continuity should exist.
3. Also check harness for short to power.
RS
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
BT
EL
IDX
EC-177
DTC P0115 ENGINE COOLANT TEMPERATURE
SENSOR (ECTS) (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0285
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor.
EC-178
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Component Description
FE
CL
MT
AT
TF
SEF105S PD
CONSULT-II Reference Value in Data Monitor
Mode AX
NEEC0080
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
SU
쐌 Ignition switch: ON Throttle valve: fully closed 0.2 - 0.8V
THRTL POS SEN (Engine stopped) BR
쐌 Engine: After warming up Throttle valve: fully opened 3.5 - 4.5V
RS
BT
HA
SC
EL
IDX
EC-179
DTC P0120 THROTTLE POSITION SENSOR KA24DE
ECM Terminals and Reference Value
[Engine is running]
43 B/W Sensors’ ground Approximately 0V
쐌 Idle speed
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0120 A) An excessively low or high voltage from the sensor 쐌 Harness or connectors
is sent to ECM.* (The throttle position sensor circuit is open or
shorted.)
쐌 Throttle position sensor
C) A low voltage from the sensor is sent to ECM under 쐌 Harness or connectors
heavy load driving condition. (The throttle position sensor circuit is open or
shorted.)
쐌 Intake air leaks
쐌 Throttle position sensor
*: When this malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
Throttle position will be determined based on the injected fuel amount and the engine speed.
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit
When engine is idling Normal
EC-180
DTC P0120 THROTTLE POSITION SENSOR KA24DE
DTC Confirmation Procedure
MT
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode AT
with CONSULT-II.
2) Start engine and maintain the following conditions for at least
5 consecutive seconds. TF
VHCL SPEED SE More than 4 km/h (2 MPH)
SC
EL
IDX
EC-181
DTC P0120 THROTTLE POSITION SENSOR KA24DE
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION B NEEC0083S02
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,100 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,100
rpm.
Selector lever Suitable position except “N” (Higher
gear position such as 3rd or 4th is bet-
SEF058Y
ter to keep low engine rpm.)
EC-182
DTC P0120 THROTTLE POSITION SENSOR KA24DE
DTC Confirmation Procedure (Cont’d)
GI
MA
EM
LC
FE
SEF245Y CL
MT
8) Select “AUTO TRIG” in “DATA MONITOR” mode with CON-
SULT-II. AT
9) Maintain the following conditions for at least 10 consecutive
seconds.
TF
ENG SPEED More than 2,000 rpm
RS
BT
HA
SC
EL
IDX
EC-183
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Wiring Diagram
WEC771
EC-184
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction A, B or C is duplicated?
MA
EM
MTBL0066
Type A, B or C
LC
Type A or B 䊳 GO TO 4.
Type C 䊳 GO TO 2.
CL
MT
AT
MTBL0328
OK or NG
TF
OK 䊳 GO TO 3.
PD
3 CHECK INTAKE SYSTEM
Check the following for connection.
쐌 Air duct AX
쐌 Air cleaner
쐌 Vacuum hoses
쐌 Intake air passage between air duct to intake manifold collector SU
OK or NG
OK 䊳 GO TO 4. BR
NG 䊳 Reconnect the parts.
ST
RS
BT
HA
SC
EL
IDX
EC-185
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF325V
䊳 GO TO 5.
SEF265S
2. Turn ignition switch ON.
3. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF564P
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Repair harness or connectors.
EC-186
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF565P
Continuity should exist.
3. Also check harness for short to power. FE
OK or NG
OK 䊳 GO TO 8. CL
NG 䊳 GO TO 7.
MT
7 DETECT MALFUNCTIONING PART
Check harness for open or short between ECM and throttle position sensor.
AT
䊳 Repair open circuit or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-187
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF179Y
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
MTBL0579
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-110.
OK or NG
OK (Type B in step 1) 䊳 GO TO 11.
OK (Type A or C in step 䊳 GO TO 14.
1)
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-110.
EC-188
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF767W FE
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
CL
MT
MTBL0579 AT
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-110.
OK or NG
TF
OK (Type B in step 1) 䊳 GO TO 11.
OK (Type A or C in step 䊳 GO TO 14.
1) PD
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-110.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-189
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF326V
MTBL0326
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF893J
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace mass air flow sensor.
EC-190
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
SEF868Z PD
OK or NG
OK 䊳 GO TO 13. AX
NG 䊳 Replace distributor assembly with camshaft position sensor.
SU
13 CHECK FUEL INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
BR
ST
RS
BT
HA
SEF273W
Resistance: 10 - 14Ω [at 25°C (77°F)]
OK or NG SC
OK 䊳 GO TO 14.
NG 䊳 Replace fuel injector. EL
IDX
EC-191
DTC P0120 THROTTLE POSITION SENSOR KA24DE
Diagnostic Procedure (Cont’d)
EC-192
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Component Description
SEF012P
*: These data are reference values and are measured between ECM terminal 59 MT
(Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/ AT
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground. TF
PD
AX
P0125 쐌 Voltage sent to ECM from the sensor is not practical, 쐌 Harness or connectors BR
even when some time has passed after starting the (High resistance in the circuit)
engine. 쐌 Engine coolant temperature sensor
쐌 Engine coolant temperature is insufficient for closed loop 쐌 Thermostat ST
fuel control.
RS
EC-194
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC984A EL
IDX
EC-195
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Diagnostic Procedure
SEF330V
3. Turn ignition switch ON.
4. Check voltage between coolant temperature sensor connector F9 terminal 1 and ground with CONSULT-II or tester.
SEF206W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-196
DTC P0125 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0285
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor. SU
SC
EL
IDX
EC-197
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Component Description
SEF288D
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warming up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
EC-198
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
On Board Diagnosis Logic
EM
SEF237U LC
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0130 쐌 The voltage from the sensor is constantly approx. 0.3V. 쐌 Harness or connectors
(The sensor circuit is open or shorted.)
쐌 Heated oxygen sensor 1 (front)
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-199
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
On Board Diagnosis Logic (Cont’d)
EC-200
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Overall Function Check
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-201
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Wiring Diagram
WEC150A
EC-202
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
MA
EM
LC
SEF325V
3. Disconnect heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
SEF331VA
TF
䊳 GO TO 2.
PD
2 CHECK INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector. AX
2. Check harness continuity between ECM harness connector F29 terminal 50 and terminal 2.
SU
BR
ST
RS
SEF141V
Continuity should exist.
3. Check harness continuity between ECM harness connector F29 terminal 50 (or terminal 2) and ground. BT
Continuity should not exist.
4. Also check harness for short to power.
HA
OK or NG
OK (With CONSULT-II) 䊳 GO TO 3.
OK (Without CONSULT- 䊳 GO TO 4.
SC
II)
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. EL
IDX
EC-203
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-204
DTC P0130 HEATED OXYGEN SENSOR 1 (FRONT) (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V CL
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V. MT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AT
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG TF
OK 䊳 GO TO 5.
NG 䊳 Replace heated oxygen sensor 1 (front). PD
BT
6 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148.
HA
䊳 INSPECTION END
SC
EL
IDX
EC-205
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Component Description
SEF288D
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warming up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
EC-206
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
On Board Diagnosis Logic
EM
SEF300U LC
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0131 쐌 The maximum and minimum voltages from the sensor 쐌 Heated oxygen sensor 1 (front)
are not reached to the specified voltages. 쐌 Heated oxygen sensor 1 heater (front)
쐌 Fuel pressure
쐌 Injectors FE
쐌 Intake air leaks
CL
MT
DTC Confirmation Procedure NEEC0107
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. PD
TESTING CONDITION:
쐌 Always perform at a temperature above −10°C (14°F).
쐌 Before performing the following procedure, confirm that AX
SEF649Y
battery voltage is more than 11V at idle.
With CONSULT-II SU
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1) P0131” of BR
“HO2S1 (front)” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
4) Touch “START”. ST
5) Start engine and let it idle for at least 3.0 minutes.
NOTE: RS
SEF650Y
Never raise engine speed above 3,000 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis- BT
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.) HA
ENG SPEED 1,200 - 3,150 rpm
SEF332VA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
䊳 GO TO 2.
EC-208
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF215Z
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Without CONSULT-II CL
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed. MT
AT
TF
PD
AEC131A AX
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”, SU
EC-85.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed. BR
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Yes or No
ST
Yes 䊳 Perform trouble diagnosis for DTC P0171. Refer to EC-286.
No 䊳 GO TO 3.
RS
BT
HA
SC
EL
IDX
EC-209
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 4.
OK (Without CONSULT- 䊳 GO TO 5.
II)
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-210
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below:
MT
AT
TF
PD
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN” AX
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V. SU
BR
ST
RS
SEF648Y BT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. HA
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
SC
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front).
EL
IDX
EC-211
DTC P0131 HEATED OXYGEN SENSOR 1 (FRONT)
(LEAN SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load.
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-212
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0112
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1) 0 - 0.3V +, Approx. 0.6 - 1.0V
[Engine is running]
50 B
Heated oxygen sensor
쐌 After warming up to normal operating tempera- BT
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
HA
SC
EL
IDX
EC-213
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
On Board Diagnosis Logic
SEF299U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0132 쐌 The maximum and minimum voltages from the sensor 쐌 Heated oxygen sensor 1 (front)
are beyond the specified voltages. 쐌 Heated oxygen sensor 1 heater (front)
쐌 Fuel pressure
쐌 Injectors
EC-214
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
DTC Confirmation Procedure (Cont’d)
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG GI
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-215.
MA
EM
LC
Overall Function Check NEEC0116
Use this procedure to check the overall function of the front heated
oxygen sensor circuit. During this check, a 1st trip DTC might not
be confirmed.
Without CONSULT-II FE
1) Start engine and warm it up to normal operating temperature.
2) Set voltmeter probes between ECM terminal 50 [Heated oxy-
gen sensor 1 (front) signal] and ECM ground. CL
3) Check the following with engine speed held at 2,000 rpm con-
stant under no load.
MT
AEC873A 쐌 The maximum voltage is below 0.8V at least one time.
쐌 The minimum voltage is below 0.35V at least one time.
4) If NG, go to “Diagnostic Procedure”, EC-215. AT
TF
PD
AX
ST
RS
BT
SEF332VA
HA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
SC
䊳 GO TO 2.
EL
IDX
EC-215
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
SEF293W
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-85.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172. Refer to EC-293.
No 䊳 GO TO 3.
EC-216
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist. FE
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG MT
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6. AT
II)
NG 䊳 Replace heated oxygen sensor 1 (front).
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-217
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-218
DTC P0132 HEATED OXYGEN SENSOR 1 (FRONT)
(RICH SHIFT MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V CL
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V. MT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AT
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG TF
OK 䊳 GO TO 7.
NG 䊳 Replace heated oxygen sensor 1 (front). PD
BR
ST
RS
BT
HA
SC
EL
IDX
EC-219
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Component Description
SEF288D
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
50 B 쐌 After warming up to normal operating tempera-
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
EC-220
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
On Board Diagnosis Logic
SEF298U LC
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0133 쐌 The response of the voltage signal from the sensor takes 쐌 Harness or connectors
more than the specified time. (The sensor circuit is open or shorted.)
쐌 Heated oxygen sensor 1 (front)
쐌 Heated oxygen sensor 1 heater (front) FE
쐌 Fuel pressure
쐌 Injectors
쐌 Intake air leaks CL
쐌 Exhaust gas leaks
쐌 PCV
쐌 Mass air flow sensor MT
DTC Confirmation Procedure NEEC0123
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. PD
TESTING CONDITION:
쐌 Always perform at a temperature above −10°C (14°F).
쐌 Before performing the following procedure, confirm that AX
SEF656Y
battery voltage is more than 11V at idle.
With CONSULT-II SU
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1) P0133” of BR
“HO2S1 (front)” in “DTC WORK SUPPORT” mode with CON-
SULT-II.
4) Touch “START”. ST
5) Start engine and let it idle for at least 3.0 minutes.
NOTE: RS
SEF657Y
Never raise engine speed above 3,000 rpm after this step. If
the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis- BT
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 20 seconds.) HA
ENG SPEED 1,750 - 3,750 rpm
EC-222
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC150A EL
IDX
EC-223
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure
SEF325V
䊳 GO TO 2.
SEF332VA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
䊳 GO TO 3.
SEF099P
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
EC-224
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
5 CLEAR THE SELF-LEARNING DATA
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. LC
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”.
FE
CL
MT
SEF215Z
4. Run engine for at least 10 minutes at idle speed. AT
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
TF
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
PD
AX
SU
BR
AEC131A
ST
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-85.
RS
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
BT
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0172. Refer to EC-286, 293. HA
No 䊳 GO TO 6.
SC
EL
IDX
EC-225
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF141V
Continuity should exist.
3. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 8.
OK (Without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-226
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below:
MT
AT
TF
PD
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN” AX
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V. SU
BR
ST
RS
SEF648Y BT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. HA
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 Replace heated oxygen sensor 1 (front).
EL
IDX
EC-227
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load.
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-228
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF326V
FE
CL
MT
MTBL0326 AT
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust. TF
PD
AX
SU
SEF893J
BR
OK or NG
OK 䊳 GO TO 11.
ST
NG 䊳 Replace mass air flow sensor.
RS
BT
HA
SC
EL
IDX
EC-229
DTC P0133 HEATED OXYGEN SENSOR 1 (FRONT)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEC137A
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair or replace PCV valve.
EC-230
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0129
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1) 0 - 0.3V +, Approx. 0.6 - 1.0V
[Engine is running]
50 B
Heated oxygen sensor
쐌 After warming up to normal operating tempera- BT
1 (front)
ture and engine speed is 2,000 rpm
SEF008W
HA
SC
EL
IDX
EC-231
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
On Board Diagnosis Logic
SEF301UA
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0134 쐌 An excessively high voltage from the sensor is sent to 쐌 Harness or connectors
ECM. (The sensor circuit is open or shorted.)
쐌 Heated oxygen sensor 1 (front)
EC-232
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC150A EL
IDX
EC-233
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure
SEF332VA
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
䊳 GO TO 2.
SEF331VA
2. Check harness continuity between ECM terminal 50 and terminal 2.
SEF141V
Continuity should exist.
3. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-234
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-235
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-236
DTC P0134 HEATED OXYGEN SENSOR 1 (FRONT)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 The voltage fluctuates between 0 to 0.3V and 0.6 to 1.0V more than five times within 10 seconds.
1 time: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V
2 times: 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V → 0.6 - 1.0V → 0 - 0.3V CL
쐌 The maximum voltage is over 0.6V at least one time.
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V. MT
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AT
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG TF
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 1 (front). PD
SC
EL
IDX
EC-237
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Description
Description NEEC0136
SYSTEM DESCRIPTION NEEC0136S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
Heated
oxygen
sensor 1 Heated oxygen sensor 1 heater
Camshaft position sensor Engine speed
heater (front)
(front) con-
trol
The ECM performs ON/OFF control of the heated oxygen sensor 1 heater (front) corresponding to the engine
operating condition.
OPERATION NEEC0136S02
[Engine is running]
Approximately 0.4V
Heated oxygen sensor 1 쐌 Engine speed is below 3,000 rpm.
119 BR/Y
heater (front) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 3,000 rpm. (11 - 14V)
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0135 쐌 The current amperage in the heated oxygen sensor 1 쐌 Harness or connectors
heater (front) circuit is out of the normal range. [The heated oxygen sensor 1 heater (front) cir-
[An improper voltage drop signal is sent to ECM through cuit is open or shorted.]
the heated oxygen sensor 1 heater (front).] 쐌 Heated oxygen sensor 1 heater (front)
EC-238
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
DTC Confirmation Procedure
LC
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and run it for at least 6 seconds at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”, FE
EC-241.
With GST
1) Start engine and run it for at least 6 seconds at idle speed. CL
2) Turn ignition switch OFF and wait least 6 seconds at idle
speed. MT
SEF058Y
3) Select “MODE 3” with GST.
4) If DTC is detected, go to “Diagnostic Procedure”, EC-241.
쐌 When using GST, “DTC Confirmation Procedure” should AT
be performed twice as much as when using CONSULT-II or
ECM (Diagnostic Test Mode II) because GST cannot dis-
play MODE 7 (1st trip DTC) concerning this diagnosis. TF
Therefore, using CONSULT-II or ECM (Diagnostic Test
Mode II) is recommended.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-239
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Wiring Diagram
WEC151A
EC-240
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Diagnostic Procedure
EM
LC
SEF331VA
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF213W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M59, F27
SU
쐌 15A fuse
쐌 Harness for open or short between heated oxygen sensor 1 (front) and 15A fuse
BR
䊳 Repair harness or connectors.
ST
3 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector. RS
3. Check harness continuity between heated oxygen sensor 1 (front) terminal 3 and ECM terminal 119. Refer to the wiring
diagram.
Continuity should exist. BT
4. Also check harness for short to ground or short to power.
OK or NG
HA
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SC
EL
IDX
EC-241
DTC P0135 HEATED OXYGEN SENSOR 1 HEATER (FRONT) KA24DE
Diagnostic Procedure (Cont’d)
SEF220W
Resistance: 2.3 - 4.3 Ω at 25°C (77°F)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-242
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Component Description
RS
SEF304U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0137 쐌 The minimum voltage from the sensor does not reach the 쐌 Harness or connectors
specified voltage. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
쐌 Fuel pressure
쐌 Injectors SC
EL
IDX
EC-243
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
On Board Diagnosis Logic (Cont’d)
SEF547Z
EC-244
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-245
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Wiring Diagram
WEC774
EC-246
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure
EM
LC
SEF325V
FE
䊳 GO TO 2.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-247
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
AEC131A
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-85.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172. Refer to EC-293.
No 䊳 GO TO 3.
EC-248
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF157V
Continuity should exist. FE
4. Check harness continuity between ECM terminal 56 (or terminal 1) and ground.
Continuity should not exist.
5. Also check harness for short to ground and short to power. CL
OK or NG
OK 䊳 GO TO 5. MT
NG 䊳 GO TO 4.
AT
4 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M59, F27 TF
쐌 Harness for open or short between heated oxygen sensor 2 (rear) and ECM
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
PD
BT
HA
SC
EL
IDX
EC-249
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-250
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position. MT
The voltage should be below 0.54V at least once.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto AT
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connectors F28. SU
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist.
4. Also check harness for short to power. HA
5. Then reconnect harness connectors.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EL
IDX
EC-251
DTC P0137 HEATED OXYGEN SENSOR 2 (REAR)
(MIN. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EC-252
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Component Description
RS
SEF303U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0138 쐌 The maximum voltage from the sensor does not reach 쐌 Harness or connectors
the specified voltage. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
쐌 Fuel pressure
쐌 Injectors SC
쐌 Intake air leaks
EL
IDX
EC-253
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
On Board Diagnosis Logic (Cont’d)
SEF665Y
EC-254
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-255
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Wiring Diagram
WEC774
EC-256
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure
EM
LC
SEF325V
FE
䊳 GO TO 2.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-257
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
AEC131A
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-85.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171. Refer to EC-286.
No 䊳 GO TO 3.
EC-258
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF157V
Continuity should exist.
3. Check harness continuity between ECM terminal 56 (or terminal 1) and ground. FE
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. MT
RS
BT
HA
SC
EL
IDX
EC-259
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-260
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position (M/T), D position with MT
“O/D” OFF (A/T).
The voltage should be below 0.54V at least once.
CAUTION: AT
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner TF
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF. SU
2. Disconnect harness connectors F28.
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist. HA
4. Also check harness for short to power.
5. Then reconnect harness connectors.
OK or NG SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9. EL
IDX
EC-261
DTC P0138 HEATED OXYGEN SENSOR 2 (REAR)
(MAX. VOLTAGE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EC-262
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Component Description
RS
SEF302U
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0139 쐌 It takes more than the specified time for the sensor to 쐌 Harness or connectors
respond between rich and lean. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
쐌 Fuel pressure
쐌 Injectors SC
쐌 Intake air leaks
EL
IDX
EC-263
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
On Board Diagnosis Logic (Cont’d)
SEF668Y
EC-264
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-265
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Wiring Diagram
WEC774
EC-266
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure
EM
LC
SEF325V
FE
䊳 GO TO 2.
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-267
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF215Z
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 detected? Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch “OFF”.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 3 seconds at idle speed.
AEC131A
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-85.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0172 detected? Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171 or P0172. Refer to EC-286 or EC-293.
No 䊳 GO TO 3.
EC-268
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF157V
Continuity should exist.
3. Check harness continuity between ECM terminal 56 (or terminal 1) and ground. FE
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. MT
RS
BT
HA
SC
EL
IDX
EC-269
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-270
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position. MT
The voltage should be below 0.54V at least once.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto AT
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connectors F28. SU
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist.
4. Also check harness for short to power. HA
5. Then reconnect harness connectors.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EL
IDX
EC-271
DTC P0139 HEATED OXYGEN SENSOR 2 (REAR)
(RESPONSE MONITORING) KA24DE
Diagnostic Procedure (Cont’d)
EC-272
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Component Description
RS
SEF305UA
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
BT
P0140 쐌 An excessively high voltage from the sensor is sent to 쐌 Harness or connectors
ECM. (The sensor circuit is open or shorted.) HA
쐌 Heated oxygen sensor 2 (rear)
SC
EL
IDX
EC-273
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
DTC Confirmation Procedure
EC-274
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC774 EL
IDX
EC-275
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure
SEF325V
䊳 GO TO 2.
SEF157V
Continuity should exist.
3. Check harness continuity between ECM terminal 56 (or terminal 1) and ground.
Continuity should not exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-276
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
LC
5 CHECK HARNESS CONNECTOR
Check heated oxygen sensor 2 (rear) harness connector for water.
Water should not exist.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6. FE
OK (Without CONSULT- 䊳 GO TO 7.
II)
CL
NG 䊳 Repair or replace harness connector.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-277
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
SEF662Y
“HO2S2 (B1)” should be above 0.56V at least once when the “FUEL INJECTION” is +25%. “HO2S2 (B1)” should
be below 0.54V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
SEF244Y
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace heated oxygen sensor 2 (rear).
EC-278
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC874A FE
4. Check the voltage when revving up to 4,000 rpm under no load at least 10 times.
(Depress and release accelerator pedal as soon as possible.)
The voltage should be above 0.56V at least once. CL
If the voltage is above 0.56V at step 4, step 5 is not necessary.
5. Check the voltage when revving up to 5,000 rpm under no load. Or keep vehicle at idling for 10 minutes, then check
the voltage. Or check the voltage when coasting from 80 km/h (50 MPH) in 3rd gear position. MT
The voltage should be below 0.54V at least once.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto AT
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant. TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Replace heated oxygen sensor 2 (rear).
AX
8 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connectors F28. SU
3. Check harness continuity between harness connector F28 terminal 4 and ground.
BR
ST
RS
BT
SEF698Z
Continuity should exist.
4. Also check harness for short to power. HA
5. Then reconnect harness connectors.
OK or NG
SC
OK 䊳 GO TO 10.
NG 䊳 GO TO 9.
EL
IDX
EC-279
DTC P0140 HEATED OXYGEN SENSOR 2 (REAR)
(HIGH VOLTAGE) KA24DE
Diagnostic Procedure (Cont’d)
EC-280
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Description
Description NEEC0180
SYSTEM DESCRIPTION NEEC0180S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Heated
oxygen
sensor 2 Heated oxygen sensor 2 heater
Camshaft position sensor Engine speed
heater (rear)
EM
(rear) con-
trol
LC
The ECM performs ON/OFF control of the heated oxygen sensor 2 (rear) heater corresponding to the engine
speed.
OPERATION NEEC0180S02
[Engine is running]
쐌 After driving for 2 minutes at a speed of 70 km/h Approximately 0.4V ST
Heated oxygen sensor 2 (43 MPH) or more
122 R/B
heater (rear)
[Ignition switch “ON”] BATTERY VOLTAGE RS
쐌 Engine stopped (11 - 14V)
P0141 쐌 The current amperage in the heated oxygen sensor 2 쐌 Harness or connectors HA
heater (rear) circuit is out of the normal range. [The heated oxygen sensor 2 heater (rear) circuit
[An improper voltage drop signal is sent to ECM through is open or shorted.]
the heated oxygen sensor 2 heater (rear).] 쐌 Heated oxygen sensor 2 heater (rear) SC
EL
IDX
EC-281
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
DTC Confirmation Procedure
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-284.
With GST
1) Start engine.
2) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
SEF175Y consecutive minutes.
3) Stop vehicle and let engine idle for at least 6 seconds.
4) Turn ignition switch OFF and wait at least 10 seconds.
5) Start engine.
6) Drive vehicle at a speed of more than 70 km/h (43 MPH) for 2
consecutive minutes
7) Stop vehicle and let engine idle for at least 6 seconds.
8) Select “MODE 3” with GST.
9) If DTC is detected, go to “Diagnostic Procedure”, EC-284.
When using GST, “DTC Confirmation Procedure” should be
performed twice as much as when using CONSULT-II because
GST cannot display MODE 7 (1st trip DTC) concerning this
diagnosis. Therefore, using CONSULT-II or ECM (Diagnostic
Test Mode II) is recommended.
EC-282
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC775 EL
IDX
EC-283
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Diagnostic Procedure
SEF218W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-284
DTC P0141 HEATED OXYGEN SENSOR 2 HEATER (REAR) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
SEF221W
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
2. Check continuity.
TF
PD
MTBL0330 AX
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. SU
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
BR
OK 䊳 GO TO 6.
NG 䊳 Replace heated oxygen sensor 2 (rear). ST
HA
SC
EL
IDX
EC-285
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
On Board Diagnosis Logic
Fuel injec-
Density of oxygen in exhaust gas tion & mix-
Heated oxygen sensor 1 (front) Injectors
(Mixture ratio feedback signal) ture ratio
control
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0171 쐌 Fuel injection system does not operate properly. 쐌 Intake air leaks
쐌 The amount of mixture ratio compensation is too large. 쐌 Heated oxygen sensor 1 (front)
(The mixture ratio is too lean.) 쐌 Injectors
쐌 Exhaust gas leaks
쐌 Incorrect fuel pressure
쐌 Lack of fuel
쐌 Mass air flow sensor
With GST
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Disconnect mass air flow sensor harness connector. Then
restart and run engine for at least 3 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con-
nector.
5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is
detected.
6) Select “MODE 4” with GST and erase the 1st trip DTC P0100.
AEC131A
EC-286
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
DTC Confirmation Procedure (Cont’d)
7) Start engine again and run it for at least 10 minutes at idle
speed.
8) Select “MODE 7” with GST. The 1st trip DTC P0171 should be GI
detected at this stage, if a malfunction exists. If so, go to
“Diagnostic Procedure”, EC-289.
9) If it is difficult to start engine at step 8, the fuel injection sys- MA
tem has a malfunction.
10) Crank engine while depressing accelerator pedal. If engine
starts, go to “Diagnostic Procedure”, EC-289. If engine does
EM
not start, visually check for exhaust and intake air leak.
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-287
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Wiring Diagram
WEC152A
EC-288
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Repair or replace.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-289
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure (Cont’d)
SEF331VA
3. Check harness continuity between ECM terminal 50 and terminal 2.
SEF141V
Continuity should exist.
4. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-290
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure (Cont’d)
With GST EM
1. Start engine and warm it up to normal operating temperature.
2. Check mass air flow sensor signal in MODE 1 with GST.
at idling: 0.9 - 5.8 g·m/sec LC
at 2,500 rpm: 7.5 - 13.2 g·m/sec
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-156. FE
AT
TF
PD
AX
SEF981Z
4. Make sure that each circuit produces a momentary engine speed drop.
SU
Without CONSULT-II
1. Install all parts removed.
2. Start engine. BR
3. Listen to each injector operating sound.
ST
RS
BT
HA
MEC703B
Clicking noise should be heard.
OK or NG SC
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-589. EL
IDX
EC-291
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
(LEAN SIDE) KA24DE
Diagnostic Procedure (Cont’d)
8 REMOVE INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Remove injector with fuel tube assembly. Refer to EC-58.
Keep fuel hose and all injectors connected to injector gallery. The injector harness connectors should remain con-
nected.
䊳 GO TO 9.
9 CHECK INJECTOR
1. Disconnect all ignition coil harness connectors.
2. Place pans or saucers under each injector.
3. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors.
SEF595Q
Fuel should be sprayed evenly for each cylinder.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace injectors from which fuel does not spray out. Always replace O-ring with new
one.
EC-292
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
On Board Diagnosis Logic
Fuel injec-
Density of oxygen in exhaust gas tion & mix-
LC
Heated oxygen sensor 1 (front) Injectors
(Mixture ratio feedback signal) ture ratio
control
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
FE
P0172 쐌 Fuel injection system does not operate properly. 쐌 Heated oxygen sensor 1 (front)
쐌 The amount of mixture ratio compensation is too large. 쐌 Injectors
(The mixture ratio is too rich.) 쐌 Exhaust gas leaks
쐌 Incorrect fuel pressure
CL
쐌 Mass air flow sensor
MT
DTC Confirmation Procedure NEEC0193
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Start engine and warm it up to normal operating temperature. PD
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON and select “SELF-LEARN CONTROL”
in “WORK SUPPORT” mode with CONSULT-II. AX
SEF215Z
4) Clear the self-learning control coefficient by touching “CLEAR”.
5) Select “DATA MONITOR” mode with CONSULT-II. SU
6) Start engine again and let it idle for at least 10 minutes.
The 1st trip DTC P0172 should be detected at this stage, if a
malfunction exists. If so, go to “Diagnostic Procedure”, BR
EC-296.
7) If it is difficult to start engine at step 6, the fuel injection sys-
tem has a malfunction. ST
8) Crank engine while depressing accelerator pedal. If engine
starts, go to “Diagnostic Procedure”, EC-296. If engine does
not start, remove ignition plugs and check for fouling, etc. RS
SEF058Y
With GST BT
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Disconnect mass air flow sensor harness connector. Then HA
restart and run engine for at least 3 seconds at idle speed.
4) Stop engine and reconnect mass air flow sensor harness con- SC
nector.
5) Select “MODE 7” with GST. Make sure 1st trip DTC P0100 is
detected. EL
6) Select “MODE 4” with GST and erase the 1st trip DTC P0100.
AEC131A
IDX
EC-293
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
DTC Confirmation Procedure (Cont’d)
7) Start engine again and run it for at least 10 minutes at idle
speed.
8) Select “MODE 7” with GST. The 1st trip DTC P0172 should be
detected at this stage, if a malfunction exists. If so, go to
“Diagnostic Procedure”, EC-296.
9) If it is difficult to start engine at step 8, the fuel injection sys-
tem has a malfunction.
10) Crank engine while depressing accelerator pedal.
If engine starts, go to “Diagnostic Procedure”, EC-296. If
engine does not start, remove ignition plugs and check for
fouling, etc.
EC-294
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC152A EL
IDX
EC-295
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace.
SEF331VA
3. Check harness continuity between ECM terminal 50 and terminal 2.
SEF141V
Continuity should exist.
4. Check harness continuity between ECM terminal 50 (or terminal 2) and ground.
Continuity should not exist.
5. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-296
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure (Cont’d)
ST
RS
BT
HA
SC
EL
IDX
EC-297
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure (Cont’d)
SEF981Z
4. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Install all parts removed.
2. Start engine.
3. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-589.
7 REMOVE INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Remove injector assembly. Refer to EC-58.
Keep fuel hose and all injectors connected to injector gallery.
䊳 GO TO 8.
8 CHECK INJECTOR
1. Disconnect all injector harness connectors.
2. Disconnect all ignition coil harness connectors.
3. Prepare pans or saucers under each injectors.
4. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip) 䊳 GO TO 9.
NG (Drips) 䊳 Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
EC-298
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
(RICH SIDE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-299
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Component Description
SEF334VA
<Reference data>
Fluid temperature Voltage* Resistance
°C (°F) V kΩ
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than ECM terminals, such as
the ground.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
EC-300
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-301
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Wiring Diagram
LEC526
EC-302
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Diagnostic Procedure
EM
LC
SEF334VA
3. Turn ignition switch ON. FE
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
CL
MT
AT
TF
SEF850Z
Voltage: Approximately 5V
OK or NG PD
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. AX
RS
BT
HA
SC
EL
IDX
EC-303
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF851Z
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-304
DTC P0180 FUEL TANK TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF334VA
2. Check resistance by heating with hot water or heat gun as shown in the figure.
FE
CL
MT
SEF852Z AT
TF
MTBL0291 PD
OK or NG
OK 䊳 GO TO 6. AX
NG 䊳 Replace fuel tank temperature sensor.
SU
6 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148.
BR
䊳 INSPECTION END
ST
RS
BT
HA
SC
EL
IDX
EC-305
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
On Board Diagnosis Logic
EC-306
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-307
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
SEF981Z
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II
When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
SEF319V
Yes or No
Yes 䊳 GO TO 5.
No 䊳 GO TO 8.
5 CHECK INJECTOR
Does each injector make an operating sound at idle?
MEC703B
Yes or No
Yes 䊳 GO TO 6.
No 䊳 Check injector(s) and circuit(s). Refer to EC-589.
EC-308
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF282G
OK or NG
CL
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
MT
7 CHECK IGNITION WIRES
1. Inspect wires for cracks, damage, burned terminals and for improper fit. AT
2. Measure the resistance of wires to their distributor cap terminal. Move each wire while testing to check for intermittent
breaks.
TF
PD
AX
SU
SEF174P
Resistance:
BR
13.6 - 18.4 kΩ/m (4.15 - 5.61 kΩ/ft) at 25°C (77°F)
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one. ST
OK or NG
OK 䊳 Check distributor rotor head for incorrect parts. Check ignition coil, power transistor and RS
their circuits. Refer to EC-579.
NG 䊳 Replace. BT
HA
SC
EL
IDX
EC-309
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
SEF156I
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
“ENGINE MAINTENANCE”, MA-17.
AEC064B
At idle: Approx. 235 kPa (2.4 kg/cm2, 34 psi)
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
EC-310
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MTBL0328
OK or NG
MT
OK (With CONSULT-II) 䊳 GO TO 13.
OK (Without CONSULT- 䊳 GO TO 14.
II) AT
NG 䊳 Adjust ignition timing.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-311
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
SEF646Y
6. Check the following.
쐌 “HO2S1 MNTR (B1)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below:
SEF217YA
R = “HO2S1 MNTR (B1)”, “RICH”
L = “HO2S1 MNTR (B1)”, “LEAN”
쐌 “HO2S1 (B1)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-312
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
AEC873A
3. Check the following with engine speed held at 2,000 rpm constant under no load. FE
쐌 Malfunction indicator lamp goes on more than five times within 10 seconds in Diagnostic Test Mode II [HEATED OXY-
GEN SENSOR 1 MONITOR].
쐌 The maximum voltage is over 0.6V at least one time. CL
쐌 The minimum voltage is below 0.3V at least one time.
쐌 The voltage never exceeds 1.0V.
CAUTION: MT
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner AT
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 15.
TF
NG 䊳 Replace heated oxygen sensor 1 (front).
PD
15 CHECK MASS AIR FLOW SENSOR
With CONSULT-II AX
Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
at idling: 0.9 - 5.8 g·m/sec
at 2,500 rpm: 7.5 - 13.2 g·m/sec SU
With GST
Check mass air flow sensor signal in MODE 1 with GST.
BR
at idling: 0.9 - 5.8 g·m/sec
at 2,500 rpm: 7.5 - 13.2 g·m/sec
ST
OK or NG
OK 䊳 GO TO 17.
RS
NG 䊳 GO TO 16.
16 CHECK CONNECTORS
BT
Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or engine grounds.
Refer to EC-156. HA
OK or NG
NG 䊳 Repair or replace it. SC
EL
IDX
EC-313
DTC P0300 - P0304 NO. 4 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE KA24DE
Diagnostic Procedure (Cont’d)
EC-314
DTC P0325 KNOCK SENSOR (KS) KA24DE
Component Description
SEF598K LC
ECM Terminals and Reference Value NEEC0207
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
[Engine is running]
64 W Knock sensor Approximately 2.4V
쐌 Idle speed MT
On Board Diagnosis Logic NEEC0208
AT
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0325 쐌 An excessively low or high voltage from the knock sensor 쐌 Harness or connectors TF
is sent to ECM. (The knock sensor circuit is open or shorted.)
쐌 Knock sensor
PD
AX
SC
EL
IDX
EC-315
DTC P0325 KNOCK SENSOR (KS) KA24DE
Wiring Diagram
WEC777
EC-316
DTC P0325 KNOCK SENSOR (KS) KA24DE
Diagnostic Procedure
MA
EM
LC
SEF325V
䊳 GO TO 2.
FE
2 CHECK INPUT SIGNAL CIRCUIT-1
1. Turn ignition switch OFF.
CL
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 64 and ground.
MT
AT
TF
PD
SEF173V
AX
Resistance: Approximately 500 - 620 kΩ [at 25°C (77°F)]
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
4. Also check harness for short to ground and short to power.
SU
OK or NG
OK 䊳 GO TO 4.
BR
NG 䊳 GO TO 3.
ST
3 DETECT MALFUNCTIONING PART
Check the harness for open or short between knock sensor and ECM.
OK or NG
RS
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BT
HA
SC
EL
IDX
EC-317
DTC P0325 KNOCK SENSOR (KS) KA24DE
Diagnostic Procedure (Cont’d)
SEF174V
Resistance: 500 - 620 kΩ [at 25°C (77°F)]
CAUTION:
Discard any knock sensors that have been dropped or physically damaged. Use only new ones.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace knock sensor.
EC-318
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Component Description
FE
CL
SEF335V
MT
ECM Terminals and Reference Value NEEC0214
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
AX
[Engine is running]
쐌 Warm-up condition SU
쐌 Idle speed
BR
Crankshaft position
47 L
sensor (OBD)
ST
[Engine is running]
쐌 Engine speed is 2,000 rpm RS
BT
P0335 쐌 The proper pulse signal from the crankshaft position sen- 쐌 Harness or connectors SC
sor (OBD) is not sent to ECM while the engine is running (The crankshaft position sensor (OBD) circuit is
at the specified engine speed. open.)
쐌 Crankshaft position sensor (OBD) EL
쐌 Dead battery
IDX
EC-319
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
DTC Confirmation Procedure
EC-320
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC778 EL
IDX
EC-321
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Diagnostic Procedure
SEF325V
䊳 GO TO 2.
SEF335V
2. Check continuity between ECM terminal 47 and terminal 2.
SEF175V
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-322
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Diagnostic Procedure (Cont’d)
EM
4 CHECK GROUND CIRCUIT
1. Reconnect ECM harness connector.
2. Check harness continuity between crankshaft position sensor (OBD) terminal 1 and engine ground. Refer to the wiring LC
diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 6. FE
NG 䊳 GO TO 5.
CL
5 DETECT MALFUNCTIONING PART
Check the following. MT
쐌 Harness connectors E202, E32
쐌 Harness connectors E41, F25
쐌 Harness for open or short between crankshaft position sensor (OBD) and ECM
AT
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
TF
6 CHECK SHIELD CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect harness connector E32. PD
3. Check harness continuity between harness connector E32 terminal 2 and ground.
AX
SU
BR
ST
SEF177V
Continuity should exist.
4. Also check harness for short to power. RS
5. Then reconnect harness connectors.
OK or NG BT
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
HA
SC
EL
IDX
EC-323
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) KA24DE
Diagnostic Procedure (Cont’d)
SEF960N
5. Check resistance as shown in the figure.
SEF231W
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace crankshaft position sensor (OBD).
EC-324
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Component Description
CL
SEF853B
MT
ECM Terminals and Reference Value NEEC0221
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] AX
[Ignition switch OFF]
0 - 1V
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 LG/R
off) SU
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 More than a few seconds after turning ignition
(11 - 14V)
switch OFF BR
0.2 - 0.5V
ST
[Engine is running] (Warm-up condition)
쐌 Idle speed RS
EL
IDX
EC-325
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 2.6V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0340 A) Either 1° or 180° signal is not sent to ECM for the 쐌 Harness or connectors
first few seconds during engine cranking. (The camshaft position sensor circuit is open or
shorted.)
B) Either 1° or 180° signal is not sent to ECM often 쐌 Camshaft position sensor
enough while the engine speed is higher than the 쐌 Starter motor (Refer to SC-10.)
specified engine speed. 쐌 Starting system circuit (Refer to SC-14.)
C) The relation between 1° and 180° signal is not in 쐌 Dead (Weak) battery
the normal range during the specified engine
speed.
EC-326
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
DTC Confirmation Procedure
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-327
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Wiring Diagram
WEC779
EC-328
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure
FE
CL
MT
SEF325V
AT
䊳 GO TO 3.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-329
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure (Cont’d)
SEF128S
2. Turn ignition switch ON.
3. Check voltage between terminal 5 and ground with CONSULT-II or tester.
SEF040S
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-330
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF178V
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG
CL
OK 䊳 GO TO 6.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
MT
6 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF. AT
2. Check harness continuity between distributor (camshaft position sensor) terminal 6 and engine ground. Refer to the
wiring diagram.
Continuity should exist. TF
3. Also check harness for short to power.
OK or NG PD
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to power in harness or connectors.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-331
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) KA24DE
Diagnostic Procedure (Cont’d)
SEF868Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace camshaft position sensor.
EC-332
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Description
Description NEEC0227
SYSTEM DESCRIPTION NEEC0227S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Camshaft position sensor Engine speed
Intake air temperature sensor Intake air temperature EGR control EGRC-solenoid valve
LC
Ignition switch Start signal
This system cuts and controls vacuum applied to the EGR valve to FE
suit engine operating conditions. This cut-and-control operation is
accomplished through the ECM and the EGRC-solenoid valve.
When the ECM detects any of the following conditions, current CL
flows through the solenoid valve is cut. This causes the vacuum to
be discharged into the atmosphere. The EGR valve remains
closed. MT
쐌 Low engine coolant temperature
쐌 Engine starting AT
쐌 High-speed engine operation
쐌 Engine idling
쐌 Excessively high engine coolant temperature TF
쐌 Mass air flow sensor malfunction
쐌 Low intake air temperature PD
AX
SU
BR
SEF641Q
ST
RS
EL
SEF783K
IDX
EC-333
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Description (Cont’d)
EGRC-Solenoid Valve NEEC0227S0202
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole-
noid valve is energized. The vacuum signal passes through the
solenoid valve. The signal then reaches the EGR valve.
When the ECM sends an OFF signal, a plunger will then move to
cut the vacuum signal from the intake manifold collector to the EGR
valve.
SEF240PD
SEF073P
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0400 쐌 No EGR flow is detected under conditions that call for 쐌 EGR valve stuck closed
EGR. 쐌 EGRC-BPT valve
쐌 Vacuum hose
쐌 EGRC-solenoid valve
쐌 EGR passage
쐌 EGR temperature sensor
쐌 Exhaust gas leaks
EC-334
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
On Board Diagnosis Logic (Cont’d)
IDX
EC-335
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
DTC Confirmation Procedure (Cont’d)
SEF183V
SEF642Q
EC-336
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC995A EL
IDX
EC-337
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure
SEF099P
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2.
OK (Without CONSULT- 䊳 GO TO 3.
II)
NG 䊳 Repair or replace exhaust system.
EC-338
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF337V
Vacuum should not exist at idle. FE
4. Select “EGRC SOLENOID VALVE” in “ACTIVE TEST” mode with CONSULT-II and turn the solenoid valve ON.
5. Check for vacuum existence when revving engine from 2,000 rpm up to 4,000 rpm.
CL
MT
AT
TF
SEF716Z
Vacuum should exist when revving engine. PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 GO TO 5.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-339
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF337V
Vacuum should not exist at idle.
4. Disconnect EGRC-solenoid valve harness connector. (The 1st trip DTC for EGRC-solenoid valve will be displayed, but
ignore it.)
5. Check for vacuum existence when revving engine from 2,000 rpm up to 4,000 rpm.
Vacuum should exist when revving engine.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 5.
MEF137D
EGR valve spring should lift.
쐌 Check for sticking.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Repair or replace EGR valve.
EC-340
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF109L
OK or NG
FE
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II) CL
NG 䊳 Repair or replace vacuum hose.
MT
6 CHECK EGRC-SOLENOID VALVE OPERATION
With CONSULT-II AT
1. Turn ignition switch ON.
2. Turn EGRC-solenoid valve “ON” and “OFF” in “ACTIVE TEST” mode with CONSULT-II and check operating sound.
TF
PD
AX
SU
SEF716Z
Clicking noise should be heard. BR
OK or NG
OK 䊳 GO TO 8. ST
NG 䊳 Repair or replace EGRC-solenoid valve or repair circuit.
RS
7 CHECK EGRC-SOLENOID VALVE OPERATION
Without CONSULT-II
Check operating sound of the solenoid valve when disconnecting and reconnecting EGRC-solenoid valve harness connec- BT
tor. (The DTC or the 1st trip DTC for the EGRC-solenoid valve will be displayed, however, ignore it.)
Clicking noise should be heard.
HA
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SC
EL
IDX
EC-341
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF717Z
Without CONSULT-II
Check air passage continuity shown in the figure.
AEC919
MTBL0283
If NG or operation takes more than 1 second, replace solenoid valve.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 If NG or operation takes more than 1 second, replace solenoid valve.
EC-342
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF083P
3. If a leakage is noted, replace the valve. FE
OK or NG
OK 䊳 GO TO 11. CL
NG 䊳 Replace EGRC-BPT valve.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-343
DTC P0400 EGR FUNCTION (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
SEF643Q
<Reference data>
MTBL0549
SEF068XB
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EGR temperature sensor.
EC-344
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Description
Description NEEC0234
GI
MA
EM
LC
FE
CL
SEF453PD
SYSTEM DESCRIPTION MT
NEEC0234S01
The EGRC-BPT valve monitors exhaust pressure to activate the diaphragm, controlling throttle body vacuum
applied to the EGR valve. In other words, recirculated exhaust gas is controlled in response to positioning of AT
the EGR valve or to engine operation.
On Board Diagnosis Logic NEEC0235 TF
If too much EGR flow exists due to an EGRC-BPT valve malfunction, off idle engine roughness will increase.
If the roughness is large, then the vacuum to the EGR valve is interrupted through the EGRC-solenoid valve.
If the engine roughness is reduced at that time, the EGRC-BPT valve malfunction is indicated. PD
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0402 쐌 The EGRC-BPT valve does not operate properly. 쐌 EGRC-BPT valve AX
쐌 EGR valve
쐌 Loose or disconnected rubber tube
쐌 Blocked rubber tube SU
쐌 Camshaft position sensor
쐌 Blocked exhaust system
쐌 Orifice
쐌 Mass air flow sensor
BR
쐌 EGRC-solenoid valve
ST
RS
BT
HA
SC
EL
IDX
EC-345
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
On Board Diagnosis Logic (Cont’d)
NOTE:
쐌 The bar chart on CONSULT-II screen indicates the status
of this test. However, the test may be finished before the
bar chart becomes full scale.
쐌 If the bar chart indication does not continue to progress,
SEF720Z completely release accelerator pedal once and try to meet
the conditions again.
쐌 If “TESTING” does not appear on CONSULT-II screen, retry
from step 2.
9) If CONSULT-II instructs to carry out “Overall Function Check”,
go to next step. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-348.
10) Open engine hood.
11) Raise engine speed to 2,400 to 3,200 rpm under no-load and
hold it. Then touch “NEXT” on CONSULT-II screen.
SEF384X
EC-346
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
DTC Confirmation Procedure (Cont’d)
12) Check vacuum gauge while keeping engine speed at 2,400 to
3,200 rpm.
Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to GI
−5.91 inHg).
If NG, go to “Diagnostic Procedure”, EC-348.
If OK, touch “YES” on the CONSULT-II screen. MA
13) Check the EGR valve lifting when revving from 2,000 rpm to
4,000 rpm quickly under no load.
EGR valve should lift up, and go down without sticking when EM
the engine is returned to idle.
If NG, check EGR valve.
PEF963V
If OK, touch “YES” or the CONSULT-II screen. LC
14) Check the rubber tube between intake manifold collector,
EGRC-solenoid valve, EGR valve and EGRC-BPT valve for
cracks, blockages or twisting.
If NG, repair or replace.
If OK, touch “YES” on the CONSULT-II screen.
FE
CL
MT
Overall Function Check NEEC0237
Use this procedure to check the overall function of the EGRC-BPT AT
valve. During this check, a 1st trip DTC might not be confirmed.
Without CONSULT-II
1) Install vacuum gauge between EGRC-BPT valve and EGR
TF
valve as shown in the illustration.
2) Lift up vehicle. PD
3) Start engine and shift to 1st gear position.
4) Check vacuum gauge while keeping engine speed at 2,400 to
3,200 rpm. AX
SEF930V Vacuum should be 0 to −20 kPa (0 to −150 mmHg, 0 to
−5.91 inHg).
If NG, go to “Diagnostic Procedure”, EC-348. SU
If OK, go to next step.
5) Check the EGR valve lifting when revving from 2,000 rpm to
4,000 rpm quickly under no load. BR
EGR valve should lift up, and go down without sticking when
the engine is returned to idle.
ST
6) Check rubber tube between intake manifold collector, EGRC-
solenoid valve, EGR valve and EGRC-BPT valve for
misconnection, cracks or blockages. RS
7) If NG, go to “Diagnostic Procedure”, EC-348.
BT
HA
SC
EL
IDX
EC-347
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure
1 CHECK HOSE
Check vacuum hose for clogging and improper connection.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace vacuum hose.
3 CHECK ORIFICE
Check if orifice is installed in vacuum hose between EGRC-BPT valve and EGRC-solenoid valve.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace vacuum hose.
SEF172P
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace EGRC-BPT valve.
EC-348
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
SEF868Z PD
OK or NG
OK 䊳 GO TO 6. AX
NG 䊳 Replace camshaft position sensor.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-349
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
SEF326V
MTBL0326
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. Repeat
above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF893J
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace mass air flow sensor.
EC-350
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF717Z
Without CONSULT-II FE
Check air passage continuity shown in the figure.
CL
MT
AT
TF
AEC919
PD
AX
MTBL0283 SU
If NG or operation takes more than 1 second, replace solenoid valve.
OK or NG
BR
OK 䊳 GO TO 8.
NG 䊳 Replace EGRC-solenoid valve.
ST
RS
BT
HA
SC
EL
IDX
EC-351
DTC P0402 EGRC-BPT VALVE FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
MEF137D
EGR valve spring should lift.
쐌 Check for sticking.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EGR valve.
EC-352
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
On Board Diagnosis Logic
P0420 쐌 Three way catalyst does not operate properly. 쐌 Three way catalyst
0702 쐌 Three way catalyst does not have enough oxygen stor- 쐌 Exhaust tube
age capacity. 쐌 Intake air leaks
쐌 Injectors FE
쐌 Injector leaks
쐌 Spark plug
쐌 Improper ignition timing CL
MT
DTC Confirmation Procedure NEEC1051
NOTE: AT
If “DTC Confirmation Procedure” has been previously
conducted, always turn ignition switch “OFF” and wait at least
5 seconds before conducting the next test. TF
TESTING CONDITION:
쐌 Open engine hood before conducting following proce- PD
dure.
쐌 Do not hold engine speed more than specified minutes
below. AX
SEF671Y
With CONSULT-II
1) Turn ignition switch “ON”.
SU
2) Select “DTC & SRT CONFIRMATION” then “SRT WORK SUP-
PORT” mode with CONSULT-II.
3) Start engine. BR
4) Rev engine up to 2,500 to 3,500 rpm and hold it for 3 consecu-
tive minutes then release then accelerator pedal completely.
If “INCMP” of “CATALYST” changes to “CMPLT”, go to step 7. ST
5) Wait 5 seconds at idle.
6) Rev engine up to 2,500 to 3,500 rpm and hold it until “INCMP” RS
of “CATALYST” changes to “CMPLT”. (It will take maximum of
SEF672Y approximately 5 minute.)
7) Select “SELF-DIAG RESULTS” mode with CONSULT-II. BT
If the 1st trip DTC is detected, go to “DIAGNOSTIC
PROCEDURE”, EC-283. If not “COMPLT” stop engine and
cool down “COOLANT TEMP/SE” to less than 70°C (158°F) HA
and then retest from step 1).
SC
EL
SEF560X
IDX
EC-353
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Overall Function Check
EC-354
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Diagnostic Procedure
FE
CL
MT
SEF099P
OK or NG AT
OK 䊳 GO TO 3.
NG 䊳 Repair or replace. TF
ST
RS
BT
MTBL0328
OK or NG HA
OK 䊳 GO TO 5.
NG 䊳 Adjust ignition timing. SC
EL
IDX
EC-355
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
5 CHECK INJECTORS
1. Refer to Wiring Diagram for Injectors, EC-589.
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 109 and 111 and ground with CONSULT-II or tester.
SEF189V
Battery voltage should exist.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Perform “Diagnostic Procedure” INJECTOR, EC-590.
SEF282G
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-356
DTC P0420 THREE WAY CATALYST FUNCTION KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF174P
Resistance: FE
13.6 - 18.4 kΩ/m (4.15 - 5.61 kΩ/ft) at 25°C (77°F)
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one. CL
OK or NG
OK 䊳 Check ignition coil, power transistor and their circuits. Refer to EC-579. MT
NG 䊳 Replace.
AT
8 CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly. Refer to EC-58. TF
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect camshaft position sensor harness connector.
4. Turn ignition switch ON. PD
Make sure fuel does not drip from injector.
OK or NG AX
OK (Does not drip.) 䊳 GO TO 9.
NG (Drips.) 䊳 Replace the injector(s) from which fuel is dripping.
SU
9 CHECK INTERMITTENT INCIDENT
BR
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148.
Trouble is fixed. 䊳 INSPECTION END
Trouble is not fixed. 䊳 Replace three way catalyst.
ST
RS
BT
HA
SC
EL
IDX
EC-357
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
On Board Diagnosis Logic
SEF865Z
EC-358
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
On Board Diagnosis Logic (Cont’d)
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0440 쐌 EVAP control system has a leak. 쐌 Incorrect fuel tank vacuum relief valve GI
쐌 EVAP control system does not operate properly. 쐌 Incorrect fuel filler cap used
쐌 Fuel filler cap remains open or fails to close.
쐌 Foreign matter caught in fuel filler cap. MA
쐌 Leak is in line between intake manifold and
EVAP canister purge volume control solenoid
valve.
쐌 Foreign matter caught in EVAP canister vent
EM
control valve.
쐌 EVAP canister or fuel tank leaks
쐌 EVAP purge line (pipe and rubber tube) leaks LC
쐌 EVAP purge line rubber tube bent.
쐌 Blocked or bent rubber tube to EVAP control sys-
tem pressure sensor
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid FE
valve and the circuit
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is
CL
missing or damaged.
쐌 Water separator
쐌 EVAP canister is saturated with water. MT
쐌 EVAP control system pressure sensor
쐌 Fuel level sensor and the circuit
쐌 Refueling control valve AT
쐌 ORVR system leaks
CAUTION: TF
쐌 Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
쐌 If the fuel filler cap is not tightened properly, the MIL may come on. PD
쐌 Use only a genuine NISSAN rubber tube as a replacement.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-359
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
On Board Diagnosis Logic (Cont’d)
EC-360
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
DTC Confirmation Procedure (Cont’d)
쐌 If P1440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-481.
쐌 If P0440, P1440 and P1447 are not displayed on the screen, GI
go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK. MA
쐌 If SRT of EVAP system is not set, go to step 5.
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-361
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-362
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
4 CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing. GI
2. Check valve opening pressure and vacuum.
MA
EM
LC
SEF427N
FE
CL
MT
AT
SEF943S
Pressure:
16.0 - 20.0 kPa (0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi) TF
Vacuum:
−6.0 to −3.5 kPa (−0.061 to −0.036 kg/cm2, −0.87 to −0.51 psi)
CAUTION: PD
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may
come on.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-363
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
SEF462UE
NOTE:
쐌 Improper installation of service port may cause leaking.
EC-364
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
PEF658U
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of bar graph. FE
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
CL
MT
AT
TF
PEF917U
PD
4. Using EVAP leak detector, locate the leak portion. For the leak detector, refer to instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
AX
SU
BR
ST
SEF200U
OK or NG RS
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. BT
HA
SC
EL
IDX
EC-365
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF503V
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12 volts until the end of
test.) Shown in the above figure.
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg).
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the leak. For the leak detector, refer to instruction manual for more details. Refer to
“EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-366
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
OK or NG CL
OK 䊳 GO TO 9.
NG 䊳 Replace water separator. MT
BR
ST
RS
SEF596U
BT
Yes or No
Yes 䊳 GO TO 11.
No (With CONSULT-II) 䊳 GO TO 13.
HA
No (Without CONSULT- 䊳 GO TO 14.
II) SC
EL
IDX
EC-367
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF595Y
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL CONT/V” opening to 100.0%.
5. Check vacuum hose for vacuum.
Vacuum should exist.
OK or NG
OK 䊳 GO TO 17.
NG 䊳 GO TO 15.
EC-368
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
CL
MT
AT
SEF801Y
3. Check air passage continuity.
TF
PD
AX
MTBL0302
OK or NG
SU
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-369
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF660U
SEF661U
MTBL0303
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-370
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF334VA
FE
CL
MT
SEF852Z
AT
TF
MTBL0291
OK or NG PD
OK 䊳 GO TO 19.
NG 䊳 Replace fuel tank temperature sensor. AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-371
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
4. Check output voltage between ECM terminal 62 and engine ground.
SEF198V
MTBL0295
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
SEF799W
쐌 Never apply force to the air hole protector of the sensor, if equipped.
쐌 Discard any EVAP control system pressure sensor which has been dropped from height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 Replace EVAP control system pressure sensor.
EC-372
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-373
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) KA24DE
Diagnostic Procedure (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 25.
NG 䊳 Replace refueling control valve with fuel tank.
EC-374
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
Description
Description NEEC0248
SYSTEM DESCRIPTION NEEC0248S01
GI
ECM
Sensor Input Signal to ECM Actuator
function
MA
Camshaft position sensor Engine speed
AX
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a
NEEC0248S02 SU
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve BR
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve. ST
RS
SEF337U
IDX
EC-375
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF]
0 - 1V
쐌 For a few seconds after turning ignition switch
ECM relay (Self-shut- OFF
4 LG/R
off)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 200 sec-
onds after starting engine)
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0443 An improper voltage signal is sent to ECM through the 쐌 Harness or connectors
valve. (The valve circuit is open or shorted.)
쐌 EVAP canister purge volume control solenoid
valve
EC-376
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
DTC Confirmation Procedure
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-377
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
Wiring Diagram
LEC484
EC-378
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
Diagnostic Procedure
EM
LC
SEF339V
3. Turn ignition switch ON. FE
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
Voltage: Battery voltage
CL
MT
AT
TF
SEF192V
OK or NG
PD
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
RS
BT
HA
SC
EL
IDX
EC-379
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF193V
If OK, check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 GO TO 4.
EC-380
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF801Y
3. Check air passage continuity.
CL
MT
MTBL0302
OK or NG AT
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-381
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF660U
SEF661U
MTBL0303
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-382
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Component Description
FE
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0257
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NEEC0258
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch ON]
valve (11 - 14V)
ST
On Board Diagnosis Logic NEEC0259
RS
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0446 쐌 An improper voltage signal is sent to ECM through EVAP 쐌 Harness or connectors
canister vent control valve. (EVAP canister vent control valve circuit is open BT
or shorted.)
쐌 EVAP canister vent control valve
HA
SC
EL
IDX
EC-383
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
DTC Confirmation Procedure
EC-384
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC527 EL
IDX
EC-385
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
2 CHECK CIRCUIT
1. Turn ignition switch ON.
2. Perform “VENT CONTROL/V” in “ACTIVE TEST” mode.
SEF802Y
3. Make sure that ratcheting sound is heard from the vent control valve.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 3.
EC-386
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF143S
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF240W
Voltage: Battery voltage
TF
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
PD
ST
RS
BT
HA
SC
EL
IDX
EC-387
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF241W
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 6.
EC-388
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary. TF
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
PD
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-389
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-390
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Component Description
EM
SEF340V LC
FE
CL
SEF954S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0265
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
EVAP SYS PRES 쐌 Ignition switch: ON Approx. 3.4V
PD
ECM Terminals and Reference Value NEEC0266
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
42 BR Sensors’ power supply [Ignition switch ON] Approximately 5V
[Engine is running] ST
43 B/W Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
RS
EVAP control system pres-
62 Y [Ignition switch ON] Approximately 3.4V
sure sensor
BT
HA
SC
EL
IDX
EC-391
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0450 쐌 An improper voltage signal from EVAP control system 쐌 Harness or connectors
pressure sensor is sent to ECM. (The EVAP control system pressure sensor cir-
cuit is open or shorted.)
쐌 Rubber hose to EVAP control system pressure is
clogged, vent, kinked, disconnected or improper
connection.
쐌 EVAP control system pressure sensor
쐌 EVAP canister vent control valve
쐌 EVAP canister purge volume control solenoid
valve
쐌 EVAP canister
쐌 Rubber hose from EVAP canister vent control
valve to water separator
EC-392
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
DTC Confirmation Procedure
MT
With GST
1) Start engine and warm it up to normal operating temperature. AT
2) Check that voltage between ECM terminal 60 (Fuel tank tem-
perature sensor signal) and ground is less than 4.2V.
3) Turn ignition switch OFF and wait at least 5 seconds. TF
4) Start engine and wait at least 11 seconds.
5) Select “MODE 7” with GST. PD
6) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-395.
No Tools AX
SEF196V
1) Start engine and warm it up to normal operating temperature.
2) Check that voltage between ECM terminal 60 (Fuel tank tem- SU
perature sensor signal) and ground is less than 4.2V.
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Start engine and wait at least 11 seconds. BR
5) Turn ignition switch OFF, wait at least 5 seconds and then turn
ON.
6) Perform “Diagnostic Test Mode II (Self-diagnostic results)” with
ST
ECM.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”, RS
EC-395.
BT
HA
SC
EL
IDX
EC-393
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Wiring Diagram
WEC780
EC-394
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure
FE
CL
MT
SEF325V
AT
䊳 GO TO 3.
AX
SU
BR
SEF341V
2. Check sensor harness connector for water. ST
Water should not exist.
OK or NG
RS
OK 䊳 GO TO 4.
NG 䊳 Repair or replace harness connector.
BT
HA
SC
EL
IDX
EC-395
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF410Q
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SEF411Q
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-396
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
EM
8 CHECK INPUT SIGNAL CIRCUIT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 62 and terminal 2. LC
FE
CL
SEF412Q
MT
Continuity should exist.
3. Also check harness for short to ground and short to power.
AT
OK or NG
OK (With CONSULT-II) 䊳 GO TO 10.
TF
OK (Without CONSULT- 䊳 GO TO 11.
II)
NG 䊳 GO TO 9. PD
ST
RS
BT
HA
SC
EL
IDX
EC-397
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF801Y
3. Check air passage continuity.
MTBL0302
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-398
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MT
AT
SEF661U
TF
PD
MTBL0303
AX
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-399
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace EVAP canister vent control valve.
EC-400
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 14.
AT
NG 䊳 Replace EVAP canister vent control valve.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-401
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
4. Check output voltage between ECM terminal 62 and engine ground.
SEF198V
MTBL0295
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
SEF799W
쐌 Never apply force to the air hole protector of the sensor, if equipped.
쐌 Discard any EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace EVAP control system pressure sensor.
EC-402
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF829T CL
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
OK or NG MT
OK 䊳 GO TO 16.
NG 䊳 Clean, repair or replace rubber tube and/or water separator. AT
AX
SU
BR
SEF596U
ST
Yes or No
Yes 䊳 GO TO 17.
RS
No 䊳 GO TO 19.
BT
17 CHECK EVAP CANISTER
Weigh the EVAP canister with EVAP canister vent control valve attached.
The weight should be less than 1.8 kg (4.0 lb). HA
OK or NG
OK 䊳 GO TO 19. SC
NG 䊳 GO TO 18.
EL
IDX
EC-403
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
SEF829T
e. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
䊳 Repair hose or replace EVAP canister or water separator.
SEF197V
Continuity should exist.
5. Also check harness for short to power.
6. Then reconnect harness connectors.
OK or NG
OK 䊳 GO TO 21.
NG 䊳 GO TO 20.
EC-404
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-405
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
On Board Diagnosis Logic
SEF865Z
EM
LC
DTC Confirmation Procedure NEEC0952
CAUTION:
Never remove fuel filter cap during the DTC confirmation pro-
cedure.
NOTE: FE
쐌 If DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-527.)
쐌 If “DTC Confirmation Procedure” has been previously CL
conducted, always turn ignition switch OFF and wait at least 5
seconds before conducting the next test.
SEF565X 쐌 Make sure that EVAP hoses are connected to EVAP canis-
MT
ter purge volume control solenoid valve properly.
TESTING CONDITION: AT
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface. TF
쐌 Open engine hood before conducting the following proce-
dure.
쐌 It is better that the fuel level is low.
PD
With CONSULT-II
1) Tighten fuel filter cap securely until ratcheting sound is heard. AX
SEF566X
2) Turn ignition switch ON.
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Turn ignition switch ON and select “DATA MONITOR” mode
SU
with CONSULT-II.
5) Make sure that the following conditions are met. BR
COOLAN TEMP/S: 0 - 70°C (32 - 158°F)
INT/A TEMP SE: 0 - 60°C (32 - 140°F)
6) Select “EVAP SML LEAK P0440” of “EVAPORATIVE SYS- ST
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
Follow the instruction displayed.
NOTE: RS
SEF874X If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to “Basic Inspection”,
EC-110. BT
7) Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with HA
CONSULT-II and make sure that “EVAP GROSS LEAK
[P0455] is displayed. If it is displayed, refer to “Diagnostic
Procedure”, EC-408. SC
If P0440 is displayed, perform “Diagnostic Procedure” for DTC
P0440.
With GST EL
SEF567X
IDX
EC-407
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
DTC Confirmation Procedure (Cont’d)
NOTE:
쐌 Be sure to read the explanation of “Driving Pattern” on EC-80
before driving vehicle.
쐌 It is better that the fuel level is low.
1) Start engine.
2) Drive vehicle according to “Driving Pattern”, EC-80.
3) Stop vehicle.
4) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is not set yet, go to the following step.
쐌 If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the “Driving Pattern”, EC-80.
8) Stop vehicle.
9) Select “MODE 3” with GST.
쐌 If P0455 is displayed on the screen, go to “Diagnostic
Procedure”, EC-408.
쐌 If P0440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-362.
쐌 If P1447 is displayed on the screen, go to “Diagnostic
Procedure”, EC-518.
쐌 If P0440, P0455 and P1447 are not displayed on the screen,
go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK.
쐌 If SRT of EVAP system is not set, go to step 6.
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-408
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
SEF427N
AX
SU
BR
ST
SEF943S
Pressure:
16.0 - 20.0 kPa (0.163 - 0.204 kg/cm2, 2.32 - 2.90 psi) RS
Vacuum:
−6.0 to −3.5 kPa (−0.061 to −0.036 kg/cm2, −0.87 to −0.51 psi)
CAUTION: BT
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
HA
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
SC
EL
IDX
EC-409
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 9.
Models without CON- 䊳 GO TO 10.
SULT-II
EC-410
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
PEF658U
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of the bar graph. FE
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
CL
MT
AT
TF
PEF917U
PD
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
AX
SU
BR
ST
SEF200U
OK or NG RS
OK 䊳 GO TO 11.
NG 䊳 Repair or replace. BT
HA
SC
EL
IDX
EC-411
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF503V
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
SEF200U
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair or replace.
EC-412
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SEF595Y
OK or NG CL
OK 䊳 GO TO 14.
NG 䊳 GO TO 13. MT
BT
HA
SC
EL
IDX
EC-413
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF801Y
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
SEF660U
MTBL0241
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-414
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF661U
FE
CL
MTBL0242
MT
AT
TF
PD
SEF339V
OK or NG AX
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-415
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF852Z
MTBL0234
SEF334VA
OK or NG
OK 䊳 GO TO 17.
NG 䊳 Replace fuel tank temperature sensor, FE-4.
EC-416
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch ON.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
5. Check input voltage between ECM terminal 62 and ground. FE
CL
MT
AT
SEF894U TF
PD
MTBL0246
AX
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure. SU
쐌 Never apply force to the air hole protector of the sensor if equipped.
BR
ST
RS
BT
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one. HA
OK or NG
OK 䊳 GO TO 18. SC
NG 䊳 Replace EVAP control system pressure sensor.
EL
IDX
EC-417
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EC-418
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Component Description
SEF725Z LC
On Board Diagnostic Logic NEEC1013
When the vehicle is parked, naturally the fuel level in the fuel tank
is stable. It means that output signal of the fuel level sensor does
not change. If ECM senses sloshing signal from the sensor, fuel
level sensor malfunction is detected. FE
Malfunction is detected when even though the vehicle is parked, a
signal being varied is sent from the fuel level sensor to ECM.
CL
MT
Possible Cause NEEC1014
쐌 Fuel level sensor circuit AT
(The fuel level sensor circuit is open or shorted.)
쐌 Fuel level sensor
TF
PD
AX
SC
EL
IDX
EC-419
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Wiring Diagram
LEC534
EC-420
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Diagnostic Procedure
EM
LC
FE
SEF863Z
Voltage: Battery voltage
OK or NG CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. MT
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
AX
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit terminal 4 and body ground. Refer to Wiring Diagram.
Continuity should exist. SU
3. Also check harness for short to power.
OK or NG
BR
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to power in harness or connectors.
ST
4 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. RS
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal 1, ECM terminal 66 and fuel
level sensor unit terminal 4. Refer to Wiring Diagram.
Continuity should exist. BT
3. Also check harness for short to power.
OK or NG HA
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SC
EL
IDX
EC-421
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) KA24DE
Diagnostic Procedure (Cont’d)
EC-422
DTC P0461 FUEL LEVEL SENSOR FUNCTION KA24DE
Component Description
SEF725Z LC
On Board Diagnostic Logic NEEC1019
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not
moving even after a long distance has been driven.
Malfunction is detected when the output signal of the fuel level FE
sensor does not change within the specified range even though the
vehicle has been driven a long distance.
CL
MT
Possible Cause NEEC1020
쐌 Harness or connectors AT
(The level sensor circuit is open or shorted.)
쐌 Fuel level sensor
TF
PD
AX
EC-424
DTC P0464 FUEL LEVEL SENSOR CIRCUIT KA24DE
Component Description
SEF725Z LC
On Board Diagnostic Logic NEEC1023
ECM receives two signals from the fuel level sensor circuit.
One is fuel level sensor power supply circuit, and the other is fuel
level sensor ground circuit.
This diagnosis indicates the former, to detect open or short circuit FE
malfunction.
Malfunction is detected when an excessively low or high voltage is
sent from the sensor is sent to ECM. CL
MT
Possible Cause NEEC1024
쐌 Fuel level sensor circuit AT
(The fuel level sensor circuit is open or shorted.)
쐌 Fuel level sensor
TF
PD
AX
LEC535
EC-426
DTC P0464 FUEL LEVEL SENSOR CIRCUIT KA24DE
Diagnostic Procedure
LC
FE
SEF864Z
Voltage: Battery voltage CL
OK or NG
OK 䊳 GO TO 3. MT
NG 䊳 GO TO 2.
AT
2 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M67, C1 and M81, F36 TF
쐌 7.5A fuse
쐌 Harness for open or short between combination meter and fuel level sensor until
PD
䊳 Repair or replace harness or connectors.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT AX
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit terminal 4 and body ground. Refer to Wiring Diagram. SU
Continuity should exist.
3. Also check harness for short to power.
OK or NG BR
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to power in harness or connectors. ST
4 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT RS
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal 1. Refer to Wiring Diagram.
Continuity should exist. BT
3. Also check harness for short to power.
OK or NG HA
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SC
EL
IDX
EC-427
DTC P0464 FUEL LEVEL SENSOR CIRCUIT KA24DE
Diagnostic Procedure (Cont’d)
EC-428
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Component Description
EM
SEF505U LC
ECM Terminals and Reference Value NEEC0273
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
1 - 4V
MT
[Engine is running]
쐌 Lift up the vehicle AT
29 G/B Vehicle speed sensor
쐌 In 2nd gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF003W
TF
PD
On Board Diagnosis Logic NEEC0274
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
AX
P0500 쐌 The almost 0 km/h (0 MPH) signal from vehicle speed 쐌 Harness or connector
sensor is sent to ECM even when vehicle is being driven. (The vehicle speed sensor circuit is open or
shorted.) SU
쐌 Vehicle speed sensor
BR
ST
RS
EC-430
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Overall Function Check (Cont’d)
No Tools
1) Lift up drive wheels.
2) Start engine. GI
3) Read the voltage signal between ECM terminal 29 (Vehicle
speed sensor signal) and ground with oscilloscope.
4) Verify that the oscilloscope screen shows the signal wave as
MA
shown at “ECM Terminals and Reference Value”, EC-429.
5) If NG, go to “Diagnostic Procedure”, EC-433. EM
MEC254C LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-431
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Wiring Diagram
LEC529
EC-432
DTC P0500 VEHICLE SPEED SENSOR (VSS) KA24DE
Diagnostic Procedure
EM
LC
SEF853Z FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. MT
BR
4 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors E43, M65 ST
쐌 Harness connectors E32, E202
쐌 Harness for open or short between combination meter and vehicle speed sensor
RS
䊳 Repair harness or connectors. Check vehicle speed sensor and its circuit. Refer to EL-79.
SC
EL
IDX
EC-433
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR
CONTROL (AAC) VALVE KA24DE
Description
Description NEEC0279
SYSTEM DESCRIPTION NEEC0279S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
SEF040E
EC-434
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR
CONTROL (AAC) VALVE KA24DE
CONSULT-II Reference Value in Data Monitor Mode
10.5 - 11.5V
CL
[Engine is running]
쐌 Warm-up condition MT
쐌 Idle speed
AT
SEF015W
[Engine is running] PD
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
AX
SEF016W
SU
On Board Diagnosis Logic NEEC0282
DTC No. Malfunction is detected when ... Check Items (Possible Cause) BR
P0505 A) The IACV-AAC valve does not operate properly. 쐌 Harness or connectors
(The IACV-AAC valve circuit is open.)
쐌 IACV-AAC valve ST
B) The IACV-AAC valve does not operate properly. 쐌 Harness or connectors
(The IACV-AAC valve circuit is shorted.) RS
쐌 IACV-AAC valve
BT
HA
SC
EL
IDX
EC-435
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR
CONTROL (AAC) VALVE KA24DE
DTC Confirmation Procedure
EC-436
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR
CONTROL (AAC) VALVE KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC001B EL
IDX
EC-437
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR
CONTROL (AAC) VALVE KA24DE
Diagnostic Procedure
SEF342V
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF247W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-438
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR
CONTROL (AAC) VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF248W
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG FE
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. CL
TF
PD
AX
SEF249W
SU
Resistance: Approximately 10 Ω [at 25°C (77°F)]
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring.
BR
OK or NG
OK 䊳 GO TO 5.
ST
NG 䊳 Replace IACV-AAC valve.
RS
5 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148.
䊳 INSPECTION END
BT
HA
SC
EL
IDX
EC-439
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Component Description
SEF505V
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0510 쐌 Battery voltage from the closed throttle position switch is 쐌 Harness or connectors
sent to ECM with the throttle valve opened. (The closed throttle position switch circuit is
shorted.)
쐌 Closed throttle position switch
쐌 Throttle position sensor
EC-440
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
DTC Confirmation Procedure
At idle ON
SC
EL
IDX
EC-441
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Wiring Diagram
AEC002B
EC-442
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure
EM
LC
SEF158S
3. Turn ignition switch ON.
FE
4. Check voltage between terminal 5 and engine ground with CONSULT-II or tester.
CL
MT
AT
SEF250W
TF
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors M58, F28
쐌 10A fuse
쐌 Harness for open or short between throttle position switch and 10A fuse BR
䊳 Repair harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-443
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure (Cont’d)
AEC571A
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
MTBL0328
䊳 GO TO 6.
EC-444
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF721Z
NOTE:
Measurement must be made with closed throttle position switch installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-110.
CL
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
Without CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect throttle position switch harness connector. AT
4. Check continuity between terminals 5 and 6 under the following conditions.
TF
PD
AX
SU
SEF159S
BR
ST
MTBL0299
NOTE:
Continuity measurement must be made with closed throttle position switch installed in vehicle. RS
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-110.
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
OK or NG BT
OK 䊳 GO TO 7.
NG 䊳 Replace throttle position switch. HA
SC
EL
IDX
EC-445
DTC P0510 CLOSED THROTTLE POSITION SWITCH KA24DE
Diagnostic Procedure (Cont’d)
SEF198Y
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-110.
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace throttle position sensor.
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine and turn ignition switch ON.
3. Check voltage between ECM terminal 23 (Throttle position sensor signal) and ground under the following conditions.
SEF767W
MTBL0329
NOTE:
Voltage measurement must be made with throttle position sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-110.
4. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace throttle position sensor.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace throttle position sensor.
EC-446
DTC P0605 ECM KA24DE
Component Description
EM
SEC220B LC
On Board Diagnosis Logic NEEC0296
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
CL
MT
DTC Confirmation Procedure NEEC0297
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Turn ignition switch ON. PD
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine.
4) Run engine for at least 30 seconds at idle speed. AX
SEF058Y
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-448. SU
With GST
Follow the procedure “With CONSULT-II”.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-447
DTC P0605 ECM KA24DE
Diagnostic Procedure
1 INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page.
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See previous page.
5. Is the 1st trip DTC P0605 displayed again?
Yes or No
Yes 䊳 Replace ECM.
No 䊳 INSPECTION END
EC-448
DTC P1126 THERMOSTAT FUNCTION KA24DE
On Board Diagnosis Logic
LC
Possible Cause NEEC1029
쐌 Thermostat function
쐌 Leakage from sealing portion of thermostat
쐌 Engine coolant temperature sensor
FE
CL
MT
DTC Confirmation Procedure NEEC1030
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch “OFF” and wait at least 5 seconds
before conducting the next test. TF
TESTING CONDITION:
쐌 For best results, perform at ambient temperature of –10°C PD
(14°F) or higher.
쐌 For best results, perform at engine coolant temperature of
–10°C (14°F) to 60°C (140°F). AX
WITH CONSULT-II NEEC1030S01
1) Replace thermostat with new one. Refer to LC-13, “Thermo- SU
stat”. Use only a genuine NISSAN thermostat as a replace-
ment. If an incorrect thermostat is used, the MIL may come on.
2) Turn ignition switch “ON”. BR
3) Select “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
4) Check that the “COOLAN TEMP/S” is above 60°C (140°F).
ST
If it is below 60°C (140°F), go to following step.
If it is above 60°C (140°F), stop engine and cool down the RS
engine to less than 60°C (140°F), then retry from step 1.
5) Drive vehicle for 10 consecutive minutes under the following
conditions. BT
VHCL SPEED SE 80 - 120 km/h (50 - 75 MPH)
IDX
EC-449
DTC P1126 THERMOSTAT FUNCTION KA24DE
Diagnostic Procedure
SEF304X
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace engine coolant temperature sensor.
EC-450
DTC P1148 CLOSED LOOP CONTROL KA24DE
On Board Diagnosis Logic
P1148 쐌 The closed loop control function does not operate even 쐌 The heated oxygen sensor 1 (front) circuit is
when vehicle is driving in the specified condition. open or shorted.
MA
쐌 Heated oxygen sensor 1 (front)
쐌 Heated oxygen sensor 1 heater (front)
EM
LC
DTC Confirmation Procedure NEEC0308
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, FE
always turn ignition switch “OFF” and wait at least 5 seconds
before conducting the next test.
TESTING CONDITION: CL
쐌 Never raise engine speed above 3,000 rpm during the
“DTC Confirmation Procedure”. If the engine speed limit is MT
SEF682Y exceeded, retry the procedure from step 4.
쐌 Before performing the following procedure, confirm that
battery voltage is more than 11V at idle. AT
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Select “DATA MONITOR” mode with CONSULT-II.
TF
3) Hold engine speed at 2,000 rpm and check the following.
쐌 “HO2S1 (B1)” voltage should go above 0.70V at least once. PD
쐌 “HO2S1 (B1)” voltage should go below 0.21V at least once.
If the result is NG, perform “Diagnosis Procedure”, EC-452.
If the result is OK, perform the following step. AX
4) Let engine idle at least 3 minutes.
5) Maintain the following condition at least 50 consecutive sec- SU
onds.
B/FUEL SCHDL 4.0 msec or more
BR
ENG SPEED 1,800 - 3,000 rpm
HA
SC
EL
IDX
EC-451
DTC P1148 CLOSED LOOP CONTROL KA24DE
Overall Function Check
EC-452
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Component Description
FE
CL
SEF335V
MT
ECM Terminals and Reference Value NEEC0328
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
[Engine is running] AX
43 B/W Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
Approx. 0V SU
[Engine is running] BR
쐌 Warm-up condition
쐌 Idle speed
ST
Crankshaft position
53 L
sensor (OBD) Approx. 0V RS
BT
[Engine is running]
쐌 Engine speed is 2,000 rpm
HA
SC
EL
IDX
EC-453
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1336 쐌 A chipping of the flywheel or drive plate gear tooth (cog) 쐌 Harness or connectors
is detected by the ECM. 쐌 Crankshaft position sensor (OBD)
쐌 Drive plate/Flywheel
EC-454
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC778 EL
IDX
EC-455
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Diagnostic Procedure
SEF335V
2. Check continuity between ECM terminal 47 and terminal 2.
SEF175V
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-456
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Diagnostic Procedure (Cont’d)
TF
PD
AX
SEF552V
Continuity should exist SU
4. Also check harness for short to power.
5. Then reconnect harness connectors.
OK or NG BR
OK 䊳 GO TO 8.
NG 䊳 GO TO 7. ST
IDX
EC-457
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) KA24DE
Diagnostic Procedure (Cont’d)
SEF960N
5. Check resistance as shown in the figure.
SEF231W
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace crankshaft position sensor (OBD).
EC-458
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Component Description
SEF240PD LC
CONSULT-II Reference Value in Data Monitor
Mode NEEC0335
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
쐌 Engine: After warming up Idle ON
쐌 Air conditioner switch: “OFF”
EGRC SOL/V CL
쐌 Shift lever: “N” (A/T models) Rev engine up from idle to 3,000
OFF
쐌 No-load rpm quickly.
DTC No. Malfunction is detected when ... Check Items (Possible Cause) ST
P1400 쐌 The improper voltage signal is sent to ECM through 쐌 Harness or connectors
EGRC-solenoid valve. (The EGRC-solenoid valve circuit is open or RS
shorted.)
쐌 EGRC-solenoid valve
BT
HA
SC
EL
IDX
EC-459
DTC P1400 EGRC-SOLENOID VALVE KA24DE
DTC Confirmation Procedure
EC-460
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC487 EL
IDX
EC-461
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure
SEF722Z
Without CONSULT-II
1. Start engine and rev engine up to 3,000 rpm quickly.
2. When disconnecting and reconnecting the EGRC-solenoid valve harness connector, make sure that the EGRC-solenoid
valve makes operating sound. (The DTC or the 1st trip DTC for the EGRC-solenoid valve will be displayed, however,
ignore it.)
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 GO TO 2.
EC-462
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF336V
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
FE
CL
MT
AT
SEF192V
TF
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
PD
NG 䊳 GO TO 3.
AX
3 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M59, F27
쐌 10A fuse BR
쐌 Harness for open or short between EGRC-solenoid valve and 10A fuse
䊳 Repair harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-463
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF243V
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 GO TO 5.
SEF717Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EGRC-solenoid valve.
EC-464
DTC P1400 EGRC-SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC919
FE
CL
MTBL0283
If NG or operation takes more than 1 second, replace solenoid valve.
MT
OK or NG
OK 䊳 GO TO 8. AT
NG 䊳 Replace EGRC-solenoid valve.
TF
8 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148. PD
䊳 INSPECTION END
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-465
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Component Description
<Reference data>
EGR temperature Voltage* Resistance
°C (°F) V MΩ
*: These data are reference values and are measured between ECM terminal 63
(EGR temperature sensor) and ground.
When EGR system is operating.
Voltage: 0 - 1.5V
SEF068XB
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1401 A) An excessively low voltage from the EGR tempera- 쐌 Harness or connectors
ture sensor is sent to ECM even when engine cool- (The EGR temperature sensor circuit is shorted.)
ant temperature is low. 쐌 EGR temperature sensor
쐌 Malfunction of EGR function, EGRC-BPT valve
or EGRC-solenoid valve
EC-466
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
DTC Confirmation Procedure
AT
TF
PD
AX
SEF347Q
SEF362Q
EC-468
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC006B EL
IDX
EC-469
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure
SEF345V
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF263W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair harness or connectors.
SEF264W
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-470
DTC P1401 EGR TEMPERATURE SENSOR KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF643Q
<Reference data>
FE
CL
MTBL0549
MT
AT
TF
PD
AX
SU
BR
ST
SEF068XB
OK or NG
RS
OK 䊳 GO TO 5.
NG 䊳 Replace EGR temperature sensor. BT
EL
IDX
EC-471
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Description
Description NEEC0349
SYSTEM DESCRIPTION NEEC0349S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
Engine coolant temperature sensor Engine coolant temperature EGR control EGRC-solenoid valve
This system cuts and controls vacuum applied to the EGR valve to
suit engine operating conditions. This cut-and-control operation is
accomplished through the ECM and the EGRC-solenoid valve.
When the ECM detects any of the following conditions, current
through the solenoid valve is cut. This causes the vacuum to be
cut. The EGR valve remains closed.
쐌 Low engine coolant temperature
쐌 Engine starting
쐌 High-speed engine operation
쐌 Engine idling
쐌 Excessively high engine coolant temperature
쐌 Mass air flow sensor malfunction
SEF641Q
SEF783K
EC-472
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Description (Cont’d)
EGRC-solenoid Valve NEEC0349S0202
The EGRC-solenoid valve responds to signals from the ECM.
When the ECM sends an ON (ground) signal, the coil in the sole- GI
noid valve is energized. The vacuum signal passes through the
solenoid valve. A plunger will then move to cut the vacuum signal
(from the throttle body to the EGR valve). MA
When the ECM sends an OFF signal, a plunger will then move to
cut the vacuum signal from the throttle body to the EGR valve.
EM
SEF240PD LC
On Board Diagnosis Logic NEEC0350
If EGR temperature sensor detects EGR flow under the condition
that does not call for EGR, a high-flow malfunction is diagnosed.
NOTE:
Diagnosis for this DTC will occur when engine coolant temperature FE
is approx. 50 to 60°C (122 to 140°F). Therefore, it will be better to
turn ignition switch “ON” (Start engine) at the engine coolant tem-
perature below 40°C (104°F) when starting DTC confirmation pro- CL
cedure.
SEF073P
MT
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
AT
P1402 쐌 EGR flow is detected under conditions that do not call for 쐌 EGRC-solenoid valve
EGR. 쐌 EGR valve leaking or stuck open
쐌 EGR temperature sensor TF
쐌 EGRC-BPT valve
PD
AX
SEF236Y
EC-474
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC995A EL
IDX
EC-475
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure
SEF109L
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2.
OK (Without CONSULT- 䊳 GO TO 3.
II)
NG 䊳 Repair or replace vacuum hose.
SEF716Z
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-476
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
CL
MT
AT
SEF717Z TF
OK or NG
OK 䊳 GO TO 7. PD
NG 䊳 Replace EGRC-solenoid valve.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-477
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
AEC919
MTBL0283
If NG or operation takes more than 1 second, replace solenoid valve.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EGRC-solenoid valve.
MEF137D
EGR valve spring should lift.
쐌 Check for sticking.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EGR valve.
EC-478
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF083P
3. If a leakage is noted, replace the valve. FE
OK or NG
OK 䊳 GO TO 9. CL
NG 䊳 Replace EGRC-BPT valve.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-479
DTC P1402 EGR FUNCTION (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
SEF643Q
<Reference data>
MTBL0549
SEF068XB
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EGR temperature sensor.
EC-480
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) KA24DE
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
SEF865Z AX
Malfunction is detected when EVAP control system has a leak,
EVAP control system does not operate properly. SU
CAUTION:
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may BR
come on.
쐌 If the fuel filler cap is not tightened properly, the MIL may ST
come on.
쐌 Use only a genuine NISSAN rubber tube as a replacement.
RS
EC-482
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
On Board Diagnosis Logic
FE
CL
MT
AT
TF
SEF865Z
PD
Malfunction is detected when EVAP control system has a very
small leak, EVAP control system does not operate properly.
CAUTION: AX
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may
come on. SU
쐌 If the fuel filler cap is not tightened properly, the MIL may
come on.
쐌 Use only a genuine NISSAN rubber tube as a replacement.
BR
ST
RS
EC-484
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
DTC Confirmation Procedure (Cont’d)
place (soak the vehicle) or refilling/draining fuel until the out-
put voltage condition of the “FUEL LEVEL SE” meets within the
range above and leave the vehicle for more than 1 hour. Then GI
start from step 1).
3) Turn ignition switch “OFF” and wait at least 5 seconds.
4) Turn ignition switch “ON”. MA
5) Select “EVAP VERY/SML LEAK P1441” of “EVAPORATIVE
SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-
II.
EM
Follow the instruction displayed.
6) Make sure that “OK” is displayed. LC
If “NG” is displayed, refer to “Diagnostic Procedure”, EC-486.
NOTE:
쐌 If the engine speed cannot be maintained within the range
displayed on CONSULT-II screen, go to “Basic
inspection”, EC-110.
쐌 Make sure that EVAP hoses are connected to EVAP canis- FE
ter purge volume control solenoid valve properly.
OVERALL FUNCTION CHECK NEEC1034S01
CL
With GST
Use this procedure to check the overall function of the EVAP very
small leak function. During this check, a 1st trip DTC might not be MT
confirmed.
AT
TF
PD
AX
CAUTION:
쐌 Never use compressed air, doing so may damage the SU
EVAP system.
쐌 Do not start engine.
BR
쐌 Do not exceeded 4.12 kPa (0.042 kg/cm2, 0.6 psi).
1) Attach the EVAP service port adapter securely to the EVAP
service port. ST
2) Set the pressure pump and a hose.
3) Also set a vacuum gauge via 3-way connector and a hose.
4) Turn ignition switch “ON”.
RS
SEF462UA
5) Connect GST and select mode 8.
6) Using mode 8 control the EVAP canister vent control valve BT
(close) and vacuum cut valve bypass valve (open).
7) Apply pressure and make sure the following conditions are
satisfied. HA
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and SC
the pressure should not be dropped more than 0.4 kPa (3
mmHg, 0.12 inHg)
If NG, go to diagnostic procedure, EC-486. EL
IDX
EC-485
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure
NOTE:
For more information, refer to GST instruction manual.
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-486
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF427N
FE
CL
MT
AT
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi) TF
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION: PD
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-487
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
SEF916U
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6.
Models without CON- 䊳 GO TO 7.
SULT-II
EC-488
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
CL
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
MT
AT
TF
PD
SEF200U
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-489
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF503V
3. Apply 12 volts DC to vacuum cut valve bypass valve. The valve will open. (Continue to apply 12V until the end of test.)
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-490
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 9. MT
NG 䊳 Replace water separator.
AT
9 CHECK EVAP CANISTER VENT CONTROL VALVE, O-RING AND CIRCUIT
Refer to “DTC Confirmation Procedure”, EC-338.
TF
OK or NG
OK 䊳 GO TO 10.
PD
NG 䊳 Repair or replace EVAP canister vent control valve and O-ring or harness/connector.
BR
ST
RS
SEF596U BT
Yes or No
Yes 䊳 GO TO 11. HA
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14. SC
II)
EL
IDX
EC-491
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF984Y
OK or NG
OK 䊳 GO TO 16.
NG 䊳 GO TO 15.
EC-492
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
CL
MT
AT
SEF985Y
OK or NG TF
OK 䊳 GO TO 18.
NG 䊳 GO TO 17. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-493
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
SEF334X
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions.
SEF339V
SEF335X
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-494
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF852Z
FE
CL
MTBL0291
OK or NG
MT
OK 䊳 GO TO 19.
NG 䊳 Replace fuel level sensor unit.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-495
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
SEF799W
2. Remove hose from EVAP control system pressure sensor.
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 62 and ground.
SEF705Z
CAUTION:
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5
m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 20.
NG 䊳 Replace EVAP control system pressure sensor.
EC-496
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) KA24DE
Diagnostic Procedure (Cont’d)
EM
23 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148.
LC
䊳 INSPECTION END
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-497
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Description
Description NEEC0359
SYSTEM DESCRIPTION NEEC0359S01
ECM
Sensor Input Signal to ECM Actuator
function
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
EC-498
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
ECM Terminals and Reference Value
BATTERY VOLTAGE
(11 - 14V)
FE
[Engine is running] CL
쐌 Idle speed
MT
EVAP canister purge
5 R/Y volume control sole-
BATTERY VOLTAGE
AT
noid valve
(11 - 14V)
TF
[Engine is running]
쐌 Engine speed is 2,000 rpm
PD
AX
67 B/P BATTERY VOLTAGE
Power supply for ECM [Ignition switch “ON”]
72 B/P (11 - 14V) SU
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
쐌 Idle speed (11 - 14V) BR
On Board Diagnosis Logic NEEC0362
ST
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1444 The canister purge flow is detected during the specified 쐌 EVAP control system pressure sensor
driving conditions, even when EVAP canister purge volume 쐌 EVAP canister purge volume control solenoid RS
control solenoid valve is completely closed. valve (The valve is stuck open.)
쐌 EVAP canister vent control valve
쐌 EVAP canister BT
쐌 Hoses
(Hoses are connected incorrectly or clogged.)
HA
SC
EL
IDX
EC-499
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
DTC Confirmation Procedure
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II.
5) Check that TANK F/TEMP SE is 0°C (32°F) or more.
6) Select “PURG VOL C/V P1444” of “EVAPORATIVE SYSTEM”
in “DTC WORK SUPPORT” mode with CONSULT-II.
7) Touch “START”.
8) Start engine and let it idle until “TESTING” on CONSULT-II
PEF195V
changes to “COMPLETED”. (It will take for at least 10 sec-
onds.)
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
9) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-502.
With GST
Follow the procedure “With CONSULT-II”.
SEF205Y
SEF206Y
SEF237Y
EC-500
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC996A EL
IDX
EC-501
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure
SEF339V
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and engine ground with CONSULT-II or tester.
Voltage: Battery voltage
SEF192V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-502
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF193V FE
If OK, check harness for short to ground and short to power.
OK or NG
CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
MT
4 DETECT MALFUNCTIONING PART
Check the harness for open or short between EVAP canister purge volume control solenoid valve and ECM. AT
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-503
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF341V
2. Remove hose from EVAP control system pressure sensor.
3. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
4. Check output voltage between ECM terminal 62 and engine ground.
SEF198V
MTBL0295
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
SEF799W
쐌 Never apply force to the air hole protector of the sensor, if equipped.
쐌 Discard any EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 Replace EVAP control system pressure sensor.
EC-504
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
FE
SEF801Y
3. Check air passage continuity.
CL
MT
MTBL0302
OK or NG AT
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-505
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF660U
SEF661U
MTBL0303
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-506
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
OK or NG
TF
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP canister vent control valve. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-507
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP canister vent control valve.
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Clean, repair or replace rubber tube and/or water separator.
EC-508
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF596U
Yes or No
FE
Yes 䊳 GO TO 12.
No 䊳 GO TO 14.
CL
12 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached.
MT
The weight should be less than 1.8 kg (4.0 lb).
OK or NG AT
OK 䊳 GO TO 14.
NG 䊳 GO TO 13. TF
ST
RS
BT
HA
SC
EL
IDX
EC-509
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) KA24DE
Component Description
SEF143S
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1446 쐌 EVAP canister vent control valve remains closed under 쐌 EVAP canister vent control valve
specified driving conditions. 쐌 EVAP control system pressure sensor and the
circuit
쐌 Blocked rubber tube to EVAP canister vent con-
trol valve
쐌 Water separator
쐌 EVAP canister is saturated with water.
EC-510
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) KA24DE
DTC Confirmation Procedure
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-511
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 2.
OK (Without CONSULT- 䊳 GO TO 3.
II)
NG 䊳 Clean, repair or replace rubber tube and/or water separator.
EC-512
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
OK or NG
TF
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-513
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
SEF596U
Yes or No
Yes 䊳 GO TO 5.
No 䊳 GO TO 7.
EC-514
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (CLOSE) KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
CL
SEF829T
e. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator. MT
䊳 Repair hose or replace EVAP canister or water separator.
AT
7 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
TF
OK or NG
OK 䊳 GO TO 8.
PD
NG 䊳 Install hose properly or replace it.
IDX
EC-515
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
System Description
SEF865Z
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure
sensor to intake manifold vacuum.
On Board Diagnosis Logic NEEC0374
Under normal conditions (non-closed throttle), sensor output voltage indicates if pressure drop and purge flow
are adequate. If not, a fault is determined.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1447 쐌 EVAP control system does not operate properly. 쐌 EVAP canister purge volume control solenoid
쐌 EVAP control system has a leak between intake manifold valve stuck closed
and EVAP control system pressure sensor. 쐌 EVAP control system pressure sensor and the
circuit
쐌 Loose, disconnected or improper connection of
rubber tube
쐌 Blocked rubber tube
쐌 Cracked EVAP canister
쐌 Closed throttle position switch
쐌 Blocked purge port
쐌 EVAP canister vent control valve
EC-516
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
On Board Diagnosis Logic (Cont’d)
BR
ST
RS
EC-518
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF339V
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. FE
CL
MT
AT
SEF801Y
TF
4. Rev engine up to 2,000 rpm.
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG VOL CONT/V” opening.
100.0%: Vacuum should exist. PD
0.0%: Vacuum should not exist.
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 GO TO 4. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-519
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
SEF339V
4. Start engine and let it idle for at least 60 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
Vacuum should exist.
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 4.
EC-520
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF367U
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
FE
CL
MT
AT
SEF368U
OK or NG TF
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II)
PD
NG 䊳 Repair or clean hoses and/or purge port.
AX
6 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II SU
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. Check that engine speed varies according
to the valve opening. BR
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
ST
RS
BT
HA
SEF723Z
OK or NG
SC
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve. EL
IDX
EC-521
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
SEF660U
SEF661U
MTBL0303
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-522
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
9 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector. GI
MA
EM
LC
SEF341V
2. Check connectors for water.
Water should not exist.
OK or NG FE
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor. CL
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-523
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
SEF143S
SEF803Y
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve.
EC-524
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PURGE FLOW MONITORING KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC783A
FE
CL
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
MT
OK or NG
OK 䊳 GO TO 13.
AT
NG 䊳 Replace EVAP canister vent control valve.
TF
13 CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks. PD
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-43.
OK or NG
AX
OK 䊳 GO TO 14.
NG 䊳 Replace it.
SU
14 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
BR
䊳 GO TO 15.
ST
15 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148. RS
䊳 INSPECTION END
BT
HA
SC
EL
IDX
EC-525
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
Component Description
SEF143S
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P1448 쐌 EVAP canister vent control valve remains opened under 쐌 EVAP canister vent control valve
specified driving conditions. 쐌 EVAP control system pressure sensor
쐌 Blocked rubber tube to EVAP canister vent con-
trol valve
쐌 Water separator
쐌 EVAP canister is saturated with water.
쐌 Vacuum cut valve
EC-526
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
On Board Diagnosis Logic (Cont’d)
HA
SC
EL
IDX
EC-527
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
DTC Confirmation Procedure (Cont’d)
11) Make sure of the following.
Air passage continuity
Condition
between A and B
Touching “ON” No
No supply Yes
EC-528
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
OK or NG
TF
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-529
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
EC-530
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF186S
FE
CL
MT
SEF379Q AT
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A. TF
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C. PD
7. Blow air in port B check that air flows freely out of port D.
OK or NG
AX
OK 䊳 GO TO 5.
NG 䊳 Replace vacuum cut valve.
SU
5 CHECK IF EVAP CANISTER IS SATURATED WITH WATER
1. Remove EVAP canister with the vent control valve attached.
BR
2. Check if water will drain from the EVAP canister.
ST
RS
BT
HA
SEF596U
Yes or No
SC
Yes 䊳 GO TO 8.
No 䊳 GO TO 6. EL
IDX
EC-531
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
SEF829T
e. In case of NG in items 2 - 4, replace the parts.
쐌 Do not disassemble water separator.
䊳 Repair hose or replace EVAP canister or water separator.
EC-532
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-533
DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) KA24DE
Component Description
SEF800Z
SEF195Y
EC-534
DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC536 EL
IDX
EC-535
DTC P1464 FUEL LEVEL SENSOR CIRCUIT
(GROUND SIGNAL) KA24DE
Diagnostic Procedure
1 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and body ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-536
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Description
Description NEEC0387
COMPONENT DESCRIPTION
The vacuum cut valve and vacuum cut valve bypass valve are
NEEC0387S01
GI
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister. MA
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and EM
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is LC
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NEEC0387S02
FE
CL
MT
AT
TF
PD
SEF865Z
AX
EL
IDX
EC-537
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-540.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-538
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC530 EL
IDX
EC-539
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF806Y
3. Make sure that clicking sound is heard from the vacuum cut valve bypass valve.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 3.
EC-540
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF186S
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF192V TF
Voltage: Battery voltage
OK or NG PD
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
AX
4 DETECT MALFUNCTIONING PART
SU
Check the following.
쐌 Harness connectors E43, M65
쐌 Harness connectors M67, C1
쐌 10A fuse
BR
쐌 Harness for open or short between vacuum cut valve bypass valve and 10A fuse
䊳 Repair harness or connectors. ST
RS
BT
HA
SC
EL
IDX
EC-541
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF253V
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-542
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF807Y
Without CONSULT-II FE
Check air passage continuity shown in the figure.
CL
MT
AT
TF
SEF557Y
If NG or operation takes more than 1 second, replace vacuum cut valve bypass valve.
OK or NG PD
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve bypass valve. AX
ST
RS
BT
HA
SC
EL
IDX
EC-543
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Description
Description NEEC0395
COMPONENT DESCRIPTION NEEC0395S01
The vacuum cut valve and vacuum cut valve bypass valve are
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NEEC0395S02
SEF865Z
EC-544
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
On Board Diagnosis Logic
DTC No. Malfunction is detected when ... Check Items (Possible Cause) GI
P1491 Vacuum cut valve bypass valve does not operate properly. 쐌 Vacuum cut valve bypass valve
쐌 Vacuum cut valve
쐌 Bypass hoses for clogging MA
쐌 EVAP control system pressure sensor
쐌 EVAP canister vent control valve
쐌 Hose between fuel tank and vacuum cut valve EM
clogged
쐌 Hose between vacuum cut valve and EVAP can-
ister clogged LC
쐌 EVAP canister
쐌 EVAP purge port of fuel tank for clogging
FE
CL
MT
DTC Confirmation Procedure NEEC0399
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch “OFF” and wait at least 5 seconds
before conducting the next test. PD
TESTING CONDITION:
쐌 Always perform test at a temperature of 5 to 30°C (41 to
86°F). AX
SEF210Y
쐌 This test may be conducted with the drive wheels lifted in
the shop or by driving the vehicle. If a road test is
expected to be easier, it is unnecessary to lift the vehicle. SU
쐌 Before performing the following procedure, confirm that
battery voltage is more than 11V at idle. BR
With CONSULT-II
1) Turn ignition switch ON.
2) Start engine and warm it up to normal operating temperature. ST
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Start engine and let it idle for at least 60 seconds. RS
5) Select “VC CUT/V BP/V P1491” of “EVAPORATIVE SYSTEM”
SEF211Y
in “DTC WORK SUPPORT” mode with CONSULT-II.
6) Touch “START”. BT
7) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It HA
will take at least 30 seconds.)
ENG SPEED More than 1,000 rpm SC
Selector lever Suitable position
SEF530Q
EC-546
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC007B EL
IDX
EC-547
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
2 CHECK COMPONENT
With CONSULT-II
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B.
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Turn ignition switch ON.
7. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II and touch “ON”.
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
SEF808Y
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 5.
EC-548
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
3 CHECK COMPONENT
Without CONSULT-II GI
1. Turn ignition switch OFF.
2. Remove vacuum cut valve and vacuum cut valve bypass valve as an assembly.
3. Apply vacuum to port A and check that there is no suction from port B. MA
4. Apply vacuum to port B and check that there is suction from port A.
5. Blow air in port B and check that there is a resistance to flow out of port A.
6. Disconnect vacuum cut valve bypass valve harness connector.
7. Supply battery voltage to the terminal.
EM
8. Blow air in port A and check that air flows freely out of port B.
9. Blow air in port B and check that air flows freely out of port A.
LC
FE
CL
MT
SEF914U AT
OK or NG
OK 䊳 GO TO 4. TF
NG 䊳 GO TO 5.
PD
4 CHECK EVAP PURGE LINE
1. Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection.
2. Check EVAP purge port of fuel tank for clogging. AX
3. Check EVAP canister. Refer to EC-40.
OK or NG SU
OK 䊳 GO TO 8.
NG (Step 1) 䊳 Repair it.
BR
NG (Step 2) 䊳 Clean EVAP purge port.
NG (Step 3) 䊳 Replace EVAP canister.
ST
5 CHECK BYPASS HOSE
RS
Check bypass hoses for clogging.
OK or NG
OK 䊳 GO TO 6.
BT
NG 䊳 Repair or replace hoses.
HA
SC
EL
IDX
EC-549
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF807Y
Without CONSULT-II
Check air passage continuity shown in the figure.
SEF557Y
If NG or operation takes more than 1 second, replace vacuum cut valve bypass valve.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace vacuum cut valve bypass valve.
EC-550
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF186S
FE
CL
MT
SEF379Q AT
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A. TF
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C. PD
7. Blow air in port B check that air flows freely out of port D.
OK or NG
AX
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve.
SU
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF.
BR
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG ST
OK 䊳 GO TO 9.
NG 䊳 Repair it RS
BT
HA
SC
EL
IDX
EC-551
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
9 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
SEF341V
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor.
EC-552
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF143S
FE
CL
MT
AT
SEF803Y
OK or NG
TF
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-553
DTC P1491 VACUUM CUT VALVE BYPASS VALVE KA24DE
Diagnostic Procedure (Cont’d)
AEC783A
MTBL0297
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If the portion B is rusted, replace EVAP canister vent control valve. Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve.
EC-554
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Component Description
EM
AEC877A LC
CONSULT-II Reference Value in Data Monitor
Mode NEEC0425
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Shift lever: “N” ON
P/N POSI SW 쐌 Ignition switch: ON
Except above OFF CL
ECM Terminals and Reference Value NEEC0426
Specification data are reference values and are measured between each terminal and ground. MT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- AT
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
WIRE
ITEM CONDITION DATA (DC Voltage) TF
COLOR
NO.
P1706 쐌 The signal of the PNP switch is not changed in the pro- 쐌 Harness or connectors BR
cess of engine starting and driving. (The PNP switch circuit is open or shorted.)
쐌 PNP switch
ST
RS
BT
HA
SC
EL
IDX
EC-555
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
DTC Confirmation Procedure
“N” ON
EC-556
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Overall Function Check
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-557
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Wiring Diagram
LEC531
EC-558
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Diagnostic Procedure For M/T Models
EM
LC
AEC877A
3. Check harness continuity between terminal 2 and body ground. FE
CL
MT
AT
SEF218V
TF
Continuity should exist.
4. Also check harness for short to power.
PD
OK or NG
OK 䊳 GO TO 3.
AX
NG 䊳 GO TO 2.
RS
BT
HA
SC
EL
IDX
EC-559
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Diagnostic Procedure For M/T Models (Cont’d)
SEF219V
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-560
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Diagnostic Procedure For A/T Models
EM
LC
SEF857Z
3. Turn ignition switch “ON”. FE
4. Shift selector lever to “P” or “N” position.
5. Check voltage between terminal 2 and ground with CONSULT-II or tester.
CL
MT
AT
SEF661W
TF
Voltage: Battery voltage
OK or NG PD
OK 䊳 GO TO 6.
NG 䊳 GO TO 2. AX
ST
RS
BT
SEF854Z
3. Check harness continuity between park/neutral position (PNP) switch terminal 2 and park/neutral position (PNP) relay HA
terminal 2.
Continuity should exist.
4. Also check harness for short to ground and short to power. SC
OK or NG
OK 䊳 GO TO 3. EL
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
IDX
EC-561
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Diagnostic Procedure For A/T Models (Cont’d)
SEF855Z
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-562
DTC P1706 PARK/NEUTRAL POSITION (PNP)
SWITCH KA24DE
Diagnostic Procedure For A/T Models (Cont’d)
TF
10 CHECK PARK/NEUTRAL POSITION (PNP) RELAY
1. Apply 12V direct current between park/neutral position (PNP) relay terminals 1 and 2.
2. Check continuity between park/neutral position (PNP) relay terminals 3 and 5, 6 and 7. PD
AX
SU
BR
SEC202B
ST
12V (1 and 2) applied: Continuity should exist.
No voltage applied: Continuity shoud not exist.
RS
OK or NG
OK 䊳 GO TO 11.
BT
NG 䊳 Replace park/neutral position (PNP) relay.
EL
IDX
EC-563
DTC P1775 TORQUE CONVERTER CLUTCH SOLENOID
VALVE (CIRCUIT) KA24DE
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
[Engine is running]
Approximately 1V
Torque converter clutch 쐌 Idle Speed
115 L/Y solenoid valve (A/T 쐌 [Engine is running]
models only) BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
쐌 Engine speed is 2,000 rpm
EC-564
DTC P1775 TORQUE CONVERTER CLUTCH SOLENOID
VALVE (CIRCUIT) KA24DE
On Board Diagnosis Logic
쐌 Harness or connectors
쐌 An excessively low voltage from the MA
P1775 (The circuit is open or shorted).
solenoid is sent to ECM.
쐌 Torque converter clutch solenoid valve
EM
LC
DTC Confirmation Procedure NEEC1065
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch “OFF” and wait at least 5 seconds
before conducting the next test. FE
With CONSULT-II
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II.
CL
3) Wait at least 5 seconds.
4) if 1st trip DTC is detected, go to “Diagnostic Procedure”, MT
EC-565.
With GST
Folllow the procedure “With CONSULT-II”. AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-565
DTC P1775 TORQUE CONVERTER CLUTCH SOLENOID
VALVE (CIRCUIT) KA24DE
Wiring Diagram
WEC817
EC-566
DTC P1775 TORQUE CONVERTER CLUTCH SOLENOID
VALVE (CIRCUIT) KA24DE
Diagnostic Procedure
MA
EM
LC
SEF507V
2. Turn ignition switch “ON”.
3. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF422V TF
Voltage: Battery voltage
OK or NG
PD
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following.
SU
쐌 10A fuse
쐌 Harness continuity between torque converter clutch solenoid vlave and 10A fuse
BR
䊳 Repair harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-567
DTC P1775 TORQUE CONVERTER CLUTCH SOLENOID
VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
SEF232V
Continuity should exist.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-568
DTC P1775 TORQUE CONVERTER CLUTCH SOLENOID
VALVE (CIRCUIT) KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF233V
Resistance: Approximately 25Ω [at 25°C (77°F)]
2. Remove torque converter clutch solenoid valve. Refer to AT-63 “ON-VEHICLE SERVICE”.
3. Supply the solenoid valve terminals 1 and 3 with battery voltage and check the solenoid valve operation.
FE
CL
MT
AT
SEF507V
Torque converter clutch solenoid valve should be operated. TF
OK or NG
OK 䊳 GO TO 6. PD
NG 䊳 Replace torque converter clutch solenoid valve.
AX
6 CHECK INTERMITTENT INCIDENT
Perform “TROUBLE DIAGNOSIS FOR INTEMITTENT INCIDENT”, EC-148. SU
䊳 INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-569
DTC P1776 TORQUE CONVERTER CLUTCH
SOLENOID VALVE KA24DE
System Description
EC-570
DTC P1776 TORQUE CONVERTER CLUTCH
SOLENOID VALVE KA24DE
ECM Terminals and Reference Value
Check Items FE
Diagnostic Trouble Code No. Malfunction is detected when ...
(Possible Cause)
SEF233V
Resistance: Approximately 25Ω [at 25°C (77°F)]
2. Remove torque converter clutch solenoid valve. Refer to AT-63, “ON-VEHICLE SERVICE”.
3. Supply the solenoid valve terminals 1 and 3 with battery voltage and check the solenoid valve operation.
SEF234V
Torque converter clutch solenoid valve should be operated.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace torque converter clutch solenoid valve.
EC-572
DTC P1776 TORQUE CONVERTER CLUTCH
SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
LC
FE
SAT740H
OK or NG CL
OK 䊳 GO TO 3.
NG 䊳 Replace torque converter clutch control valve. MT
BR
ST
RS
BT
HA
SC
EL
IDX
EC-573
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
On Board Diagnosis Logic
CAUTION:
When a malfunction is indicated, be sure to replace the coolant. Refer to MA-17, “Changing Engine
Coolant”. Also, replace the engine oil.
1) Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure
to use coolant with the proper mixture ratio. Refer to MA-15, “Anti-freeze Coolant Mixture Ratio”.
2) After refilling coolant, run engine to ensure that no water-flow noise is emitted.
EC-574
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Diagnostic Procedure
EM
LC
FE
SLC754A
Pressure should not drop.
OK or NG CL
OK 䊳 GO TO 2.
NG 䊳 Check the following for leak. MT
쐌 Hose
쐌 Radiator
쐌 Water pump AT
Refer to LC-12, “Water Pump”.
TF
2 CHECK RADIATOR CAP
Apply pressure to cap with a tester.
PD
AX
SU
BR
SLC755A
Radiator cap relief pressure: ST
78 - 98 kPa (0.8 - 1.0 kg/cm2, 11 - 14 psi)
OK or NG RS
OK 䊳 GO TO 3.
NG 䊳 Replace radiator cap. BT
HA
SC
EL
IDX
EC-575
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Diagnostic Procedure (Cont’d)
3 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
76.5°C (170°F) [standard]
Valve lift:
More than 8 mm/90°C (0.31 in/194°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-13, “Thermostat”.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace thermostat.
EC-576
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0285
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 5.
NG 䊳 Replace engine coolant temperature sensor. SU
EL
IDX
EC-577
TROUBLE DIAGNOSIS FOR OVERHEAT KA24DE
Main 11 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mix- See MA-13, “RECOM-
ture MENDED FLUIDS AND
LUBRICANTS”.
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be See LC-13, “Thermostat”
lower radiator hoses hot and LC-14, “Radiator”.
OFF*4 9 쐌 Coolant return from 쐌 Visual Should be initial level in See MA-16, “ENGINE
reservoir tank to reservoir tank MAINTENANCE”.
radiator
OFF 10 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-31, “Inspection”.
gauge mum distortion (warping)
EC-578
IGNITION SIGNAL KA24DE
Component Description
FE
CL
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0320
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-579
IGNITION SIGNAL KA24DE
ECM Terminals and Reference Value
0 - 0.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF996V
1 PU/W Ignition signal
0.2 - 1.0V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF997V
12 - 14V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF998V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF999V
EC-580
IGNITION SIGNAL KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC781 EL
IDX
EC-581
IGNITION SIGNAL KA24DE
Diagnostic Procedure
1 INSPECTION START
Turn ignition switch “OFF”, and restart engine.
Is engine running?
Yes or No
Yes (With CONSULT-II) 䊳 GO TO 2.
Yes (Without CONSULT- 䊳 GO TO 3.
II)
No 䊳 GO TO 4.
SEF981Z
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 7.
SEF984Z
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 7.
EC-582
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF344V
3. Turn ignition switch ON.
4. Check voltage between terminal 7 and ground with CONSULT-II or tester.
FE
CL
MT
AT
AEC698
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 6. PD
NG 䊳 GO TO 5.
AX
5 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M59, F27
쐌 Harness for open or short between ignition coil and ignition switch BR
䊳 Repair harness or connectors.
ST
6 CHECK GROUND CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect power transistor harness connector. RS
3. Check harness continuity between power transistor terminal 2 and engine ground. Refer to the wiring diagram.
Continuity should exist.
4. Also check harness for short to power. BT
OK or NG
OK 䊳 GO TO 7. HA
NG 䊳 Repair open circuit or short to power in harness or connectors.
SC
EL
IDX
EC-583
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
AEC700
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AEC150A
MTBL0300
If NG, replace distributor assembly as a unit.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace distributor assembly as a unit.
EC-584
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC151A
FE
MTBL0301
CL
OK or NG
OK 䊳 GO TO 10.
MT
NG 䊳 Replace distributor assembly.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-585
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
SEF344V
5. Disconnect ECM harness connector.
6. Check harness continuity between ignition coil terminal 8 and resistor terminal 1, resistor terminal 2 and ECM terminal
2.
SEF179X
Continuity should exist.
7. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-586
IGNITION SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
11 CHECK RESISTOR
1. Disconnect resistor harness connector. GI
2. Check resistance between terminals 1 and 2.
MA
EM
LC
SEF240V
Resistance: Approximately 2.2 kΩ [at 25°C (77°F)]
OK or NG FE
OK 䊳 GO TO 12.
NG 䊳 Replace resistor. CL
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-587
INJECTOR KA24DE
Component Description
SEF812J
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
SEF012W
EC-588
INJECTOR KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC009B EL
IDX
EC-589
INJECTOR KA24DE
Diagnostic Procedure
SEF981Z
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 2.
EC-590
INJECTOR KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF271W
Voltage: Battery voltage
OK or NG FE
OK 䊳 GO TO 4.
NG 䊳 GO TO 3. CL
SU
BR
ST
RS
SEF223V
Continuity should exist.
4. Also check harness for short to ground and short to power. BT
OK or NG
OK 䊳 GO TO 6. HA
NG 䊳 GO TO 5.
SC
5 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and injector.
EL
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
IDX
EC-591
INJECTOR KA24DE
Diagnostic Procedure (Cont’d)
6 CHECK INJECTOR
1. Disconnect injector harness connector.
2. Check resistance between terminals as shown in the figure.
SEF273W
Resistance: 7.3 - 9.9Ω [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace injector.
EC-592
START SIGNAL KA24DE
CONSULT-II Reference Value in Data Monitor Mode
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-593
START SIGNAL KA24DE
Wiring Diagram
AEC975A
EC-594
START SIGNAL KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Turn ignition switch ON.
2. Check “START SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF227Y
AT
OK or NG
OK 䊳 INSPECTION END
TF
NG 䊳 GO TO 4.
PD
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Turn ignition switch to START. AX
2. Check voltage between ECM terminal 20 and ground under the following conditions.
SU
BR
ST
RS
SEF109P
BT
MTBL0143 HA
OK or NG
OK 䊳 INSPECTION END SC
NG 䊳 GO TO 4.
EL
IDX
EC-595
START SIGNAL KA24DE
Diagnostic Procedure (Cont’d)
SEF224V
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-596
FUEL PUMP KA24DE
System Description
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine EM
startability. If the ECM receives a 180° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to perform. If the 180° signal is not received when the ignition switch is on, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The LC
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
MT
Component Description NEEC0501
The fuel pump with a fuel damper is an in-tank type (the pump and AT
damper are located in the fuel tank).
TF
PD
AX
SFE425A
RS
BT
HA
SC
EL
IDX
EC-597
FUEL PUMP KA24DE
ECM Terminals and Reference Value
EC-598
FUEL PUMP KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC533 EL
IDX
EC-599
FUEL PUMP KA24DE
Diagnostic Procedure
SEF348V
Fuel pressure pulsation should be felt on the fuel feed hose for 5 seconds after ignition switch is turned “ON”.
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 2.
SEF349V
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF225V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-600
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
FE
CL
SEF334VA
3. Check harness continuity between terminal 6 and body ground, terminal 5 and fuel pump relay connector terminal 3. MT
AT
TF
PD
AX
SU
BR
ST
SEF858Z RS
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
BT
OK 䊳 GO TO 6.
NG 䊳 GO TO 5. HA
SC
EL
IDX
EC-601
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
SEF227V
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-602
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF724Z
FE
Without CONSULT-II
Check continuity between terminals 3 and 5. CL
MT
AT
TF
SEF511P PD
AX
MTBL0306 SU
OK or NG
OK 䊳 GO TO 9. BR
NG 䊳 Replace fuel pump relay.
ST
RS
BT
HA
SC
EL
IDX
EC-603
FUEL PUMP KA24DE
Diagnostic Procedure (Cont’d)
SEF846Z
2. Check resistance between terminals 5 and 6.
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace fuel pump.
EC-604
POWER STEERING OIL PRESSURE SWITCH KA24DE
Component Description
EM
SEF351V LC
CONSULT-II Reference Value in Data Monitor
Mode NEEC0452
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Steering wheel in neutral position
쐌 Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine CL
The steering wheel is fully turned ON
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-605
POWER STEERING OIL PRESSURE SWITCH KA24DE
Wiring Diagram
AEC012B
EC-606
POWER STEERING OIL PRESSURE SWITCH KA24DE
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CONSULT-II under the following conditions.
FE
CL
MT
SEF228Y
AT
OK or NG
OK 䊳 INSPECTION END
TF
NG 䊳 GO TO 4.
PD
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Start engine. AX
2. Check voltage between ECM terminal 39 and ground under the following conditions.
SU
BR
ST
RS
SEF662P
BT
MTBL0142 HA
OK or NG
OK 䊳 INSPECTION END SC
NG 䊳 GO TO 4.
EL
IDX
EC-607
POWER STEERING OIL PRESSURE SWITCH KA24DE
Diagnostic Procedure (Cont’d)
SEF662P
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SEF230V
MTBL0307
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace power steering oil pressure switch.
EC-608
IACV-FICD SOLENOID VALVE KA24DE
Component Description
MA
EM
SEF342V LC
ECM Terminals and Reference Value NEEC0463
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
[Engine is running]
Approximately 0V
쐌 Both A/C switch and blower switch are ON★ MT
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
쐌 A/C switch is OFF (11 - 14V)
AT
[Engine is running]
쐌 Both air conditioner switch and blower switch are Approximately 0V
21 G/R
Air conditioner dual-pres- ON (Compressor operates) TF
sure switch
[Engine is running] BATTERY VOLTAGE
쐌 Air conditioner switch is OFF (11 - 14V)
PD
★ Ambient air temperature above 10°C (50°F) and in any mode except OFF.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-609
IACV-FICD SOLENOID VALVE KA24DE
Wiring Diagram
WEC782
EC-610
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure
LC
FE
MEF634E CL
875 rpm or more
OK or NG MT
OK 䊳 INSPECTION END
NG 䊳 GO TO 2.
AT
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-611
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF342V
3. Start engine, then push A/C switch ON and turn fan switch to 4-speed.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF133V
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-612
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
EM
LC
SEF134V FE
Continuity should exist.
5. Also check harness for short to power.
OK or NG CL
OK 䊳 GO TO 7.
NG 䊳 GO TO 6. MT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-613
IACV-FICD SOLENOID VALVE KA24DE
Diagnostic Procedure (Cont’d)
SEF231V
쐌 Check for clicking sound when applying 12V direct current to terminals.
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring.
SEF097K
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace IACV-FICD solenoid valve.
EC-614
MIL & DATA LINK CONNECTORS KA24DE
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC153A EL
IDX
EC-615
SERVICE DATA AND SPECIFICATIONS (SDS) KA24DE
Fuel Pressure Regulator
Base idle speed*1 rpm No-load*4 (in “P” or “N” position) 750±50
Target idle speed*2 rpm No-load*4 (in “P” or “N” position) 800±50
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
*3: Throttle position sensor harness connector disconnected
*4: Under the following conditions:
쐌 Air conditioner switch: OFF
쐌 Electrical load: OFF (Lights, heater fan & rear window defogger)
쐌 Steering wheel: Kept in straight-ahead position
EC-616
SERVICE DATA AND SPECIFICATIONS (SDS) KA24DE
IACV-AAC Valve
Resistor NEEC0476
EM
Resistance [at 25°C (77°F)] Ω Approximately 2.2
LC
Throttle Position Sensor NEEC0477
Throttle valve conditions Voltage (at normal operating temp., engine off, ignition switch on)
CL
Heated Oxygen Sensor 1 Heater (Front) NEEC0478
RS
Fuel Tank Temperature Sensor NEEC0485
SC
EL
IDX
EC-617
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-618
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
FUEL LEVL SEN/CIRC P1464 EC-1152
IDX
EC-619
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-620
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items GI
DTC*1 Reference page
(CONSULT-II screen terms)
IDX
EC-621
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-622
TROUBLE DIAGNOSIS — INDEX VG33E
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
P0750 SFT SOL A/CIRC*2 AT-318
BR
ST
RS
BT
HA
SC
EL
IDX
EC-623
PRECAUTIONS VG33E
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
EC-624
PRECAUTIONS VG33E
Engine Fuel & Emission Control System
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF236V EL
IDX
EC-625
PRECAUTIONS VG33E
Precautions
Precautions NEEC0526
쐌 Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega-
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off.
SEF289H
SEF308Q
SEF291H
MEF040D
SEF217U
EC-626
PRECAUTIONS VG33E
Precautions (Cont’d)
쐌 When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and GI
damage the ECM power transistor.
쐌 Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the MA
ECM’s transistor. Use a ground other than the ECM
terminals, such as the ground.
EM
LC
FE
CL
SEF348N
MT
쐌 Regarding model D22, “-B1” indicates the right bank and
“-B2” indicates the left bank as shown in the figure. AT
TF
PD
AX
SEF099W
RS
BT
HA
SC
EL
IDX
EC-627
PREPARATION VG33E
Special Service Tools
Tool number
(Kent-Moore No.) Description
Tool name
NT379
NT636
LEC642
Tool name
Description
(Kent-Moore No.)
NT703
NT704
EC-628
PREPARATION VG33E
Commercial Service Tools (Cont’d)
Tool name
Description
(Kent-Moore No.)
GI
Hose clipper Clamping the EVAP purge hose between the fuel
tank and EVAP canister applied to DTC P1440
[EVAP control system (small leak-positive pres- MA
sure)]
EM
NT720 LC
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
FE
NT653
CL
Socket wrench Removing and installing engine coolant tempera-
ture sensor MT
AT
TF
NT705
AEM488
BR
Anti-seize lubricant Lubricating oxygen sensor thread cleaning tool
(Permatex姟 133AR or when reconditioning exhaust system threads.
equivalent meeting MIL ST
specification MIL-A-907)
RS
BT
AEM489
HA
SC
EL
IDX
EC-629
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Engine Control Component Parts Location
WEC544
EC-630
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Engine Control Component Parts Location (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF792Z
EL
IDX
EC-631
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Circuit Diagram
WEC154A
EC-632
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
System Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC916 EL
IDX
EC-633
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
Vacuum Hose Drawing
SEF794Z
EC-634
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33E
System Chart
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-635
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Multiport Fuel Injection (MFI) System
ECM func-
Sensor Input Signal to ECM Actuator
tion
Throttle position
Throttle position sensor
Throttle valve idle position
Absolute pressure sensor (Built into ECM) Ambient air barometric pressure
* Under normal conditions, this sensor is not for engine control operation.
EC-636
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Multiport Fuel Injection (MFI) System (Cont’d)
GI
MA
EM
LC
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The warm-up three way catalyst can then better reduce CO, HC and NOx emissions. This system uses
a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the FE
heated oxygen sensor 1 (front), refer to EC-799. This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition. CL
Heated oxygen sensor 2 (rear) is located downstream of the warm-up three way catalyst. Even if the switch-
ing characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric
by the signal from the heated oxygen sensor 2 (rear). MT
Open Loop Control NEEC0535S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback AT
control stops in order to maintain stabilized fuel combustion.
쐌 Deceleration and acceleration
쐌 High-load, high-speed operation TF
쐌 Malfunction of heated oxygen sensor 1 (front) or its circuit
쐌 Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature PD
쐌 High engine coolant temperature
쐌 During warm-up
쐌 When starting the engine AX
Mixture Ratio Self-learning Control NEEC0535S06
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy- SU
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and char- BR
acteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between ST
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim. RS
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is BT
rich, and an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences, HA
wear over time and changes in the usage environment.
SC
EL
IDX
EC-637
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Multiport Fuel Injection (MFI) System (Cont’d)
SEF179U
ECM func-
Sensor Input Signal to ECM Actuator
tion
Throttle position
Throttle position sensor
Throttle valve idle position Ignition
timing con- Power transistor
Vehicle speed sensor Vehicle speed
trol
Ignition switch Start signal
EC-638
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Distributor Ignition (DI) System (Cont’d)
GI
MA
EM
LC
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com- FE
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC CL
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
쐌 At starting MT
쐌 During warm-up
쐌 At idle
쐌 At low battery voltage AT
쐌 During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed TF
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition. PD
Air Conditioning Cut Control
DESCRIPTION NEEC0537
AX
Input/Output Signal Chart NEEC0537S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
If the engine speed is above 2,500 rpm with no load (for example, in neutral and engine speed over 2,500
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 2,000 rpm, then fuel cut is cancelled.
NOTE:
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”, EC-636.
Evaporative Emission System
DESCRIPTION NEEC0539
SEF569XA
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine
operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is propor-
tionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
idling.
EC-640
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
INSPECTION NEEC0540
EVAP Canister
Check EVAP canister as follows:
NEEC0540S01
GI
1. Pinch the fresh air hose.
2. Blow air into port A and check that it flows freely out of port B. MA
EM
AEC630A LC
Tightening Torque NEEC0540S02
Tighten EVAP canister as shown in the figure.
Make sure new O-ring is installed properly between EVAP can-
ister and EVAP canister vent control valve.
FE
CL
AEC631A
MT
Fuel Tank Vacuum Relief Valve (Built into fuel fillerNEEC0540S03
cap)
1. Wipe clean valve housing. AT
2. Check valve opening pressure and vacuum.
Pressure:
TF
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to PD
−0.48 psi)
3. If out of specification, replace fuel filler cap as an assembly.
CAUTION:
AX
SEF445Y
Use only a genuine fuel filler cap as a replacement. If an incor-
rect fuel filler cap is used, the MIL may come ON SU
BR
ST
RS
SEF943S
IDX
EC-641
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
Evap Service Port NEEC0540S07
Positive pressure is delivered to the EVAP system through the
EVAP service port. If fuel vapor leakage in the EVAP system
occurs, use a leak detector to locate the leak.
SEF462UA
PEF917U
EC-642
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
Without CONSULT-II
1) Attach the EVAP service port adapter securely to the EVAP
service port. GI
2) Also attach the pressure pump with pressure gauge to the
EVAP service port adapter.
3) Apply battery voltage to between the terminals of both EVAP MA
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
EM
4) To locate the leak, deliver positive pressure to the EVAP sys-
tem until pressure gauge points reach 1.38 to 2.76 kPa (0.014
SEF462UA to 0.028 kg/cm2, 0.2 to 0.4 psi). LC
5) Remove EVAP service port adapter and hose with pressure
pump.
6) Locate the leak using a leak detector. Refer to “EVAPORATIVE
EMISSION LINE DRAWING”, EC-644.
FE
CL
AEC632A
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-643
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
SEF795Z
EC-644
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Evaporative Emission System (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC886A
EL
IDX
EC-645
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR)
SEF206VA
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP
canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed
and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is
purged during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following:
쐌 Put a “CAUTION: INFLAMMABLE” sign in workshop.
쐌 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
쐌 Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
쐌 Before removing fuel line parts, carry out the following procedures:
a) Put drained fuel in an explosion-proof container and put lid on securely.
b) Release fuel pressure from fuel line. Refer to “Fuel Pressure Release”, EC-658.
c) Disconnect battery ground cable.
쐌 Always replace O-ring when the fuel gauge retainer is removed.
쐌 Do not kink or twist hose and tube when they are installed.
쐌 Do not tighten hose and clamps excessively to avoid damaging hoses.
쐌 After installation, run engine and check for fuel leaks at connection.
쐌 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
EC-646
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
FE
CL
MT
AT
SEF596U
Yes or No
TF
Yes 䊳 GO TO 3.
No (With CONSULT-II) 䊳 GO TO 6.
PD
No (Without CONSULT- 䊳 GO TO 7.
II)
AX
3 REPLACE EVAP CANISTER
Replace EVAP canister with a new one. SU
䊳 GO TO 4.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-647
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace water separator.
EC-648
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
CL
MT
AT
TF
PD
AX
SEF707Z SU
OK or NG
OK 䊳 GO TO 8. BR
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
ST
RS
BT
HA
SC
EL
IDX
EC-649
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-650
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
LC
FE
CL
MT
AT
SEF706Z
OK or NG
TF
OK 䊳 INSPECTION END
NG 䊳 Replace refueling control valve with fuel tank. PD
Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While
Refueling. AX
NEEC0957S0202
RS
BT
HA
SC
EL
IDX
EC-651
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 3.
No 䊳 GO TO 6.
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace water separator.
EC-652
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
TF
PD
AX
SU
BR
ST
SEF706Z
OK or NG
RS
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10. BT
II)
NG 䊳 Replace refueling control valve with fuel tank. HA
SC
EL
IDX
EC-653
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-654
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SEF707Z
OK or NG
SU
OK 䊳 GO TO 11.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
BR
11 CHECK FUEL FILLER TUBE
Check filler neck tube and hose connected to the fuel tank for clogging, dents and cracks. ST
OK or NG
OK 䊳 GO TO 12. RS
NG 䊳 Replace fuel filler tube.
BT
12 CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging. HA
OK or NG
OK 䊳 GO TO 13. SC
NG 䊳 Repair or replace one-way fuel valve with fuel tank.
EL
IDX
EC-655
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF665U
Do not drop any material into the tank.
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace fuel filler tube or replace one-way fuel valve with fuel tank.
SEF559A
INSPECTION NEEC0543
PCV (Positive Crankcase Ventilation) Valve NEEC0543S01
With engine running at idle, remove PCV valve ventilation hose
from PCV valve; if the valve is working properly, a hissing noise will
be heard as air passes through it and a strong vacuum should be
felt immediately when a finger is placed over valve inlet.
SEC137A
EC-656
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33E
Positive Crankcase Ventilation (Cont’d)
PCV Valve Ventilation Hose NEEC0543S02
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any GI
hose cannot be freed of obstructions, replace.
MA
EM
ET277 LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-657
BASIC SERVICE PROCEDURE VG33E
Fuel Pressure Release
PEF823K
SEF164X
EC-658
BASIC SERVICE PROCEDURE VG33E
Fuel Pressure Regulator Check
If results are unsatisfactory, perform Fuel Pressure Regulator
Check.
GI
MA
EM
LC
Fuel Pressure Regulator Check NEEC0546
1. Stop engine and disconnect fuel pressure regulator vacuum
hose from intake manifold.
2. Plug intake manifold with a blind cap.
3. Connect variable vacuum source to fuel pressure regulator. FE
CL
SEF928U
MT
4. Start engine and read indication of fuel pressure gauge as
vacuum is changed. AT
Fuel pressure should decrease as vacuum increases. If results
are unsatisfactory, replace fuel pressure regulator.
TF
PD
AX
SEF718BA
Injector SU
REMOVAL AND INSTALLATION NEEC0547
1. Release fuel pressure to zero. Refer to EC-658.
2. Drain coolant. BR
3. Separate ASCD and accelerator control wire from intake mani-
fold collector.
ST
4. Remove intake manifold collector from engine.
The following parts should be disconnected or removed.
a. Harness connectors for RS
AEC635A 쐌 IACV-AAC valve
쐌 IACV-FICD solenoid valve
쐌 Throttle position sensor and closed throttle position switch BT
assembly
쐌 Ground harness HA
b. PCV valve ventilation hoses
c. Vacuum hoses for
쐌 Brake booster SC
쐌 Fuel pressure regulator
d. Air hoses from EL
쐌 Air duct
SEF966R 쐌 IACV-AAC valve
IDX
EC-659
BASIC SERVICE PROCEDURE VG33E
Injector (Cont’d)
e. Water hoses for
쐌 Throttle body
쐌 Air relief plug
f. EVAP canister purge hose
5. Remove injector fuel tube assembly.
The following parts should be disconnected or removed.
쐌 Vacuum hose for fuel pressure regulator
쐌 Fuel feed and return hose
쐌 All injectors harness connectors
쐌 Push injector tail piece.
쐌 Do not pull on connector.
쐌 Do not extract injector by pinching.
SEF927X
EC-660
BASIC SERVICE PROCEDURE VG33E
Fast Idle Cam (FIC) (Cont’d)
쐌 If NG, adjust by turning adjusting screw.
Lock nut:
: 0.98 - 1.96 N·m (10 - 20 kg-cm, 8.7 - 17.4 in-lb) GI
MA
EM
SEF970R LC
4. Start engine and warm it up.
5. When engine coolant temperature is 75 to 85°C (167 to
185°F), check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam. FE
쐌 If NG, replace thermo-element and perform the above inspec-
tion and adjustment again.
CL
SEF971R
MT
Without CONSULT-II NEEC0548S02
1. Turn ignition switch ON. AT
2. Check voltage between ECM terminal 59 (Engine coolant tem-
perature sensor signal) and ground.
3. When the voltage is between 3.12 to 3.52V, make sure that the
TF
center of mark A is aligned with mark B as shown in the fig-
ure.
PD
AX
SEF774U
ST
RS
SEF970R
EL
SEF971R
IDX
EC-661
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-662
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF554Y
RS
NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumination,
the part shall not be replaced prior to emission testing unless it is determined that the part has been BT
tampered with or abused in such a way that the diagnostic system cannot reasonably be expected to
detect the resulting malfunction.
HA
SC
EL
IDX
EC-663
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
1 INSPECTION START
1. Visually check the following:
쐌 Air cleaner clogging
쐌 Hoses and ducts for leaks
쐌 Electrical connectors
쐌 Gasket
쐌 Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
SEF976U
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
SEF977U
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 1. Repair or replace components as necessary.
2. GO TO 2.
EC-664
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
SEF978U
3. Turn off engine and disconnect throttle position sensor harness connector.
FE
CL
MT
SEF975R AT
4. Start and rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run at idle speed.
5. Check ignition timing with a timing light.
TF
PD
AX
SU
SEF927Z
10°±1° BTDC (in “P” or “N” position) BR
OK or NG
OK 䊳 GO TO 4. ST
NG 䊳 GO TO 3.
RS
BT
HA
SC
EL
IDX
EC-665
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF972R
䊳 GO TO 2.
SEF058Y
700±50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-666
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
LEC513
700±50 rpm (in “P” or “N” position)
FE
䊳 GO TO 6.
CL
6 CHECK TARGET IDLE SPEED
With CONSULT-II
1. Turn off engine and connect throttle position sensor harness connector. MT
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
AT
TF
PD
AX
SEF058Y
750±50 rpm (in “P” or “N” position) SU
Without CONSULT-II BR
1. Turn off engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Check idle speed.
750±50 rpm (in “P” or “N” position)
ST
OK or NG
OK (With CONSULT-II) 䊳 GO TO 8.
RS
OK (Without CONSULT- 䊳 GO TO 9.
II) BT
NG 䊳 GO TO 7.
HA
SC
EL
IDX
EC-667
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF945Y
OK or NG
OK 䊳 GO TO 12.
NG (Monitor does not 䊳 GO TO 17.
fluctuate.)
NG (Monitor fluctuates 䊳 GO TO 10.
less than 5 times.)
EC-668
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
ST
RS
BT
HA
SC
EL
IDX
EC-669
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF945Y
OK or NG
OK 䊳 INSPECTION END
NG (Monitor does not 䊳 GO TO 16.
fluctuate.)
NG (Monitor fluctuates 䊳 GO TO 14.
less than 5 times.)
EC-670
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SC
EL
IDX
EC-671
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF172Y
Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect a resistor (4.4 kΩ) between terminals of engine coolant temperature sensor harness connector.
AEC036B
䊳 GO TO 19.
EC-672
BASIC SERVICE PROCEDURE VG33E
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
19 CHECK “CO” %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge. GI
MA
EM
LC
SEF976U
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
FE
CL
SEF978U MT
3. Check “CO” %.
Idle CO: 1.5 - 9.5%
4. Without CONSULT-II AT
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor. TF
OK or NG
OK 䊳 1. Replace front heated oxygen sensor LH. PD
2. GO TO 10.
NG 䊳 GO TO 20.
AX
20 DETECT MALFUNCTIONING PART
Check the following.
SU
1. Connect front heated oxygen sensor harness connectors to front heated oxygen sensors.
2. Check fuel pressure regulator. Refer to EC-659.
3. Check mass air flow sensor and its circuit. Refer to EC-760.
BR
4. Check injector and its circuit. Refer to EC-1190.
Clean or replace if necessary.
5. Check engine coolant temperature sensor and its circuit. Refer to EC-794.
ST
6. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
RS
䊳 GO TO 2.
BT
HA
SC
EL
IDX
EC-673
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Introduction
Introduction NEEC0550
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Emission-related diagnostic information SAE Mode
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of SAE J1979
The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
CONSULT-II X X X X X —
GST X X*1 X — X X
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-730.)
Two Trip Detection Logic NEEC0551
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
Blinking Lighting up Blinking Lighting up displaying displaying displaying displaying
Except above — — — X — X X —
EC-674
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information
RS
BT
HA
SEF992X
SC
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NEEC0552S02
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure at EL
the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
IDX
EC-675
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-700.
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Priority Items
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION”, EC-687.
SYSTEM READINESS TEST (SRT) CODE NEEC0552S03
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the sta-
tus of srt be used to indicate whether the ECM has completed self-diagnosis of major emission systems and
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”,
use the information in this service manual to set the SRT to “CMPLT”.
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s
normal driving pattern and the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items, the
vehicle is returned to the customer untested.
NOTE:
If MIL is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
EC-676
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
EVAP SYSTEM 2 EVAP control system (small leak) (negative pressure) P0440 EM
3 EVAP control system (very small leak) (negative pressure)/ P1441
(positive pressure)
LC
3 EVAP control system purge flow monitoring P1447
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-677
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
NG exists P0400 OK OK – –
P0402 – – – –
NG – NG NG (Consecutive
Case 3 P1402
NG)
(1st trip) DTC 1st trip DTC – 1st trip DTC DTC (=MIL “ON”)
EC-678
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF170Z
SEF949Z
EC-680
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF947Y EL
IDX
EC-681
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
쐌 The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
− Sea level
− Flat road
− Ambient air temperature: 20 - 30°C (68 - 86°F)
− Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
쐌 The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
쐌 The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
쐌 The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 60 and ground is less than 4.1V).
Pattern 2:
쐌 When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
쐌 The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
쐌 Tests are performed after the engine has been operated for at least 17 minutes.
쐌 The accelerator pedal must be held very steady during steady-state driving.
쐌 If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
쐌 During acceleration, hold the accelerator pedal as steady as possible.
SEF414S
EC-682
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
For normal acceleration in low altitude areas For quick acceleration in low altitude
[less than 1,219 m (4,000 ft)]: areas and high altitude areas
[over 1,219 m (4,000 ft)]: GI
ACCEL shift point CRUISE shift point
Gear change km/h (MPH)
km/h (MPH) km/h (MPH) MA
1st to 2nd 24 (15) 24 (15) 24 (15)
Gear
km/h (MPH) CL
2WD (AUTO mode)
1st 50 (30)
MT
2nd 95 (60)
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) NEEC0552S04
AT
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the TF
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (30 test
items). PD
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable —: Not applicable AX
Test value (GST display)
SRT item Self-diagnostic test item Test limit Application
TID CID SU
Three way catalyst function
01H 01H Max. X
(Right bank) BR
CATALYST
Three way catalyst function
03H 02H Max. X
(Left bank)
ST
EVAP control system
05H 03H Max. X
(Small leak)
EVAP SYSTEM RS
EVAP control system purge flow
06H 83H Min. X
monitoring
BT
HA
SC
EL
IDX
EC-683
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
EC-684
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
IDX
EC-685
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
EC-686
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-687
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Emission-related Diagnostic Information (Cont’d)
SEF823YD
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
How to Erase DTC ( With GST) NEEC0552S0602
NOTE:
If the DTC is not for A/T related items (see EC-618), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis
only to erase the DTC.)
3. Select Mode 4 with GST (Generic Scan Tool).
The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST.
쐌 If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
쐌 Erasing the emission-related diagnostic information using CONSULT-II or GST is easier and
quicker than switching the mode selector on the ECM.
쐌 The following data are cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
EC-688
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Malfunction Indicator Lamp (MIL)
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL) GI
DESCRIPTION NEEC0553
MA
EM
LC
SEF217U
FE
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON without the engine running. This is a bulb check. CL
쐌 If the MIL does not light up, refer to EL-84, “WARNING LAMPS” or see EC-1216.
2. When the engine is started, the MIL should go OFF.
If the MIL remains on, the on board diagnostic system has detected an engine system malfunction. MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-689
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Malfunction Indicator Lamp (MIL) (Cont’d)
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown,
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit. (See
EC-1216.)
Engine stopped
MIL Condition
OFF No malfunction.
EC-690
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-691
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” =NEEC0554S03
SEF392S
*1: When the same malfunction is data will not be displayed any freeze frame data will be cleared
detected in two consecutive trips, longer after vehicle is driven 80 at the moment OK is detected.
MIL will light up. times (pattern C) without the same *7: When the same malfunction is
*2: MIL will go off after vehicle is malfunction. (The DTC and the detected in the 2nd trip, the 1st
driven 3 times (pattern B) without freeze frame data still remain in trip freeze frame data will be
any malfunctions. ECM.) cleared.
*3: When the same malfunction is *5: When a malfunction is detected *8: 1st trip DTC will be cleared when
detected in two consecutive trips, for the first time, the 1st trip DTC vehicle is driven once (pattern C)
the DTC and the freeze frame and the 1st trip freeze frame data without the same malfunction after
data will be stored in ECM. will be stored in ECM. DTC is stored in ECM.
*4: The DTC and the freeze frame *6: The 1st trip DTC and the 1st trip
EC-692
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-693
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT
FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”NEEC0554S05
SEF393S
*1: When the same malfunction is *4: The DTC and the freeze frame and the 1st trip freeze frame data
detected in two consecutive trips, data will not be displayed any will be stored in ECM.
MIL will light up. longer after vehicle is driven 40 *6: 1st trip DTC will be cleared after
*2: MIL will go off after vehicle is times (pattern A) without the same vehicle is driven once (pattern B)
driven 3 times (pattern B) without malfunction. without the same malfunction.
any malfunctions. (The DTC and the freeze frame *7: When the same malfunction is
*3: When the same malfunction is data still remain in ECM.) detected in the 2nd trip, the 1st
detected in two consecutive trips, *5: When a malfunction is detected trip freeze frame data will be
the DTC and the freeze frame for the first time, the 1st trip DTC cleared.
data will be stored in ECM.
EC-694
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
OBD System Operation Chart (Cont’d)
MA
EM
LC
FE
CL
AEC574
MT
쐌 The A counter will be cleared when the malfunction is detected regardless of (1) - (4). AT
쐌 The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
쐌 The DTC will not be displayed after the A counter reaches 40.
TF
<Driving Pattern B> NEEC0554S0602
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system. PD
쐌 The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
쐌 The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
쐌 The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”). AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-695
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II
CONSULT-II =NEEC0555
CONSULT-II INSPECTION PROCEDURE NEEC0555S01
1. Turn ignition switch OFF.
2. Connect “CONSULT-II” to data link connector which is located
under LH dash panel near the fuse box cover.
SEF163X
PBR455D
5. Touch “ENGINE”.
SEF948Y
SEF949Y
EC-696
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
Knock sensor X X PD
Ignition switch (start signal) X X
BT
HA
SC
EL
IDX
EC-697
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
Injectors X X X
IACV-AAC valve X X X X X
Cooling fan*3 X X X X
X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-675.
*3: Models with electric cooling fan.
EC-698
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
FUNCTION =NEEC0555S03
DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
FUEL PRESSURE RELEASE 쐌 FUEL PUMP WILL STOP BY TOUCHING “START” When releasing fuel pressure SU
DURING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT 쐌 THE COEFFICIENT OF SELF-LEARNING CONTROL When clean the coefficient of self-
BR
MIXTURE RATIO RETURNS TO THE ORIGINAL learning control valve
COEFFICIENT.
ST
RS
BT
HA
SC
EL
IDX
EC-699
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak
CLOSE THE EVAP CANISTER VENT CONTROL VALVE point of EVAP system
IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER
THE FOLLOWING CONDITIONS.
쐌 IGN SW ON
쐌 ENGINE NOT RUNNING
쐌 AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
쐌 NO VACUUM AND NO HIGH PRESSURE IN EVAP
SYSTEM
쐌 FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
쐌 WITHIN 10 MINUTES AFTER STARTING “EVAP SYS-
TEM CLOSE”
쐌 WHEN TRYING TO EXECUTE “EVAP SYSTEM
CLOSE” UNDER THE CONDITION EXCEPT ABOVE,
CONSULT-II WILL DISCONTINUE IT AND DISPLAY
APPROPRIATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-II MAY DIS-
PLAY “BATTERY VOLTAGE IS LOW. CHARGE
BATTERY”, EVEN IN USING CHARGED BATTERY.
TARGET IDLE RPM ADJ SET ENGINE SPEED AT THE SPECIFIED VALUE When adjusting initial ignition tim-
UNDER THE FOLLOWING CONDITIONS. ing and idle speed
쐌 ENGINE WARMED UP
쐌 NO-LOAD
DIAG TROUBLE
쐌 The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
CODE
(Refer to “TROUBLE DIAGNOSIS — INDEX”, EC-618.)
[PXXXX]
CAL/LD VALUE [%] 쐌 The calculated load value at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%] 쐌 “Short-term fuel trim” at the moment a malfunction is detected is displayed.
쐌 The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
S-FUEL TRIM-B2 [%] schedule.
L-FUEL TRIM-B1 [%] 쐌 “Long-term fuel trim” at the moment a malfunction is detected is displayed.
쐌 The long-term fuel trim indicates much more gradual feedback compensation to the base fuel sched-
L-FUEL TRIM-B2 [%] ule than short-term fuel trim.
ENGINE SPEED [rpm] 쐌 The engine speed at the moment a malfunction is detected is displayed.
EC-700
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
B/FUEL SCHDL [msec] 쐌 The base fuel schedule at the moment a malfunction is detected is displayed. MA
INT/A TEMP SE [°C] or
쐌 The intake air temperature at the moment a malfunction is detected is displayed.
[°F] EM
*1: The items are the same as those of 1st trip freeze frame data.
*2: Regarding D22 model, “-B1” indicates right bank and “-B2” indicates left bank.
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-701
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow 쐌 When the engine is stopped, a certain
MAS AIR/FL SE [V] 쎻 쎻
sensor is displayed. value is indicated.
EC-702
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
쐌 The signal voltage of the fuel level sen-
FUEL LEVEL SE [V] 쎻
sor is displayed. MA
START SIGNAL 쐌 Indicates [ON/OFF] condition from the 쐌 After starting the engine, [OFF] is dis-
쎻 쎻
[ON/OFF] starter signal. played regardless of the starter signal.
EM
쐌 Indicates idle position [ON/OFF] com-
CLSD THL POS
쎻 쎻 puted by ECM according to the throttle
[ON/OFF]
position sensor signal. LC
쐌 Indicates mechanical contact [ON/OFF]
CLSD THL/P SW
condition of the closed throttle position
[ON/OFF]
switch.
IDX
EC-703
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
EC-704
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
ECM GI
Main
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow sen- 쐌 When the engine is running, specifi- MA
MAS A/F SE-B1 [V] 쎻 쎻
sor specification is displayed. cation range is indicated.
EL
IDX
EC-705
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
FUEL/T TEMP
쐌 Change the fuel tank temperature using CONSULT-II.
SEN
쐌 Ignition switch: ON
(Engine stopped)
VENT Solenoid valve makes an operating 쐌 Harness and connector
쐌 Turn solenoid valve “ON” and
CONTROL/V sound. 쐌 Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.
쐌 Ignition switch: ON
(Engine stopped)
Solenoid valve makes an operating 쐌 Harness and connector
VC/V BYPASS/V 쐌 Turn solenoid valve “ON” and
sound. 쐌 Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.
EC-706
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
CONSULT-II (Cont’d)
AX
SEF720X
EC-708
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Generic Scan Tool (GST)
SEF139P LC
GST INSPECTION PROCEDURE NEEC0556S02
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector for GST which is located
under LH dash panel near the fuse box cover.
FE
CL
SEF163X
MT
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in AT
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.) TF
PD
AX
AEC059B
ST
RS
AEC060B
BT
HA
SC
EL
IDX
EC-709
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33E
Generic Scan Tool (GST) (Cont’d)
FUNCTION NEEC0556S03
This mode gains access to current emission-related data values, including analog
MODE 1 READINESS TESTS
inputs and outputs, digital inputs and outputs, and system status information.
This mode gains access to emission-related data value which were stored by ECM
MODE 2 (FREEZE DATA)
during the freeze frame. [For details, refer to “Freeze Frame Data” (EC-700).]
This mode gains access to emission-related power train trouble codes which were
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes:
쐌 Clear number of diagnostic trouble codes (MODE 1)
쐌 Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO 쐌 Clear trouble code for freeze frame data (MODE 1)
쐌 Clear freeze frame data (MODE 2)
쐌 Reset status of system monitoring test (MODE 1)
쐌 Clear on board monitoring test results (MODE 6 and 7)
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driving
conditions.
This mode can close EVAP system in ignition switch “ON” position (Engine stopped).
When this mode is performed, the following parts can be opened or closed.
쐌 EVAP canister vent control valve open
쐌 Vacuum cut valve bypass valve closed
In the following conditions, this mode cannot function.
MODE 8 — 쐌 Low ambient temperature
쐌 Low battery voltage
쐌 Engine running
쐌 Ignition switch OFF
쐌 Low fuel temperature
쐌 Too much pressure is applied to EVAP system
This mode is to enable the off-board to request vehicle specific vehicle information
MODE 9 CALIBRATION ID
such as Vehicle Identification Number (VIN) and calibration IDs.
EC-710
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Introduction NEEC0557
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM GI
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems MA
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit- EM
tently rather than continuously. Most intermittent problems are
caused by poor electric connections or improper wiring. In this
MEF036D
case, careful checking of suspected circuits may help prevent the LC
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-713.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
FE
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and CL
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first. MT
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
AT
TF
PD
AX
SEF234G
SC
EL
IDX
EC-711
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Introduction (Cont’d)
MTBL0017
EC-712
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Work Flow
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF510ZF
RS
*1 EC-730 *4 If the on board diagnostic system detected, perform “TROUBLE
*2 If time data of “SELF-DIAG cannot be performed, check main DIAGNOSIS FOR INTERMIT-
RESULTS” is other than “0” or power supply and ground circuit. TENT INCIDENT”, EC-753. BT
“[1t]”, perform “TROUBLE DIAG- Refer to “TROUBLE DIAGNOSIS *6 EC-681
NOSIS FOR INTERMITTENT FOR POWER SUPPLY”, EC-754. *7 EC-749
INCIDENT”, EC-753. *5 If malfunctioning part cannot be HA
*3 If the incident cannot be verified,
perform “TROUBLE DIAGNOSIS
FOR INTERMITTENT INCIDENT”, SC
EC-753.
EL
IDX
EC-713
TROUBLE DIAGNOSIS — INTRODUCTION VG33E
Work Flow (Cont’d)
STEP DESCRIPTION
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-712.
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and
the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-687.) The (1st trip) DTC and the
(1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV.
STEP II If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-731.)
Also check related service bulletins for information.
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
If the malfunction code is detected, skip STEP IV and perform STEP V.
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The
(1st trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-715.) If CONSULT-II is
STEP V
available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNO-
SIS — SPECIFICATION VALUE”, EC-749. (If malfunction is detected, proceed to “REPAIR REPLACE”.) Then
perform inspections according to the Symptom Matrix Chart. (Refer to EC-731.)
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-735, EC-740.
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-23, “HOW TO
PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT”, “Circuit Inspection”.
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”,
EC-753.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
and circumstances which resulted in the customer’s initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000 or 0505] is detected. If
STEP VII the incident is still detected in the final check, perform STEP VI by using a different method from the previous
one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-687.)
EC-714
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection
CL
MT
SEF983U AT
Models with 䊳 GO TO 2.
CONSULT-II
TF
Models with 䊳 GO TO 2.
GST PD
Models with 䊳 GO TO 16.
No Tools
AX
2 CONNECT CONSULT-II OR GST TO THE VEHICLE
With CONSULT-II
SU
Connect “CONSULT-II” to the data link connector for CONSULT-II and select “ENGINE” from the menu. Refer to EC-696.
With GST BR
Connect “GST” to the data link connector for GST.
Refer to EC-709.
Models with 䊳 GO TO 3. ST
CONSULT-II
Models with 䊳 GO TO 15. RS
GST
BT
HA
SC
EL
IDX
EC-715
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF013Y
4. When engine coolant temperature is 75 to 85°C (167 to 185°F), check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam.
SEF971R
OK or NG
OK 䊳 GO TO 4.
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-660.
2. GO TO 4.
EC-716
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
SEC019C
3. Check ignition timing at idle using a timing light. FE
CL
MT
AT
SEF984U
Ignition timing: 10°±2° BTDC
OK or NG TF
OK 䊳 GO TO 5.
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle PD
Mixture Ratio Adjustment”, EC-662.
2. GO TO 5.
AX
5 CHECK BASE IDLE SPEED
With CONSULT-II SU
1. Select “TARGET IDLE RPM ADJ” in “WORK SUPPORT” mode and touch “START”.
BR
ST
RS
BT
SEC019C
2. Check idle speed.
700±50 rpm (in “P” or “N” position) HA
OK or NG
OK 䊳 GO TO 6. SC
NG 䊳 1. Adjust engine speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-662. EL
2. GO TO 6.
IDX
EC-717
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
LEC517
SEF173Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.3 mm (0.012 in) feeler gauge.
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 8.
EC-718
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
LEC517
4. Open throttle valve and then close. FE
5. Check “CLSD THL/P SW” signal.
CL
MT
AT
TF
SEF305Y
“CLSD THL/P SW” signal should remain “OFF” when the throttle valve is closed.
OK or NG PD
OK 䊳 GO TO 10.
NG 䊳 GO TO 8. AX
ST
RS
BT
SEF689W
䊳 GO TO 11. HA
SC
EL
IDX
EC-719
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF689W
3. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm (0.016 in) feeler gauge.
5. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
6. Tighten throttle position sensor.
7. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 8.
EC-720
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
FE
CL
SEF864V
MT
7. Turn ignition switch OFF and wait at least 5 seconds.
8. Repeat steps 5 and 6 until “CLSD THL POS” signal changes to “ON”.
AT
TF
PD
AX
SEF197Y
SU
䊳 GO TO 13.
BR
13 CHECK TARGET IDLE SPEED
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. ST
2. Select “ENG SPEED” in “DATA MONITOR” mode.
3. Check idle speed.
750±50 rpm (in “P” or “N” position) RS
OK or NG
OK 䊳 INSPECTION END BT
NG 䊳 Adjust idle speed. Refer to “Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment”,
EC-662.
HA
SC
EL
IDX
EC-721
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF971R
OK or NG
OK 䊳 GO TO 16.
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-660.
2. GO TO 16.
EC-722
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
SEF119W
3. When the voltage is between 1.10 to 1.36V, check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam. FE
CL
MT
AT
SEF971R TF
OK or NG
OK 䊳 GO TO 16. PD
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-660.
2. GO TO 16.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-723
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
SEF975R
3. Start engine.
4. Check ignition timing at idle using a timing light.
SEF984U
Ignition timing: 10°±2° BTDC
OK or NG
OK 䊳 GO TO 17.
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/ Idle
Mixture Ratio Adjustment”, EC-662.
2. GO TO 17.
EC-724
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
MA
EM
LC
SEF862V
쐌 Insert the 0.3 mm (0.012 in) and 0.4 mm (0.016 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure.
FE
CL
MT
AT
LEC517
“Continuity should exist” while inserting 0.3 mm (0.012 in) feeler gauge.
TF
“Continuity should not exist” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG PD
OK 䊳 GO TO 24.
NG 䊳 GO TO 20. AX
BT
HA
SC
EL
IDX
EC-725
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
LEC517
3. Open throttle valve then close.
4. Check continuity between closed throttle position switch terminals 5 and 6.
SEF862V
Continuity should not exist while closing the throttle position sensor.
OK or NG
OK 䊳 GO TO 23.
NG 䊳 GO TO 22.
SEF689W
䊳 GO TO 23.
EC-726
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
EM
LC
SEF689W
FE
3. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm (0.016 in) feeler gauge. CL
5. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
6. Tighten throttle position sensor.
7. Check the continuity again. MT
Continuity does not exist while closing the throttle valve.
OK or NG AT
OK 䊳 GO TO 24.
NG 䊳 GO TO 20.
TF
24 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
PD
Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi- AX
tion memory will not be reset correctly.
1. Remove feeler gauge.
2. Start engine.
3. Warm up engine to normal operating temperature.
SU
4. Stop engine. (Turn ignition switch OFF.)
5. Turn ignition switch ON and wait at least 5 seconds.
BR
ST
RS
BT
SEF864V
HA
6. Turn ignition switch OFF and wait at least 5 seconds.
7. Repeat steps 4 and 5, 20 times.
䊳 GO TO 25. SC
EL
IDX
EC-727
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33E
Basic Inspection (Cont’d)
25 REINSTALLATION
Without CONSULT-II
1. Reconnect throttle position sensor harness connector and closed throttle position switch harness connector.
2. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
䊳 GO TO 26.
EC-728
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
DTC Inspection Priority Chart
BR
ST
RS
BT
HA
SC
EL
IDX
EC-729
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Fail-safe Chart
P0100 Mass air flow sensor cir- Engine speed will not rise more than 2,400 rpm due to the fuel cut.
cuit
P0115 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turn-
ture sensor circuit ing ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 Throttle position sensor Throttle position will be determined based on the injected fuel amount and the engine
circuit speed.
Therefore, acceleration will be poor.
EC-730
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart
MA
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
FE
CL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
RS
BT
HA
SC
EL
IDX
EC-731
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-732
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart (Cont’d)
SYMPTOM GI
SPARK KNOCK/DETONATION
ROUGH IDLE/HUNTING
LC
IDLING VIBRATION
ENGINE STALL
FE
Air cleaner PD
Air leakage from air duct
(Mass air flow sensor — throttle 5
body)
5 5 5 5 4 5 AX
5 5 4
Throttle body, Throttle wire FE-3
Cranking Battery BR
1 1 1 1 1 1 1
Generator circuit SC-4
1
Starter circuit ST
Park/neutral position (PNP) switch AT-250
HA
SC
EL
IDX
EC-733
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
Warranty symptom code AA AB AC AD AE AF AG ENGINE STALL AH AJ AK AL AM HA
Cylinder block
Piston 3
Piston ring
6 6 6 6 6 6 6 6
Connecting rod
EM-85, EM-96
Bearing
and EM-116
Crankshaft
Thermostat 5 5
Water gallery 6 6 6 6 6 6 6 2 6
Cooling fan 5 5
EC-734
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
CONSULT-II Reference Value in Data Monitor Mode
쐌 Tachometer: Connect
CMPS·RPM (POS) Almost the same speed as
쐌 Run engine and compare tachometer indication with the CONSULT-II
ENG SPEED the CONSULT-II value.
value.
IDX
EC-735
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
EC-736
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
AX
SU
BR
ST
SEF306Y
ENG SPEED, MAS AIR/FL SE, THRTL POS SEN, RR O2 SEN-B1, FR O2 SEN-B1, INJ PULSE- RS
B1 NEEC0564S02
Below is the data for “ENG SPEED”, “MAS AIR/FL SE”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi- BT
ciently.
Each value is for reference, the exact value may vary.
HA
SC
EL
IDX
EC-737
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF241Y
EC-738
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF242YD
EL
IDX
EC-739
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value
SEF324V
AEC913
MEC486B
SEF533P
EC-740
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 0.7V
MA
[Engine is running]
쐌 Idle speed EM
SEF988U LC
1 PU/W Ignition signal
1.1 - 1.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm FE
SEF989U CL
1 - 2V
MT
[Engine is running]
쐌 Warm-up condition AT
쐌 Idle speed
SEF992U
TF
3 R/L Tachometer
3 - 5V
PD
[Engine is running]
쐌 Engine speed is 2,000 rpm AX
SEF993U
SU
[Engine is running]
[Ignition switch OFF]
0 - 1.5V
BR
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
ST
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
RS
BT
HA
SC
EL
IDX
EC-741
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 100 sec-
onds after starting engine)
SEF995U
[Engine is running]
쐌 Idle speed
0V
쐌 Ambient air temperature is above 25°C (77°F)
쐌 Air conditioner is operating
[Engine is running]
Ambient air tempera- 쐌 Idle speed BATTERY VOLTAGE
9 B/Y
ture switch 쐌 Ambient air temperature is below 19°C (66°F) (11 - 14V)
쐌 Air conditioner is operating
[Engine is running]
쐌 Idle speed
Approximately 5V
쐌 Ambient air temperature is below 19°C (66°F)
쐌 Air conditioner is not operating
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
0 - 1V
쐌 Both A/C switch and blower switch are ON*1
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
쐌 A/C switch is OFF (11 - 14V)
[Engine is running]
19 B/R ECM ground Engine ground
쐌 Idle speed
EC-742
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Ignition switch ON] Approximately 0V
20 L/OR Start signal
[Ignition switch START] 9 - 12V MA
[Engine is running]
쐌 Both A/C switch and blower switch are ON Approximately 0V EM
21 G/R Air conditioner switch (Compressor operates)*1
[Engine is running]
25 B/Y ECM ground Engine ground
쐌 Idle speed PD
[Ignition switch ON]
26 PU/W A/T signal No. 1 [Engine is running] 6 - 8V
쐌 Idle speed AX
[Ignition switch ON]
27 P/B A/T signal No. 2 [Engine is running] 6 - 8V
쐌 Idle speed
SU
[Engine is running]
쐌 Warm-up condition BR
쐌 More than -40.0 kpa (-300 mmHg, -11.81 inHg) BATTERY VOLTAGE
Throttle position switch of vacuum is applied to the throttle opener with (11 - 14V)
28 BR/W a hand vacuum pump. ST
(Closed position)
쐌 Accelerator pedal fully released
SEF996U SC
Engine ground
[Engine is running]
32 B/Y ECM ground
쐌 Idle speed
(Probe this terminal with (−) EL
tester probe when measuring)
IDX
EC-743
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
Approximately 0V
Power steering oil pres- 쐌 Steering wheel is being turned
39 GY/R
sure switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not being turned
[Engine is running]
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
0.3 - 0.5V
[Engine is running]
쐌 Idle speed
SEF997U
Camshaft position sen-
44 PU
sor (Reference signal) 0.3 - 0.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF998U
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch ON] Output voltage varies with fuel
level.
1 - 2V
(AC range)
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF690W
Crankshaft position
47 L
sensor (OBD) 3 - 4V
(AC range)
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF691W
EC-744
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 2.5V
MA
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
EM
SEF999U LC
Camshaft position sen-
49 LG
sor (Position signal) Approximately 2.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm FE
SEF001V CL
0 - Approximately 1.0V
MT
[Engine is running]
Heated oxygen sensor
50 B 쐌 Warm-up condition AT
1 (front) (bank 1)
쐌 Engine speed is 2,000 rpm
SEF002V
TF
0 - Approximately 1.0V
PD
[Engine is running]
Heated oxygen sensor
51 G 쐌 Warm-up condition AX
1 (front) (bank 2)
쐌 Engine speed is 2,000 rpm
SEF002V
SU
[Engine is running]
쐌 Warm-up condition 1.0 - 1.7V BR
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.7 - 2.3V
ST
쐌 Engine speed is 2,500 rpm
[Engine is running] BT
Heated oxygen sensor
56 OR 쐌 Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 1)
쐌 Engine speed is 2,000 rpm
HA
[Engine is running]
Heated oxygen sensor
57 Y 쐌 Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 2)
쐌 Engine speed is 2,000 rpm SC
Approximately 0 - 4.8V
Engine coolant tem-
59 LG/R [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature EL
IDX
EC-745
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B [Engine is running] Output voltage varies with fuel
sensor
temperature
Approximately 0 - 4.8V
Intake air temperature
61 PU/R [Engine is running] Output voltage varies with
sensor
intake air temperature.
[Engine is running]
64 W Knock sensor Approximately 2.5V
쐌 Idle speed
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch ON]
(11 - 14V)
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch ON]
(11 - 14V)
8 - 11V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF005V
101 OR/L IACV-AAC valve
7 - 10V
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 3,000 rpm
SEF692W
EC-746
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
BATTERY VOLTAGE
(11 - 14V) MA
[Engine is running]
쐌 Warm-up condition EM
쐌 Idle speed
[Engine is running] FE
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
CL
SEF008V
MT
EVAP canister vent BATTERY VOLTAGE
108 R/G [Ignition switch ON]
control valve (11 - 14V)
[Engine is running] AT
116 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
Heated oxygen sensor 쐌 Engine speed is below 3,200 rpm
Approximately 0.4V PD
119 BR/Y 1 heater (front) (bank
1) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 3,200 rpm (11 - 14V) AX
Vacuum cut valve BATTERY VOLTAGE
120 P/B [Ignition switch ON]
bypass valve (11 - 14V)
SU
[Engine is running]
Approximately 0.4V
Heated oxygen sensor 쐌 Engine speed is below 3,200 rpm
121 BR 1 heater (front) (bank
2) [Engine is running] BATTERY VOLTAGE BR
쐌 Engine speed is above 3,200 rpm (11 - 14V)
[Engine is running] ST
쐌 Engine speed is below 3,200 rpm
Approximately 0.4V
쐌 After driving for 2 minutes at a speed of 70
km/h (43 MPH) or more.
122 R/B
Heated oxygen sensor RS
2 heater (rear) (bank 1) [Ignition switch ON]
쐌 Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V) BT
쐌 Engine speed is above 3,200 rpm
[Engine is running]
쐌 Engine speed is below 3,200 rpm
HA
Approximately 0.4V
쐌 After driving for 2 minutes at a speed of 70
Heated oxygen sensor km/h (43 MPH) or more.
123 R/Y SC
2 heater (rear) (bank 2) [Ignition switch ON]
쐌 Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V) EL
쐌 Engine speed is above 3,200 rpm
IDX
EC-747
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33E
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed
*1: Any mode except OFF, ambient air temperature is above 25°C (77°F).
*2: Models with electric cooling fan.
EC-748
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Description
Description NEEC0958
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- GI
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions. MA
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items: EM
쐌 B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection) LC
쐌 A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
쐌 MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NEEC0959
쐌 Vehicle driven distance: More than 5,000 km (3,100 miles)
쐌 Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg) FE
쐌 Atmospheric temperature: 20 - 30°C (68 - 86°F)
쐌 Engine coolant temperature: 75 - 95°C (167 - 203°F) CL
쐌 Transmission: Warmed-up*1
쐌 Electrical load: Not applied*2
쐌 Engine speed: Idle MT
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5
minutes after the engine is warmed up to normal operating temperature.
AT
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
ating. Steering wheel is straight ahead. TF
PD
AX
HA
SC
EL
IDX
EC-749
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Diagnostic Procedure
SEF613ZC
EC-750
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF768Z
EL
IDX
EC-751
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33E
Diagnostic Procedure (Cont’d)
SEF615Z
EC-752
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT VG33E
Description
Description NEEC0566
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom- GI
er’s complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi- MA
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NEEC0566S01
EM
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
LC
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the problem area.
FE
CL
MT
Diagnostic Procedure NEEC0567
AT
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION - RELATED INFORMATION”, EC-687.
TF
䊳 GO TO 2.
BR
3 SEARCH FOR ELECTRICAL INCIDENT
Perform “Incident Simulation Tests”, GI-24.
ST
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
RS
EL
IDX
EC-753
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit
WEC785
EC-754
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
[Engine is running] FE
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
AT
25 B/Y ECM ground Engine ground
쐌 Idle speed
Engine ground TF
[Engine is running] (Probe this terminal with
32 B/Y ECM ground
쐌 Idle speed (−) tester probe when
measuring) PD
67 B/P BATTERY VOLTAGE
Power supply for ECM [Ignition switch ON]
(11 - 14V)
72 B/P AX
BATTERY VOLTAGE
80 SB Power supply (Back-up) [Ignition switch OFF]
(11 - 14V)
SU
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed
EL
IDX
EC-755
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
SEF674U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-756
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF678U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 8. FE
NG 䊳 GO TO 7.
CL
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M59, F27
MT
쐌 Fuse block (J/B) connector M27
쐌 10A fuse
쐌 Harness for open or short between ECM and fuse AT
䊳 Repair harness or connectors.
TF
8 CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON and then OFF. PD
2. Check voltage between ECM terminals 67, 72, 117 and ground with CONSULT-II or tester.
AX
SU
BR
SEF679U
Voltage: ST
After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately
0V.
RS
OK or NG
OK 䊳 GO TO 14.
NG (Battery voltage 䊳 GO TO 9.
BT
does not exist.)
NG (Battery voltage 䊳 GO TO 13. HA
exists for more than a
few seconds.)
SC
EL
IDX
EC-757
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
AEC927A
2. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF625W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
12 CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals 67, 72, 117 and ECM relay terminal 3.
Refer to WIRING DIAGRAM.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-758
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33E
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF039W
12V (1 - 2) applied: Continuity exists.
No voltage applied: No continuity
OK or NG
FE
OK 䊳 GO TO 14.
NG 䊳 Replace ECM relay.
CL
14 CHECK ECM GROUND CIRCUIT-II FOR OPEN AND SHORT
1. Turn ignition switch OFF.
MT
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and engine ground.
Refer to WIRING DIAGRAM. AT
Continuity should exist.
4. Also check harness for short to power.
TF
OK or NG
OK 䊳 GO TO 15.
PD
NG 䊳 GO TO 5.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-759
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Component Description
[Engine is running]
쐌 Warm-up condition 1.0 - 1.7V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.7 - 2.3V
쐌 Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
EC-760
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
On Board Diagnosis Logic (Cont’d)
CL
MT
DTC Confirmation Procedure NEEC0575
Perform “PROCEDURE FOR MALFUNCTION A” first. AT
If the 1st trip DTC cannot be confirmed, perform “PROCE-
DURE FOR MALFUNCTION B”.
If there is no problem on “PROCEDURE FOR MALFUNCTION TF
B”, perform “PROCEDURE FOR MALFUNCTION C”.
If there is no problem on ”PROCEDURE FOR MALFUNCTION
C”, perform “PROCEDURE FOR MALFUNCTION D”. PD
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, AX
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test.
SU
BR
ST
RS
EC-762
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION D NEEC0575S04
CAUTION:
Always drive vehicle at a safe speed. GI
With CONSULT-II
1) Turn ignition switch “ON”. MA
2) Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to “Diagnostic Procedure”,
EC-765. EM
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Check the voltage of MAS AIR/FL SE with “DATA MONITOR”.
5) Increases engine speed to about 4,000 rpm. LC
6) Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to “Diagnostic Procedure”, EC-765.
If OK, go to following step.
7) Maintain the following conditions for at least 10 consecutive FE
seconds.
ENG SPEED More than 2,000 rpm
CL
THRTL POS SEN More than 3V
PD
AX
SEF175Y
HA
SC
EL
IDX
EC-763
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Wiring Diagram
WEC786
EC-764
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction (A, B, C or D) is duplicated?
MA
MTBL0063 EM
Type I or Type II
Type I 䊳 GO TO 3. LC
Type II 䊳 GO TO 2.
PD
AX
SU
LEC518 BR
䊳 GO TO 4.
ST
RS
BT
HA
SC
EL
IDX
EC-765
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure (Cont’d)
AEC641A
2. Turn ignition switch ON.
3. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF627W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-766
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure (Cont’d)
LC
8 CHECK MASS AIR FLOW SENSOR
1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (Mass air flow sensor signal) and ground.
FE
CL
MT
AT
SEF747U
TF
PD
AX
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check. SU
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
BR
ST
RS
BT
SEF030T
OK or NG HA
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor. SC
EL
IDX
EC-767
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33E
Diagnostic Procedure (Cont’d)
EC-768
DTC P0105 ABSOLUTE PRESSURE SENSOR VG33E
Component Description
EM
LC
On Board Diagnosis Logic NEEC0580
Malfunction is detected when an excessively low or high voltage
from the sensor is sent to the micro computer.
POSSIBLE CAUSE NEEC0580S01 FE
쐌 ECM
CL
MT
DTC Confirmation Procedure NEEC0581
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
PD
AX
With CONSULT-II
1) Turn ignition switch ON.
SU
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 6 seconds. BR
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-770.
With GST ST
Follow the procedure “With CONSULT-II”.
RS
SEF058Y
BT
HA
SC
EL
IDX
EC-769
DTC P0105 ABSOLUTE PRESSURE SENSOR VG33E
Diagnostic Procedure
1 INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-769.
5. Is the 1st trip DTC P0105 displayed again?
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-769.
5. Is the 1st trip DTC P0105 displayed again?
Yes or No
Yes 䊳 Replace ECM.
No 䊳 INSPECTION END
EC-770
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Component Description
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.
CAUTION: FE
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such CL
as the ground.
SEF012P
MT
On Board Diagnosis Logic NEEC0586
Malfunction is detected when AT
(Malfunction A) an excessively low or high voltage from the sensor
is sent to ECM,
(Malfunction B) rationally incorrect voltage from the sensor is sent TF
to ECM, compared with the voltage signal from engine coolant
temperature sensor.
PD
POSSIBLE CAUSE NEEC0586S01
쐌 Harness or connectors
(The sensor circuit is open or shorted.) AX
쐌 Intake air temperature sensor
SU
BR
ST
RS
IDX
EC-771
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NEEC0587S01
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-774.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-772
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC941A EL
IDX
EC-773
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Diagnostic Procedure
LEC519
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground.
SEF203W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-774
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
LC
5 CHECK INTAKE AIR TEMPERATURE SENSOR
Check resistance as shown in the figure.
FE
CL
MT
SEF947Q
<Reference data>
AT
TF
MTBL0228 PD
AX
SU
BR
SEF012P ST
OK or NG
OK 䊳 GO TO 6. RS
NG 䊳 Replace intake air temperature sensor.
BT
6 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753. HA
䊳 INSPECTION END
SC
EL
IDX
EC-775
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Component Description
SEF594K
<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
*: These data are reference values and are measured between ECM terminal 59
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground.
EC-776
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
On Board Diagnosis Logic (Cont’d)
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch GI
ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
FE
CL
MT
DTC Confirmation Procedure NEEC0592
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Turn ignition switch ON. PD
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, AX
SEF058Y
EC-779.
With GST SU
Follow the procedure “With CONSULT-II”.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-777
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Wiring Diagram
AEC942A
EC-778
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Diagnostic Procedure
EM
LC
AEC643A
3. Turn ignition switch ON. FE
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF206W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 2. PD
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AX
2 CHECK ECTS GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. SU
2. Check harness continuity between ECTS terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. BR
3. Also check harness for short to power.
OK or NG
ST
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
RS
3 DETECT MALFUNCTIONING PART
Check the following. BT
쐌 Harness connectors F28, M58
쐌 Joint connector-4
쐌 Harness for open or short between ECM and engine coolant temperature sensor HA
쐌 Harness for open or short between TCM (Transmission Control Module) and engine coolant temperature sensor
䊳 Repair open circuit or short to power in harness or connectors.
SC
EL
IDX
EC-779
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace engine coolant temperature sensor.
EC-780
DTC P0120 THROTTLE POSITION SENSOR VG33E
Description
Description NEEC0595
NOTE:
If DTC P0120 (0403) is displayed with DTC P0510 (0203), first perform the trouble diagnosis for DTC GI
P0510. Refer to EC-1054.
COMPONENT DESCRIPTION NEEC0595S01
MA
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiom-
eter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In
addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal EM
to the ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed LC
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.
FE
CL
MT
AT
TF
PD
SEF349X
AX
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
NEEC0596
SU
MONITOR ITEM CONDITION SPECIFICATION
EL
IDX
EC-781
DTC P0120 THROTTLE POSITION SENSOR VG33E
ECM Terminals and Reference Value
[Engine is running]
쐌 Warm-up condition 0.15 - 0.85V
23 L Throttle position sensor 쐌 Accelerator pedal fully released
[Engine is running]
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
EC-782
DTC P0120 THROTTLE POSITION SENSOR VG33E
On Board Diagnosis Logic (Cont’d)
Throttle position will be determined based on the injected fuel amount and the engine speed. GI
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit MA
When engine is idling Normal
LC
DTC Confirmation Procedure NEEC0599
NOTE:
쐌 Perform “PROCEDURE FOR MALFUNCTION A” first. If the
1st trip DTC cannot be confirmed, perform “PROCEDURE
FOR MALFUNCTION B”. FE
If there is no problem on “PROCEDURE FOR MALFUNC-
TION B”, perform “PROCEDURE FOR MALFUNCTION C”.
쐌 If “DTC Confirmation Procedure” has been previously CL
conducted, always turn ignition switch OFF and wait at least 5
seconds before conducting the next test.
MT
PROCEDURE FOR MALFUNCTION A NEEC0599S01
CAUTION:
Always drive vehicle at a safe speed. AT
TESTING CONDITION:
쐌 Before performing the following procedure, confirm that
battery voltage is more than 10V at idle. TF
쐌 This test may be conducted with the drive wheels lifted in
the shop or by driving the vehicle. If a road test is PD
expected to be easier, it is unnecessary to lift the vehicle.
AX
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
SU
with CONSULT-II.
2) Start engine and maintain the following conditions for at least BR
5 consecutive seconds.
Vehicle speed More than 5 km/h (3 MPH)
ST
Selector lever Suitable position except “P” or “N” position
HA
SC
EL
IDX
EC-783
DTC P0120 THROTTLE POSITION SENSOR VG33E
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION B NEEC0599S02
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,000 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,000
rpm.
Selector lever Suitable position except “P” or “N”
SEF058Y Brake pedal Depressed
EC-784
DTC P0120 THROTTLE POSITION SENSOR VG33E
DTC Confirmation Procedure (Cont’d)
GI
MA
EM
LC
FE
SEF174Z CL
MT
8) Select “AUTO TRIG” in “DATA MONITOR” mode with CON-
SULT-II. AT
9) Maintain the following conditions for at least 10 consecutive
seconds.
TF
CMPS·RPM (REF) More than 2,000 rpm
RS
BT
HA
SC
EL
IDX
EC-785
DTC P0120 THROTTLE POSITION SENSOR VG33E
Wiring Diagram
WEC787
EC-786
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction A, B or C is duplicated?
MA
EM
MTBL0066
Type A, B or C
LC
Type A or B 䊳 GO TO 4.
Type C 䊳 GO TO 2.
CL
MT
AT
MTBL0576
䊳 GO TO 3. TF
ST
RS
BT
HA
SC
EL
IDX
EC-787
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
LEC518
䊳 GO TO 5.
AEC638A
2. Turn ignition switch ON.
3. Check voltage between sensor terminal 3 and ground with CONSULT-II or tester.
SEF630W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-788
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
6 CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Check harness continuity between sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. MA
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 8.
EM
NG 䊳 GO TO 7.
LC
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F28, M58
쐌 Joint connector-4
쐌 Harness for open or short between ECM and throttle position sensor FE
쐌 Harness for open or short between TCM (Transmission Control Module) and throttle position sensor
䊳 Repair open circuit or short to power in harness or connectors.
CL
8 CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
MT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 23 and sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
AT
3. Also check harness for short to ground and short to power.
OK or NG TF
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10. PD
II)
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AX
9 CHECK THROTTLE POSITION SENSOR
With CONSULT-II
SU
1. Start engine and warm it up to normal operating temperature.
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON. BR
4. Select “DATA MONITOR” mode with CONSULT-II.
5. Check voltage of “THRTL POS SEN” under the following conditions.
Voltage measurement must be made with throttle position sensor installed in vehicle. ST
RS
BT
HA
SEF062Y SC
OK or NG
OK 䊳 GO TO 12. EL
NG 䊳 GO TO 11.
IDX
EC-789
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
MTBL0231
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
MTBL0576
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-715.
EC-790
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF747U
FE
CL
MT
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. AT
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
TF
PD
AX
SU
SEF030T
OK or NG
BR
OK 䊳 GO TO 13.
NG 䊳 Replace mass air flow sensor. ST
RS
BT
HA
SC
EL
IDX
EC-791
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
AEC072B
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace distributor assembly with camshaft position sensor.
SEF625V
Resistance: 10 - 14Ω [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace fuel injector.
EC-792
DTC P0120 THROTTLE POSITION SENSOR VG33E
Diagnostic Procedure (Cont’d)
15 CHECK THROTTLE POSITION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect joint connector-2.
3. Check the following.
쐌 Continuity between joint connector terminal 1 and ground MA
쐌 Joint connector
(Refer to EL-238, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
EM
5. Then reconnect joint connector-2.
OK or NG LC
OK 䊳 GO TO 16.
NG 䊳 Repair open circuit or short to power in harness or connectors.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-793
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Description
Description NEEC0602
NOTE:
If DTC P0125 (0908) is displayed with P0115 (0103), first per-
form the trouble diagnosis for DTC P0115. Refer to EC-776.
SEF594K
<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
*: These data are reference values and are measured between ECM terminal 59
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground.
EC-794
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
DTC Confirmation Procedure
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-795
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Wiring Diagram
AEC942A
EC-796
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Diagnostic Procedure
EM
LC
AEC643A
3. Turn ignition switch ON. FE
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF206W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 2. PD
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AX
2 CHECK ECTS GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. SU
2. Check harness continuity between ECTS terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. BR
3. Also check harness for short to power.
OK or NG
ST
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
RS
3 DETECT MALFUNCTIONING PART
Check the following. BT
쐌 Harness connectors F28, M58
쐌 Joint connector-4
쐌 Harness for open or short between ECM and engine coolant temperature sensor HA
쐌 Harness for open or short between TCM (Transmission Control Module) and engine coolant temperature sensor
䊳 Repair open circuit or short to power in harness or connectors.
SC
EL
IDX
EC-797
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR (ECTS) VG33E
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace engine coolant temperature sensor.
EC-798
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0608
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-799
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
On Board Diagnosis Logic
EC-800
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
On Board Diagnosis Logic (Cont’d)
BR
ST
RS
BT
HA
SC
EL
IDX
EC-801
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Overall Function Check
EC-802
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC788
IDX
EC-803
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Wiring Diagram (Cont’d)
WEC789
EC-804
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
MA
EM
LC
LEC518
3. Make sure HO2S 1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) har- FE
ness connector.
CL
MT
AT
TF
SEF505Y
PD
AX
SU
BR
WEC545
䊳 GO TO 2. ST
RS
BT
HA
SC
EL
IDX
EC-805
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
2 CHECK HO2S 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
SEF803Z
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 terminal and ground as follows.
Refer to Wiring Diagram.
SEF816Z
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 3.
OK (Without CONSULT- 䊳 GO TO 4.
II)
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-806
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 5. SC
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EL
IDX
EC-807
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-808
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-809
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
(bank 1)
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
(bank 2)
SEF002V
EC-810
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-811
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
DTC Confirmation Procedure
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S1 (B1)/(B2) P0131/
P0151” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4) Touch “START”.
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 3,200 rpm after this step. If
SEF334Z the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
EGN SPEED 1,200 - 3,100 rpm
SEF335Z
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-813.
SEF651Y
EC-812
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Overall Function Check
FE
CL
MT
Diagnostic Procedure NEEC0621
AT
1 RETIGHTEN GROUND SCREWS
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws. TF
PD
AX
SU
LEC518
BR
䊳 GO TO 2. ST
SC
EL
IDX
EC-813
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-687.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-905.
No 䊳 GO TO 4.
EC-814
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF505Y
3. Check resistance between HO2S1 (front) terminals 3 and 1.
FE
CL
MT
AT
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F) TF
4. Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
PD
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
AX
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5. SU
OK (Without CONSULT- 䊳 GO TO 6.
II) BR
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
ST
RS
BT
HA
SC
EL
IDX
EC-815
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-816
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 8.
MT
NG 䊳 GO TO 7.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-817
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EC-818
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0623
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-819
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
On Board Diagnosis Logic
EC-820
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
DTC Confirmation Procedure
FE
CL
MT
With CONSULT-II
1) Start engine and warm it up to normal operating temperature. AT
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0132/
P0152” of “HO2S1” in “DTC WORK SUPPORT” mode with TF
CONSULT-II.
4) Touch “START”. PD
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 3,200 rpm after this step. If AX
SEF336Z the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions SU
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
BR
ENG SPEED 1,200 - 3,100 rpm
SC
EL
SEF655Y
IDX
EC-821
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Overall Function Check
LEC518
䊳 GO TO 2.
䊳 GO TO 3.
EC-822
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF968Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-687.
7. Make sure DTC P0000 is displayed. TF
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine? PD
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-914. AX
No 䊳 GO TO 4.
SU
4 CHECK HO2S 1 (FRONT) CONNECTOR FOR WATER
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 1 (front) harness protector color. BR
ST
RS
BT
SEF505Y HA
3. Disconnect heated oxygen sensor 1 (front) harness connector.
4. Check connectors for water.
Water should not exist. SC
OK or NG
OK 䊳 GO TO 5. EL
NG 䊳 Repair or replace harness or connectors.
IDX
EC-823
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6.
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 GO TO 8.
EC-824
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 9. SC
NG 䊳 GO TO 8.
EL
IDX
EC-825
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 8.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-826
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33E
Diagnostic Procedure (Cont’d)
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-827
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
1 (front) (Bank 1)
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
1 (front) (Bank 2)
SEF002V
EC-828
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
On Board Diagnosis Logic
BR
ST
RS
BT
HA
SC
EL
IDX
EC-829
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
DTC Confirmation Procedure (Cont’d)
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0133/
P0153” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4) Touch “START”.
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 3,200 rpm after this step. If
SEF338Z the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 40 to 50 seconds.)
ENG SPEED 1,800 - 3,300 rpm
SEF339Z
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-833.
SEF658Y
EC-830
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC788
IDX
EC-831
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Wiring Diagram (Cont’d)
WEC789
EC-832
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 RETIGHTEN HEATED OXYGEN SENSOR 1 (FRONT)
Loosen and retighten corresponding heated oxygen sensor 1 (front). MT
Tightening torque:
40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
AT
䊳 GO TO 3.
TF
3 CHECK FOR EXHAUST AIR LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust air leak before three way catalyst.
PD
AX
SU
BR
ST
SEF099P
OK or NG
RS
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
BT
4 CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor. HA
OK or NG
OK 䊳 GO TO 5. SC
NG 䊳 Repair or replace.
EL
IDX
EC-833
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-687.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-905,
914.
No 䊳 GO TO 6.
EC-834
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
6 CHECK HO2S1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Check heated oxygen sensor 1 (front) harness protector.
MA
EM
LC
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
FE
CL
MT
AT
WEC545
4. Disconnect ECM harness connector. TF
5. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
PD
AX
MTBL0587
Continuity should exist. SU
6. Check harness continuity between ECM terminal or HO2S1 terminal and ground as follows.
Refer to Wiring Diagram.
BR
ST
MTBL0588 RS
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
BT
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. HA
SC
EL
IDX
EC-835
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 12.
EC-836
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF747U
FE
CL
MT
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. AT
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
TF
PD
AX
SU
SEF030T
OK or NG
BR
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor. ST
RS
BT
HA
SC
EL
IDX
EC-837
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEC137A
OK or NG
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11.
II)
NG 䊳 Replace PCV valve.
EC-838
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 12. SC
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EL
IDX
EC-839
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 GO TO 12.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-840
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-841
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
1 (front) RH
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
1 (front) LH
SEF002V
EC-842
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
On Board Diagnosis Logic
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-843
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Wiring Diagram
WEC788
EC-844
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC789 EL
IDX
EC-845
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure
1 INSPECTION START
1. Turn ignition switch OFF.
2. Check heated oxygen sensor 1 (front) harness protector.
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
WEC545
䊳 GO TO 2.
䊳 GO TO 3.
EC-846
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
MA
EM
LC
SEF819Z
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows. FE
Refer to Wiring Diagram.
CL
MT
AT
TF
SEF820Z
Continuity should not exist.
4. Also check harness for short to power. PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SU
4 CHECK FRONT HO2S1 (FRONT) CONNECTOR FOR WATER
1. Disconnect heated oxygen sensor 1 (front) harness connector.
2. Check connectors for water.
BR
Water should not exist.
OK or NG ST
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6. RS
II)
NG 䊳 Repair or replace harness or connectors.
BT
HA
SC
EL
IDX
EC-847
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown left:
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-848
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 8.
MT
NG 䊳 GO TO 7.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
8 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753. BT
䊳 INSPECTION END
HA
SC
EL
IDX
EC-849
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
Description
Description NEEC0644
SYSTEM DESCRIPTION NEEC0644S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
Heated
oxygen
sensor 1 Heated oxygen sensor 1 heat-
Camshaft position sensor Engine speed
heater ers (front)
(front) con-
trol
The ECM performs ON/OFF control of the heated oxygen sensor 1 heaters (front) corresponding to the engine
speed.
OPERATION NEEC0644S02
Below 3,200 ON
119
[Engine is running]
(Bank BR/Y Approximately 0.4V
쐌 Engine speed is below 3,200 rpm
1) Heated oxygen sensor 1
121 heater (front)
[Engine is running] BATTERY VOLTAGE
(Bank BR
쐌 Engine speed is above 3,200 rpm (11 - 14V)
2)
EC-850
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
DTC Confirmation Procedure
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-851
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
Wiring Diagram
WEC790
EC-852
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC791 EL
IDX
EC-853
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
WEC545
4. Turn ignition switch ON.
5. Check voltage between FRONT HO2S terminal 1 and ground with CONSULT-II or tester.
SEF633W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-854
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S1 HEATER (FRONT) OUTPUT CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram. MA
EM
LC
SEF821Z
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. MT
TF
PD
AX
SU
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2. BR
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a ST
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. RS
OK or NG
OK 䊳 GO TO 6. BT
NG 䊳 GO TO 5.
HA
SC
EL
IDX
EC-855
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-856
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Component Description
BR
ST
RS
SEF342Z
EC-858
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-859
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Wiring Diagram
WEC792
EC-860
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC793 EL
IDX
EC-861
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-687.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-915.
No 䊳 GO TO 3.
EC-862
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Check heated oxygen sensor 2 (rear) harness protector color.
MA
EM
LC
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
FE
CL
MT
AT
WEC546
4. Disconnect ECM harness connector. TF
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
PD
AX
MTBL0589
Continuity should exist. SU
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
BR
ST
MTBL0590 RS
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
BT
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. HA
SC
EL
IDX
EC-863
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
EC-864
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T). CL
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a MT
hard surface such as a concrete floor; use a new one.
OK or NG AT
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
TF
8 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
PD
1. Stop vehicle and turn ignitioin switch OFF.
2. Check heated oxygen sensor 2 (rear) harness protector color.
AX
SU
BR
ST
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
RS
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
BT
䊳 Replace malfunctioning heated oxygen sensor 2 (rear).
HA
SC
EL
IDX
EC-865
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EC-866
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Component Description
BR
ST
RS
SEF665Y
EC-868
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-869
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Wiring Diagram
WEC792
EC-870
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC793 EL
IDX
EC-871
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-687.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-906.
No 䊳 GO TO 3.
EC-872
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Check heated oxygen sensor 2 (rear) harness protector color.
MA
EM
LC
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows. FE
Refer to Wiring Diagram.
CL
MT
AT
TF
SEF824Z
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows. PD
Refer to Wiring Diagram.
AX
SU
BR
ST
SEF825Z
Continuity should not exist.
7. Also check harness for short to power. RS
OK or NG
OK 䊳 GO TO 4.
BT
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
HA
SC
EL
IDX
EC-873
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
EC-874
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T). CL
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a MT
hard surface such as a concrete floor; use a new one.
OK or NG AT
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
TF
8 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
PD
1. Stop vehicle and turn ignitioin switch OFF.
2. Check heated oxygen sensor 2 (rear) harness protector color.
AX
SU
BR
ST
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
RS
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
BT
䊳 Replace malfunctioning heated oxygen sensor 2 (rear).
HA
SC
EL
IDX
EC-875
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EC-876
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Component Description
BR
ST
RS
SEF668Y
EC-878
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Overall Function Check
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-879
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Wiring Diagram
WEC792
EC-880
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC793 EL
IDX
EC-881
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-687.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-905,
914.
No 䊳 GO TO 3.
EC-882
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Check heated oxygen sensor 2 (rear) harness protector color.
MA
EM
LC
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
FE
CL
MT
AT
WEC546
4. Disconnect ECM harness connector. TF
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
PD
AX
MTBL0591
Continuity should exist. SU
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
BR
ST
MTBL0592 RS
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
BT
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. HA
SC
EL
IDX
EC-883
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
EC-884
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T). CL
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a MT
hard surface such as a concrete floor; use a new one.
OK or NG AT
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
TF
8 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
PD
1. Stop vehicle and turn ignitioin switch OFF.
2. Check heated oxygen sensor 2 (rear) harness protector color.
AX
SU
BR
ST
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
RS
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
BT
䊳 Replace malfunctioning heated oxygen sensor 2 (rear).
HA
SC
EL
IDX
EC-885
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33E
Diagnostic Procedure (Cont’d)
EC-886
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Component Description
BR
ST
RS
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-889
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Wiring Diagram
WEC792
EC-890
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC793 EL
IDX
EC-891
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure
1 INSPECTION START
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
LEC518
3. Check heated oxygen sensor 2 (rear) harness protector color.
SEF372Z
4. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
5. Disconnect ECM harness connector.
䊳 GO TO 2.
EC-892
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
2 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows. GI
Refer to Wiring Diagram.
MA
EM
LC
SEF828Z
Continuity should exist.
2. Check harness continuity between ECM terminal or HO2S2 terminal and ground as follows.
Refer to Wiring Diagram. FE
CL
MT
AT
SEF829Z TF
Continuity should not exist.
3. Also check harness for short to power.
OK or NG
PD
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. AX
SC
EL
IDX
EC-893
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
EC-894
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T). CL
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a MT
hard surface such as a concrete floor; use a new one.
OK or NG AT
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
TF
8 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
PD
1. Stop vehicle and turn ignitioin switch OFF.
2. Check heated oxygen sensor 2 (rear) harness protector color.
AX
SU
BR
ST
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
RS
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
BT
䊳 Replace malfunctioning heated oxygen sensor 2 (rear).
HA
SC
EL
IDX
EC-895
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33E
Diagnostic Procedure (Cont’d)
EC-896
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Description
Description NEEC0683
SYSTEM DESCRIPTION NEEC0683S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Heated
oxygen
sensor 2 Heated oxygen sensor 2 heat-
Camshaft position sensor Engine speed
heater ers
EM
(rear) con-
trol
LC
The ECM performs ON/OFF control of the heated oxygen sensor 2 heaters (rear) corresponding to the engine
speed.
OPERATION NEEC0683S02
Below 3,200 ON CL
CONSULT-II Reference Value in Data Monitor
Mode MT
NEEC0684
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
AT
쐌 Ignition switch: ON (Engine stopped)
OFF
HO2S2 HTR (B1) 쐌 Engine is running above 3,200 rpm. TF
HO2S2 HTR (B2) 쐌 Engine is running below 3,200 rpm after driving for 2 minutes at a
ON
speed of 70 km/h (43 MPH) or more.
PD
ECM Terminals and Reference Value NEEC0685
Specification data are reference values and are measured between each terminal and ground. AX
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL
COLOR
ITEM CONDITION DATA (DC Voltage) BR
NO.
IDX
EC-897
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
On Board Diagnosis Logic
EC-898
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC794
IDX
EC-899
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Wiring Diagram (Cont’d)
WEC795
EC-900
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure
EM
LC
SEF372Z
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector. FE
CL
MT
AT
WEC546 TF
4. Turn ignition switch ON.
5. Check voltage between HO2S2 terminal 3 and ground.
PD
AX
SU
SEF637W
BR
Voltage: Battery voltage
OK or NG ST
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. RS
EL
IDX
EC-901
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 HEATER (REAR) OUTPUT CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
SEF830Z
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-902
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
SEF716W
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
2. Check continuity. TF
PD
MTBL0233
CAUTION:
AX
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
SU
OK or NG
OK 䊳 GO TO 7.
BR
NG 䊳 GO TO 6.
ST
RS
BT
HA
SC
EL
IDX
EC-903
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33E
Diagnostic Procedure (Cont’d)
SEF372Z
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-904
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
On Board Diagnosis Logic
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-905
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
DTC Confirmation Procedure
EC-906
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC796
IDX
EC-907
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Wiring Diagram (Cont’d)
WEC797
EC-908
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Repair or replace.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-909
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF831Z
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
SEF832Z
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-910
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
With GST
FE
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec: at idling
CL
12.0 - 14.9 g·m/sec: at 2,500 rpm
OK or NG MT
OK 䊳 GO TO 7.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor AT
circuit or engine grounds. Refer to EC-760.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-911
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
SEF981Z
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-1190.
EC-912
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33E
Diagnostic Procedure (Cont’d)
8 CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. GI
2. Turn ignition switch OFF.
3. Disconnect injector harness connectors on left bank (for DTC P0171), right bank (for DTC P0174).
4. Remove injector gallery assembly. Refer to EC-659. MA
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors on right bank (for DTC P0171), left bank (for DTC P0174) should remain connected.
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
EM
7. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors.
LC
FE
CL
SEF595Q
Fuel should be sprayed evenly for each injector. MT
OK or NG
OK 䊳 GO TO 9. AT
NG 䊳 Replace injectors from which fuel does not spray out. Always replace O-ring with new
ones.
TF
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753. PD
䊳 INSPECTION END
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-913
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
On Board Diagnosis Logic
EC-914
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
DTC Confirmation Procedure
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-915
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Wiring Diagram
WEC796
EC-916
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC797 EL
IDX
EC-917
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace.
EC-918
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. MA
Refer to Wiring Diagram.
EM
LC
SEF833Z
FE
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram. CL
MT
AT
TF
SEF834Z PD
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
AX
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. SU
SC
EL
IDX
EC-919
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure (Cont’d)
With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-760.
EC-920
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF981Z
3. Make sure that each circuit produces a momentary engine speed drop. FE
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound. CL
MT
AT
TF
MEC703B PD
Clicking noise should be heard.
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-1190.
SU
8 CHECK INJECTOR
BR
1. Remove injector assembly. Refer to EC-659.
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle. ST
3. Disconnect injector harness connectors left bank (for DTC P0172), right bank (for P0175).
The injector harness connectors on right bank (for P0172), left bank (for P0175) should remain connected.
4. Disconnect all ignition coil harness connectors. RS
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
BT
OK or NG
OK (Does not drip) 䊳 GO TO 9.
HA
NG (Drips) 䊳 Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
SC
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
䊳 INSPECTION END
EL
IDX
EC-921
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Component Description
AEC933A
<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ)
°C (°F)
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground.
EC-922
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
DTC Confirmation Procedure
EM
LC
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 10 seconds.
If the result is NG, go to “Diagnostic Procedure”, EC-925. FE
If the result is OK, go to following step.
4) Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will CL
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the follow-
SEF174Y ing step. MT
5) Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F).
AT
6) Wait at least 10 seconds.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-925. TF
PD
AX
With GST
Follow the procedure “With CONSULT-II”. SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-923
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Wiring Diagram
LEC538
EC-924
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Diagnostic Procedure
EM
LC
AEC933A
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF639W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors B101, M67
쐌 Harness connectors M81, F36
쐌 Harness for open or short between ECM and fuel tank temperature sensor BR
䊳 Repair harness or connector.
ST
3 CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between sensor terminal 4 and body ground. Refer to Wiring Diagram. RS
Continuity should exist.
3. Also check harness for short to power.
BT
OK or NG
OK 䊳 GO TO 5.
HA
NG 䊳 GO TO 4.
IDX
EC-925
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
AEC052B
MTBL0234
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace fuel tank temperature sensor.
EC-926
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
System Description
FE
CL
MT
AT
SEF666WA
BR
ST
RS
EL
IDX
EC-927
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Possible Cause
EC-928
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Overall Function Check
SEF927Z
EC-930
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
5. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
6. Start engine and make sure that cooling fan operates. GI
Be careful not to overheat engine.
7. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp MA
upper and lower radiator hoses and make sure that coolant
flows.
If NG, go to step 6 of “Diagnostic Procedure”, EC-933. After EM
repair, go to next step.
Be extremely careful not to touch any moving or adjacent
SEF085T
parts. LC
8. Check radiator for blocked air passage
Check for blocked condenser or radiator (condenser or radia-
tor fins damaged, condenser or radiator clogged), after market
fog lamps,...etc. Check for condenser or radiator fin damage,
shroud damage, vehicle front end for clogging of debris or FE
insects ...etc.
Check for improper fitting of front end cover, damaged radia-
tor grille or bumper, vehicle frontal area damaged by collision CL
but not repaired.
If NG, take appropriate action and then go to next step.
9. Check ECT sensor for proper operation. Refer to step 6 of MT
“Diagnostic Procedure”, EC-933. If NG, replace ECT sensor
and go to next step.
AT
TF
PD
AX
10. Check ignition timing. Refer to “Basic Inspection”, EC-715.
Make sure that ignition timing is 10° ± 1° at 700 ± 50 rpm. SU
If NG, adjust ignition timing and then recheck.
BR
ST
RS
SEF927Z
BT
HA
SC
EL
IDX
EC-931
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Wiring Diagram
LEC504
EC-932
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK COOLING FAN OPERATION
LC
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
FE
CL
MT
SEF376X
AT
Does cooling fan rotate?
Yes or No
Yes 䊳 GO TO 4.
TF
No 䊳 GO TO 9.
PD
3 CHECK COOLING FAN OPERATION
Without CONSULT-II AX
1. Turn ignition switch OFF.
2. Disconnect engine coolant temperature sensor harness connector.
3. Connect 150Ω resistor to engine coolant temperature sensor harness connector. SU
4. Start engine and make sure that cooling fan operates.
BR
ST
RS
BT
SEF085T
OK or NG HA
OK 䊳 GO TO 4.
NG 䊳 GO TO 9.
SC
EL
IDX
EC-933
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SLC754A
Pressure should not drop.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Check the following for leak:
쐌 Hose
쐌 Radiator
쐌 Water pump
Refer to LC-29, “Water Pump”.
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace radiator cap.
EC-934
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
6 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures. GI
It should seat tightly.
2. Check valve opening temperature and valve lift.
MA
EM
LC
SLC343
Valve opening temperature: FE
82°C (180°F) [standard]
Valve lift:
More than 10 mm/95°C (0.31 in/203°F) CL
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-30, “Thermostat”.
OK or NG MT
OK 䊳 GO TO 7.
NG 䊳 Replace thermostat. AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-935
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace engine coolant temperature sensor.
EC-936
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC932A
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF667W
Voltage: Battery voltage
OK or NG TF
OK 䊳 GO TO 11.
NG 䊳 GO TO 10. PD
RS
BT
HA
SC
EL
IDX
EC-937
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
11 CHECK COOLING FAN MOTOR POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect cooling fan motor harness connector.
AEC931A
3. Check harness continuity between relay terminal 3 and motor terminal 2, motor terminals 3, 4 and body ground. Refer
to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
12 CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 36 and relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 GO TO 13.
EC-938
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF511P
FE
MTBL0252 CL
OK or NG
OK 䊳 GO TO 15. MT
NG 䊳 Replace cooling fan relay.
AT
15 CHECK COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connector.
2. Supply cooling fan motor terminals with battery voltage and check operation.
TF
PD
MTBL0253 AX
SU
BR
ST
SEF670W
RS
Cooling fan motor should operate.
OK or NG BT
OK 䊳 GO TO 16.
NG 䊳 Replace cooling fan motor. HA
IDX
EC-939
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITH ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mixture See MA-13, “RECOM-
MENDED FLUIDS AND
LUBRICANTS”.
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be See LC-30, “Thermostat”
lower radiator hoses hot and LC-32, “Radiator”.
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See MA-27, “ENGINE
reservoir tank to radia- reservoir tank MAINTENANCE”.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-96, “Inspection”.
gauge mum distortion (warping)
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See EM-116, “Inspection”.
tons walls or piston
EC-940
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic
LC
Possible Cause NEEC1513
쐌 Cooling fan (Crankshaft driven)
쐌 Thermostat
쐌 Improper ignition timing
쐌 Engine coolant temperature sensor FE
쐌 Blocked radiator
쐌 Blocked front end (Improper fitting of nose mask) CL
쐌 Crushed vehicle frontal area (Vehicle frontal is collided but not
repaired)
쐌 Blocked air passage by improper installation of front fog lamp MT
or fog lamps.
쐌 Improper mixture ratio of coolant
쐌 Damaged bumper
AT
For more information, refer to “MAIN 12 CAUSES OF
OVERHEATING”, EC-947. TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-941
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
Overall Function Check
EC-942
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
7. Check ignition timing. Refer to “Basic Inspection”, EC-715.
Make sure that ignition timing is 10° ± 1° at 700 ± 50 rpm.
If NG, adjust ignition timing and then recheck. GI
MA
EM
SEF927Z LC
WITHOUT CONSULT-II NEEC1514S02
1. Check the coolant level and mixture ratio (Using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio. FE
쐌 If the coolant level in the reservoir and/or radiator is below the
proper range, skip the following steps and go to step 3 of
“Diagnostic Procedure”, EC-944. CL
쐌 If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to MA-27, “Changing Engine Cool-
SEF621W ant”. MT
a) Fill radiator with coolant up to specified level with a filling speed
of 2 liters per minute like pouring coolant by kettle. Be sure to
use coolant with the proper mixture ratio. Refer to MA-15, AT
“Anti-freeze Coolant Mixture Ratio”.
b) After refilling coolant, run engine to ensure that no water-flow TF
noise is emitted. After checking or replacing coolant, go to step
3) below.
2. Confirm whether customer filled the engine coolant or not. If PD
customer filled engine coolant, skip following steps and go to
“Diagnostic Procedure”, EC-944.
AX
3. Start engine and make sure that cooling fan (crankshaft driven)
operates. SU
Be careful not to overheat engine.
If NG, go to step 9 of “Diagnostic Procedure”, EC-944. After
repair, go to next step. BR
4. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp ST
upper and lower radiator hoses and make sure that coolant
flows.
If NG, go to step 4 of “Diagnostic Procedure”, EC-944. After RS
repair, go to next step.
SEF085T
Be extremely careful not to touch any moving or adjacent
parts. BT
5. Check radiator for blocked air passage
Check for blocked condenser or radiator (condenser or radia-
tor fins damaged, condenser or radiator clogged), after market HA
fog lamps,...etc. Check for condenser or radiator fin damage,
shroud damage, vehicle front end for clogging of debris or
insects ...etc. SC
Check for improper fitting of front end cover, damaged radia-
tor grille or bumper, vehicle frontal area damaged by collision
but not repaired. EL
If NG, take appropriate action and then go to next step.
6. Check ECT sensor for proper operation. Refer to step 5 of
IDX
EC-943
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
“Diagnostic Procedure”, EC-944. If NG, replace ECT sensor
and go to next step.
SEF927Z
SLC754A
Pressure should not drop.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following for leak:
쐌 Hose
쐌 Radiator
쐌 Water pump
Refer to LC-29, “Water Pump”.
EC-944
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG FE
OK 䊳 GO TO 4.
NG 䊳 Replace radiator cap. CL
4 CHECK THERMOSTAT MT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift. AT
TF
PD
AX
SU
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
BR
More than 10 mm/95°C (0.31 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-30, “Thermostat”.
ST
OK or NG
OK 䊳 GO TO 5. RS
NG 䊳 Replace thermostat.
BT
HA
SC
EL
IDX
EC-945
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor.
EC-946
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
(WITHOUT ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mixture See MA-13, “RECOM- EM
MENDED FLUIDS AND
LUBRICANTS”.
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-96, “Inspection”.
gauge mum distortion (warping)
SU
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See EM-116, “Inspection”.
tons walls or piston BR
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes. ST
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to LC-35, “OVERHEATING CAUSE ANALYSIS”. RS
BT
HA
SC
EL
IDX
EC-947
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
On Board Diagnosis Logic
EC-948
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
DTC Confirmation Procedure
ST
RS
BT
HA
SC
EL
IDX
EC-949
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
SEF981Z
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II
When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
AEC646A
Yes or No
Yes 䊳 GO TO 4.
No 䊳 GO TO 7.
4 CHECK INJECTOR
Does each injector make an operating sound at idle?
MEC703B
Yes or No
Yes 䊳 GO TO 5.
No 䊳 Check injector(s) and circuit(s). Refer to EC-1190.
EC-950
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF282G FE
OK or NG
OK 䊳 GO TO 7. CL
NG 䊳 GO TO 6.
MT
6 CHECK IGNITION WIRES
1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal. Move each wire while testing to check for intermittent AT
breaks.
TF
PD
AX
SU
SEF174P
Resistance:
BR
ST
RS
MTBL0235
BT
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one.
HA
OK or NG
OK 䊳 Check the following:
쐌 Distributor rotor head for incorrect parts SC
쐌 Ignition coil, power transistor and their circuits
Refer to EC-1183.
EL
NG 䊳 Replace.
IDX
EC-951
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
SEF156I
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
MA-32, “ENGINE MAINTENANCE”.
AEC064B
At idle:
Approx. 235 kPa (2.4 kg/cm2, 34 psi)
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
EC-952
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
FE
CL
MTBL0576
OK or NG
MT
OK (With CONSULT-II) 䊳 GO TO 12.
OK (Without CONSULT- 䊳 GO TO 13.
II) AT
NG 䊳 Adjust ignition timing.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-953
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown left:
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-954
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
FE
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
OK or NG
OK 䊳 GO TO 15. MT
NG 䊳 GO TO 14.
AT
14 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
1. Stop vehicle and turn ignitioin switch OFF. TF
2. Check heated oxygen sensor 2 (rear) harness protector color.
PD
AX
SU
SEF372Z
BR
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
BT
HA
SC
EL
IDX
EC-955
DTC P0300 - P0306 NO. 6 - 1 CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE VG33E
Diagnostic Procedure (Cont’d)
With GST
Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-760.
EC-956
DTC P0325 KNOCK SENSOR (KS) VG33E
Component Description
SEF332I LC
ECM Terminals and Reference Value NEEC0712
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
[Engine is running]
64 W Knock sensor Approximately 2.5V
쐌 Idle speed MT
On Board Diagnosis Logic NEEC0713
Malfunction is detected when an excessively low or high voltage AT
from the knock sensor is sent to ECM.
POSSIBLE CAUSE NEEC0713S01
TF
쐌 Harness or connectors
(The knock sensor circuit is open or shorted.)
쐌 Knock sensor PD
AX
SC
EL
IDX
EC-957
DTC P0325 KNOCK SENSOR (KS) VG33E
Wiring Diagram
WEC798
EC-958
DTC P0325 KNOCK SENSOR (KS) VG33E
Diagnostic Procedure
1 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I GI
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 64 and engine ground. MA
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: EM
Approximately 500 - 620 kΩ [at 25°C (77°F)]
4. Also check harness for short to ground and short to power.
OK or NG
LC
OK 䊳 GO TO 5.
NG 䊳 GO TO 2.
AX
4 CHECK KNOCK SENSOR
쐌 Use an ohmmeter which can measure more than 10 MΩ.
1. Disconnect knock sensor harness connector.
SU
2. Check resistance between terminal 1 and ground.
BR
ST
RS
BT
SEF799Z
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones. HA
OK or NG
OK 䊳 GO TO 8. SC
NG 䊳 Replace knock sensor.
EL
IDX
EC-959
DTC P0325 KNOCK SENSOR (KS) VG33E
Diagnostic Procedure (Cont’d)
LEC518
䊳 GO TO 6.
EC-960
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Component Description
FE
CL
WEC549
MT
ECM Terminals and Reference Value NEEC0718
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
1 - 2V AX
(AC range)
[Engine is running] SU
쐌 Warm-up condition
쐌 Idle speed
BR
SEF690W
47 L
Crankshaft position ST
sensor (OBD) 3 - 4V
(AC range)
RS
[Engine is running]
쐌 Engine speed is 2,000 rpm BT
SEF691W HA
SC
EL
IDX
EC-961
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
On Board Diagnosis Logic
EC-962
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC799 EL
IDX
EC-963
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
2 CHECK CKPS (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect crankshaft position sensor (OBD) and ECM harness connectors.
WEC549
2. Check continuity between ECM terminal 47 and sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-964
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Diagnostic Procedure (Cont’d)
LC
5 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F38, F102
쐌 Harness connectors F28, M58
쐌 Joint connector-4
쐌 Harness for open or short between crankshaft position sensor (OBD) and ECM FE
쐌 Harness for open or short between crankshaft position sensor (OBD) and TCM (Transmission Control Module)
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
CL
6 CHECK CRANKSHAFT POSITION SENSOR (OBD)
MT
1. Disconnect crankshaft position sensor (OBD) harness connector.
2. Loosen the fixing bolt of the sensor.
3. Remove the sensor.
4. Visually check the sensor for chipping.
AT
TF
PD
AX
SU
SEF960N
5. Check resistance as shown in the figure.
BR
ST
RS
BT
SEF504V
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
HA
OK or NG
OK 䊳 GO TO 7.
SC
NG 䊳 Replace crankshaft position sensor (OBD).
EL
IDX
EC-965
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33E
Diagnostic Procedure (Cont’d)
EC-966
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Component Description
SEF614B
MT
ECM Terminals and Reference Value NEEC0724
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE PD
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] AX
[Ignition switch OFF]
0 - 1.5V
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off) SU
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition switch
(11 - 14V)
OFF BR
0.3 - 0.5V
ST
[Engine is running]
44 PU
쐌 Idle speed RS
SEF998U EL
IDX
EC-967
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 2.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF999U
Camshaft position sen-
49 LG
sor (Position signal) Approximately 2.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF001V
EC-968
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
DTC Confirmation Procedure
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-969
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Wiring Diagram
WEC800
EC-970
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Diagnostic Procedure
EM
LC
LEC518
FE
䊳 GO TO 2.
CL
2 CHECK CMPS POWER SUPPLY CIRCUIT
1. Disconnect camshaft position sensor harness connector. MT
AT
TF
PD
AEC647A AX
2. Turn ignition switch ON.
3. Check voltage between terminal 5 and ground with CONSULT or tester.
SU
BR
ST
SEF708U RS
Voltage: Battery voltage
OK or NG BT
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
HA
3 DETECT MALFUNCTIONING PART
SC
Check the following.
쐌 Harness for open or short between camshaft position sensor and ECM relay
쐌 Harness for open or short between camshaft position sensor and ECM EL
䊳 Repair harness or connectors.
IDX
EC-971
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Diagnostic Procedure (Cont’d)
EC-972
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
FE
CL
MT
AT
TF
PD
AEC072B
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Replace distributor assembly with camshaft position sensor. SU
SC
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
䊳 INSPECTION END
EL
IDX
EC-973
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33E
On Board Diagnosis Logic
SEF560X
EC-974
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33E
Overall Function Check
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-975
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33E
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair or replace.
MTBL0576
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Adjust ignition timing.
EC-976
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33E
Diagnostic Procedure (Cont’d)
5 CHECK INJECTORS
1. Refer to WIRING DIAGRAM for Injectors, EC-1190. GI
2. Stop engine and then turn ignition switch ON.
3. Check voltage between ECM terminals 102, 104, 106, 109, 111 and 113 and ground with CONSULT-II or tester.
MA
EM
LC
SEF711U
Battery voltage should exist.
OK or NG
FE
OK 䊳 GO TO 6.
NG 䊳 Perform “Diagnostic Procedure”, “INJECTOR”, EC-1191.
CL
6 CHECK IGNITION SPARK
1. Turn ignition switch OFF.
MT
2. Disconnect ignition wire from spark plug.
3. Connect a known good spark plug to the ignition wire.
4. Place end of spark plug against a suitable ground and crank engine. AT
5. Check for spark.
TF
PD
AX
SU
SEF282G
OK or NG BR
OK 䊳 GO TO 8.
NG 䊳 GO TO 7. ST
RS
BT
HA
SC
EL
IDX
EC-977
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33E
Diagnostic Procedure (Cont’d)
SEF174P
Resistance:
MTBL0235
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one.
OK or NG
OK 䊳 Check ignition coil, power transistor and their circuits. Refer to EC-1183.
NG 䊳 Replace.
8 CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EC-659.
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip) 䊳 GO TO 9.
NG (Drips) 䊳 Replace the injector(s) from which fuel is dripping.
EC-978
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
On Board Diagnosis Logic
CL
MT
AT
TF
PD
AX
SEF931Z
SU
Malfunction is detected when EVAP control system has a leak,
EVAP control system does not operate properly.
CAUTION: BR
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may
come on.
ST
쐌 If the fuel filler cap is not tightened properly, the MIL may
come on. RS
쐌 Use only a genuine NISSAN rubber tube as a replacement.
POSSIBLE CAUSE NEEC0744S01 BT
쐌 Incorrect fuel tank vacuum relief valve
쐌 Incorrect fuel filler cap used
쐌 Fuel filler cap remains open or fails to close. HA
쐌 Foreign matter caught in fuel filler cap.
쐌 Leak is in line between intake manifold and EVAP canister SC
purge volume control solenoid valve.
쐌 Foreign matter caught in EVAP canister vent control valve.
쐌 EVAP canister or fuel tank leaks EL
쐌 EVAP purge line (pipe and rubber tube) leaks
쐌 EVAP purge line rubber tube bent.
IDX
EC-979
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
On Board Diagnosis Logic (Cont’d)
쐌 Blocked or bent rubber tube to EVAP control system pressure
sensor
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid valve and the
circuit
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged.
쐌 Water separator
쐌 EVAP canister is saturated with water.
쐌 EVAP control system pressure sensor
쐌 Fuel level sensor and the circuit.
쐌 Refueling EVAP vapor cut
쐌 ORVR system leaks
EC-980
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
On Board Diagnosis Logic (Cont’d)
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-982
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC649A
FE
CL
MT
SEF916U AT
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6. TF
Models without CON- 䊳 GO TO 7.
SULT-II
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-983
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-644.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-984
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
FE
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
CL
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
MT
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-644.
AT
TF
PD
AX
SEF200U
OK or NG SU
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. BR
ST
RS
BT
HA
SC
EL
IDX
EC-985
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 11.
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14.
II)
EC-986
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
TF
PD
AX
SEF984Y SU
OK or NG
OK 䊳 GO TO 17. BR
NG 䊳 GO TO 15.
ST
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
RS
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
BT
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
HA
OK or NG
OK 䊳 GO TO 17.
SC
NG 䊳 GO TO 15.
EL
IDX
EC-987
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF985Y
OK or NG
OK 䊳 GO TO 18.
NG 䊳 GO TO 17.
EC-988
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF266X
FE
CL
MT
SEF334X
AT
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. TF
PD
AX
SU
SEF266X BR
ST
RS
BT
SEF335X
HA
OK or NG
OK 䊳 GO TO 18.
SC
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EL
IDX
EC-989
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF974Y
OK or NG
OK 䊳 GO TO 19.
NG 䊳 Replace fuel tank temperature sensor.
EC-990
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF799W
2. Remove hose from EVAP control system pressure sensor. FE
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION: CL
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
MT
AT
TF
PD
SEF342X
CAUTION: AX
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5
m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
SU
OK or NG
OK 䊳 GO TO 20.
BR
NG 䊳 Replace EVAP control system pressure sensor.
HA
21 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
SC
䊳 GO TO 22.
EL
IDX
EC-991
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
SEF706Z
OK or NG
OK 䊳 GO TO 25.
NG 䊳 Replace refueling control valve with fuel tank.
EC-992
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-993
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
Description
Description NEEC0747
SYSTEM DESCRIPTION NEEC0747S01
ECM
Sensor Input Signal to ECM Actuator
function
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
EC-994
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF]
쐌 For a few seconds after turning ignition switch
0 - 1.5V LC
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
BATTERY VOLTAGE
FE
(11 - 14V)
CL
[Engine is running]
쐌 Idle speed
MT
AX
SEF995U
67 B/P
Power supply for ECM [Ignition switch ON]
BATTERY VOLTAGE SU
72 B/P (11 - 14V)
ST
RS
BT
HA
SC
EL
IDX
EC-995
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
On Board Diagnosis Logic
EC-996
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC813 EL
IDX
EC-997
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
Diagnostic Procedure
1 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
AEC652A
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF646W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and solenoid terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 GO TO 4.
EC-998
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
EM
5 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Start engine. LC
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. Check that engine speed varies according
to the valve opening.
FE
CL
MT
SEF985Y
AT
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-999
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF660U
MTBL0241
Without CONSULT-II
1. Check air passage continuity under the following conditions.
SEF661U
MTBL0242
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1000
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33E
Component Description
FE
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0755
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NEEC0756
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch ON]
valve (11 - 14V)
ST
RS
BT
HA
SC
EL
IDX
EC-1001
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33E
On Board Diagnosis Logic
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 8 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1004.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1002
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC814 EL
IDX
EC-1003
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF989Y
4. Check for operating sound of the valve.
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 3.
EC-1004
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF143S
3. Turn ignition switch “ON”.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF648W
Voltage: Battery voltage
TF
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
PD
EL
IDX
EC-1005
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister vent control valve.
EC-1006
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Component Description
EM
SEF053V LC
FE
CL
SEF954S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0762
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
EVAP SYS PRES 쐌 Ignition switch: ON Approx. 3.4V
PD
ECM Terminals and Reference Value NEEC0763
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
42 B/W Sensors’ power supply [Ignition switch ON] Approximately 5V
[Engine is running] ST
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
RS
EVAP control system pres-
62 Y [Ignition switch ON] Approximately 3.4V
sure sensor
BT
HA
SC
EL
IDX
EC-1007
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
On Board Diagnosis Logic
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II.
5) Make sure that “TANK F/TEMP SE” is more than 0°C (32°F).
6) Start engine and wait at least 20 seconds.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1010.
SEF194Y
With GST
Follow the procedure “With CONSULT-II”.
EC-1008
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC801 EL
IDX
EC-1009
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure
AEC651A
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Reconnect, repair or replace.
LEC518
䊳 GO TO 3.
3 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace harness connector.
EC-1010
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF889U
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6. FE
NG 䊳 GO TO 5.
CL
5 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors C1, M67
MT
쐌 Harness connectors M58, F28
쐌 Harness for open or short between EVAP control system pressure sensor and ECM
AT
䊳 Repair harness or connectors.
6 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
TF
1. Turn ignition switch “OFF”.
2. Check harness continuity between sensor terminal 1 and engine ground. PD
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. AX
OK or NG
OK 䊳 GO TO 8. SU
NG 䊳 GO TO 7.
BR
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors C1, M67 ST
쐌 Harness connectors M59, F27
쐌 Joint connector-4
쐌 Harness for open or short between EVAP control system pressure sensor and ECM RS
쐌 Harness for open or short between EVAP control system pressure sensor and TCM (Transmission Control Module)
䊳 Repair open circuit or short to power in harness or connectors. BT
HA
SC
EL
IDX
EC-1011
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 62 and sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11.
II)
NG 䊳 GO TO 9.
SEF068Y
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
EC-1012
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MTBL0241
MT
Without CONSULT-II
1. Check air passage continuity under the following conditions.
AT
TF
PD
AX
SEF661U
SU
BR
MTBL0242
ST
RS
BT
HA
AEC652A
SC
OK or NG
OK 䊳 GO TO 12.
EL
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
IDX
EC-1013
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve.
EC-1014
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF894U
FE
CL
MTBL0246
MT
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
AT
쐌 Never apply force to the air hole protector of the sensor if equipped.
TF
PD
AX
SU
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
BR
OK or NG
OK 䊳 GO TO 14.
ST
NG 䊳 Replace EVAP control system pressure sensor.
RS
14 CHECK RUBBER TUBE
Check obstructed rubber tube connected to EVAP canister vent control valve. BT
OK or NG
OK 䊳 GO TO 15. HA
NG 䊳 Clean, repair or replace rubber tube.
SC
EL
IDX
EC-1015
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 17.
No 䊳 GO TO 19.
EC-1016
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
PRESSURE SENSOR VG33E
Diagnostic Procedure (Cont’d)
19 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT EM
1. Reconnect harness connectors disconnected.
2. Disconnect harness connectors C1, M67.
3. Check harness continuity between harness connector M67 terminal 12 and engine ground. LC
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 21.
NG 䊳 GO TO 20.
FE
TF
21 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-148.
PD
䊳 INSPECTION END
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1017
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
On Board Diagnosis Logic
SEF931Z
EM
LC
DTC Confirmation Procedure NEEC0955
CAUTION:
Never remove fuel filter cap during the DTC confirmation pro-
cedure.
NOTE: FE
쐌 If DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-1148.)
쐌 Make sure that EVAP hoses are connected to EVAP canis- CL
ter purge volume control solenoid valve properly.
쐌 If “DTC Confirmation Procedure” has been previously
SEF565X conducted, always turn ignition switch OFF and wait at least 5
MT
seconds before conducting the next test.
TESTING CONDITION: AT
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface. TF
쐌 Open engine hood before conducting the following proce-
dure.
PD
With CONSULT-II
1) Tighten fuel filter cap securely until ratcheting sound is heard.
2) Turn ignition switch ON. AX
SEF566X
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II. SU
5) Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 32°C (32 - 90°F) BR
INT/A TEMP SE: More than 0°C (32°F)
6) Select “EVAP SML LEAK P0440” of “EVAPORATIVE SYS-
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II. ST
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range dis- RS
SEF874X played on the CONSULT-II screen, go to “Basic Inspection”,
EC-715.
7) Make sure that “OK” is displayed. BT
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with
CONSULT-II and make sure that “EVAP GROSS LEAK
[P0455] is displayed, refer to “Diagnostic Procedure”,
HA
EC-1021.
If P0440 is displayed, perform “Diagnostic Procedure” for DTC
P0440.
SC
With GST
NOTE: EL
Be sure to read the explanation of “Driving Pattern” on EC-681
SEF567X before driving vehicle.
IDX
EC-1019
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
DTC Confirmation Procedure (Cont’d)
1) Start engine.
2) Drive vehicle according to “Driving Pattern”, EC-681.
3) Stop vehicle.
4) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is not set yet, go to the following step.
쐌 If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the “Driving Pattern”, EC-681.
8) Stop vehicle.
9) Select “MODE 3” with GST.
쐌 If P0455 is displayed on the screen, go to “Diagnostic
Procedure”, EC-1021.
쐌 If P0440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-982.
쐌 If P1447 is displayed on the screen, go to “Diagnostic Proce-
dure” for “DTC P1447”, EC-1135.
쐌 If P0440, P0455 and P1447 are not displayed on the screen,
go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK.
쐌 If SRT of EVAP system is not set, go to step 6.
EC-1020
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure
EM
LC
SEF915U
OK or NG
OK 䊳 GO TO 2. FE
NG 䊳 Replace with genuine NISSAN fuel filler cap.
CL
2 CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. MT
OK or NG
OK 䊳 GO TO 3. AT
NG 䊳 쐌 Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
쐌 Retighten until ratcheting sound is heard.
TF
3 CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. PD
OK or NG
OK 䊳 GO TO 5. AX
NG 䊳 GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1021
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
4 CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
SEF445Y
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
EC-1022
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC649A
FE
CL
MT
SEF916U AT
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 9. TF
Models without CON- 䊳 GO TO 10.
SULT-II
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1023
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-644.
SEF200U
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Repair or replace.
EC-1024
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
LC
FE
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
CL
NOTE:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
MT
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-644.
AT
TF
PD
AX
SEF200U SU
OK or NG
OK 䊳 GO TO 12. BR
NG 䊳 Repair or replace.
ST
RS
BT
HA
SC
EL
IDX
EC-1025
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF984Y
Vacuum should exist.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 GO TO 13.
EC-1026
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF985Y
FE
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
CL
MT
AT
TF
SEF660U
PD
AX
MTBL0241
SU
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1027
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF661U
MTBL0242
AEC652A
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1028
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC052B
FE
MTBL0234
CL
MT
AT
TF
AEC933A
PD
OK or NG
OK 䊳 GO TO 18.
AX
NG 䊳 Replace fuel tank temperature sensor.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1029
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF894U
MTBL0246
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
쐌 Never apply force to the air hole protector of the sensor if equipped.
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
AEC651A
OK or NG
OK 䊳 GO TO 19.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1030
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1031
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Component Description
SEF800Z
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch “ON”] Output voltage varies with
fuel level.
EC-1032
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
DTC Confirmation Procedure
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1033
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Wiring Diagram
WEC818
EC-1034
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Diagnostic Procedure
EM
LC
FE
SEF904Z
OK or NG
CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
MT
2 DETECT MALFUNCTIONING PART
Check the following. AT
쐌 Harness connectors M67, C1
쐌 Harness for open or short between combination meter and fuel level sensor until and fuel pump
TF
䊳 Repair or replace harness or connectors.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
PD
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit and fuel pump terminal E and body ground. Refer to Wiring AX
Diagram.
Continuity should exist.
3. Also check harness for short to power. SU
OK or NG
OK 䊳 GO TO 5. BR
NG 䊳 GO TO 4.
ST
4 DETECT MALFUNCTIONING PART
Check the harness connectors C1, M67.
RS
䊳 Repair or replace harness or connectors.
5 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
BT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit and fuel pump terminal G, ECM terminal HA
66 and fuel level sensor unit and fuel pump terminal E. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. SC
OK or NG
OK 䊳 GO TO 7. EL
NG 䊳 GO TO 6.
IDX
EC-1035
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33E
Diagnostic Procedure (Cont’d)
EC-1036
DTC P0461 FUEL LEVEL SENSOR FUNCTION VG33E
Component Description
SEF800Z LC
On Board Diagnosis Logic NEEC0976
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not
moving even after a long distance has been driven.
Malfunction is detected when the output signal of the fuel level FE
sensor does not change within the specified range even though the
vehicle has been driven a long distance.
POSSIBLE CAUSE CL
NEEC0976S01
쐌 Harness or connectors
(The level sensor circuit is open or shorted.) MT
쐌 Fuel level sensor
AT
TF
PD
AX
EC-1038
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Component Description
SEF800Z LC
ECM Terminals and Reference Value NEEC0985
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch “ON”] Output voltage varies with MT
fuel level.
TF
PD
AX
HA
SC
EL
IDX
EC-1039
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
DTC Confirmation Procedure
SEF195Y
EC-1040
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC819 EL
IDX
EC-1041
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Diagnostic Procedure
SEF904Z
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit and fuel pump terminal E and body ground. Refer to Wiring
Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
5 CHECK FUEL LEVEL SENSOR INPUT CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit and fuel pump terminal G. Refer to Wir-
ing Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-1042
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33E
Diagnostic Procedure (Cont’d)
EM
7 CHECK FUEL LEVEL SENSOR
Refer to EL-82, “FUEL LEVEL SENSOR UNIT CHECK”.
LC
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace fuel level sensor unit.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1043
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33E
Component Description
AEC110
2 - 3V
[Engine is running]
쐌 Lift up the vehicle
29 G/B Vehicle speed sensor
쐌 In 1st gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF996U
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1045
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33E
Wiring Diagram
LEC507
EC-1046
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33E
Diagnostic Procedure
1 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT GI
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 29 and meter terminal 37. MA
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. EM
OK or NG
OK 䊳 GO TO 3. LC
NG 䊳 GO TO 2.
BT
HA
SC
EL
IDX
EC-1047
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33E
Description
Description NEEC0775
SYSTEM DESCRIPTION NEEC0775S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
SEF040E
EC-1048
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33E
CONSULT-II Reference Value in Data Monitor Mode
8 - 11V
CL
[Engine is running] MT
쐌 Warm-up condition
쐌 Idle speed
AT
SEF005V
PD
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 3,000 rpm
AX
SEF692W
SU
BR
ST
RS
EC-1050
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC963A EL
IDX
EC-1051
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33E
Diagnostic Procedure
LEC514
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF651W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1052
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33E
Diagnostic Procedure (Cont’d)
FE
CL
SEF202V
MT
Resistance:
Approximately 10Ω [at 20°C (68°F)]
쐌 Check plunger for seizing or sticking. AT
쐌 Check for broken spring.
3. Supply battery voltage between IACV-AAC valve connector terminals.
Plunger should move. TF
OK or NG
OK 䊳 GO TO 6. PD
NG 䊳 Replace IACV-AAC valve.
AX
6 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753. SU
䊳 INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1053
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Component Description
SEF505V
[Engine is running]
BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
28 BR/W
Throttle position switch 쐌 Accelerator pedal fully released
(Closed position)
[Ignition switch “ON”]
Approximately 0V
쐌 Accelerator pedal depressed
EC-1054
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
DTC Confirmation Procedure
HA
SC
EL
IDX
EC-1055
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Wiring Diagram
AEC964A
EC-1056
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure
EM
LC
AEC653A
3. Turn ignition switch ON. FE
4. Check voltage between terminal 5 and engine ground with CONSULT-II or tester.
CL
MT
AT
SEF715U
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness for open or short between throttle position switch and ECM relay
쐌 Harness for open or short between throttle position switch and ECM
䊳 Repair harness or connectors. BR
3 CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT ST
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 28 and switch terminal 4. RS
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. BT
OK or NG
OK 䊳 GO TO 4. HA
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SC
EL
IDX
EC-1057
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure (Cont’d)
MTBL0576
with CONSULT-II 䊳 GO TO 5.
without CONSULT-II 䊳 GO TO 6.
MTBL0355
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-1058
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure (Cont’d)
LC
FE
AEC654A
CL
MT
MTBL0247
OK or NG AT
OK 䊳 GO TO 9.
NG 䊳 GO TO 7.
TF
AX
SU
BR
MTBL0576
If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
ST
OK or NG
OK (with CONSULT-II) 䊳 GO TO 8.
RS
OK (without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 Replace throttle position switch. BT
HA
SC
EL
IDX
EC-1059
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33E
Diagnostic Procedure (Cont’d)
MTBL0230
Voltage measurement must be made with throttle position sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-715.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace throttle position sensor.
MTBL0231
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-715.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace throttle position sensor.
EC-1060
DTC P0600 A/T CONTROL VG33E
System Description
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1061
DTC P0600 A/T CONTROL VG33E
DTC Confirmation Procedure
EC-1062
DTC P0600 A/T CONTROL VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC965A EL
IDX
EC-1063
DTC P0600 A/T CONTROL VG33E
Diagnostic Procedure
SEF324V
AEC655A
3. Check harness continuity between ECM terminal 26 and terminal 5, ECM terminal 27 and terminal 6, ECM terminal 35
and terminal 7.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-1064
DTC P0600 A/T CONTROL VG33E
Diagnostic Procedure (Cont’d)
MA
5 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
EM
䊳 INSPECTION END
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1065
DTC P0605 ECM VG33E
Component Description
SEC220B
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine.
4) Run engine for at least 2 seconds at idle speed.
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1067.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1066
DTC P0605 ECM VG33E
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1066. EM
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1066.
5. Is the 1st trip DTC P0605 displayed again?
FE
Yes or No
Yes 䊳 Replace ECM.
CL
No 䊳 INSPECTION END
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1067
DTC P1126 THERMOSTAT FUNCTION VG33E
On Board Diagnosis Logic
EC-1068
DTC P1126 THERMOSTAT FUNCTION VG33E
Diagnostic Procedure
EM
LC
FE
CL
MT
SEF304X AT
OK or NG
OK 䊳 INSPECTION END TF
NG 䊳 Replace engine coolant temperature sensor.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1069
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2) CLOSED
LOOP CONTROL VG33E
On Board Diagnosis Logic
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Hold engine speed at 2,000 rpm and check one of the follow-
ing.
쐌 “HO2S1 (B1)/(B2)” voltage should go above 0.70V at least
once.
쐌 “HO2S1 (B1)/(B2)” voltage should go below 0.21V at least
once.
If the check result is NG, perform “Diagnosis Procedure”,
SEF967Y EC-1071.
EC-1070
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2) CLOSED
LOOP CONTROL VG33E
DTC Confirmation Procedure (Cont’d)
If the check result is OK, perform the following step.
4) Let engine idle at least 5 minutes.
5) Maintain the following condition at least 50 consecutive sec- GI
onds.
B/FUEL SCHDL 3.3 msec or more MA
ENG SPEED 1,600 rpm or more
FE
CL
MT
Overall Function Check NEEC0810
Use this procedure to check the overall function of the closed loop AT
control. During this check, a DTC might not be confirmed.
Without CONSULT-II
1) Start engine and warm it up to normal operating temperature.
TF
2) Set voltmeter probes between ECM terminal 50 [heated oxy-
gen sensor 1 (front) (bank 1) signal] or 51 [heated oxygen PD
sensor 1 (front) (bank 2) signal] and engine ground.
3) Check the following with engine speed held at 2,000 rpm con-
stant under no-load. AX
SEF919UA 쐌 The voltage should go above 0.70V at least once.
쐌 The voltage should go below 0.21V at least once.
4) If NG, go to “Diagnostic Procedure”, EC-1071.
SU
BR
ST
RS
SC
EL
IDX
EC-1071
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM controls the cooling fan corresponding to the signals sent from the vehicle speed and engine cool-
ant temperature. The control system has 2-step control [ON/OFF].
OPERATION NEEC0901S02
SEF666WA
EC-1072
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1073
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic (Cont’d)
EC-1074
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC504 EL
IDX
EC-1075
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF376X
Does cooling fan rotate?
Yes or No
Yes 䊳 GO TO 4.
No 䊳 GO TO 9.
SEF085T
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 9.
EC-1076
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SLC754A
Pressure should not drop. FE
OK or NG
OK 䊳 GO TO 5. CL
NG 䊳 Check the following for leak
쐌 Hose
쐌 Radiator
MT
쐌 Water pump
Refer to LC-29, “Water Pump”.
AT
5 CHECK RADIATOR CAP
TF
Apply pressure to cap with a tester and check radiator cap relief pressure.
PD
AX
SU
BR
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi) ST
OK or NG
OK 䊳 GO TO 6. RS
NG 䊳 Replace radiator cap.
BT
HA
SC
EL
IDX
EC-1077
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
6 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
More than 10 mm/95°C (0.39 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-30, “Thermostat”.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace thermostat
EC-1078
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Replace engine coolant temperature sensor. SU
RS
BT
HA
SC
EL
IDX
EC-1079
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
AEC932A
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF667W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
EC-1080
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
11 CHECK COOLING FAN MOTOR POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect cooling fan motor harness connector.
MA
EM
LC
AEC931A
3. Check harness continuity between relay terminal 3 and motor terminal 2, motor terminals 3, 4 and body ground. Refer
to Wiring Diagram. FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 12.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. MT
12 CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT AT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 36 and relay terminal 1. Refer to Wiring Diagram.
Continuity should exist. TF
3. Also check harness for short to ground and short to power.
OK or NG
PD
OK 䊳 GO TO 14.
NG 䊳 GO TO 13.
AX
13 DETECT MALFUNCTIONING PART
Check the following.
SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M58, F28
쐌 Harness for open or short between cooling fan relay and ECM
BR
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-1081
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SEF511P
MTBL0252
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace cooling fan relay.
MTBL0253
SEF670W
Cooling fan motor should operate.
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace cooling fan motor.
EC-1082
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITH ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mixture See MA-13, “RECOM- EM
MENDED FLUIDS AND
LUBRICANTS”.
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See MA-27, “ENGINE AX
reservoir tank to radia- reservoir tank MAINTENANCE”.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-96, “Inspection”.
SU
gauge mum distortion (warping)
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See EM-116, “Inspection”. BR
tons walls or piston
BT
HA
SC
EL
IDX
EC-1083
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
On Board Diagnosis Logic
EC-1084
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Overall Function Check (Cont’d)
Without CONSULT-II
1) Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level. GI
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to “Diagnos-
tic Procedure”, EC-1085. MA
2) Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to “Diagnos-
tic Procedure”, EC-1085. EM
3) Start engine and make sure that cooling fan (crankshaft driven)
operates.
Be careful not to overheat engine.
LC
4) If NG, go to “Diagnostic Procedure”, EC-1085.
FE
CL
MT
Diagnostic Procedure NEEC1524
AT
1 CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
Start engine and make sure that cooling fan (crankshaft driven) operates.
TF
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Check cooling fan (Crankshaft driven). Refer to LC-33, “Cooling Fan”.
PD
ST
RS
BT
SLC754A
Pressure should not drop.
HA
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Check the following for leak
SC
쐌 Hose
쐌 Radiator
쐌 Water pump
EL
Refer to LC-29, “Water Pump”.
IDX
EC-1085
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi)
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Replace radiator cap.
4 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
82°C (180°F) [standard]
Valve lift:
More than 10 mm/95°C (0.39 in/203°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-30, “Thermostat”.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace thermostat
EC-1086
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor. SU
RS
BT
HA
SC
EL
IDX
EC-1087
DTC P1217 ENGINE OVERTEMPERATURE (OVERHEAT)
(WITHOUT ELECTRIC COOLING FAN) VG33E
Main 12 Causes of Overheating
2 쐌 Coolant mixture 쐌 Coolant tester 50 - 50% coolant mixture See MA-13, “RECOM-
MENDED FLUIDS AND
LUBRICANTS”.
ON*2 6 쐌 Thermostat 쐌 Touch the upper and Both hoses should be See LC-30, “Thermostat”
lower radiator hoses hot and LC-32, “Radiator”.
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See MA-27, “ENGINE
reservoir tank to radia- reservoir tank MAINTENANCE”.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See EM-96, “Inspection”.
gauge mum distortion (warping)
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See EM-116, “Inspection”.
tons walls or piston
EC-1088
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Component Description
FE
CL
WEC549
MT
ECM Terminals and Reference Value NEEC0819
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
1 - 2V AX
(AC range)
[Engine is running] SU
쐌 Warm-up condition
쐌 Idle speed
BR
SEF690W
47 L
Crankshaft position ST
sensor (OBD) 3 - 4V
(AC range)
RS
[Engine is running]
쐌 Engine speed is 2,000 rpm BT
SEF691W HA
SC
EL
IDX
EC-1089
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
On Board Diagnosis Logic
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II.
2) Start engine and run it for at least 2 minutes at idle speed.
3) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1092.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1090
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC799 EL
IDX
EC-1091
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure
LEC518
䊳 GO TO 2.
2 CHECK CKPS (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect crankshaft position sensor (OBD) and ECM harness connectors.
WEC549
2. Check continuity between ECM terminal 47 and sensor terminal 2.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-1092
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure (Cont’d)
LC
5 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F38, F102
쐌 Harness connectors F28, M58
쐌 Joint connector-4
쐌 Harness for open between crankshaft position sensor (OBD) and ECM FE
쐌 Harness for open between crankshaft position sensor (OBD) and TCM (Transmission Control Module)
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
CL
6 CHECK IMPROPER INSTALLATION
MT
1. Loosen and retighten the fixing bolt of the crankshaft position sensor (OBD).
2. Perform “DTC Confirmation Procedure”, EC-1090 again.
Is a 1st trip DTC P1336 detected? AT
Yes 䊳 GO TO 7.
No 䊳 INSPECTION END TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1093
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure (Cont’d)
SEF960N
5. Check resistance as shown in the figure.
SEF504V
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace crankshaft position sensor (OBD).
EC-1094
DTC P1336 CRANKSHAFT POSITION SENSOR (CKPS)
(OBD) (COG) VG33E
Diagnostic Procedure (Cont’d)
EM
11 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
LC
䊳 INSPECTION END
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1095
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) VG33E
On Board Diagnosis Logic
SEF931Z
EC-1096
DTC P1440 EVAP CONTROL SYSTEM (SMALL LEAK)
(POSITIVE PRESSURE) VG33E
On Board Diagnosis Logic (Cont’d)
쐌 Blocked or bent rubber tube to EVAP control system pressure
sensor
쐌 Loose or disconnected rubber tube GI
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid valve
MA
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam- EM
aged
쐌 Water separator
쐌 EVAP canister is saturated with water LC
쐌 Fuel level sensor and the circuit
쐌 EVAP control system pressure sensor
쐌 Refueling control valve
쐌 ORVR system leaks
쐌 Foreign matter caught in EVAP canister purge volume control FE
solenoid valve
CL
MT
DTC Confirmation Procedure NEEC1048
Refer to “P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) AT
(NEGATIVE PRESSURE)”, EC-1098.
TF
PD
AX
ST
RS
BT
HA
SC
EL
IDX
EC-1097
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
On Board Diagnosis Logic
SEF931Z
EC-1098
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
On Board Diagnosis Logic (Cont’d)
쐌 Absolute pressure sensor
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam- GI
aged.
쐌 Water separator
MA
쐌 EVAP canister is saturated with water.
쐌 Fuel level sensor and the circuit
쐌 EVAP control system pressure sensor EM
쐌 Refueling control valve
쐌 ORVR system leaks
LC
DTC Confirmation Procedure NEEC0992
CAUTION:
Never remove fuel filler cap during the DTC confirmation pro-
cedure.
NOTE: FE
쐌 If DTC P1441 is displayed with P0440, perform TROUBLE
DIAGNOSIS FOR DTC P1441 first.
쐌 If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PRO- CL
CEDURE” has been previously conducted, always turn
ignition switch “OFF” and wait at least 5 seconds before
SEF881X conducting the next test. MT
쐌 After repair, make sure that the hoses and clips are
installed properly. AT
TESTING CONDITION:
쐌 Open engine hood before conducting following proce-
dure. TF
쐌 If any of following condition is met just before the DTC
confirmation procedure, leave the vehicle for more than 1
hour. PD
a) Fuel filler cap is removed.
b) Refilled or drained the fuel. AX
SEF882X c) EVAP component parts is/are removed.
쐌 Before performing the following procedure, confirm that
battery voltage is more than 11V at idle. SU
With CONSULT-II
1) Turn ignition switch “ON” and select “DATA MONITOR” mode BR
with CONSULT-II.
2) Make sure the following conditions are met.
FUEL LEVEL SE: 1.08 - 0.2V ST
COOLAN TEMP/S: 0 - 32°C (32 - 90°F)
FUEL T/TMP SE: 0 - 32°C (32 - 90°F)
INT A/TEMP SE: More than 0°C (32°F) RS
SEF883X
If NG, turn ignition switch “OFF” and leave the vehicle in a cool
place (soak the vehicle) or refilling/draining fuel until the out-
put voltage condition of the “FUEL LEVEL SE” meets within the BT
range above and leave the vehicle for more than 1 hour. Then
start from step 1).
3) Turn ignition switch “OFF” and wait at least 5 seconds. HA
4) Turn ignition switch “ON”.
5) Select “EVAP VERY/SML LEAK P1441” of “EVAPORATIVE SC
SYSTEM” in “DTC WORK SUPPORT” mode with CONSULT-
II.
Follow the instruction displayed. EL
6) Make sure that “OK” is displayed.
If “NG” is displayed, refer to “Diagnostic Procedure”, EC-846.
IDX
EC-1099
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
DTC Confirmation Procedure (Cont’d)
NOTE:
쐌 If the engine speed cannot be maintained within the range
displayed on CONSULT-II screen, go to “Basic
inspection”, EC-715.
쐌 Make sure that EVAP hoses are connected to EVAP canis-
ter purge volume control solenoid valve properly.
CAUTION:
쐌 Never use compressed air, doing so may damage the
EVAP system.
쐌 Do not start engine.
쐌 Do not exceeded 4.12 kPa (0.042 kg/cm2, 0.6 psi).
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Set the pressure pump and a hose.
3) Also set a vacuum gauge via 3-way connector and a hose.
4) Turn ignition switch “ON”.
SEF462UA
5) Connect GST and select mode 8.
6) Using mode 8 control the EVAP canister vent control valve
(close) and vacuum cut valve bypass valve (open).
7) Apply pressure and make sure the following conditions are
satisfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3
mmHg, 0.12 inHg)
If NG, go to diagnostic procedure, EC-846.
NOTE:
For more information, refer to GST instruction manual.
EC-1100
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure
EM
LC
SEF915U
OK or NG
OK 䊳 GO TO 2. FE
NG 䊳 Replace with genuine NISSAN fuel filler cap.
CL
2 CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. MT
OK or NG
OK 䊳 GO TO 3. AT
NG 䊳 쐌 Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
쐌 Retighten until ratcheting sound is heard.
TF
3 CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. PD
OK or NG
OK 䊳 GO TO 5. AX
NG 䊳 GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1101
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF445Y
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
EC-1102
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC649A
FE
CL
MT
SEF916U AT
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6. TF
Models without CON- 䊳 GO TO 7.
SULT-II
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1103
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-644.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-1104
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
FE
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
CL
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
MT
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-644.
AT
TF
PD
AX
SEF200U
OK or NG SU
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. BR
ST
RS
BT
HA
SC
EL
IDX
EC-1105
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 11.
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14.
II)
EC-1106
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
TF
PD
AX
SEF984Y SU
OK or NG
OK 䊳 GO TO 16. BR
NG 䊳 GO TO 15.
ST
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
RS
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
BT
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
HA
OK or NG
OK 䊳 GO TO 17.
SC
NG 䊳 GO TO 15.
EL
IDX
EC-1107
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF985Y
OK or NG
OK 䊳 GO TO 18.
NG 䊳 GO TO 17.
EC-1108
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
WEC547
FE
CL
MT
AT
SEF334X
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. TF
PD
AX
SU
WEC547
BR
ST
RS
BT
SEF335X
HA
OK or NG
OK 䊳 GO TO 18. SC
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EL
IDX
EC-1109
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
SEF974Y
OK or NG
OK 䊳 GO TO 20.
NG 䊳 Replace fuel level sensor unit.
EC-1110
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF799W
2. Remove hose from EVAP control system pressure sensor. FE
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION: CL
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
MT
AT
TF
PD
SEF342X
CAUTION: AX
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5
m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
SU
OK or NG
OK 䊳 GO TO 21.
BR
NG 䊳 Replace EVAP control system pressure sensor.
HA
22 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
SC
䊳 GO TO 23.
EL
IDX
EC-1111
DTC P1441 EVAP CONTROL SYSTEM (VERY SMALL LEAK) VG33E
Diagnostic Procedure (Cont’d)
EC-1112
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Description
Description NEEC0845
SYSTEM DESCRIPTION NEEC0845S01
GI
ECM
Sensor Input Signal to ECM Actuator
function
MA
Camshaft position sensor Engine speed
AX
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a
NEEC0845S02 SU
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve BR
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve. ST
RS
SEF337U
IDX
EC-1113
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF] 0 - 1.5V
ECM relay (Self shut- 쐌 For a few seconds after turning ignition switch OFF
4 OR/B
off) [Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition switch
(11 - 14V)
OFF
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF995U
EC-1114
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
DTC Confirmation Procedure
쐌 Hoses
(Hoses are connected incorrectly or clogged.)
GI
MA
EM
LC
DTC Confirmation Procedure NEEC0849
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
TESTING CONDITION:
Always perform test at a temperature of 5°C (41°F) or more.
CL
MT
With CONSULT-II
1) Start engine and warm it up to normal operating temperature. AT
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON.
4) Select “PURG VOL CN/V P1444” of “EVAPORATIVE SYS-
TF
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
5) Touch “START”. PD
6) Start engine and let it idle until “TESTING” on CONSULT-II
changes to “COMPLETED”. (It will take for approximately 10
seconds.) AX
SEF205Y If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG SU
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-1117.
BR
With GST
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds. ST
3) Start engine and let it idle for at least 20 seconds.
4) Select “MODE 7” with GST.
RS
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
SEF206Y EC-1117.
BT
HA
SC
EL
SEF237Y
IDX
EC-1115
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Wiring Diagram
LEC813
EC-1116
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure
1 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT GI
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
MA
EM
LC
AEC652A
3. Turn ignition switch ON. FE
4. Check voltage between terminal 1 and engine ground with CONSULT-II or tester.
CL
MT
AT
SEF646W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors F36, M81
쐌 Harness connectors M82, E74
쐌 Harness for open or short between EVAP canister purge volume control solenoid valve and ECM relay BR
쐌 Harness for open or short between EVAP canister purge volume control solenoid valve and ECM
䊳 Repair harness or connectors.
ST
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT RS
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and solenoid valve terminal 2. Refer to Wiring Diagram. BT
Continuity should exist.
4. Also check harness for short to ground and short to power.
HA
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
SC
EL
IDX
EC-1117
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
AEC651A
2. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1118
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF894U
FE
CL
MTBL0246
MT
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
AT
쐌 Never apply force to the air hole protector of the sensor if equipped.
TF
PD
AX
SU
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
BR
OK or NG
OK (with CONSULT-II) 䊳 GO TO 8.
ST
OK (without CONSULT- 䊳 GO TO 9.
II) RS
NG 䊳 Replace EVAP control system pressure sensor.
BT
HA
SC
EL
IDX
EC-1119
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF985Y
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
SEF660U
MTBL0241
If NG, replace the EVAP canister purge volume control solenoid valve.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1120
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF661U
FE
CL
MTBL0242
If NG, replace the EVAP canister purge volume control solenoid valve.
MT
OK or NG
OK 䊳 GO TO 10.
AT
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1121
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace EVAP canister vent control valve.
EC-1122
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 13. MT
NG 䊳 Replace water separator.
AT
13 CHECK IF EVAP CANISTER SATURATED WITH WATER
1. Remove EVAP canister with EVAP canister vent control valve attached.
2. Check if water will drain from the EVAP canister. TF
PD
AX
SU
BR
SEF596U
Yes or No
ST
Yes 䊳 GO TO 14.
No 䊳 GO TO 16.
RS
14 CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve attached. BT
The weight should be less than 1.8 kg (4.0 lb).
OK or NG HA
OK 䊳 GO TO 16.
NG 䊳 GO TO 15.
SC
EL
IDX
EC-1123
DTC P1444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE VG33E
Diagnostic Procedure (Cont’d)
EC-1124
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
Component Description
FE
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC0853
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NEEC0854
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch ON]
valve (11 - 14V)
ST
RS
BT
HA
SC
EL
IDX
EC-1125
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
On Board Diagnosis Logic
EC-1126
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC814 EL
IDX
EC-1127
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
Diagnostic Procedure
SEF143S
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Clean, repair or replace rubber tube.
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Replace water separator.
EC-1128
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF991Y
Without CONSULT-II FE
CL
MT
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve. AT
TF
PD
AX
AEC783A SU
Make sure new O-ring is installed properly.
OK or NG
BR
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
ST
RS
BT
HA
SC
EL
IDX
EC-1129
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
Diagnostic Procedure (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 5.
No 䊳 GO TO 7.
EC-1130
DTC P1446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CLOSE) VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC651A
2. Check connectors for water.
Water should not exist.
OK or NG FE
OK 䊳 GO TO 9.
NG 䊳 Replace EVAP control system pressure sensor. CL
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1131
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
System Description
SEF931Z
In this evaporative emission (EVAP) control system, purge flow occurs during non-closed throttle conditions.
Purge volume is related to air intake volume. Under normal purge conditions (non-closed throttle), the EVAP
canister purge volume control solenoid valve is open. Purge flow exposes the EVAP control system pressure
sensor to intake manifold vacuum.
EC-1132
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
On Board Diagnosis Logic (Cont’d)
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1133
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Overall Function Check
Headlamp switch ON
EC-1134
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure
CL
MT
AT
AEC649A TF
2. Start engine and let it idle.
3. Select “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II.
4. Rev engine up to 2,000 rpm. PD
5. Touch “Qd” and “Qu” on CONSULT-II screen to adjust “PURG VOL CONT/V” opening.
AX
SU
BR
ST
SEF012Z
OK or NG
RS
OK 䊳 GO TO 7.
NG 䊳 GO TO 4.
BT
HA
SC
EL
IDX
EC-1135
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
AEC649A
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum gauge indication when revving engine up to 2,000 rpm.
Vacuum should exist.
6. Release the accelerator pedal fully and let idle.
Vacuum should not exist.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 4.
EC-1136
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF367U
2. Blow air into each hose and EVAP purge port C.
3. Check that air flows freely.
FE
CL
MT
AT
SEF368U
OK or NG TF
OK (with CONSULT-II) 䊳 GO TO 6.
OK (without CONSULT- 䊳 GO TO 7.
II)
PD
NG 䊳 Repair or clean hoses and/or purge port.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1137
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
SEF985Y
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
SEF660U
MTBL0241
If NG, replace the EVAP canister purge volume control solenoid valve.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1138
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF661U
FE
CL
MTBL0242
If NG, replace the EVAP canister purge volume control solenoid valve.
MT
OK or NG
OK 䊳 GO TO 8.
AT
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
TF
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF.
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor. PD
OK or NG
OK 䊳 GO TO 9. AX
NG 䊳 Repair it.
SU
9 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
BR
ST
RS
BT
AEC651A
2. Check connectors for water.
HA
Water should not exist.
OK or NG SC
OK 䊳 GO TO 10.
NG 䊳 Replace EVAP control system pressure sensor. EL
IDX
EC-1139
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EVAP canister vent control valve.
EC-1140
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
LC
MTBL0355
If NG, adjust closed throttle position switch.
Check the following items. Refer to “Basic Inspection”, EC-715.
FE
CL
MT
MTBL0576
6. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch. AT
OK or NG
OK 䊳 GO TO 14. TF
NG 䊳 Replace throttle position switch with throttle position sensor.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1141
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
AEC654A
MTBL0247
If NG, adjust closed throttle position switch.
Check the following items. Refer to “Basic Inspection”, EC-715.
MTBL0576
5. If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace throttle position switch with throttle position sensor.
EC-1142
DTC P1447 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PURGE
FLOW MONITORING VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1143
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Component Description
SEF143S
LC
With CONSULT-II
TESTING CONDITION:
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
less than 3/4 full and vehicle is placed on flat level surface.
쐌 Always perform test at a temperature of 0 to 30°C (32 to FE
86°F).
쐌 It is better that the fuel level is low.
1) Turn ignition switch ON. CL
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON and select “DATA MONITOR” mode
SEF565X with CONSULT-II.
MT
4) Make sure that the following conditions are met.
COOLAN TEMP/S 0 - 32°C (32 - 90°F)
AT
INT/A TEMP SE More than 0°C (32°F)
TF
5) Select “EVAP SML LEAK P0440” of “EVAPORATIVE SYS-
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II.
Follow the instruction displayed. PD
NOTE:
If the engine speed cannot be maintained within the range dis-
played on the CONSULT-II screen, go to “Basic Inspection”, AX
SEF566X
EC-715.
6) Make sure that “OK” is displayed. SU
If “NG” is displayed, go to the following step.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister BR
purge volume control solenoid valve properly.
7) Stop engine and wait at least 5 seconds, then turn ON.
8) Disconnect hose from water separator. ST
9) Select “VENT CONTROL/V” of “ACTIVE TEST” mode with
CONSULT-II.
RS
10) Touch ON and OFF alternately.
SEF567X
OFF Yes
SC
If the result is NG, go to “Diagnostic Procedure”, EC-1148.
If the result is OK, go to “Diagnostic Procedure” for DTC EL
P0440, EC-979.
SEF013Z
IDX
EC-1145
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Overall Function Check
No supply Yes
EC-1146
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC814 EL
IDX
EC-1147
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure
SEF143S
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Clean, repair or replace rubber tube.
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Replace water separator.
EC-1148
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF991Y
Without CONSULT-II FE
CL
MT
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve. AT
TF
PD
AX
AEC783A SU
Make sure new O-ring is installed properly.
OK or NG
BR
OK 䊳 GO TO 4.
NG 䊳 Replace EVAP canister vent control valve and O-ring.
ST
RS
BT
HA
SC
EL
IDX
EC-1149
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure (Cont’d)
SEF379Q
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A.
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C.
7. Blow air in port B check that air flows freely out of port D.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace vacuum cut valve.
SEF596U
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 8.
EC-1150
DTC P1448 EVAPORATIVE EMISSION (EVAP) CANISTER VENT
CONTROL VALVE (OPEN) VG33E
Diagnostic Procedure (Cont’d)
CL
MT
AT
TF
AEC651A
2. Check connectors for water.
Water should not exist. PD
OK or NG
OK 䊳 GO TO 10. AX
NG 䊳 Replace EVAP control system pressure sensor.
SU
10 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR FUNCTION
Refer to “DTC Confirmation Procedure” for DTC P0450, EC-1008.
BR
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace EVAP control system pressure sensor.
ST
HA
SC
EL
IDX
EC-1151
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
Component Description
SEF800Z
Approximately 0 - 4.8V
46 P/B Fuel level sensor [Ignition switch “ON”] Output voltage varies with
fuel level.
EC-1152
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
DTC Confirmation Procedure (Cont’d)
WITH CONSULT-II NEEC0997S01
1) Turn ignition switch “ON”.
2) Select “DATA MONITOR” mode with CONSULT-II. GI
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, MA
EC-1155.
WITH GST
Follow the procedure “WITH CONSULT-II” above.
NEEC0997S02
EM
SEF195Y LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1153
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
Wiring Diagram
WEC820
EC-1154
DTC P1464 FUEL LEVEL SENSOR CIRCUIT (GROUND SIGNAL) VG33E
Diagnostic Procedure
1 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT GI
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 66 and body ground. Refer to Wiring Diagram. MA
Continuity should exist.
4. Also check harness for short to power.
OK or NG
EM
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
LC
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1155
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Description
Description NEEC0872
COMPONENT DESCRIPTION NEEC0872S01
The vacuum cut valve and vacuum cut valve bypass valve are
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NEEC0872S02
SEF931Z
EC-1156
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
On Board Diagnosis Logic
LC
DTC Confirmation Procedure NEEC0876
NOTE:
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. FE
TESTING CONDITION:
Before performing the following procedure, confirm that bat-
tery voltage is more than 11V at idle speed. CL
MT
With CONSULT-II
1) Turn ignition switch ON. AT
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
TF
EC-1159.
With GST PD
Follow the procedure “With CONSULT-II”.
AX
SEF058Y
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1157
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Wiring Diagram
LEC815
EC-1158
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK VACUUM CUT VALVE BYPASS VALVE CIRCUIT
LC
With CONSULT-II
1. Turn ignition switch “OFF” and then “ON”.
2. Select “VC/V BYPASS/V” in “ACTIVE TEST” mode with CONSULT-II.
3. Touch “ON/OFF” on CONSULT-II screen.
FE
CL
MT
AT
SEF014Z
4. Make sure that clicking sound is heard from the vacuum cut valve bypass valve.
OK or NG TF
OK 䊳 GO TO 7.
NG 䊳 GO TO 3. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1159
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
SEF186S
3. Turn ignition switch “ON”.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF659W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
5 CHECK VACUUM CUT VALVE BYPASS VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 120 and valve terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-1160
DTC P1490 VACUUM CUT VALVE BYPASS VALVE (CIRCUIT) VG33E
Diagnostic Procedure (Cont’d)
EM
7 CHECK VACUUM CUT VALVE BYPASS VALVE
With CONSULT-II
1. Perform “VC/V BYPASS/V” in “ACTIVE TEST” mode. LC
2. Check air passage continuity and operation delay time under the following conditions.
FE
CL
MT
SEF016Z
Without CONSULT-II AT
1. Check air passage continuity and operation delay time under the following conditions.
TF
PD
AX
SU
SEF351Q
BR
ST
MTBL0242
OK or NG RS
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve bypass valve. BT
EL
IDX
EC-1161
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Description
Description NEEC0879
COMPONENT DESCRIPTION NEEC0879S01
The vacuum cut valve and vacuum cut valve bypass valve are
installed in parallel on the EVAP purge line between the fuel tank
and the EVAP canister.
The vacuum cut valve prevents the intake manifold vacuum from
being applied to the fuel tank.
The vacuum cut valve bypass valve is a solenoid type valve and
generally remains closed. It opens only for on board diagnosis.
The vacuum cut valve bypass valve responds to signals from the
SEF186S ECM. When the ECM sends an ON (ground) signal, the valve is
opened. The vacuum cut valve is then bypassed to apply intake
manifold vacuum to the fuel tank.
EVAPORATIVE EMISSION SYSTEM DIAGRAM NEEC0879S02
SEF931Z
EC-1162
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
On Board Diagnosis Logic
FE
CL
MT
DTC Confirmation Procedure NEEC0883
CAUTION: AT
Always drive vehicle at a safe speed.
NOTE: TF
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. PD
TESTING CONDITION:
Always perform test at a temperature of 5 to 30°C (41 to 86°F).
With CONSULT-II AX
SEF210Y 1) Turn ignition switch ON.
2) Start engine and warm it up to normal operating temperature.
3) Turn ignition switch OFF and wait at least 5 seconds.
SU
4) Start engine and let it idle for at least 70 seconds.
5) Select “VC CUT/V BP/V P1491” of “EVAPORATIVE SYSTEM” BR
in “DTC WORK SUPPORT” mode with CONSULT-II.
6) Touch “START”.
7) When the following conditions are met, “TESTING” will be dis- ST
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take at least 30 seconds.) RS
SEF211Y
CMPS·RPM (POS) More than 500 rpm
BT
Selector lever Suitable position
SEF530Q
EC-1164
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC815 EL
IDX
EC-1165
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF017Z
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 5.
EC-1166
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
FE
CL
MT
SEF914U AT
OK or NG
OK 䊳 GO TO 4. TF
NG 䊳 GO TO 5.
PD
4 CHECK EVAP PURGE LINE
1. Check EVAP purge line between EVAP canister and fuel tank for clogging or disconnection.
2. Check EVAP purge port of fuel tank for clogging. AX
3. Check EVAP canister. Refer to EC-641.
OK or NG SU
OK 䊳 GO TO 8.
NG (Step 1) 䊳 Repair it.
BR
NG (Step 2) 䊳 Clean EVAP purge port.
NG (Step 3) 䊳 Replace EVAP canister.
ST
5 CHECK BYPASS HOSE
RS
Check bypass hoses for clogging.
OK or NG
OK 䊳 GO TO 6.
BT
NG 䊳 Repair or replace hoses.
HA
SC
EL
IDX
EC-1167
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF016Z
1. Check air passage continuity and operation delay time under the following conditions.
Without CONSULT-II
SEF351Q
MTBL0242
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace vacuum cut valve bypass valve.
EC-1168
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF379Q
1. Plug port C and D with fingers.
2. Apply vacuum to port A and check that there is no suction from port B.
3. Apply vacuum to port B and check that there is suction from port A. FE
4. Blow air in port B and check that there is a resistance to flow out of port A.
5. Open port C and D.
6. Blow air in port A check that air flows freely out of port C. CL
7. Blow air in port B check that air flows freely out of port D.
OK or NG
MT
OK 䊳 GO TO 8.
NG 䊳 Replace vacuum cut valve.
AT
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR HOSE
1. Turn ignition switch OFF. TF
2. Check disconnection or improper connection of hose connected to EVAP control system pressure sensor.
OK or NG PD
OK 䊳 GO TO 9.
NG 䊳 Repair it
AX
BR
ST
RS
BT
AEC651A
2. Check connectors for water.
Water should not exist. HA
OK or NG
OK 䊳 GO TO 10. SC
NG 䊳 Replace EVAP control system pressure sensor.
EL
IDX
EC-1169
DTC P1491 VACUUM CUT VALVE BYPASS VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace EVAP canister vent control valve.
EC-1170
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE VG33E
Component Description
CL
MT
On Board Diagnosis Logic NEEC0889
Malfunction is detected when an incorrect signal from TCM (Trans- AT
mission control module) is sent to ECM.
POSSIBLE CAUSE NEEC0889S01
TF
쐌 Harness or connectors
[The communication line circuit between ECM and TCM
(Transmission control module) is open or shorted.] PD
쐌 Dead (Weak) battery
쐌 TCM (Transmission control module)
AX
EL
IDX
EC-1171
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE VG33E
Wiring Diagram
AEC971A
EC-1172
DTC P1605 A/T DIAGNOSIS COMMUNICATION LINE VG33E
Diagnostic Procedure
1 CHECK A/T DIAGNOSIS COMMUNICATION LINE INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT GI
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and TCM (Transmission Control Module) harness connector.
MA
EM
LC
SEF324V
FE
CL
MT
AT
AEC655A
3. Check harness continuity between ECM terminal 7 and TCM (Transmission Control Module) terminal 15. Refer to Wir- TF
ing Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. PD
OK or NG
OK 䊳 GO TO 3. AX
NG 䊳 GO TO 2.
SU
2 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M58, F28 BR
쐌 Harness for open or short between ECM and TCM (Transmission Control Module)
䊳 Repair open circuit or short to ground or short to power in harness or connectors. ST
HA
SC
EL
IDX
EC-1173
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Component Description
AEC877A
EC-1174
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
DTC Confirmation Procedure
LC
With CONSULT-II
1) Turn ignition switch ON.
2) Select “P/N POSI SW” in “DATA MONITOR” mode with CON-
SULT-II. Then check the “P/N POSI SW” signal under the fol-
lowing conditions. FE
Position (Selector lever) Known good signal
ST
RS
BT
HA
SC
EL
IDX
EC-1175
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Overall Function Check
EC-1176
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC802 EL
IDX
EC-1177
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure
AEC877A
3. Check harness continuity between PNP switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK PNP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and PNP switch terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1178
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1179
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
SEF661W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 2.
AEC662A
3. Check harness continuity between park/neutral position (PNP) switch terminal 2 and park/neutral position (PNP) relay
terminal 2. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1180
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
EM
5 CHECK PARK/NEUTRAL POSITION (PNP) SWITCH
Refer to “Component Inspection”, AT-254.
LC
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace park/neutral position (PNP) switch.
BR
8 CHECK PNP RELAY INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 22 and relay terminal 7. Refer to Wiring Diagram. ST
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
RS
OK 䊳 GO TO 10.
NG 䊳 GO TO 9. BT
IDX
EC-1181
DTC P1706 PARK/NEUTRAL POSITION (PNP) SWITCH VG33E
Diagnostic Procedure (Cont’d)
SEC202B
12V (1 and 2) applied: Continuity should exist.
No voltage applied: Continuity should not exist.
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace park/neutral position (PNP) relay.
EC-1182
IGNITION SIGNAL VG33E
Component Description
Approximately 0.7V
MT
[Engine is running]
쐌 Idle speed AT
TF
SEF988U
[Engine is running] AX
쐌 Engine speed is 2,000 rpm
SU
SEF989U
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1183
IGNITION SIGNAL VG33E
Wiring Diagram
WEC803
EC-1184
IGNITION SIGNAL VG33E
Diagnostic Procedure
1 INSPECTION START GI
Turn ignition switch “OFF”, and restart engine.
Is engine running?
MA
Yes or No
Yes (With CONSULT-II) 䊳 GO TO 2.
Yes (Without CONSULT- 䊳 GO TO 3.
EM
II)
No 䊳 GO TO 4. LC
CL
MT
AT
SEF981Z TF
OK or NG
OK 䊳 INSPECTION END PD
NG 䊳 GO TO 4.
AX
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Let engine idle.
SU
2. Read the voltage signal between ECM terminal 1 and ground with an oscilloscope.
3. Verify that the oscilloscope screen shows the signal wave as shown below.
BR
ST
RS
BT
SEC073C
HA
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SC
EL
IDX
EC-1185
IGNITION SIGNAL VG33E
Diagnostic Procedure (Cont’d)
AEC656A
3. Turn ignition switch ON.
4. Check voltage between terminal 7 and ground with CONSULT-II or tester.
SEF721U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-1186
IGNITION SIGNAL VG33E
Diagnostic Procedure (Cont’d)
7 CHECK POWER TRANSISTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminal 1 and power transistor terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power. MA
OK or NG
OK 䊳 GO TO 8.
EM
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
LC
8 CHECK IGNITION COIL
1. Disconnect ignition coil harness connector.
2. Check resistance as shown in the figure.
FE
CL
MT
SEF013S AT
TF
PD
AX
AEC657A SU
BR
MTBL0248 ST
For checking secondary coil, remove distributor cap and measure resistance between coil tower metal tip 9 and termi-
nal 7.
OK or NG RS
OK 䊳 GO TO 9.
NG 䊳 Replace distributor assembly. BT
HA
SC
EL
IDX
EC-1187
IGNITION SIGNAL VG33E
Diagnostic Procedure (Cont’d)
SEF015S
MTBL0249
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace distributor assembly.
EC-1188
INJECTOR VG33E
Component Description
SEF812J LC
CONSULT-II Reference Value in Data Monitor
Mode NEEC0910
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
쐌 Engine: After warming up Idle 2.4 - 3.7 msec
INJ PULSE-B2 쐌 Air conditioner switch: “OFF”
INJ PULSE-B1 쐌 Shift lever: “N” CL
쐌 No-load 2,000 rpm 1.9 - 3.3 msec
[Engine is running] BT
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
HA
SEF008V
SC
EL
IDX
EC-1189
INJECTOR VG33E
Wiring Diagram
AEC974A
EC-1190
INJECTOR VG33E
Diagnostic Procedure
1 INSPECTION START GI
Turn ignition switch to START.
Is any cylinder ignited?
MA
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
FE
CL
MT
AT
SEF981Z
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II TF
1. Start engine.
2. Listen to each injector operating sound.
PD
AX
SU
BR
MEC703B
Clicking noise should be heard. ST
OK or NG
OK 䊳 INSPECTION END RS
NG 䊳 GO TO 3.
BT
HA
SC
EL
IDX
EC-1191
INJECTOR VG33E
Diagnostic Procedure (Cont’d)
SEF671W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1192
INJECTOR VG33E
Diagnostic Procedure (Cont’d)
7 CHECK INJECTOR
1. Disconnect injector harness connector. GI
2. Check resistance between terminals as shown in the figure.
MA
EM
LC
SEF625V
Resistance: 10 - 14Ω [at 25°C (77°F)]
OK or NG FE
OK 䊳 GO TO 8.
NG 䊳 Replace injector. CL
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1193
START SIGNAL VG33E
CONSULT-II Reference Value in Data Monitor Mode
EC-1194
START SIGNAL VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
AEC975A EL
IDX
EC-1195
START SIGNAL VG33E
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF072Y
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SEF733U
MTBL0148
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
EC-1196
START SIGNAL VG33E
Diagnostic Procedure (Cont’d)
6 CHECK START SIGNAL INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT CL
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 20 and fuse block. Refer to Wiring Diagram. MT
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG AT
OK 䊳 GO TO 8.
NG 䊳 GO TO 7. TF
ST
RS
BT
HA
SC
EL
IDX
EC-1197
FUEL PUMP VG33E
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 120° signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to operate. If the 120° signal is not received when the ignition switch is on, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
SEF018S
EC-1198
FUEL PUMP VG33E
ECM Terminals and Reference Value
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1199
FUEL PUMP VG33E
Wiring Diagram
AEC020B
EC-1200
FUEL PUMP VG33E
Diagnostic Procedure
EM
LC
AEC663A
Fuel pressure pulsation should be felt on the fuel feed hose for 5 seconds after ignition switch is turned “ON”. FE
OK or NG
OK 䊳 INSPECTION END CL
NG 䊳 GO TO 2.
MT
2 CHECK FUEL PUMP RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. AT
2. Disconnect fuel pump relay.
TF
PD
AX
SEF349V
SU
3. Turn ignition switch “ON”.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
BR
ST
RS
BT
SEF674W
Voltage: Battery voltage
OK or NG HA
OK 䊳 GO TO 4.
NG 䊳 GO TO 3. SC
EL
IDX
EC-1201
FUEL PUMP VG33E
Diagnostic Procedure (Cont’d)
4 CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Disconnect fuel pump harness connector.
AEC933A
3. Check harness continuity between fuel pump terminal 2 and body ground, fuel pump terminal 1 and fuel pump relay
terminal 3. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
6 CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 11 and fuel pump relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-1202
FUEL PUMP VG33E
Diagnostic Procedure (Cont’d)
EM
LC
SEF073Y
FE
Without CONSULT-II
Check continuity between terminals 3 and 5. CL
MT
AT
TF
SEF511P PD
12V direct current supply between terminals 1 and 2
Continuity exists
No current supply AX
Continuity does not exist
OK or NG SU
OK 䊳 GO TO 9.
NG 䊳 Replace fuel pump relay.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1203
FUEL PUMP VG33E
Diagnostic Procedure (Cont’d)
SEF022S
Resistance: 0.2 - 5.0Ω [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace fuel pump.
EC-1204
POWER STEERING OIL PRESSURE SWITCH VG33E
Component Description
EM
LEC521 LC
CONSULT-II Reference Value in Data Monitor
Mode NEEC0925
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION FE
Steering wheel in neutral position
쐌 Engine: After warming up, idle OFF
PW/ST SIGNAL (forward direction)
the engine CL
The steering wheel is fully turned. ON
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1205
POWER STEERING OIL PRESSURE SWITCH VG33E
Wiring Diagram
WEC804
EC-1206
POWER STEERING OIL PRESSURE SWITCH VG33E
Diagnostic Procedure
1 INSPECTION START GI
Do you have CONSULT-II?
Yes or No MA
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
EM
2 CHECK OVERALL FUNCTION
LC
With CONSULT-II
1. Start engine.
2. Check “PW/ST SIGNAL” in “DATA MONITOR” mode with CONSULT-II.
FE
CL
MT
SEF228Y
AT
OK or NG
OK 䊳 INSPECTION END
TF
NG 䊳 GO TO 4.
PD
3 CHECK OVERALL FUNCTION
Without CONSULT-II
1. Start engine. AX
2. Check voltage between ECM terminal 39 and ground.
SU
BR
ST
SEF739U
RS
BT
MTBL0145
OK or NG HA
OK 䊳 INSPECTION END
NG 䊳 GO TO 4.
SC
EL
IDX
EC-1207
POWER STEERING OIL PRESSURE SWITCH VG33E
Diagnostic Procedure (Cont’d)
4 CHECK POWER STEERING OIL PRESSURE SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect power steering oil pressure switch harness connector.
LEC521
3. Check harness continuity between switch terminal 2 and engine ground. Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Repair open circuit or short to power in harness or connectors.
SEF679W
MTBL0254
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace power steering oil pressure switch.
EC-1208
POWER STEERING OIL PRESSURE SWITCH VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1209
IACV-FICD SOLENOID VALVE VG33E
Component Description
LEC515
[Engine is running]
쐌 Idle speed
0V
쐌 Ambient air temperature is above 25°C (77°F)
쐌 Air conditioner is operating
[Engine is running]
Ambient air temperature 쐌 Idle speed BATTERY VOLTAGE
9 B/Y
switch 쐌 Ambient air temperature is below 19°C (66°F) (11 - 14V)
쐌 Air conditioner is operating
[Engine is running]
쐌 Idle speed
Approximately 5V
쐌 Ambient air temperature is below 19°C (66°F)
쐌 Air conditioner is not operating
[Engine is running]
0 - 1V
쐌 Both A/C switch and blower fan switch are “ON”*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
쐌 A/C switch is “OFF” (11 - 14V)
[Engine is running]
쐌 Both A/C switch and blower fan switch are “ON” Approximately 0V
21 G/R Air conditioner switch (Compressor operates)*
[Engine is running]
Approximately 5V
쐌 Air conditioner switch is “OFF”
*: Any mode except “OFF”, ambient air temperature is above 25°C (77°F).
EC-1210
IACV-FICD SOLENOID VALVE VG33E
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC510 EL
IDX
EC-1211
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure
SEF742U
850 rpm or more (in “P” or “N” position)
OK or NG
OK 䊳 INSPECTION END
NG 䊳 GO TO 2.
EC-1212
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
EM
LC
LEC515
4. Start engine, then turn air conditioner switch and blower fan switch ON. FE
5. Check voltage between terminal 2 and ground with CONSULT-II or tester.
CL
MT
AT
SEF680W
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 5. PD
NG 䊳 GO TO 4.
AX
4 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F38, F102 SU
쐌 Harness for open or short between IACV-FICD solenoid valve and harness connector F27
䊳 Repair harness or connectors. BR
SC
EL
IDX
EC-1213
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
SEF160X
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-1214
IACV-FICD SOLENOID VALVE VG33E
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF682W
쐌 Check plunger for seizing or sticking.
쐌 Check for broken spring. FE
CL
MT
AT
SEF097K TF
OK or NG
OK 䊳 GO TO 9. PD
NG 䊳 Replace IACV-FICD solenoid valve.
AX
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-753.
SU
䊳 INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1215
MIL & DATA LINK CONNECTORS VG33E
Wiring Diagram
WEC155A
EC-1216
SERVICE DATA AND SPECIFICATIONS (SDS) VG33E
Fuel Pressure Regulator
2
Fuel pressure at idling kPa (kg/cm , psi) GI
Vacuum hose is connected Approximately 235 (2.4, 34)
*1: Throttle position sensor harness connector disconnected or using CONSULT-II “WORK SUPPORT” mode
*2: Throttle position sensor harness connector connected
FE
*3: Throttle position sensor harness connector disconnected
*4: Under the following conditions:
CL
쐌 Air conditioner switch: OFF
쐌 Electric load: OFF (Lights, heater fan & rear window defogger)
쐌 Steering wheel: Kept in straight-ahead position MT
Ignition Coil NEEC0936
IDX
EC-1217
SERVICE DATA AND SPECIFICATIONS (SDS) VG33E
Injector
Injector NEEC0943
Voltage
Throttle valve conditions (at normal operating temperature,
engine off, ignition switch ON)
EC-1218
TROUBLE DIAGNOSIS — INDEX VG33ER
Alphabetical & P No. Index for DTC
IDX
EC-1219
TROUBLE DIAGNOSIS — INDEX VG33ER
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-1220
TROUBLE DIAGNOSIS — INDEX VG33ER
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
O/R CLTCH SOL/CIRC P1760 AT-337
ST
RS
BT
HA
SC
EL
IDX
EC-1221
TROUBLE DIAGNOSIS — INDEX VG33ER
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-1222
TROUBLE DIAGNOSIS — INDEX VG33ER
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
GI
P0300 MULTI CYL MISFIRE EC-1546
IDX
EC-1223
TROUBLE DIAGNOSIS — INDEX VG33ER
Alphabetical & P No. Index for DTC (Cont’d)
Items
DTC*1 Reference page
(CONSULT-II screen terms)
EC-1224
PRECAUTIONS VG33ER
Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”
IDX
EC-1225
PRECAUTIONS VG33ER
Engine Fuel & Emission Control System
SEF236V
EC-1226
PRECAUTIONS VG33ER
Precautions
Precautions NEEC1081
쐌 Before connecting or disconnecting the ECM harness
connector, turn ignition switch OFF and disconnect nega- GI
tive battery terminal. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if
ignition switch is turned off. MA
EM
SEF289H LC
쐌 When connecting ECM harness connector, tighten secur-
ing bolt until the gap between orange indicators disap-
pears.
: 3 - 5 N·m (0.3 - 0.5 kg-m, 26 - 43 in-lb)
FE
CL
SEF308Q
MT
쐌 When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or AT
break).
Make sure that there are not any bends or breaks on ECM
pin terminal, when connecting pin connectors. TF
PD
AX
SEF291H
ST
RS
MEF040D
EL
SEF217U
IDX
EC-1227
PRECAUTIONS VG33ER
Precautions (Cont’d)
쐌 When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
쐌 Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the
ECM’s transistor. Use a ground other than the ECM
terminals, such as the ground.
SEF348N
SEF099W
EC-1228
PREPARATION VG33ER
Special Service Tools
LC
NT379
CL
NT636
AT
TF
LEC642
PD
Commercial Service Tools NEEC1084
Tool name AX
Description
(Kent-Moore No.)
BR
ST
NT703
HA
NT704
SC
EL
IDX
EC-1229
PREPARATION VG33ER
Commercial Service Tools (Cont’d)
Tool name
Description
(Kent-Moore No.)
Hose clipper Clamping the EVAP purge hose between the fuel
tank and EVAP canister applied to DTC P1440
[EVAP control system (small leak-positive pres-
sure)]
NT720
Fuel filler cap adapter Checking fuel tank vacuum relief valve opening
pressure
NT653
NT705
AEM488
AEM489
EC-1230
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33ER
Engine Control Component Parts Location
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC808 EL
IDX
EC-1231
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33ER
Engine Control Component Parts Location (Cont’d)
LEC762
EC-1232
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33ER
Circuit Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC156A EL
IDX
EC-1233
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33ER
System Diagram
SEC294C
EC-1234
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33ER
Vacuum Hose Drawing
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SEC295C
SC
EL
IDX
EC-1235
ENGINE AND EMISSION CONTROL OVERALL SYSTEM VG33ER
System Chart
쐌 Camshaft position sensor Fuel injection & mixture ratio control Injectors
쐌 Mass air flow sensor
쐌 Engine coolant temperature sensor Distributor ignition system Power transistor
쐌 Heated oxygen sensor 1 (front) IACV-AAC valve and IACV-FICD
쐌 Ignition switch Idle air control system
solenoid valve
쐌 Throttle position sensor
쐌 Closed throttle position switch *4 Fuel pump control Fuel pump relay
쐌 Park/neutral position (PNP) switch
쐌 Air conditioner switch On board diagnostic system MIL (On the instrument panel)
쐌 Knock sensor
Supercharged air control SCB valve control solenoid valve
쐌 Intake air temperature sensor
쐌 Absolute pressure sensor (Built into ECM) Heated oxygen sensor 1 heater (front) Heated oxygen sensor 1 heater
쐌 EVAP control system pressure sensor *1 control (front)
쐌 Battery voltage
쐌 Power steering oil pressure switch Heated oxygen sensor 2 heater (rear) con- Heated oxygen sensor 2 heater
쐌 Vehicle speed sensor trol (rear)
쐌 Fuel tank temperature sensor *1
EVAP canister purge volume con-
쐌 Crankshaft position sensor (OBD) *1 EVAP canister purge flow control
trol solenoid valve
쐌 Rear heated oxygen sensor *3
쐌 TCM (Transmission control module) *2 Air conditioning cut control Air conditioner relay
쐌 Ambient air temperature switch
Cooling fan control Cooling fan relays
*1: These sensors are not used to control the engine system. They are used only for the on board diagnosis.
*2: The DTC related to A/T will be sent to ECM.
*3: This sensor is not used to control the engine system under normal conditions.
*4: This switch will operate in place of the throttle position sensor to control EVAP parts if the sensor malfunctions.
EC-1236
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Multiport Fuel Injection (MFI) System
ECM func-
Sensor Input Signal to ECM
tion
Actuator MA
Camshaft position sensor Engine speed and piston position
Throttle position
Throttle position sensor
Throttle valve idle position
Absolute pressure sensor (Built into ECM) Ambient air barometric pressure
AT
Power steering oil pressure switch Power steering operation
SC
EL
IDX
EC-1237
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Multiport Fuel Injection (MFI) System (Cont’d)
SEF336WA
The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission con-
trol. The warm-up three way catalyst can then better reduce CO, HC and NOx emissions. This system uses
a heated oxygen sensor 1 (front) in the exhaust manifold to monitor if the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about the
heated oxygen sensor 1 (front), refer to EC-1400. This maintains the mixture ratio within the range of stoichio-
metric (ideal air-fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 (rear) is located downstream of the warm-up three way catalyst. Even if the switch-
ing characteristics of the heated oxygen sensor 1 (front) shift, the air-fuel ratio is controlled to stoichiometric
by the signal from the heated oxygen sensor 2 (rear).
Open Loop Control NEEC1090S05
The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
쐌 Deceleration and acceleration
쐌 High-load, high-speed operation
쐌 Malfunction of heated oxygen sensor 1 (front) or its circuit
쐌 Insufficient activation of heated oxygen sensor 1 (front) at low engine coolant temperature
쐌 High engine coolant temperature
쐌 During warm-up
쐌 When starting the engine
Mixture Ratio Self-learning Control NEEC1090S06
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from the heated oxy-
gen sensor 1 (front). This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio
as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily con-
trolled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and char-
acteristic changes during operation (i.e., injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This
is then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value compared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensation used to maintain the mixture ratio at its theoretical
value. The signal from the heated oxygen sensor 1 (front) indicates whether the mixture ratio is RICH or LEAN
compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is
rich, and an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation carried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
EC-1238
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Multiport Fuel Injection (MFI) System (Cont’d)
GI
MA
EM
LC
SEF179U
BT
HA
SC
EL
IDX
EC-1239
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Distributor Ignition (DI) System (Cont’d)
SEF742M
The ignition timing is controlled by the ECM to maintain the best air-fuel ratio for every running condition of
the engine. The ignition timing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and camshaft position sensor signal. Com-
puting this information, ignition signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the ECM according to the other data stored
in the ECM.
쐌 At starting
쐌 During warm-up
쐌 At idle
쐌 At low battery voltage
쐌 During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut Control
DESCRIPTION NEEC1092
Input/Output Signal Chart NEEC1092S01
EC-1240
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Fuel Cut Control (at no load & high engine speed)
If the engine speed is above 2,500 rpm with no load (for example, in neutral and engine speed over 2,500 FE
rpm) fuel will be cut off after some time. The exact time when the fuel is cut off varies based on engine speed.
Fuel cut will operate until the engine speed reaches 2,000 rpm, then fuel cut is cancelled.
NOTE: CL
This function is different from deceleration control listed under “Multiport Fuel Injection (MFI) System”,
EC-1237.
MT
Evaporative Emission System
DESCRIPTION NEEC1094
AT
TF
PD
AX
SU
BR
ST
SEF569XA
RS
The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel
system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister.
The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the BT
vapor is stored there when the engine is not operating or when refueling to the fuel tank.
The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the
engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine HA
operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is propor-
tionally regulated as the air flow increases.
EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating and
SC
idling.
EL
IDX
EC-1241
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Evaporative Emission System (Cont’d)
INSPECTION NEEC1095
EVAP Canister NEEC1095S01
Check EVAP canister as follows:
1. Pinch the fresh air hose.
2. Blow air into port A and check that it flows freely out of port B.
AEC630A
AEC631A
SEF943S
EC-1242
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Evaporative Emission System (Cont’d)
Evap Service Port NEEC1095S07
Positive pressure is delivered to the EVAP system through the
EVAP service port. If fuel vapor leakage in the EVAP system GI
occurs, use a leak detector to locate the leak.
MA
EM
SEF462UA LC
How to Detect Fuel Vapor Leakage NEEC1095S08
CAUTION:
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure
in EVAP system. FE
NOTE:
쐌 Do not start engine.
쐌 Improper installation of EVAP service port adapter to the EVAP CL
service port may cause a leak.
With CONSULT-II MT
SEF200U
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump and hose to the EVAP service AT
port adapter.
3) Turn ignition switch ON.
4) Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT TF
MODE” with CONSULT-II.
5) Touch “START”. A bar graph (Pressure indicating display) will PD
appear on the screen.
6) Apply positive pressure to the EVAP system until the pressure
indicator reaches the middle of the bar graph. AX
PEF838U 7) Remove EVAP service port adapter and hose with pressure
pump.
8) Locate the leak using a leak detector. Refer to “EVAPORATIVE SU
EMISSION LINE DRAWING”, EC-1245.
BR
ST
RS
PEF917U
BT
HA
SC
EL
IDX
EC-1243
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Evaporative Emission System (Cont’d)
Without CONSULT-II
1) Attach the EVAP service port adapter securely to the EVAP
service port.
2) Also attach the pressure pump with pressure gauge to the
EVAP service port adapter.
3) Apply battery voltage to between the terminals of both EVAP
canister vent control valve and vacuum cut valve bypass valve
to make a closed EVAP system.
4) To locate the leak, deliver positive pressure to the EVAP sys-
tem until pressure gauge points reach 1.38 to 2.76 kPa (0.014
SEF462UA to 0.028 kg/cm2, 0.2 to 0.4 psi).
5) Remove EVAP service port adapter and hose with pressure
pump.
6) Locate the leak using a leak detector. Refer to “EVAPORATIVE
EMISSION LINE DRAWING”, EC-1245.
AEC632A
EC-1244
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Evaporative Emission System (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEC296C EL
IDX
EC-1245
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Evaporative Emission System (Cont’d)
AEC886A
EC-1246
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR)
MA
EM
LC
FE
CL
SEF206VA
MT
From the beginning of refueling, the fuel tank pressure goes up. When the pressure reaches the setting value
of the refueling control valve (RCV) opening pressure, the RCV is opened. After RCV opens, the air and vapor AT
inside the fuel tank go through refueling EVAP vapor cut valve, RCV and refueling vapor line to the EVAP
canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed TF
and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is
purged during driving.
The RCV is always closed during driving and the evaporative emission control system is operated the same PD
as conventional system.
WARNING:
When conducting inspections below, be sure to observe the following: AX
쐌 Put a “CAUTION: INFLAMMABLE” sign in workshop.
쐌 Do not smoke while servicing fuel system. Keep open flames and sparks away from work area. SU
쐌 Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
쐌 Before removing fuel line parts, carry out the following procedures: BR
a) Put drained fuel in an explosion-proof container and put lid on securely.
b) Release fuel pressure from fuel line. Refer to “Fuel Pressure Release”, EC-1259.
ST
c) Disconnect battery ground cable.
쐌 Always replace O-ring when the fuel gauge retainer is removed.
쐌 Do not kink or twist hose and tube when they are installed. RS
쐌 Do not tighten hose and clamps excessively to avoid damaging hoses.
쐌 After installation, run engine and check for fuel leaks at connection.
BT
쐌 Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
HA
SC
EL
IDX
EC-1247
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF596U
Yes or No
Yes 䊳 GO TO 3.
No (With CONSULT-II) 䊳 GO TO 6.
No (Without CONSULT- 䊳 GO TO 7.
II)
EC-1248
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF829T FE
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator. CL
OK or NG
OK 䊳 GO TO 5. MT
NG 䊳 Replace water separator.
AT
5 DETECT MALFUNCTIONING PART
Check the EVAP hose between EVAP canister and water separator for clogging or poor connection.
TF
䊳 Repair or replace EVAP hose.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1249
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-1250
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
FE
CL
MT
AT
TF
PD
AX
SEF707Z
OK or NG
SU
OK 䊳 GO TO 8.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1251
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK 䊳 INSPECTION END
NG 䊳 Replace refueling control valve with fuel tank.
Symptom: Cannot Refuel/Fuel Odor From The Fuel Filler Opening Is Strong While
Refueling. NEEC1097S0202
EC-1252
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
MA
EM
LC
SEF596U
Yes or No
Yes 䊳 GO TO 3. FE
No 䊳 GO TO 6.
CL
3 REPLACE EVAP CANISTER
Replace EVAP canister with a new one.
MT
䊳 GO TO 4.
AT
4 CHECK WATER SEPARATOR
1. Check visually for insect nests in the water separator air inlet.
2. Check visually for cracks or flaws in the appearance. TF
3. Check visually for cracks or flaws in the hose.
4. Check that A and C are not clogged by blowing air into B with A, and then C plugged.
PD
AX
SU
BR
SEF829T
5. In case of NG in items 2 - 4, replace the parts. ST
NOTE:
쐌 Do not disassemble water separator.
RS
OK or NG
OK 䊳 GO TO 5.
BT
NG 䊳 Replace water separator.
EL
IDX
EC-1253
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF706Z
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9.
OK (Without CONSULT- 䊳 GO TO 10.
II)
NG 䊳 Replace refueling control valve with fuel tank.
EC-1254
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
CL
MT
AT
TF
PD
AX
SEF707Z SU
OK or NG
OK 䊳 GO TO 11. BR
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
ST
RS
BT
HA
SC
EL
IDX
EC-1255
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
SEF707Z
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Replace refueling EVAP vapor cut valve with fuel tank.
EC-1256
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
On Board Refueling Vapor Recovery (ORVR) (Cont’d)
EM
LC
SEF665U FE
Do not drop any material into the tank.
OK or NG
CL
OK 䊳 INSPECTION END
NG 䊳 Replace fuel filler tube or replace one-way fuel valve with fuel tank.
MT
Positive Crankcase Ventilation
DESCRIPTION AT
NEEC1098
This system returns blow-by gas to the intake manifold.
The positive crankcase ventilation (PCV) valve is provided to con- TF
duct crankcase blow-by gas to the intake manifold.
During partial throttle operation of the engine, the intake manifold
sucks the blow-by gas through the PCV valve. PD
Normally, the capacity of the valve is sufficient to handle any
blow-by and a small amount of ventilating air.
The ventilating air is then drawn from the air inlet tubes into the AX
SEC297C crankcase. In this process the air passes through the hose con-
necting air inlet tubes to rocker cover.
Under full-throttle condition, the manifold vacuum is insufficient to SU
draw the blow-by flow through the valve. The flow goes through the
hose connection in the reverse direction.
On vehicles with an excessively high blow-by, the valve does not BR
meet the requirement. This is because some of the flow will go
through the hose connection to the air inlet tubes under all
conditions. ST
RS
SEF559A
INSPECTION NEEC1099
BT
PCV (Positive Crankcase Ventilation) Valve NEEC1099S01
With engine running at idle, remove PCV valve from rocker cover;
if the valve is working properly, a hissing noise will be heard as air HA
passes through it and a strong vacuum should be felt immediately
when a finger is placed over valve inlet.
SC
EL
SEC137A
IDX
EC-1257
ENGINE AND EMISSION BASIC CONTROL SYSTEM
DESCRIPTION VG33ER
Positive Crankcase Ventilation (Cont’d)
PCV Valve Ventilation Hose NEEC1099S02
1. Check hoses and hose connections for leaks.
2. Disconnect all hoses and clean with compressed air. If any
hose cannot be freed of obstructions, replace.
ET277
EC-1258
BASIC SERVICE PROCEDURE VG33ER
Fuel Pressure Release
FE
CL
SEF214Y
MT
WITHOUT CONSULT-II NEEC1100S02
1. Remove fuel pump fuse located in fuse box. AT
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
TF
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system. PD
AX
SEF164X
LEC763
SEF718BA
Injector
REMOVAL AND INSTALLATION NEEC1103
1. Release fuel pressure to zero. Refer to EC-1259.
2. Remove supercharger. Refer to EM-107, “SUPERCHARGER”.
3. Remove injector fuel tube assembly.
The following parts should be disconnected or removed.
쐌 Fuel feed and return hose
쐌 All injectors harness connectors
쐌 Push injector tail piece.
쐌 Do not pull on connector.
쐌 Do not extract injector by pinching.
EC-1260
BASIC SERVICE PROCEDURE VG33ER
Injector (Cont’d)
4. Push out any malfunctioning injector from injector fuel tube.
5. Replace or clean injector as necessary.
쐌 Always replace O-rings with new ones. GI
쐌 Lubricate O-rings with engine oil.
6. Install injector to injector fuel tube assembly. MA
EM
SEF927X LC
7. Install injectors with fuel tube assembly to intake manifold.
Tighten in numerical order shown in the figure.
a. First, tighten all bolts to 4.9 to 6.0 N·m (0.5 to 0.61 kg-m, 3.6
to 4.4 ft-lb).
b. Then, tighten all bolts to 10.8 to 14.7 N·m (1.1 to 1.5 kg-m, 8 FE
to 11 ft-lb).
8. Reinstall any part removed in reverse order of removal.
CAUTION: CL
After properly connecting fuel hose to injector and fuel tube,
check connection for fuel leakage.
SEF867W
MT
Fast Idle Cam (FIC)
INSPECTION AND ADJUSTMENT AT
NEEC1104
With CONSULT-II NEEC1104S01
1. Turn ignition switch ON. TF
2. See “COOLAN TEMP/S” in “DATA MONITOR” mode with
CONSULT-II.
3. When engine coolant temperature is 20 to 30°C (68 to 86°F), PD
make sure that the center of mark A is aligned with mark B as
shown in the figure.
AX
SEF013Y
ST
RS
SEF970R
EL
SEF971R
IDX
EC-1261
BASIC SERVICE PROCEDURE VG33ER
Fast Idle Cam (FIC) (Cont’d)
Without CONSULT-II NEEC1104S02
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 59 (Engine coolant tem-
perature sensor signal) and ground.
3. When the voltage is between 3.12 to 3.52V, make sure that the
center of mark A is aligned with mark B as shown in the fig-
ure.
SEF774U
SEF970R
SEF971R
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
SEF554Y
BT
NOTE:
If a vehicle contains a part which is operating outside of design specifications with no MIL illumination,
the part shall not be replaced prior to emission testing unless it is determined that the part has been HA
tampered with or abused in such a way that the diagnostic system cannot reasonably be expected to
detect the resulting malfunction.
SC
EL
IDX
EC-1263
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
1 INSPECTION START
1. Visually check the following:
쐌 Air cleaner clogging
쐌 Hoses and ducts for leaks
쐌 Electrical connectors
쐌 Gasket
쐌 Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
SEF976U
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
SEF977U
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK 䊳 GO TO 2.
NG 䊳 1. Repair or replace components as necessary.
2. GO TO 2.
EC-1264
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
SEF978U
3. Turn off engine and disconnect throttle position sensor harness connector.
FE
CL
MT
SEF975R AT
4. Start and rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run at idle speed.
5. Check ignition timing with a timing light.
TF
PD
AX
SU
SEF927Z
M/T: 10°±1° BTDC BR
A/T: 10°±1° BTDC (in “P” or “N” position)
OK or NG ST
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
RS
BT
HA
SC
EL
IDX
EC-1265
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF972R
䊳 GO TO 2.
SEF058Y
M/T: 700±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
Without CONSULT-II
1. Check idle speed.
M/T: 700±50 rpm
A/T: 700±50 rpm (in “P” or “N” position)
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-1266
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
MA
EM
LC
LEC513
M/T: 700±50 rpm
A/T: 700±50 rpm (in “P” or “N” position) FE
䊳 GO TO 6.
CL
6 CHECK TARGET IDLE SPEED
With CONSULT-II MT
1. Turn off engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Read idle speed in “DATA MONITOR” mode with CONSULT-II. AT
TF
PD
AX
SEF058Y SU
M/T: 750±50 rpm
A/T: 750±50 rpm (in “P” or “N” position)
BR
Without CONSULT-II
1. Turn off engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
ST
3. Check idle speed.
M/T: 750±50 rpm
A/T: 750±50 rpm (in “P” or “N” position)
RS
OK or NG
OK (With CONSULT-II) 䊳 GO TO 8. BT
OK (Without CONSULT- 䊳 GO TO 9.
II) HA
NG 䊳 GO TO 7.
SC
EL
IDX
EC-1267
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF999Z
OK or NG
OK 䊳 GO TO 12.
NG (Monitor does not 䊳 GO TO 17.
fluctuate.)
NG (Monitor fluctuates 䊳 GO TO 10.
less than 5 times.)
EC-1268
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
ST
RS
BT
HA
SC
EL
IDX
EC-1269
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF999Z
OK or NG
OK 䊳 INSPECTION END
NG (Monitor does not 䊳 GO TO 16.
fluctuate.)
NG (Monitor fluctuates 䊳 GO TO 14.
less than 5 times.)
EC-1270
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SC
EL
IDX
EC-1271
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
SEF172Y
Without CONSULT-II
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect a resistor (4.4 kΩ) between terminals of engine coolant temperature sensor harness connector.
AEC036B
䊳 GO TO 19.
EC-1272
BASIC SERVICE PROCEDURE VG33ER
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment (Cont’d)
19 CHECK “CO” %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge. GI
MA
EM
LC
SEF976U
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
FE
CL
SEF978U MT
3. Check “CO” %.
Idle CO: 1.5 - 9.5%
4. Without CONSULT-II AT
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor. TF
OK or NG
OK 䊳 GO TO 10. PD
NG 䊳 GO TO 20.
AX
20 DETECT MALFUNCTIONING PART
Check the following.
1. Connect heated oxygen sensor 1 (front) harness connectors to heated oxygen sensors 1 (front).
SU
2. Check fuel pressure regulator. Refer to EC-1260.
3. Check mass air flow sensor and its circuit. Refer to EC-1360.
4. Check injector and its circuit. Refer to EC-1793.
BR
Clean or replace if necessary.
5. Check engine coolant temperature sensor and its circuit. Refer to EC-1394.
6. Check ECM function by substituting another known good ECM.
ST
(ECM may be the cause of a problem, but this is rarely the case.)
䊳 GO TO 2. RS
BT
HA
SC
EL
IDX
EC-1273
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Introduction
Introduction NEEC1106
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Emission-related diagnostic information SAE Mode
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of SAE J1979
The above information can be checked using procedures listed in the table below.
X: Applicable —: Not applicable
CONSULT-II X X X X X —
GST X X*1 X — X X
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
The malfunction indicator lamp (MIL) on the instrument panel lights up when the same malfunction is detected
in two consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-1330.)
Two Trip Detection Logic NEEC1107
When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MIL will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MIL lights up. The MIL lights up at the same time when the DTC is stored. <2nd
trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MIL,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable —: Not applicable
Items 1st trip 2nd trip 1st trip 2nd trip 1st trip 2nd trip
Blinking Lighting up Blinking Lighting up displaying displaying displaying displaying
Except above — — — X — X X —
EC-1274
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information
RS
BT
HA
SEF992X
SC
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA NEEC1108S02
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed and absolute pressure at EL
the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
IDX
EC-1275
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-1299.
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no prior-
ity for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once
freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no
longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the fol-
lowing priorities to update the data.
Priority Items
For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was stored in the 2nd
trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated
from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different mal-
function is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is
stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or
1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and
freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged
in the ECM memory.
Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM
memory is erased. Procedures for clearing the ECM memory are described in “HOW TO ERASE EMISSION-
RELATED DIAGNOSTIC INFORMATION”, EC-1287.
SYSTEM READINESS TEST (SRT) CODE NEEC1108S03
System Readiness Test (SRT) code is specified in Mode 1 of SAE J1979.
As part of enhanced emissions test for Inspection and Maintenance (I/M), certain states require that the sta-
tus of srt be used to indicate whether the ECM has completed self-diagnosis of major emission systems and
components. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspection due to one or more SRT items indicating “INCMP”,
use the information in this service manual to set the SRT to “CMPLT”.
In most cases, the ECM will automatically complete its self-diagnosis cycle during normal usage and the SRT
status will indicate “CMPLT” for each application system. Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer’s
normal driving pattern and the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM
memory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indicates “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indicates “INCMP” for one or more of the SRT items, the
vehicle is returned to the customer untested.
NOTE:
If MIL is “ON” during the state emissions inspection, the vehicle is also returned to the customer untested even
though the SRT indicates “CMPLT” for all test items. Therefore, it is important to check SRT (“CMPLT”) and
DTC (No DTCs) before the inspection.
EC-1276
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
EVAP SYSTEM 2 EVAP control system (small leak) (negative pressure) P0440 EM
3 EVAP control system (very small leak) (negative pressure)/ P1441
(positive pressure)
LC
3 EVAP control system purge flow monitoring P1447
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1277
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
NG exists P0400 OK OK – –
P0402 – – – –
NG – NG NG (Consecutive
P1402
Case 3 NG)
EC-1278
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF170Z
SEF949Z
EC-1280
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF947Y EL
IDX
EC-1281
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
쐌 The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
− Sea level
− Flat road
− Ambient air temperature: 20 - 30°C (68 - 86°F)
− Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)], diag-
nosis may also be performed.
Pattern 1:
쐌 The engine is started at the engine coolant temperature of −10 to 35°C (14 to 95°F)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
쐌 The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158°F) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
쐌 The engine is started at the tank fuel temperature of warmer than 0°C (32°F) (where the voltage
between the ECM terminal 60 and ground is less than 4.1V).
Pattern 2:
쐌 When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
쐌 The driving pattern outlined in *2 must be repeated at least 3 times.
Pattern 4:
쐌 Tests are performed after the engine has been operated for at least 17 minutes.
쐌 The accelerator pedal must be held very steady during steady-state driving.
쐌 If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Operate the vehicle in the following driving pattern.
1) Decelerate vehicle to 0 km/h (0 MPH) and let engine idle.
2) Repeat driving pattern shown below at least 10 times.
쐌 During acceleration, hold the accelerator pedal as steady as possible.
SEF414S
EC-1282
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
For normal acceleration in low altitude areas For quick acceleration in low altitude areas
[less than 1,219 m (4,000 ft)]: and high altitude areas
[over 1,219 m (4,000 ft)]: GI
ACCEL shift point
Gear change km/h (MPH)
km/h (MPH) MA
1st to 2nd 24 (15) 24 (15)
Gear
km/h (MPH) CL
2WD (AUTO mode)
1st 50 (30)
MT
2nd 95 (60)
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II) NEEC1108S04
AT
The following is the information specified in Mode 6 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is “OK” or “NG” while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the TF
maximum or minimum value and is compared with the test value being monitored.
Items for which these data (test value and test limit) are displayed are the same as SRT code items (30 test
items). PD
These data (test value and test limit) are specified by Test ID (TID) and Component ID (CID) and can be dis-
played on the GST screen.
X: Applicable —: Not applicable AX
Test value (GST display)
SRT item Self-diagnostic test item Test limit Application
TID CID SU
Three way catalyst function
01H 01H Max. X
(Right bank) BR
CATALYST
Three way catalyst function
03H 02H Max. X
(Left bank)
ST
EVAP control system
05H 03H Max. X
(Small leak)
EVAP SYSTEM RS
EVAP control system purge flow
06H 83H Min. X
monitoring
BT
HA
SC
EL
IDX
EC-1283
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
EC-1284
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
IDX
EC-1285
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
EC-1286
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
RS
BT
HA
SC
EL
IDX
EC-1287
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Emission-related Diagnostic Information (Cont’d)
SEF823YD
The emission related diagnostic information in the ECM can be erased by selecting “ERASE” in the “SELF-
DIAG RESULTS” mode with CONSULT-II.
How to Erase DTC ( With GST) NEEC1108S0602
NOTE:
If the DTC is not for A/T related items (see EC-1219), skip step 2.
1. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Perform “SELF-DIAGNOSTIC PROCEDURE (Without CONSULT-II)” in AT section titled “TROUBLE
DIAGNOSIS”, “Self-diagnosis”. (The engine warm-up step can be skipped when performing the diagnosis
only to erase the DTC.)
3. Select Mode 4 with GST (Generic Scan Tool).
The emission related diagnostic information in the ECM can be erased by selecting Mode 4 with GST.
쐌 If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
쐌 Erasing the emission-related diagnostic information using CONSULT-II or GST is easier and
quicker than switching the mode selector on the ECM.
쐌 The following data are cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
EC-1288
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Malfunction Indicator Lamp (MIL)
Actual work procedures are explained using a DTC as an example. Be careful so that not only the DTC, but
all of the data listed above, are cleared from the ECM memory during work procedures.
Malfunction Indicator Lamp (MIL) GI
DESCRIPTION NEEC1109
MA
EM
LC
SEF217U
FE
The MIL is located on the instrument panel.
1. The MIL will light up when the ignition switch is turned ON without the engine running. This is a bulb check. CL
쐌 If the MIL does not light up, refer to EL section (“WARNING LAMPS”) or see EC-1819.
2. When the engine is started, the MIL should go OFF.
If the MIL remains on, the on board diagnostic system has detected an engine system malfunction. MT
On Board Diagnostic System Function NEEC1109S01
The on board diagnostic system has the following two functions. AT
Diagnostic Test KEY and ENG. Function Explanation of Function
Mode Status
TF
Mode I Ignition switch in BULB CHECK This function checks the MIL bulb for damage (blown,
ON position open circuit, etc.).
If the MIL does not come on, check MIL circuit. (See PD
EC-1819.)
Engine stopped
AX
SU
Engine running MALFUNCTION This is a usual driving condition. When a malfunction is
WARNING detected twice in two consecutive driving cycles (two trip
detection logic), the MIL will light up to inform the driver
that a malfunction has been detected. BR
The following malfunctions will light up or blink the MIL
in the 1st trip.
쐌 Coolant overtemperature enrichment protection ST
쐌 “Misfire (Possible three way catalyst damage)”
쐌 “Closed loop control”
쐌 Fail-safe mode RS
Diagnostic Test Mode I — Bulb Check NEEC1109S02
In this mode, the MIL on the instrument panel should stay ON. If it remains OFF, check the bulb. Refer to EL-84, BT
“WARNING LAMPS” or see EC-1819.
Diagnostic Test Mode I — Malfunction Warning NEEC1109S03
HA
MIL Condition
IDX
EC-1289
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
OBD System Operation Chart
For details about patterns “B” and “C” under “Fuel Injection System” and “Misfire”, see EC-1292.
For details about patterns “A” and “B” under “Other”, see EC-1294.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.
EC-1290
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR
“MISFIRE” <EXHAUST QUALITY DETERIORATION>, “FUEL INJECTION SYSTEM” =NEEC1110S03
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF392S
RS
*1: When the same malfunction is data will not be displayed any freeze frame data will be cleared
detected in two consecutive trips, longer after vehicle is driven 80 at the moment OK is detected.
BT
MIL will light up. times (pattern C) without the same *7: When the same malfunction is
*2: MIL will go off after vehicle is malfunction. (The DTC and the detected in the 2nd trip, the 1st
driven 3 times (pattern B) without freeze frame data still remain in trip freeze frame data will be HA
any malfunctions. ECM.) cleared.
*3: When the same malfunction is *5: When a malfunction is detected *8: 1st trip DTC will be cleared when
detected in two consecutive trips, for the first time, the 1st trip DTC vehicle is driven once (pattern C) SC
the DTC and the freeze frame and the 1st trip freeze frame data without the same malfunction after
data will be stored in ECM. will be stored in ECM. DTC is stored in ECM.
*4: The DTC and the freeze frame *6: The 1st trip DTC and the 1st trip
EL
IDX
EC-1291
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
OBD System Operation Chart (Cont’d)
EC-1292
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
OBD System Operation Chart (Cont’d)
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS EXCEPT
FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION SYSTEM”NEEC1110S05
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
SEF393S
RS
*1: When the same malfunction is *4: The DTC and the freeze frame and the 1st trip freeze frame data
detected in two consecutive trips, data will not be displayed any will be stored in ECM.
BT
MIL will light up. longer after vehicle is driven 40 *6: 1st trip DTC will be cleared after
*2: MIL will go off after vehicle is times (pattern A) without the same vehicle is driven once (pattern B)
driven 3 times (pattern B) without malfunction. without the same malfunction. HA
any malfunctions. (The DTC and the freeze frame *7: When the same malfunction is
*3: When the same malfunction is data still remain in ECM.) detected in the 2nd trip, the 1st
detected in two consecutive trips, *5: When a malfunction is detected trip freeze frame data will be SC
the DTC and the freeze frame for the first time, the 1st trip DTC cleared.
data will be stored in ECM.
EL
IDX
EC-1293
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
OBD System Operation Chart (Cont’d)
AEC574
쐌 The A counter will be cleared when the malfunction is detected regardless of (1) - (4).
쐌 The A counter will be counted up when (1) - (4) are satisfied without the same malfunction.
쐌 The DTC will not be displayed after the A counter reaches 40.
<Driving Pattern B> NEEC1110S0602
Driving pattern B means the vehicle operation as follows:
All components and systems should be monitored at least once by the OBD system.
쐌 The B counter will be cleared when the malfunction is detected once regardless of the driving pattern.
쐌 The B counter will be counted up when driving pattern B is satisfied without any malfunctions.
쐌 The MIL will go off when the B counter reaches 3 (*2 in “OBD SYSTEM OPERATION CHART”).
EC-1294
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II
CONSULT-II =NEEC1111
CONSULT-II INSPECTION PROCEDURE
1. Turn ignition switch OFF.
NEEC1111S01
GI
2. Connect “CONSULT-II” to data link connector which is located
under LH dash panel near the fuse box cover. MA
EM
SEF163X LC
3. Turn ignition switch ON.
4. Touch “START”.
FE
CL
PBR455D
MT
5. Touch “ENGINE”.
AT
TF
PD
AX
SEF948Y
ST
RS
SEF949Y
BT
HA
SC
EL
IDX
EC-1295
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
Knock sensor X
Battery voltage X X
EC-1296
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
Cooling fan X X X X
CL
Heated oxygen sensor 1 heater
X X X X
(front)
X: Applicable PD
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze frame data. The items appear on CONSULT-II screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-1275. AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1297
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
FUNCTION =NEEC1111S03
This mode enables a technician to adjust some devices faster and more accurately by following
Work support
the indications on the CONSULT-II unit.
Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame
Self-diagnostic results
data can be read and erased quickly.*1
Input/Output specification of the basic fuel schedule, AFM, A/F feedback control value and the
Data monitor (SPEC)
other data monitor items can be read.
Diagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
Active test
shifts some parameters in a specified range.
DTC confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
*1 The following emission-related diagnostic information is cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
TP SW/TP SEN IDLE POSI ADJ 쐌 FOLLOW THE BASIC INSPECTION INSTRUCTION IN When adjusting the idle throttle
THE SERVICE MANUAL. position
IGNITION TIMING ADJ 쐌 IGNITION TIMING FEEDBACK CONTROL WILL BE When adjusting target ignition tim-
HELD BY TOUCHING “START”. AFTER DOING SO, ing
ADJUST IGNITION TIMING WITH A TIMING LIGHT BY After adjustment, confirm target
TURNING THE CAMSHAFT POSITION SENSOR. ignition timing with a timing light
by turning the distributor.
FUEL PRESSURE RELEASE 쐌 FUEL PUMP WILL STOP BY TOUCHING “START” When releasing fuel pressure
DURING IDLING. from fuel line
CRANK A FEW TIMES AFTER ENGINE STALLS.
SELF-LEARNING CONT 쐌 THE COEFFICIENT OF SELF-LEARNING CONTROL When clean the coefficient of self-
MIXTURE RATIO RETURNS TO THE ORIGINAL learning control valve
COEFFICIENT.
EC-1298
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
EVAP SYSTEM CLOSE OPEN THE VACUUM CUT VALVE BYPASS VALVE AND When detecting EVAP vapor leak GI
CLOSE THE EVAP CANISTER VENT CONTROL VALVE point of EVAP system
IN ORDER TO MAKE EVAP SYSTEM CLOSE UNDER
THE FOLLOWING CONDITIONS. MA
쐌 IGN SW ON
쐌 ENGINE NOT RUNNING
쐌 AMBIENT TEMPERATURE IS ABOVE 0°C (32°F).
쐌 NO VACUUM AND NO HIGH PRESSURE IN EVAP
EM
SYSTEM
쐌 FUEL TANK TEMP. IS MORE THAN 0°C (32°F).
쐌 WITHIN 10 MINUTES AFTER STARTING “EVAP SYS- LC
TEM CLOSE”
쐌 WHEN TRYING TO EXECUTE “EVAP SYSTEM
CLOSE” UNDER THE CONDITION EXCEPT ABOVE,
CONSULT-II WILL DISCONTINUE IT AND DISPLAY
APPROPRIATE INSTRUCTION.
NOTE: FE
WHEN STARTING ENGINE, CONSULT-II MAY DIS-
PLAY “BATTERY VOLTAGE IS LOW. CHARGE
BATTERY”, EVEN IN USING CHARGED BATTERY.
CL
TARGET IDLE RPM ADJ* SET ENGINE SPEED AT THE SPECIFIED VALUE When adjusting initial ignition tim-
UNDER THE FOLLOWING CONDITIONS. ing and idle speed
쐌 ENGINE WARMED UP MT
쐌 NO-LOAD
DIAG TROUBLE
쐌 The engine control component part/control system has a trouble code, it is displayed as “PXXXX”.
CODE
[PXXXX]
(Refer to “TROUBLE DIAGNOSIS — INDEX”, EC-1219.) SU
쐌 “Fuel injection system status” at the moment a malfunction is detected is displayed.
FUEL SYS-B1 *2 쐌 One mode in the following is displayed. BR
“MODE 2”: Open loop due to detected system malfunction
“MODE 3”: Open loop due to driving conditions (power enrichment, deceleration enrichment)
FUEL SYS-B2 *2 “MODE 4”: Closed loop - using oxygen sensor(s) as feedback for fuel control ST
“MODE 5”: Open loop - has not yet satisfied condition to go to closed loop
CAL/LD VALUE [%] 쐌 The calculated load value at the moment a malfunction is detected is displayed.
RS
COOLANT TEMP [°C]
쐌 The engine coolant temperature at the moment a malfunction is detected is displayed.
or [°F]
S-FUEL TRIM-B1 [%] 쐌 “Short-term fuel trim” at the moment a malfunction is detected is displayed.
BT
쐌 The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
S-FUEL TRIM-B2 [%] schedule.
HA
L-FUEL TRIM-B1 [%] 쐌 “Long-term fuel trim” at the moment a malfunction is detected is displayed.
쐌 The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
L-FUEL TRIM-B2 [%] than short-term fuel trim. SC
ENGINE SPEED
쐌 The engine speed at the moment a malfunction is detected is displayed.
[rpm]
EL
IDX
EC-1299
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
ABSOL TH·P/S [%] 쐌 The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
쐌 The base fuel schedule at the moment a malfunction is detected is displayed.
[msec]
*1: The items are the same as those of 1st trip freeze frame data.
*2: Regarding D22 model, “-B1” indicates right bank and “-B2” indicates left bank.
EC-1300
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
ECM GI
Main
Monitored item [Unit] input Description Remarks
signals
signals
IDX
EC-1301
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
START SIGNAL 쐌 Indicates [ON/OFF] condition from the 쐌 After starting the engine, [OFF] is dis-
쎻 쎻
[ON/OFF] starter signal. played regardless of the starter signal.
쐌 Indicates the ignition timing computed 쐌 When the engine is stopped, a certain
IGN TIMING [BTDC] 쎻
by ECM according to the input signals. value is indicated.
EC-1302
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals GI
쐌 Indicates the EVAP canister purge vol-
ume control solenoid valve control value MA
computed by the ECM according to the
PURG VOL C/V [%]
input signals.
쐌 The opening becomes larger as the
value increases.
EM
쐌 The air conditioner relay control condi-
AIR COND RLY
[ON/OFF]
쎻 tion (determined by ECM according to LC
the input signal) is indicated.
ECM
Main
Monitored item [Unit] input Description Remarks
signals
signals
쐌 The signal voltage of the mass air flow sen- 쐌 When the engine is running, specifi-
MAS A/F SE-B1 [V] 쎻 쎻
sor specification is displayed. cation range is indicated.
쐌 Ignition switch: ON
(Engine stopped)
FUEL PUMP Fuel pump relay makes the operat- 쐌 Harness and connector
쐌 Turn the fuel pump relay “ON”
RELAY ing sound. 쐌 Fuel pump relay
and “OFF” using CONSULT-II
and listen to operating sound.
EC-1304
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
FUEL/T TEMP EM
쐌 Change the fuel tank temperature using CONSULT-II.
SEN
쐌 Ignition switch: ON LC
(Engine stopped)
VENT Solenoid valve makes an operating 쐌 Harness and connector
쐌 Turn solenoid valve “ON” and
CONTROL/V sound. 쐌 Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound.
쐌 Ignition switch: ON
(Engine stopped)
Solenoid valve makes an operating 쐌 Harness and connector FE
VC/V BYPASS/V 쐌 Turn solenoid valve “ON” and
sound. 쐌 Solenoid valve
“OFF” with the CONSULT-II and
listen to operating sound. CL
DTC CONFIRMATION MODE NEEC1111S09
SRT STATUS Mode NEEC1111S0901
MT
For details, refer to “SYSTEM READINESS TEST (SRT) CODE”,
EC-1276.
AT
SRT WORK SUPPORT Mode NEEC1111S0902
SRT status and some of the data monitor item can be read.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1305
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
EC-1306
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
CONSULT-II (Cont’d)
automatically on CONSULT-II screen even though a malfunc-
tion is detected by ECM.
DATA MONITOR can be performed continuously even though GI
a malfunction is detected.
Use these triggers as follows:
1) “AUTO TRIG” MA
쐌 While trying to detect the DTC/1st trip DTC by performing the
“DTC Confirmation Procedure”, be sure to select to “DATA EM
MONITOR (AUTO TRIG)” mode. You can confirm the malfunc-
tion at the moment it is detected.
쐌 While narrowing down the possible causes, CONSULT-II LC
should be set in “DATA MONITOR (AUTO TRIG)” mode, espe-
cially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twist-
ing) the suspicious connectors, components and harness in
the “DTC Confirmation Procedure”, the moment a malfunction
is found the DTC/1st trip DTC will be displayed. (Refer to GI-24, FE
“Incident Simulation Tests”.
2) “MANU TRIG”
쐌 If the malfunction is displayed as soon as “DATA MONITOR” CL
is selected, reset CONSULT-II to “MANU TRIG”. By selecting
“MANU TRIG” you can monitor and store the data. The data
can be utilized for further diagnosis, such as a comparison with MT
the value for the normal operating condition.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SEF720X
SC
EL
IDX
EC-1307
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Generic Scan Tool (GST)
SEF139P
SEF163X
AEC059B
AEC060B
EC-1308
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION VG33ER
Generic Scan Tool (GST) (Cont’d)
FUNCTION NEEC1112S03
This mode gains access to emission-related power train trouble codes which were EM
MODE 3 DTCs
stored by ECM.
This mode can clear all emission-related diagnostic information. This includes: LC
쐌 Clear number of diagnostic trouble codes (MODE 1)
쐌 Clear diagnostic trouble codes (MODE 3)
MODE 4 CLEAR DIAG INFO 쐌 Clear trouble code for freeze frame data (MODE 1)
쐌 Clear freeze frame data (MODE 2)
쐌 Reset status of system monitoring test (MODE 1)
쐌 Clear on board monitoring test results (MODE 6 and 7)
FE
This mode accesses the results of on board diagnostic monitoring tests of specific
MODE 6 (ON BOARD TESTS)
components/systems that are not continuously monitored.
This mode enables the off board test drive to obtain test results for emission-related
CL
MODE 7 (ON BOARD TESTS) powertrain components/systems that are continuously monitored during normal driving
conditions.
MT
This mode can close EVAP system in ignition switch “ON” position (Engine stopped).
When this mode is performed, the following parts can be opened or closed.
쐌 EVAP canister vent control valve open AT
쐌 Vacuum cut valve bypass valve closed
In the following conditions, this mode cannot function.
MODE 8 — 쐌 Low ambient temperature
쐌 Low battery voltage
TF
쐌 Engine running
쐌 Ignition switch OFF
쐌 Low fuel temperature PD
쐌 Too much pressure is applied to EVAP system
MODE 9 CALIBRATION ID
This mode is to enable the off-board to request vehicle specific vehicle information AX
such as Vehicle Identification Number (VIN) and calibration IDs.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1309
TROUBLE DIAGNOSIS — INTRODUCTION VG33ER
Introduction NEEC1113
The engine has an ECM to control major systems such as fuel
control, ignition control, idle air control system, etc. The ECM
accepts input signals from sensors and instantly drives actuators.
It is essential that both input and output signals are proper and
stable. At the same time, it is important that there are no problems
such as vacuum leaks, fouled spark plugs, or other problems with
the engine.
It is much more difficult to diagnose a problem that occurs intermit-
tently rather than continuously. Most intermittent problems are
MEF036D
caused by poor electric connections or improper wiring. In this
case, careful checking of suspected circuits may help prevent the
replacement of good parts.
A visual check only may not find the cause of the problems. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the “Work Flow” on EC-1312.
Before undertaking actual checks, take a few minutes to talk with
a customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such problems, espe-
cially intermittent ones. Find out what symptoms are present and
under what conditions they occur. A “Diagnostic Worksheet” like the
example on next page should be used.
Start your diagnosis by looking for “conventional” problems first.
SEF233G
This will help troubleshoot driveability problems on an electronically
controlled engine vehicle.
SEF234G
EC-1310
TROUBLE DIAGNOSIS — INTRODUCTION VG33ER
Introduction (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
MTBL0017
RS
BT
HA
SC
EL
IDX
EC-1311
TROUBLE DIAGNOSIS — INTRODUCTION VG33ER
Work Flow
SEF510ZF
EC-1312
TROUBLE DIAGNOSIS — INTRODUCTION VG33ER
Work Flow (Cont’d)
STEP DESCRIPTION GI
Get detailed information about the conditions and the environment when the incident/symptom occurred using the
STEP I
“DIAGNOSTIC WORK SHEET”, EC-1311.
MA
Before confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st trip) DTC and
the (1st trip) freeze frame data, then erase the DTC and the data. (Refer to EC-1287.) The (1st trip) DTC and the
(1st trip) freeze frame data can be used when duplicating the incident at STEP III & IV. EM
STEP II If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
Study the relationship between the cause, specified by (1st trip) DTC, and the symptom described by the cus-
tomer. (The “Symptom Matrix Chart” will be useful. See EC-1331.)
Also check related service bulletins for information.
LC
Try to confirm the symptom and under what conditions the incident occurs.
The “DIAGNOSTIC WORK SHEET” and the freeze frame data are useful to verify the incident. Connect CON-
STEP III SULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
If the malfunction code is detected, skip STEP IV and perform STEP V. FE
Try to detect the (1st trip) DTC by driving in (or performing) the “DTC Confirmation Procedure”. Check and read
the (1st trip) DTC and (1st trip) freeze frame data by using CONSULT-II or GST.
During the (1st trip) DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO CL
TRIG) mode and check real time diagnosis results.
STEP IV
If the incident cannot be verified, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
In case the “DTC Confirmation Procedure” is not available, perform the “Overall Function Check” instead. The MT
(1st trip) DTC cannot be displayed by this check, however, this simplified “check” is an effective alternative.
The “NG” result of the “Overall Function Check” is the same as the (1st trip) DTC detection.
Take the appropriate action based on the results of STEP I through IV. AT
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-1314.) If CONSULT-II is
STEP V TF
available, perform “DATA MONITOR (SPEC)” mode with CONSULT-II and proceed to the “TROUBLE DIAGNO-
SIS — SPECIFICATION VALUE”, EC-1349. (If malfunction is detected, proceed to “REPAIR/REPLACE”.) Then
perform inspections according to the Symptom Matrix Chart. (Refer to EC-1331.)
PD
Identify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect
the system for mechanical binding, loose connectors or wiring damage using (tracing) “Harness Layouts”.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
AX
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CON-
SULT-II. Refer to EC-1335, EC-1340.
STEP VI
The “Diagnostic Procedure” in EC section contains a description based on open circuit inspection. A short circuit SU
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-26, “Circuit
Inspection”.
Repair or replace the malfunction parts. BR
If malfunctioning part cannot be detected, perform “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”,
EC-1353.
Once you have repaired the circuit or replaced a component, you need to run the engine in the same conditions
ST
and circumstances which resulted in the customer’s initial complaint.
Perform the “DTC Confirmation Procedure” and confirm the normal code [DTC No. P0000 or 0505] is detected. If
STEP VII the incident is still detected in the final check, perform STEP VI by using a different method from the previous RS
one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st trip) DTC in
ECM and TCM (Transmission control module). (Refer to EC-1287.) BT
HA
SC
EL
IDX
EC-1313
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection
SEF983U
Models with 䊳 GO TO 2.
CONSULT-II
Models with 䊳 GO TO 2.
GST
Models with 䊳 GO TO 15.
No Tools
EC-1314
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
EM
LC
SEF013Y
FE
4. When engine coolant temperature is 75 to 85°C (167 to 185°F), check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam.
CL
MT
AT
TF
SEF971R PD
OK or NG
OK 䊳 GO TO 4. AX
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-1261.
2. GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1315
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
PEF546N
3. Check ignition timing at idle using a timing light.
SEF984U
Ignition timing: 10°±2° BTDC
OK or NG
OK 䊳 GO TO 5.
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/Idle
Mixture Ratio Adjustment”, EC-1262.
2. GO TO 5.
EC-1316
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
MA
EM
LC
FE
PEF546N
2. Check idle speed.
700±50 rpm (in “P” or “N” position)
CL
OK or NG
OK 䊳 GO TO 6.
MT
NG 䊳 1. Adjust engine speed by turning idle speed adjusting screw. Refer to “Idle Speed/
Ignition Timing/Idle Mixture Ratio Adjustment”, EC-1262. AT
2. GO TO 6.
TF
6 CHECK CLOSED THROTTLE POSITION SWITCH IDLE POSITION-I
With CONSULT-II
NOTE: PD
Always check ignition timing and base idle speed before performing the following.
1. Warm up engine to normal operating temperature.
2. Check FI cam, refer to procedure 3. AX
3. Stop engine.
䊳 GO TO 7.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1317
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
LEC656
SEF715Y
“CLSD THL/P SW” signal should remain “ON” while inserting 0.3 mm (0.012 in) feeler gauge.
“CLSD THL/P SW” signal should remain “OFF” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 8.
EC-1318
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
EM
LC
FE
LEC656
4. Open throttle valve and then close. CL
5. Check “CLSD THL/P SW” signal.
MT
AT
TF
PD
SEF715Y
“CLSD THL/P SW” signal should remain “OFF” when the throttle valve is closed.
OK or NG AX
OK 䊳 GO TO 11.
NG 䊳 GO TO 10. SU
RS
BT
HA
SEF689W
䊳 GO TO 11.
SC
EL
IDX
EC-1319
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
SEF689W
3. Make sure two or three times that the signal is “ON” when the throttle valve is closed and “OFF” when it is opened.
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm (0.016 in) feeler gauge.
5. Make sure two or three times that the signal remains “OFF” when the throttle valve is closed.
6. Tighten throttle position sensor.
7. Check the “CLSD THL/P SW” signal again.
The signal remains “OFF” while closing throttle valve.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 8.
EC-1320
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
FE
CL
SEF864V
MT
7. Turn ignition switch OFF and wait at least 5 seconds.
8. Repeat steps 5 and 6 until “CLSD THL POS” signal changes to “ON”.
AT
TF
PD
AX
SEF715Y
SU
䊳 GO TO 13.
BR
13 CHECK TARGET IDLE SPEED
With CONSULT-II
1. Start engine and warm it up to normal operating temperature. ST
2. Select “ENG SPEED” in “DATA MONITOR” mode.
3. Check idle speed.
750±50 rpm (in “P” or “N” position) RS
OK or NG
OK 䊳 INSPECTION END BT
NG 䊳 1. Adjust idle speed. Refer to “Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment”,
EC-1262.
2. GO TO 27. HA
SC
EL
IDX
EC-1321
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
SEF971R
OK or NG
OK 䊳 GO TO 16.
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-1261.
2. GO TO 16.
EC-1322
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
EM
LC
SEF119W
3. When the voltage is between 1.10 to 1.36V, check the following.
쐌 The center of mark A is aligned with mark C.
쐌 The cam follower lever’s roller is not touching the fast idle cam. FE
CL
MT
AT
SEF971R TF
OK or NG
OK 䊳 GO TO 16. PD
NG 䊳 1. Check FI cam. Refer to “Fast Idle Cam (FIC)”, EC-1261.
2. GO TO 16.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1323
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
SEF975R
3. Start engine.
4. Check ignition timing at idle using a timing light.
SEF984U
Ignition timing: 10°±2° BTDC
OK or NG
OK 䊳 GO TO 17.
NG 䊳 1. Adjust ignition timing by turning distributor. Refer to “Idle Speed/Ignition Timing/ Idle
Mixture Ratio Adjustment”, EC-1262.
2. GO TO 17.
EC-1324
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
MA
EM
LC
SEC298C
쐌 Insert the 0.3 mm (0.012 in) and 0.4 mm (0.016 in) feeler gauge alternately between the throttle adjust screw (TAS) and
throttle drum as shown in the figure.
FE
CL
MT
AT
TF
LEC656
PD
“Continuity should exist” while inserting 0.3 mm (0.012 in) feeler gauge.
“Continuity should not exist” while inserting 0.4 mm (0.016 in) feeler gauge.
OK or NG AX
OK 䊳 GO TO 24.
NG 䊳 GO TO 20. SU
HA
SC
EL
IDX
EC-1325
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
LEC656
3. Open throttle valve then close.
4. Check continuity between closed throttle position switch terminals 4 and 5.
SEC298C
Continuity should not exist while closing the throttle position sensor.
OK or NG
OK 䊳 GO TO 23.
NG 䊳 GO TO 22.
SEF689W
䊳 GO TO 23.
EC-1326
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
EM
LC
SEF689W
FE
3. Make sure two or three times that the continuity exists when the throttle valve is closed and continuity does not exist
when it is opened.
4. Remove 0.3 mm (0.012 in) feeler gauge then insert 0.4 mm (0.016 in) feeler gauge. CL
5. Make sure two or three times that the continuity does not exist when the throttle valve is closed.
6. Tighten throttle position sensor.
7. Check the continuity again. MT
Continuity does not exist while closing the throttle valve.
OK or NG AT
OK 䊳 GO TO 24.
NG 䊳 GO TO 20.
TF
24 RESET THROTTLE POSITION SENSOR IDLE POSITION MEMORY
PD
Without CONSULT-II
NOTE:
Always warm up engine to normal operating temperature. If engine is cool, the throttle position sensor idle posi- AX
tion memory will not be reset correctly.
1. Remove feeler gauge.
2. Start engine.
3. Warm up engine to normal operating temperature.
SU
4. Stop engine. (Turn ignition switch OFF.)
5. Turn ignition switch ON and wait at least 5 seconds.
BR
ST
RS
BT
SEF864V
HA
6. Turn ignition switch OFF and wait at least 5 seconds.
7. Repeat steps 4 and 5, 20 times.
䊳 GO TO 25. SC
EL
IDX
EC-1327
TROUBLE DIAGNOSIS — BASIC INSPECTION VG33ER
Basic Inspection (Cont’d)
25 REINSTALLATION
Without CONSULT-II
1. Reconnect throttle position sensor harness connector and closed throttle position switch harness connector.
2. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no-load and then run engine at idle speed.
䊳 GO TO 26.
EC-1328
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
DTC Inspection Priority Chart
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1329
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Fail-safe Chart
P0100 Mass air flow sensor cir- Engine speed will not rise more than 2,400 rpm due to the fuel cut.
cuit
P0115 Engine coolant tempera- Engine coolant temperature will be determined by ECM based on the time after turn-
ture sensor circuit ing ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
P0120 Throttle position sensor Throttle position will be determined based on the injected fuel amount and the engine
circuit speed.
Therefore, acceleration will be poor.
EC-1330
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Symptom Matrix Chart
MA
HESITATION/SURGING/FLAT SPOT
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
FE
CL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
RS
BT
HA
SC
EL
IDX
EC-1331
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
page
IDLING VIBRATION
ENGINE STALL
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
EC-1332
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Symptom Matrix Chart (Cont’d)
SYMPTOM GI
SPARK KNOCK/DETONATION
ROUGH IDLE/HUNTING
LC
IDLING VIBRATION
ENGINE STALL
FE
Air cleaner PD
Air leakage from air duct
(Mass air flow sensor — throttle 5
body)
5 5 5 5 4 5 AX
5 5 4
Throttle body, Throttle wire FE-3
Cranking Battery BR
1 1 1 1 1 1 1
Generator circuit SC-4
1
Starter circuit ST
Park/neutral position (PNP) switch AT-250
HA
SC
EL
IDX
EC-1333
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Symptom Matrix Chart (Cont’d)
SYMPTOM
ROUGH IDLE/HUNTING
HIGH IDLE/LOW IDLE
section
IDLING VIBRATION
Warranty symptom code AA AB AC AD AE AF AG ENGINE STALL AH AJ AK AL AM HA
Cylinder block
Piston 3
Piston ring
6 6 6 6 6 6 6 6
Connecting rod
EM-85, EM-96
Bearing
and EM-116
Crankshaft
Thermostat 5 5
Water gallery 6 6 6 6 6 6 6 2 6
Cooling fan 5 5
EC-1334
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
CONSULT-II Reference Value in Data Monitor Mode
쐌 Tachometer: Connect
Almost the same speed as
ENG SPEED 쐌 Run engine and compare tachometer indication with the CONSULT-II
the CONSULT-II value.
value.
IDX
EC-1335
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
쐌 More than 5 seconds after turning ignition switch ON (Engine stopped) OFF
SCB/V CON S/V
쐌 Engine speed: Idle ON
EC-1336
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
CONSULT-II Reference Value in Data Monitor Mode (Cont’d)
AT
Major Sensor Reference Graph in Data Monitor
Mode NEEC1120
The following are the major sensor reference graphs in “DATA MONITOR” mode. TF
(Select “HI SPEED” in “DATA MONITOR” with CONSULT-II.)
THRTL POS SEN, ABSOL TH·P/S, CLSD THL POS NEEC1120S01
PD
Below is the data for “THRTL POS SEN”, “ABSOL TH·P/S” and “CLSD THL POS” when depressing the accel-
erator pedal with the ignition switch ON.
The signal of “THRTL POS SEN” and “ABSOL TH·P/S” should rise gradually without any intermittent drop or AX
rise after “CLSD THL POS” is changed from “ON” to “OFF”.
SU
BR
ST
RS
SEF306Y
ENG SPEED, MAS A/F SE-B1, THRTL POS SEN, HO2S2 (B1), HO2S1 (B1), INJ PULSE-B1 BT
NEEC1120S02
Below is the data for “ENG SPEED”, “MAS A/F SE-B1”, “THRTL POS SEN”, “HO2S2 (B1)”, “HO2S1 (B1)” and
“INJ PULSE-B1” when revving engine quickly up to 4,800 rpm under no load after warming up engine suffi-
ciently. HA
Each value is for reference, the exact value may vary.
SC
EL
IDX
EC-1337
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
SEF241Y
EC-1338
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
Major Sensor Reference Graph in Data Monitor Mode (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF242YD
EL
IDX
EC-1339
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value
SEF324V
AEC913
MEC486B
SEF533P
EC-1340
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 0.7V
MA
[Engine is running]
쐌 Idle speed EM
SEF988U LC
1 PU/W Ignition signal
1.1 - 1.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm FE
SEF989U CL
1 - 2V
MT
[Engine is running]
쐌 Warm-up condition AT
쐌 Idle speed
SEF992U
TF
3 P/L Tachometer
3 - 5V
PD
[Engine is running]
쐌 Engine speed is 2,000 rpm AX
SEF993U
SU
[Engine is running]
[Ignition switch OFF]
0 - 1.5V
BR
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
ST
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
RS
BT
HA
SC
EL
IDX
EC-1341
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
쐌 Idle speed
[Engine is running]
쐌 Engine speed is 2,000 rpm (More than 100 sec-
onds after starting engine)
SEF995U
[Engine is running]
쐌 Idle speed
0V
쐌 Ambient air temperature is above 25°C (77°F)
쐌 Air conditioner is operating
[Engine is running]
Ambient air tempera- 쐌 Idle speed BATTERY VOLTAGE
9 B/Y
ture switch 쐌 Ambient air temperature is below 19°C (66°F) (11 - 14V)
쐌 Air conditioner is operating
[Engine is running]
쐌 Idle speed
Approximately 5V
쐌 Ambient air temperature is below 19°C (66°F)
쐌 Air conditioner is not operating
[Engine is running]
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
0 - 1V
쐌 Both A/C switch and blower switch are ON*
12 P Air conditioner relay
[Engine is running] BATTERY VOLTAGE
쐌 A/C switch is OFF (11 - 14V)
EC-1342
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Ignition switch ON] 0 - 1V
Malfunction indicator
18 R/W
lamp [Engine is running] BATTERY VOLTAGE MA
쐌 Idle speed (11 - 14V)
[Engine is running]
쐌 Both A/C switch and blower switch are ON Approximately 0V
21 G/R Air conditioner switch (Compressor operates)*
[Engine is running]
25 B/Y ECM ground
쐌 Idle speed
Engine ground SU
[Engine is running]
26 PU/W A/T signal No. 1 Approximately 0 - 1.0V
쐌 Idle speed BR
[Engine is running]
27 P/B A/T signal No. 2 Approximately 0 - 1.0V
쐌 Idle speed
ST
[Engine is running]
쐌 Warm-up condition
쐌 More than -40.0 kpa (-300 mmHg, -11.81 inHg) BATTERY VOLTAGE RS
Throttle position switch of vacuum is applied to the throttle opener with (11 - 14V)
28 BR/W a hand vacuum pump.
(Closed position)
쐌 Accelerator pedal fully released
BT
[Ignition switch ON]
Approximately 0V
쐌 Accelerator pedal depressed
HA
SC
EL
IDX
EC-1343
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
2 - 3V
[Engine is running]
쐌 Lift up the vehicle.
29 G/B Vehicle speed sensor
쐌 In 2nd gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF996U
[Engine is running]
32 B/Y ECM ground Engine ground
쐌 Idle speed
[Engine is running]
33 W/G A/T signal No. 4 Approximately 0 - 1.0V
쐌 Idle speed
[Engine is running]
34 R/Y A/T signal No. 5 Approximately 8V
쐌 Idle speed
[Engine is running]
35 G/R A/T signal No. 3 Approximately 0 - 1.0V
쐌 Idle speed
[Engine is running]
Approximately 0V
Power steering oil pres- 쐌 Steering wheel is being turned
39 GY/R
sure switch [Engine is running]
Approximately 5V
쐌 Steering wheel is not being turned
[Engine is running]
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
0.3 - 0.5V
[Engine is running]
쐌 Idle speed
SEF997U
Camshaft position sen-
44 PU
sor (Reference signal) 0.3 - 0.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF998U
EC-1344
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
Approximately 0 - 4.8V
46 G Fuel level sensor [Ignition switch ON] Output voltage varies with fuel MA
level.
1 - 2V
(AC range) EM
[Engine is running]
쐌 Warm-up condition
LC
쐌 Idle speed
SEF690W
Crankshaft position
47 L
sensor (OBD) 3 - 4V FE
(AC range)
CL
[Engine is running]
쐌 Engine speed is 2,000 rpm
MT
SEF691W
AT
Approximately 2.5V
TF
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed PD
49 LG
Camshaft position sen- SEF999U
AX
sor (Position signal) Approximately 2.5V
SU
[Engine is running]
쐌 Engine speed is 2,000 rpm
BR
SEF001V ST
0 - Approximately 1.0V
RS
[Engine is running]
Heated oxygen sensor
50 B 쐌 Warm-up condition
1 (front) (bank 1)
쐌 Engine speed is 2,000 rpm BT
SEF002V HA
SC
EL
IDX
EC-1345
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
0 - Approximately 1.0V
[Engine is running]
Heated oxygen sensor
51 G 쐌 Warm-up condition
1 (front) (bank 2)
쐌 Engine speed is 2,000 rpm
SEF002V
[Engine is running]
쐌 Warm-up condition 1.0 - 1.7V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.7 - 2.3V
쐌 Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
[Engine is running]
Heated oxygen sensor
56 OR 쐌 Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 1)
쐌 Engine speed is 2,000 rpm
[Engine is running]
Heated oxygen sensor
57 Y 쐌 Warm-up condition 0 - Approximately 1.0V
2 (rear) (bank 2)
쐌 Engine speed is 2,000 rpm
Approximately 0 - 4.8V
Engine coolant tem-
59 LG/R [Engine is running] Output voltage varies with
perature sensor
engine coolant temperature
Approximately 0 - 4.8V
Fuel tank temperature
60 Y/B [Engine is running] Output voltage varies with fuel
sensor
temperature
Approximately 0 - 4.8V
Intake air temperature
61 PU/R [Engine is running] Output voltage varies with
sensor
intake air temperature.
[Engine is running]
64 W Knock sensor Approximately 2.5V
쐌 Idle speed
BATTERY VOLTAGE
67 B/P Power supply for ECM [Ignition switch ON]
(11 - 14V)
[Engine is running]
69 LG/R Data link connector 쐌 Idle speed (CONSULT-II or GST is discon- 6 - 10V
nected)
BATTERY VOLTAGE
72 B/P Power supply for ECM [Ignition switch ON]
(11 - 14V)
EC-1346
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
8 - 11V
MA
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
EM
SEF005V LC
101 OR/L IACV-AAC valve
7 - 10V
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 3,000 rpm
FE
SEF692W CL
BATTERY VOLTAGE
(11 - 14V) MT
[Engine is running]
쐌 Warm-up condition AT
쐌 Idle speed
[Engine is running] AX
쐌 Warm-up condition
쐌 Engine speed is 2,000 rpm
SU
SEF008V
BR
EVAP canister vent BATTERY VOLTAGE
108 R/G [Ignition switch ON]
control valve (11 - 14V)
[Engine is running]
ST
116 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
Heated oxygen sensor 쐌 Engine speed is below 2,800 rpm
Approximately 0.4V BT
119 BR/Y 1 heater (front) (bank
1) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 2,800 rpm (11 - 14V) HA
Vacuum cut valve BATTERY VOLTAGE
120 P/B [Ignition switch ON]
bypass valve (11 - 14V)
SC
[Engine is running]
Approximately 0.4V
Heated oxygen sensor 쐌 Engine speed is below 2,800 rpm
121 BR 1 heater (front) (bank EL
2) [Engine is running] BATTERY VOLTAGE
쐌 Engine speed is above 2,800 rpm (11 - 14V)
IDX
EC-1347
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running]
쐌 Engine speed is below 2,800 rpm
Approximately 0.4V
쐌 After driving for 2 minutes at a speed of 70
Heated oxygen sensor km/h (43 MPH) or more.
122 R/B
2 heater (rear) (bank 1) [Ignition switch ON]
쐌 Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
쐌 Engine speed is above 2,800 rpm
[Engine is running]
쐌 Engine speed is below 2,800 rpm
Approximately 0.4V
쐌 After driving for 2 minutes at a speed of 70
Heated oxygen sensor km/h (43 MPH) or more.
123 R/Y
2 heater (rear) (bank 2) [Ignition switch ON]
쐌 Engine stopped BATTERY VOLTAGE
[Engine is running] (11 - 14V)
쐌 Engine speed is above 2,800 rpm
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed
*: Any mode except OFF, ambient air temperature is above 25°C (77°F).
EC-1348
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33ER
Description
Description NEEC1122
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI- GI
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions. MA
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items: EM
쐌 B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection) LC
쐌 A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
쐌 MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing Condition NEEC1123
쐌 Vehicle driven distance: More than 5,000 km (3,107 miles)
쐌 Barometric pressure: 101.3 kPa (760.0 mmHg, 29.92 inHg)±3 kPa (22.5 mmHg, 0.89 inHg) FE
쐌 Atmospheric temperature: 20 - 30°C (68 - 86°F)
쐌 Engine coolant temperature: 75 - 95°C (167 - 203°F) CL
쐌 Transmission: Warmed-up*1
쐌 Electrical load: Not applied*2
쐌 Engine speed: Idle MT
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates less than 0.9V. For M/T models, drive vehicle for 5
minutes after the engine is warmed up to normal operating temperature.
AT
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Cooling fans are not oper-
ating. Steering wheel is straight ahead. TF
PD
AX
HA
SC
EL
IDX
EC-1349
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33ER
Diagnostic Procedure
SEF613ZC
EC-1350
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33ER
Diagnostic Procedure (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
SEF768Z
EL
IDX
EC-1351
TROUBLE DIAGNOSIS — SPECIFICATION VALUE VG33ER
Diagnostic Procedure (Cont’d)
SEF615Z
EC-1352
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT VG33ER
Description
Description NEEC1126
Intermittent incidents (I/I) may occur. In many cases, the problem resolves itself (the part or circuit function
returns to normal without intervention). It is important to realize that the symptoms described in the custom- GI
er’s complaint often do not recur on (1st trip) DTC visits. Realize also that the most frequent cause of I/I
occurrences is poor electrical connections. Because of this, the conditions under which the incident occurred
may not be clear. Therefore, circuit checks made as part of the standard diagnostic procedure may not indi- MA
cate the specific problem area.
COMMON I/I REPORT SITUATIONS NEEC1126S01
EM
STEP in Work Flow Situation
II The CONSULT-II is used. The SELF-DIAG RESULTS screen shows time data other than “0” or “[1t]”.
LC
III The symptom described by the customer does not recur.
IV (1st trip) DTC does not appear during the DTC Confirmation Procedure.
VI The Diagnostic Procedure for PXXXX does not indicate the problem area.
FE
CL
MT
Diagnostic Procedure NEEC1127
AT
1 INSPECTION START
Erase (1st trip) DTCs. Refer to “HOW TO ERASE EMISSION — RELATED INFORMATION”, EC-1287.
TF
䊳 GO TO 2.
BR
3 SEARCH FOR ELECTRICAL INCIDENT
Perform “Incident Simulation Tests”, GI-24.
ST
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
RS
EL
IDX
EC-1353
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33ER
Main Power Supply and Ground Circuit
LEC661
EC-1354
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33ER
Main Power Supply and Ground Circuit (Cont’d)
[Engine is running] FE
10 B/R ECM ground Engine ground
쐌 Idle speed
[Engine is running]
AT
25 B/Y ECM ground Engine ground
쐌 Idle speed
67 B/P
Power supply for ECM [Ignition switch ON]
BATTERY VOLTAGE PD
72 B/P (11 - 14V)
BATTERY VOLTAGE
80 SB Power supply (Back-up) [Ignition switch OFF]
(11 - 14V)
AX
[Engine is running]
116 B/R ECM ground Engine ground
쐌 Idle speed SU
[Engine is running] BATTERY VOLTAGE
117 B/P Current return
쐌 Idle speed (11 - 14V)
BR
[Engine is running]
124 B/R ECM ground Engine ground
쐌 Idle speed
ST
DIAGNOSTIC PROCEDURE NEEC1130
1 INSPECTION START RS
Start engine.
Is engine running?
BT
Yes or No
Yes 䊳 GO TO 6.
No 䊳 GO TO 2.
HA
SC
EL
IDX
EC-1355
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33ER
Main Power Supply and Ground Circuit (Cont’d)
SEF674U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-1356
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33ER
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF678U
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 8. FE
NG 䊳 GO TO 7.
CL
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors M59, F27
MT
쐌 Fuse block (J/B) connector M27
쐌 10A fuse
쐌 Harness for open or short between ECM and fuse AT
䊳 Repair harness or connectors.
TF
8 CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch ON and then OFF. PD
2. Check voltage between ECM terminals 67, 72, 117 and ground with CONSULT-II or tester.
AX
SU
BR
SEF679U
Voltage: ST
After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately
0V.
RS
OK or NG
OK 䊳 GO TO 14.
NG (Battery voltage 䊳 GO TO 9.
BT
does not exist.)
NG (Battery voltage 䊳 GO TO 13. HA
exists for more than a
few seconds.)
SC
EL
IDX
EC-1357
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33ER
Main Power Supply and Ground Circuit (Cont’d)
AEC927A
2. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF625W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
12 CHECK HARNESS CONTINUITY BETWEEN ECM RELAY AND ECM FOR OPEN AND SHORT
1. Check harness continuity between ECM terminals 67, 72, 117 and ECM relay terminal 3.
Refer to WIRING DIAGRAM.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1358
TROUBLE DIAGNOSIS FOR POWER SUPPLY VG33ER
Main Power Supply and Ground Circuit (Cont’d)
MA
EM
LC
SEF039W
12V (1 - 2) applied: Continuity exists.
No voltage applied: No continuity
OK or NG
FE
OK 䊳 GO TO 14.
NG 䊳 Replace ECM relay.
CL
14 CHECK ECM GROUND CIRCUIT-II FOR OPEN AND SHORT
1. Turn ignition switch OFF.
MT
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals 10, 19, 25, 32, 116, 124 and engine ground.
Refer to WIRING DIAGRAM. AT
Continuity should exist.
4. Also check harness for short to power.
TF
OK or NG
OK 䊳 GO TO 15.
PD
NG 䊳 GO TO 5.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1359
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
Component Description
[Engine is running]
쐌 Warm-up condition 1.0 - 1.7V
쐌 Idle speed
54 R Mass air flow sensor
[Engine is running]
쐌 Warm-up condition 1.7 - 2.3V
쐌 Engine speed is 2,500 rpm
[Engine is running]
Mass air flow sensor
55 G 쐌 Warm-up condition Approximately 0V
ground
쐌 Idle speed
EC-1360
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
On Board Diagnosis Logic (Cont’d)
CL
MT
DTC Confirmation Procedure NEEC1135
Perform “PROCEDURE FOR MALFUNCTION A” first. AT
If the 1st trip DTC cannot be confirmed, perform “PROCE-
DURE FOR MALFUNCTION B”.
If there is no problem on “PROCEDURE FOR MALFUNCTION TF
B”, perform “PROCEDURE FOR MALFUNCTION C”.
If there is no problem on ”PROCEDURE FOR MALFUNCTION
C”, perform “PROCEDURE FOR MALFUNCTION D”. PD
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, AX
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test.
SU
BR
ST
RS
EC-1362
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION D NEEC1135S04
CAUTION:
Always drive vehicle at a safe speed. GI
With CONSULT-II
1) Turn ignition switch “ON”. MA
2) Start engine and warm it up to normal operating temperature.
If engine cannot be started, go to “Diagnostic Procedure”,
EC-1365. EM
3) Select “DATA MONITOR” mode with CONSULT-II.
4) Check the voltage of MAS AIR/FL SE with “DATA MONITOR”.
5) Increases engine speed to about 4,000 rpm. LC
6) Monitor the linear voltage rise in response to engine speed
increases.
If NG, go to “Diagnostic Procedure”, EC-1365.
If OK, go to following step.
7) Maintain the following conditions for at least 10 consecutive FE
seconds.
ENG SPEED More than 2,000 rpm
CL
THRTL POS SEN More than 3V
PD
AX
SEF175Y
HA
SC
EL
IDX
EC-1363
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
Wiring Diagram
WEC786
EC-1364
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction (A, B, C or D) is duplicated?
MA
MTBL0063 EM
Type I or Type II
Type I 䊳 GO TO 3. LC
Type II 䊳 GO TO 2.
PD
AX
SU
LEC657 BR
䊳 GO TO 4. ST
RS
BT
HA
SC
EL
IDX
EC-1365
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
Diagnostic Procedure (Cont’d)
AEC641A
2. Turn ignition switch ON.
3. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF627W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-1366
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
Diagnostic Procedure (Cont’d)
LC
8 CHECK MASS AIR FLOW SENSOR
1. Reconnect harness connectors disconnected.
2. Start engine and warm it up to normal operating temperature.
3. Check voltage between ECM terminal 54 (Mass air flow sensor signal) and ground.
FE
CL
MT
AT
SEF747U
TF
PD
AX
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check. SU
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
BR
ST
RS
BT
SEF030T
OK or NG HA
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor. SC
EL
IDX
EC-1367
DTC P0100 MASS AIR FLOW SENSOR (MAFS) VG33ER
Diagnostic Procedure (Cont’d)
EC-1368
DTC P0105 ABSOLUTE PRESSURE SENSOR VG33ER
Component Description
EM
LC
On Board Diagnosis Logic NEEC1140
Malfunction is detected when an excessively low or high voltage
from the sensor is sent to the micro computer.
POSSIBLE CAUSE NEEC1140S01 FE
쐌 ECM
CL
MT
DTC Confirmation Procedure NEEC1141
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
PD
AX
With CONSULT-II
1) Turn ignition switch ON.
SU
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 6 seconds. BR
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1370.
With GST ST
Follow the procedure “With CONSULT-II”.
RS
SEF058Y
BT
HA
SC
EL
IDX
EC-1369
DTC P0105 ABSOLUTE PRESSURE SENSOR VG33ER
Diagnostic Procedure
1 INSPECTION START
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1369.
5. Is the 1st trip DTC P0105 displayed again?
With GST
1. Turn ignition switch ON.
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1369.
5. Is the 1st trip DTC P0105 displayed again?
Yes or No
Yes 䊳 Replace ECM.
No 䊳 INSPECTION END
EC-1370
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33ER
Component Description
*: These data are reference values and are measured between ECM terminal 61
(Intake air temperature sensor) and ground.
CAUTION: FE
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such CL
as the ground.
SEF012P
MT
On Board Diagnosis Logic NEEC1144
Malfunction is detected when AT
(Malfunction A) an excessively low or high voltage from the sensor
is sent to ECM,
(Malfunction B) rationally incorrect voltage from the sensor is sent TF
to ECM, compared with the voltage signal from engine coolant
temperature sensor.
PD
POSSIBLE CAUSE NEEC1144S01
쐌 Harness or connectors
(The sensor circuit is open or shorted.) AX
쐌 Intake air temperature sensor
SU
BR
ST
RS
IDX
EC-1371
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33ER
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION A NEEC1145S01
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1374.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1372
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC662 EL
IDX
EC-1373
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33ER
Diagnostic Procedure
LEC519
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground.
SEF203W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK INTAKE AIR TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between intake air temperature sensor terminal 2 and engine ground.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1374
DTC P0110 INTAKE AIR TEMPERATURE SENSOR VG33ER
Diagnostic Procedure (Cont’d)
FE
CL
SEF947Q
MT
<Reference data>
AT
TF
MTBL0228
PD
AX
SU
BR
SEF012P
OK or NG ST
OK 䊳 GO TO 6.
NG 䊳 Replace intake air temperature sensor. RS
SC
EL
IDX
EC-1375
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33ER
Component Description
SEF594K
<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
*: These data are reference values and are measured between ECM terminal 59
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground.
EC-1376
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33ER
On Board Diagnosis Logic (Cont’d)
Engine coolant temperature will be determined by ECM based on the time after turning ignition switch GI
ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
FE
CL
MT
DTC Confirmation Procedure NEEC1150
NOTE: AT
If “DTC Confirmation Procedure” has been previously conducted,
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test. TF
With CONSULT-II
1) Turn ignition switch ON. PD
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 5 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”, AX
SEF058Y
EC-1379.
With GST SU
Follow the procedure “With CONSULT-II”.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1377
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33ER
Wiring Diagram
LEC663
EC-1378
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33ER
Diagnostic Procedure
EM
LC
AEC643A
3. Turn ignition switch ON. FE
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF206W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors F38, F102
쐌 Harness for open or short between ECM and engine coolant temperature sensor
䊳 Repair open circuit or short to ground or short to power in harness or connectors. BR
SC
EL
IDX
EC-1379
DTC P0115 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor.
EC-1380
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Description
Description NEEC1153
NOTE:
If DTC P0120 is displayed with DTC P0510, first perform the trouble diagnosis for DTC P0510. Refer to GI
EC-1652.
COMPONENT DESCRIPTION NEEC1153S01
MA
The throttle position sensor responds to the accelerator pedal movement. This sensor is a kind of potentiom-
eter which transforms the throttle position into output voltage, and emits the voltage signal to the ECM. In
addition, the sensor detects the opening and closing speed of the throttle valve and feeds the voltage signal EM
to the ECM.
Idle position of the throttle valve is determined by the ECM receiving the signal from the throttle position sen-
sor. This sensor controls engine operation such as fuel cut. On the other hand, the “Wide open and closed LC
throttle position switch”, which is built into the throttle position sensor unit, is not used for engine control.
FE
CL
MT
AT
TF
PD
SEC299C
AX
CONSULT-II Reference Value in Data Monitor
Mode
Specification data are reference values.
NEEC1154
SU
MONITOR ITEM CONDITION SPECIFICATION
EL
IDX
EC-1381
DTC P0120 THROTTLE POSITION SENSOR VG33ER
ECM Terminals and Reference Value
[Engine is running]
쐌 Warm-up condition 0.15 - 0.85V
23 L Throttle position sensor 쐌 Accelerator pedal fully released
[Engine is running]
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
EC-1382
DTC P0120 THROTTLE POSITION SENSOR VG33ER
On Board Diagnosis Logic (Cont’d)
Throttle position will be determined based on the injected fuel amount and the engine speed. GI
Therefore, acceleration will be poor.
Throttle position sensor Condition Driving condition
circuit MA
When engine is idling Normal
LC
DTC Confirmation Procedure NEEC1157
NOTE:
쐌 Perform “PROCEDURE FOR MALFUNCTION A” first. If the
1st trip DTC cannot be confirmed, perform “PROCEDURE
FOR MALFUNCTION B”. FE
If there is no problem on “PROCEDURE FOR MALFUNC-
TION B”, perform “PROCEDURE FOR MALFUNCTION C”.
쐌 If “DTC Confirmation Procedure” has been previously CL
conducted, always turn ignition switch OFF and wait at least 5
seconds before conducting the next test.
MT
PROCEDURE FOR MALFUNCTION A NEEC1157S01
CAUTION:
Always drive vehicle at a safe speed. AT
TESTING CONDITION:
쐌 Before performing the following procedure, confirm that
battery voltage is more than 10V at idle. TF
쐌 This test may be conducted with the drive wheels lifted in
the shop or by driving the vehicle. If a road test is PD
expected to be easier, it is unnecessary to lift the vehicle.
AX
With CONSULT-II
1) Turn ignition switch ON and select “DATA MONITOR” mode
SU
with CONSULT-II.
2) Start engine and maintain the following conditions for at least BR
5 consecutive seconds.
Vehicle speed More than 5 km/h (3 MPH)
ST
Selector lever Suitable position except “P” or “N” position
HA
SC
EL
IDX
EC-1383
DTC P0120 THROTTLE POSITION SENSOR VG33ER
DTC Confirmation Procedure (Cont’d)
PROCEDURE FOR MALFUNCTION B NEEC1157S02
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and let it idle for at least 10 seconds.
If idle speed is over 1,000 rpm, maintain the following condi-
tions for at least 10 seconds to keep engine speed below 1,000
rpm.
Selector lever Suitable position except “P” or “N”
SEF058Y Brake pedal Depressed
EC-1384
DTC P0120 THROTTLE POSITION SENSOR VG33ER
DTC Confirmation Procedure (Cont’d)
GI
MA
EM
LC
FE
SEF174Z CL
MT
8) Select “AUTO TRIG” in “DATA MONITOR” mode with CON-
SULT-II. AT
9) Maintain the following conditions for at least 10 consecutive
seconds.
TF
CMPS·RPM (REF) More than 2,000 rpm
RS
BT
HA
SC
EL
IDX
EC-1385
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Wiring Diagram
LEC664
EC-1386
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure
1 INSPECTION START GI
Which malfunction A, B or C is duplicated?
MA
EM
MTBL0066
Type A, B or C
LC
Type A or B 䊳 GO TO 4.
Type C 䊳 GO TO 2.
CL
MT
AT
MTBL0576
䊳 GO TO 3. TF
ST
RS
BT
HA
SC
EL
IDX
EC-1387
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure (Cont’d)
LEC657
䊳 GO TO 5.
AEC638A
2. Turn ignition switch ON.
3. Check voltage between sensor terminal 3 and ground with CONSULT-II or tester.
SEF630W
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1388
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure (Cont’d)
6 CHECK THROTTLE POSITION SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Check harness continuity between throttle position sensor terminal 1 and engine ground.
Refer to Wiring Diagram.
Continuity should exist. MA
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 8.
EM
NG 䊳 GO TO 7.
LC
7 DETECT MALFUNCTIONING PART
Check the harness for open or short between ECM and throttle position sensor.
䊳 Repair open circuit or short to power in harness or connectors.
FE
8 CHECK THROTTLE POSITION SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. CL
2. Check harness continuity between ECM terminal 23 and throttle position sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist. MT
3. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 9.
AT
OK (Without CONSULT- 䊳 GO TO 10.
II) TF
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
PD
9 CHECK THROTTLE POSITION SENSOR
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
AX
2. Stop engine (ignition switch OFF).
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-II.
SU
5. Check voltage of “THRTL POS SEN” under the following conditions.
Voltage measurement must be made with throttle position sensor installed in vehicle.
BR
ST
RS
BT
SEF062Y
HA
OK or NG
OK 䊳 GO TO 12.
SC
NG 䊳 GO TO 11.
EL
IDX
EC-1389
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure (Cont’d)
MTBL0231
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
MTBL0576
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace throttle position sensor. To adjust it, perform “Basic Inspection”, EC-1314.
EC-1390
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF747U
FE
CL
MT
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again. AT
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
TF
PD
AX
SU
SEF030T
OK or NG
BR
OK 䊳 GO TO 13.
NG 䊳 Replace mass air flow sensor. ST
RS
BT
HA
SC
EL
IDX
EC-1391
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure (Cont’d)
AEC072B
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace distributor assembly with camshaft position sensor.
SEF625V
Resistance: 10 - 14Ω [at 25°C (77°F)]
OK or NG
OK 䊳 GO TO 15.
NG 䊳 Replace fuel injector.
EC-1392
DTC P0120 THROTTLE POSITION SENSOR VG33ER
Diagnostic Procedure (Cont’d)
15 CHECK THROTTLE POSITION SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect joint connector-2.
3. Check the following.
쐌 Continuity between joint connector-2 terminal 1 and ground MA
쐌 Joint connector-2
(Refer to EL-238, “HARNESS LAYOUT”.)
Continuity should exist.
4. Also check harness for short to power.
EM
5. Then reconnect joint connector-2.
OK or NG LC
OK 䊳 GO TO 16.
NG 䊳 Repair open circuit or short to power in harness or connectors.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1393
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) VG33ER
Description
Description NEEC1160
NOTE:
If DTC P0125 is displayed with P0115, first perform the trouble
diagnosis for DTC P0115. Refer to EC-1376.
SEF594K
<Reference data>
Engine coolant
Voltage* (V) Resistance (kΩ)
temperature °C (°F)
*: These data are reference values and are measured between ECM terminal 59
SEF012P (Engine coolant temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground.
EC-1394
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) VG33ER
DTC Confirmation Procedure
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1395
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) VG33ER
Wiring Diagram
LEC663
EC-1396
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) VG33ER
Diagnostic Procedure
EM
LC
AEC643A
3. Turn ignition switch ON. FE
4. Check voltage between ECTS terminal 1 and ground with CONSULT-II or tester.
CL
MT
AT
SEF206W
Voltage: Approximately 5V TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness connectors F38, F102
쐌 Harness for open or short between ECM and engine coolant temperature sensor
䊳 Repair open circuit or short to ground or short to power in harness or connectors. BR
SC
EL
IDX
EC-1397
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) VG33ER
Diagnostic Procedure (Cont’d)
SEF152P
<Reference data>
MTBL0229
SEF012P
OK or NG
OK 䊳 GO TO 6.
NG 䊳 Replace engine coolant temperature sensor.
EC-1398
DTC P0125 ENGINE COOLANT TEMPERATURE SENSOR
(ECTS) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1399
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
1 (front) (bank 1)
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
1 (front) (bank 2)
SEF002V
EC-1400
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1401
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
On Board Diagnosis Logic (Cont’d)
EC-1402
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Overall Function Check
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1403
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Wiring Diagram
WEC788
EC-1404
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC789 EL
IDX
EC-1405
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Diagnostic Procedure
1 INSPECTION START
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
LEC657
3. Make sure HO2S 1 (front) harness protector color, and disconnect corresponding heated oxygen sensor 1 (front) har-
ness connector.
SEF505Y
LEC658
䊳 GO TO 2.
EC-1406
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
2 CHECK HO2S 1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector. GI
2. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
MA
EM
LC
SEF803Z
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 terminal and ground as follows. FE
Refer to Wiring Diagram.
CL
MT
AT
TF
SEF816Z
Continuity should not exist.
4. Also check harness for short to power. PD
OK or NG
OK (With CONSULT-II) 䊳 GO TO 3. AX
OK (Without CONSULT- 䊳 GO TO 4.
II)
SU
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1407
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-1408
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 6.
MT
NG 䊳 GO TO 5.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-1409
DTC P0130, P0150 HEATED OXYGEN SENSOR 1 (FRONT)
(BANK 1)/(BANK 2) (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
EC-1410
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC1174
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-1411
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
On Board Diagnosis Logic
EC-1412
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
DTC Confirmation Procedure
FE
CL
MT
With CONSULT-II
1) Start engine and warm it up to normal operating temperature. AT
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch “ON” and select “HO2S1 (B1)/(B2) P0131/
P0151” of “HO2S1” in “DTC WORK SUPPORT” mode with TF
CONSULT-II.
4) Touch “START”. PD
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If AX
SEC300C the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions SU
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
BR
EGN SPEED 1,200 - 2,700 rpm
SC
EL
SEF651Y
IDX
EC-1413
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Overall Function Check
LEC657
䊳 GO TO 2.
䊳 GO TO 3.
EC-1414
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF968Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-1287.
7. Make sure DTC P0000 is displayed. TF
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? PD
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-1506. AX
No 䊳 GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1415
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF505Y
3. Check resistance between HO2S1 (front) terminals 3 and 1.
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
4. Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-1416
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown below.
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 7. SC
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EL
IDX
EC-1417
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-1418
DTC P0131, P0151 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(LEAN SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1419
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Component Description
SEF288D
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2)
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during
HO2S1 MNTR
10 seconds.
(B2)
0 - Approximately 1.0V
Heated oxygen sensor
50 B
1 (front) (Bank 1)
[Engine is running]
쐌 After warming up to normal operating tempera-
ture and engine speed is 2,000 rpm
Heated oxygen sensor
51 G
1 (front) (Bank 2)
SEF002V
EC-1420
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
On Board Diagnosis Logic
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1421
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
DTC Confirmation Procedure
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds.
3) Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0132/
P0152” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II.
4) Touch “START”.
5) Start engine and let it idle for at least 3.5 minutes.
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
SEF336Z the engine speed limit is exceeded, return to step 5.
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 50 seconds or more.)
ENG SPEED 1,200 - 2,700 rpm
SEF337Z
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-1423.
SEF655Y
EC-1422
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Overall Function Check
FE
CL
MT
Diagnostic Procedure NEEC1186
AT
1 RETIGHTEN GROUND SCREWS
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws. TF
PD
AX
SU
LEC657
BR
䊳 GO TO 2. ST
䊳 GO TO 3.
HA
SC
EL
IDX
EC-1423
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF968Y
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF.
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed.
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-1287.
7. Make sure DTC P0000 is displayed.
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine?
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-1515.
No 䊳 GO TO 4.
SEF505Y
3. Disconnect heated oxygen sensor 1 (front) harness connector.
4. Check connectors for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Repair or replace harness or connectors.
EC-1424
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist. FE
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
OK or NG
OK (With CONSULT-II) 䊳 GO TO 6. MT
OK (Without CONSULT- 䊳 GO TO 7.
II)
NG 䊳 GO TO 8.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1425
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
EC-1426
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 8.
MT
NG 䊳 GO TO 8.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-1427
DTC P0132, P0152 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RICH SHIFT MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
EC-1428
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC1188
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-1429
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
On Board Diagnosis Logic
EC-1430
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
DTC Confirmation Procedure (Cont’d)
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Stop engine and wait at least 5 seconds. GI
3) Turn ignition switch ON and select “HO2S1 (B1)/(B2) P0133/
P0153” of “HO2S1” in “DTC WORK SUPPORT” mode with
CONSULT-II. MA
4) Touch “START”.
5) Start engine and let it idle for at least 3.5 minutes. EM
NOTE:
Never raise engine speed above 2,800 rpm after this step. If
SEF338Z the engine speed limit is exceeded, return to step 5. LC
6) When the following conditions are met, “TESTING” will be dis-
played on the CONSULT-II screen. Maintain the conditions
continuously until “TESTING” changes to “COMPLETED”. (It
will take approximately 40 to 50 seconds.)
ENG SPEED 1,700 - 2,800 rpm FE
Vehicle speed More than 80 km/h (50 MPH)
SEF339Z
MT
If “TESTING” is not displayed after 5 minutes, retry from
step 2.
7) Make sure that “OK” is displayed after touching “SELF-DIAG AT
RESULTS”. If “NG” is displayed, refer to “Diagnostic
Procedure”, EC-1434.
TF
PD
AX
SEF658Y
SC
EL
IDX
EC-1431
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Wiring Diagram
WEC788
EC-1432
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC789 EL
IDX
EC-1433
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure
LEC657
䊳 GO TO 2.
䊳 GO TO 3.
SEF099P
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace.
EC-1434
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF968Y
FE
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine?
CL
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. MT
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. AT
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-1287.
7. Make sure DTC P0000 is displayed. TF
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine? PD
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-1506, AX
1515.
No 䊳 GO TO 6.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1435
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
6 CHECK HO2S1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check heated oxygen sensor 1 (front) harness protector.
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
LEC658
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S1 terminal as follows.
Refer to Wiring Diagram.
MTBL0587
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S1 terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0588
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1436
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist. FE
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG MT
OK 䊳 GO TO 8.
NG 䊳 GO TO 12. AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1437
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF747U
MTBL0227
4. If the voltage is out of specification, disconnect mass air flow sensor harness connector and connect it again.
Then repeat above check.
5. If NG, remove mass air flow sensor from air duct. Check hot wire for damage or dust.
SEF030T
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace mass air flow sensor.
EC-1438
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC137A
OK or NG
FE
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11.
II) CL
NG 䊳 Replace PCV valve.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1439
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown below.
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 12.
NG 䊳 Replace malfunctioning heated oxygen sensor 1 (front).
EC-1440
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
CAUTION: FE
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
CL
OK or NG
OK 䊳 GO TO 13.
MT
NG 䊳 GO TO 12.
PD
AX
SU
SEF505Y
CAUTION:
BR
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
䊳 Replace malfunctioning heated oxygen sensor 1 (front).
RS
BT
HA
SC
EL
IDX
EC-1441
DTC P0133, P0153 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
EC-1442
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Component Description
FE
CL
SEF288D
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC1196
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
HO2S1 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S1 (B2) PD
Maintaining engine speed at 2,000
HO2S1 MNTR 쐌 Engine: After warming up LEAN +, RICH
(B1) rpm
Changes more than 5 times during AX
HO2S1 MNTR
10 seconds.
(B2)
EL
IDX
EC-1443
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
On Board Diagnosis Logic
EC-1444
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC788
IDX
EC-1445
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Wiring Diagram (Cont’d)
WEC789
EC-1446
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Check heated oxygen sensor 1 (front) harness protector.
MA
EM
LC
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
LEC658 TF
䊳 GO TO 2. PD
ST
RS
BT
HA
SC
EL
IDX
EC-1447
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HO2S1 (FRONT) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF819Z
Continuity should exist.
3. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
SEF820Z
Continuity should not exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1448
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
LC
FE
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
CL
5 times (cycles) are counted as shown left:
MT
AT
TF
PD
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once. AX
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SU
BR
ST
RS
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a BT
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. HA
OK or NG
OK 䊳 GO TO 8. SC
NG 䊳 GO TO 7.
EL
IDX
EC-1449
DTC P0134, P0154 HEATED OXYGEN SENSOR 1 (FRONT) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
SEF796Z
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-1450
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33ER
Description
Description NEEC1202
SYSTEM DESCRIPTION NEEC1202S01
GI
ECM func-
Sensor Input Signal to ECM Actuator
tion
MA
Heated
oxygen
sensor 1 Heated oxygen sensor 1 heat-
Camshaft position sensor Engine speed
heater ers (front)
EM
(front) con-
trol
LC
The ECM performs ON/OFF control of the heated oxygen sensor 1 heaters (front) corresponding to the engine
speed.
OPERATION NEEC1202S02
Below 2,800 ON CL
CONSULT-II Reference Value in Data Monitor
Mode MT
NEEC1203
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
AT
HO2S1 HTR (B1) 쐌 Engine speed: Below 2,800 rpm ON
HO2S1 HTR (B2) 쐌 Engine speed: Above 2,800 rpm OFF
TF
119
BR
[Engine is running]
(Bank BR/Y Approximately 0.4V
쐌 Engine speed is below 2,800 rpm
1) Heated oxygen sensor 1
heater (front)
ST
121
[Engine is running] BATTERY VOLTAGE
(Bank BR
쐌 Engine speed is above 2,800 rpm (11 - 14V)
2) RS
EC-1452
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC790
IDX
EC-1453
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33ER
Wiring Diagram (Cont’d)
WEC791
EC-1454
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure
EM
LC
SEF505Y
3. Disconnect corresponding heated oxygen sensor 1 (front) harness connector. FE
CL
MT
AT
LEC658 TF
4. Turn ignition switch ON.
5. Check voltage between HO2S1 terminal 1 and ground with CONSULT-II or tester.
PD
AX
SU
SEF633W
BR
Voltage: Battery voltage
OK or NG ST
OK 䊳 GO TO 3.
NG 䊳 GO TO 2. RS
EL
IDX
EC-1455
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HO2S1 HEATER (FRONT) OUTPUT CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF821Z
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
AEC158A
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
Check continuity between HO2S1 (front) terminals 2 and 1, 3 and 2.
Continuity should not exist.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 5.
EC-1456
DTC P0135, P0155 HEATED OXYGEN SENSOR 1 HEATER (FRONT)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF505Y
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant. FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1457
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-1458
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
On Board Diagnosis Logic (Cont’d)
EM
LC
DTC Confirmation Procedure NEEC1213
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch OFF and wait at least 5 seconds before conducting the FE
next test.
TESTING CONDITION:
Open engine hood before conducting following procedure CL
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SEF340Z 2) Turn ignition switch OFF and wait at least 5 seconds.
MT
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. AT
5) Make sure that “COOLANT TEMP/S” is more than 70°C
(158°F).
6) Select “HO2S2 (B1)/(B2) P0137/P0157” of “HO2S2” in DTC TF
WORK SUPPORT” mode with CONSULT.
7) Start engine and follow the instructions of CONSULT-II. PD
8) Make sure that “OK” is displayed after touching “SELF_DIAG
RESULTS”.
If NG is displayed, refer to “DIAGNOSTIC PROCEDURE”, AX
SEF341Z EC-1463.
If “CAN NOT BE DIAGNOSED” is displayed, perform the fol-
lowing. SU
a) Stop engine and cool down “COOLANT TEMP/SE” to less than
70°C (158°F).
b) Turn ignition switch ON. BR
c) Select “DATA MONITOR” mode with CONSULT-II.
d) Start engine. ST
e) Perform from step 6) again when the “COOLANT TEMP/S”
reaches to 70°C (158°F)
RS
SEF342Z
BT
HA
SC
EL
IDX
EC-1459
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Overall Function Check
EC-1460
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC792
IDX
EC-1461
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Wiring Diagram (Cont’d)
WEC793
EC-1462
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure
EM
LC
LEC657
FE
䊳 GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
TF
PD
AX
SEF968Y SU
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine? BR
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. ST
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. RS
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-1287.
7. Make sure DTC P0000 is displayed. BT
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0172 or P0175 detected?
Is it difficult to start engine? HA
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0172, P0175. Refer to EC-1516. SC
No 䊳 GO TO 3.
EL
IDX
EC-1463
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 2 (rear) harness protector color.
SEC301C
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
LEC659
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
MTBL0589
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0590
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1464
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
PD
AX
SU
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. BR
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a ST
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
RS
NG 䊳 GO TO 8.
BT
HA
SC
EL
IDX
EC-1465
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEC301C
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-1466
DTC P0137, P0157 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MIN. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1467
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-1468
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
On Board Diagnosis Logic (Cont’d)
LC
DTC Confirmation Procedure NEEC1221
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch OFF and wait at least 5 seconds before conducting the FE
next test.
TESTING CONDITION:
Open engine hood before conducting following procedure CL
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SEF663Y 2) Turn ignition switch OFF and wait at least 5 seconds.
MT
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. AT
5) Make sure that “COOLANT TEMP/S” is more than 70°C
(158°F).
6) Select “HO2S2 (B1)/(B2), P0138/P0158” of “HO2S2” in DTC TF
WORK SUPPORT” mode with CONSULT-II.
7) Start engine and follow the instructions of CONSULT-II. PD
8) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”.
If NG is displayed, refer to “DIAGNOSTIC PROCEDURE”, AX
SEF664Y EC-1473.
If “CAN NOT BE DIAGNOSED” is displayed, perform the fol-
lowing. SU
a) Stop engine and cool down “COOLANT TEMP/SE” to less than
70°C (158°F).
b) Turn ignition switch ON. BR
c) Select “DATA MONITOR” mode with CONSULT-II.
d) Start engine. ST
e) Perform from step 6) again when the “COOLANT TEMP/S”
reaches to 70°C (158°F)
RS
SEF665Y
BT
HA
SC
EL
IDX
EC-1469
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Overall Function Check
EC-1470
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC792
IDX
EC-1471
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Wiring Diagram (Cont’d)
WEC793
EC-1472
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure
EM
LC
LEC657
FE
䊳 GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
TF
PD
AX
SEF968Y SU
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? BR
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. ST
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. RS
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-1287.
7. Make sure DTC P0000 is displayed. BT
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171 or P0174 detected?
Is it difficult to start engine? HA
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174. Refer to EC-1507. SC
No 䊳 GO TO 3.
EL
IDX
EC-1473
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 2 (rear) harness protector color.
SEC301C
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
SEF824Z
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
SEF825Z
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1474
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
PD
AX
SU
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. BR
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto ST
a hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner
tool J-43897-18 or J-43897-12 and approved anti-seize lubricant.
RS
OK or NG
OK 䊳 GO TO 9.
BT
NG 䊳 GO TO 8.
HA
SC
EL
IDX
EC-1475
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEC301C
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-1476
DTC P0138, P0158 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(MAX. VOLTAGE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1477
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-1478
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
On Board Diagnosis Logic (Cont’d)
LC
DTC Confirmation Procedure NEEC1229
NOTE:
If “DIAGNOSTIC TROUBLE CODE CONFIRMATION PROCE-
DURE” has been previously conducted, always turn ignition
switch OFF and wait at least 5 seconds before conducting the FE
next test.
TESTING CONDITION:
Open engine hood before conducting following procedure CL
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
SEF666Y 2) Turn ignition switch OFF and wait at least 5 seconds.
MT
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II. AT
5) Make sure that “COOLANT TEMP/S” is more than 70°C
(158°F).
6) Select “HO2S2 (B1)/(B2) P0139/P0159” of “HO2S2” in DTC TF
WORK SUPPORT” mode with CONSULT-II.
7) Start engine and follow the instructions of CONSULT-II. PD
8) Make sure that “OK” is displayed after touching “SELF-DIAG
RESULTS”.
If NG is displayed, refer to “DIAGNOSTIC PROCEDURE”, AX
SEF667Y EC-1483.
If “CAN NOT BE DIAGNOSED” is displayed, perform the fol-
lowing. SU
a) Stop engine and cool down “COOLANT TEMP/SE” to less than
70°C (158°F).
b) Turn ignition switch ON. BR
c) Select “DATA MONITOR” mode with CONSULT-II.
d) Start engine. ST
e) Perform from step 6) again when the “COOLANT TEMP/S”
reaches to 70°C (158°F)
RS
SEF668Y
BT
HA
SC
EL
IDX
EC-1479
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Overall Function Check
EC-1480
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC792
IDX
EC-1481
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Wiring Diagram (Cont’d)
WEC793
EC-1482
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure
EM
LC
LEC657
FE
䊳 GO TO 2.
CL
2 CLEAR THE SELF-LEARNING DATA
With CONSULT-II MT
1. Start engine and warm it up to normal operating temperature.
2. Select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CONSULT-II.
3. Clear the self-learning control coefficient by touching “CLEAR”. AT
TF
PD
AX
SEF968Y SU
4. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine? BR
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF. ST
3. Disconnect mass air flow sensor harness connector, and restart and run engine for at least 5 seconds at idle speed.
4. Stop engine and reconnect mass air flow sensor harness connector.
5. Make sure 1st trip DTC P0100 is displayed. RS
6. Erase the 1st trip DTC memory. Refer to “HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION”,
EC-1287.
7. Make sure DTC P0000 is displayed. BT
8. Run engine for at least 10 minutes at idle speed.
Is the 1st trip DTC P0171, P0172, P0174 or P0175 detected?
Is it difficult to start engine? HA
Yes or No
Yes 䊳 Perform trouble diagnosis for DTC P0171, P0174 or P0172, P0175. Refer to EC-1506, SC
1515.
No 䊳 GO TO 3.
EL
IDX
EC-1483
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check heated oxygen sensor 2 (rear) harness protector color.
SEC301C
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
LEC659
4. Disconnect ECM harness connector.
5. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram.
MTBL0591
Continuity should exist.
6. Check harness continuity between ECM terminal or HO2S2 (rear) terminal and ground as follows.
Refer to Wiring Diagram.
MTBL0592
Continuity should not exist.
7. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1484
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
PD
AX
SU
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%. BR
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a ST
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
RS
NG 䊳 GO TO 8.
BT
HA
SC
EL
IDX
EC-1485
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEC301C
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-1486
DTC P0139, P0159 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(RESPONSE MONITORING) VG33ER
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1487
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Component Description
HO2S2 (B1)
0 - 0.3V +, Approx. 0.6 - 1.0V
HO2S2 (B2)
Revving engine from idle up to
HO2S2 MNTR 쐌 Engine: After warming up
(B1) 2,000 rpm
LEAN +, RICH
HO2S2 MNTR
(B2)
EC-1488
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
On Board Diagnosis Logic (Cont’d)
EM
LC
DTC Confirmation Procedure NEEC1237
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously conducted, FE
always turn ignition switch OFF and wait at least 5 seconds before
conducting the next test.
With CONSULT-II CL
1) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II. MT
SEF189Y
2) Start engine and drive vehicle at a speed of more than 70 km/h
(43 MPH) for 2 consecutive minutes.
3) Stop vehicle with engine running. AT
4) Let engine idle for 1 minute.
5) Maintain the following conditions for at least 5 consecutive
seconds. TF
END SPEED Less than 3,600 rpm
PD
COOLAN TEMP/S More than 70°C (158°F)
BR
ST
RS
EC-1490
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
WEC792
IDX
EC-1491
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Wiring Diagram (Cont’d)
WEC793
EC-1492
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure
1 INSPECTION START GI
1. Turn ignition switch OFF.
2. Loosen and retighten engine ground screws.
MA
EM
LC
LEC657
3. Check heated oxygen sensor 2 (rear) harness protector color.
FE
CL
MT
AT
SEC301C TF
4. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
5. Disconnect ECM harness connector.
PD
䊳 GO TO 2.
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1493
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
2 CHECK HO2S2 (REAR) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal and HO2S2 terminal as follows.
Refer to Wiring Diagram.
SEF828Z
Continuity should exist.
2. Check harness continuity between ECM terminal or HO2S2 terminal and ground as follows.
Refer to Wiring Diagram.
SEF829Z
Continuity should not exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1494
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
MT
AT
TF
SEF989RD
“HO2S2 (B1)/(B2)” should be above 0.62V at least once when the “FUEL INJECTION” is +25%.
“HO2S2 (B1)/(B2)” should be below 0.48V at least once when the “FUEL INJECTION” is −25%. PD
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. AX
OK or NG
OK 䊳 GO TO 9. SU
NG 䊳 GO TO 8.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1495
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
SEF797ZB
5. Keep vehicle at idling for 10 minutes, then check the voltage. Or check the voltage when coasting from 80 km/h (50
MPH) in 3rd gear position (M/T), “D” position with “O/D” OFF (A/T).
The voltage should be below 0.48V at least once during this procedure.
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 GO TO 8.
SEC301C
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
EC-1496
DTC P0140, P0160 HEATED OXYGEN SENSOR 2 (REAR) (BANK 1)/(BANK 2)
(HIGH VOLTAGE) VG33ER
Diagnostic Procedure (Cont’d)
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1497
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Description
Description NEEC1241
SYSTEM DESCRIPTION NEEC1241S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
Heated
oxygen
sensor 2 Heated oxygen sensor 2 heat-
Camshaft position sensor Engine speed
heater ers
(rear) con-
trol
The ECM performs ON/OFF control of the heated oxygen sensor 2 heaters (rear) corresponding to the engine
speed.
OPERATION NEEC1241S02
Below 2,800 ON
EC-1498
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
On Board Diagnosis Logic
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1499
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Wiring Diagram
WEC794
EC-1500
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC795 EL
IDX
EC-1501
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure
SEC301C
3. Disconnect corresponding heated oxygen sensor 2 (rear) harness connector.
LEC659
4. Turn ignition switch ON.
5. Check voltage between HO2S2 terminal 3 and ground.
SEF637W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-1502
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HO2S2 HEATER (REAR) OUTPUT CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal and HO2S2 (rear) terminal as follows.
Refer to Wiring Diagram. MA
EM
LC
SEF830Z
Continuity should exist. FE
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. MT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1503
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure (Cont’d)
SEF716W
Resistance: 2.3 - 4.3Ω at 25°C (77°F)
2. Check continuity.
MTBL0233
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-1504
DTC P0141, P0161 HEATED OXYGEN SENSOR 2 HEATER (REAR)
(BANK 1)/(BANK 2) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEC301C
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
FE
䊳 Replace malfunctioning heated oxygen sensor 2 (rear).
CL
7 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353. MT
䊳 INSPECTION END
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1505
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
On Board Diagnosis Logic
EC-1506
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
DTC Confirmation Procedure
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1507
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Wiring Diagram
LEC665
EC-1508
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Wiring Diagram (Cont’d)
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC666 EL
IDX
EC-1509
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Repair or replace.
EC-1510
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows. MA
Refer to Wiring Diagram.
EM
LC
SEF831Z
FE
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram. CL
MT
AT
TF
SEF832Z PD
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
AX
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. SU
SC
EL
IDX
EC-1511
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Diagnostic Procedure (Cont’d)
With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-1360.
EC-1512
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF070Y
3. Make sure that each circuit produces a momentary engine speed drop. FE
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound. CL
MT
AT
TF
MEC703B PD
Clicking noise should be heard.
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-1793.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1513
DTC P0171 (RIGHT, -B1), P0174 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (LEAN) VG33ER
Diagnostic Procedure (Cont’d)
8 CHECK INJECTOR
1. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
2. Turn ignition switch OFF.
3. Disconnect injector harness connectors on left bank (for DTC P0171), right bank (for DTC P0174).
4. Remove injector gallery assembly. Refer to EC-1260.
Keep fuel hose and all injectors connected to injector gallery.
The injector harness connectors on right bank (for DTC P0171), left bank (for DTC P0174) should remain connected.
5. Disconnect all ignition coil harness connectors.
6. Prepare pans or saucers under each injector.
7. Crank engine for about 3 seconds. Make sure that fuel sprays out from injectors.
SEF595Q
Fuel should be sprayed evenly for each injector.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace injectors from which fuel does not spray out. Always replace O-ring with new
ones.
EC-1514
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
On Board Diagnosis Logic
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1515
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
DTC Confirmation Procedure
EC-1516
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
Wiring Diagram
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
LEC665
IDX
EC-1517
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
Wiring Diagram (Cont’d)
LEC666
EC-1518
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
Diagnostic Procedure
EM
LC
SEF099P
FE
OK or NG
OK 䊳 GO TO 2.
CL
NG 䊳 Repair or replace.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1519
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
Diagnostic Procedure (Cont’d)
3 CHECK HEATED OXYGEN SENSOR 1 (FRONT) CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect corresponding heated oxygen sensor 1 (front) harness connector.
3. Disconnect ECM harness connector.
4. Check harness continuity between ECM terminal and HO2S1 (front) terminal as follows.
Refer to Wiring Diagram.
SEF833Z
Continuity should exist.
5. Check harness continuity between ECM terminal or HO2S1 (front) terminal and ground as follows.
Refer to Wiring Diagram.
SEF834Z
Continuity should not exist.
6. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
EC-1520
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
Diagnostic Procedure (Cont’d)
With GST
1. Install all parts removed.
2. Check mass air flow sensor signal in MODE 1 with GST.
FE
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
CL
OK or NG
OK 䊳 GO TO 7.
MT
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-1360.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1521
DTC P0172 (RIGHT, -B1), P0175 (LEFT, -B2) FUEL INJECTION
SYSTEM FUNCTION (RICH) VG33ER
Diagnostic Procedure (Cont’d)
SEF070Y
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-II
1. Start engine.
2. Listen to each injector operating sound.
MEC703B
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Perform trouble diagnosis for “INJECTORS”, EC-1793.
8 CHECK INJECTOR
1. Remove injector assembly. Refer to EC-1260.
Keep fuel hose and all injectors connected to injector gallery.
2. Confirm that the engine is cooled down and there are no fire hazards near the vehicle.
3. Disconnect injector harness connectors left bank (for DTC P0172), right bank (for P0175).
The injector harness connectors on right bank (for P0172), left bank (for P0175) should remain connected.
4. Disconnect all ignition coil harness connectors.
5. Prepare pans or saucers under each injectors.
6. Crank engine for about 3 seconds.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip) 䊳 GO TO 9.
NG (Drips) 䊳 Replace the injectors from which fuel is dripping. Always replace O-ring with new one.
EC-1522
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33ER
Component Description
LEC764 LC
<Reference data>
Fluid temperature
Voltage* (V) Resistance (kΩ)
°C (°F)
*: These data are reference values and are measured between ECM terminal 60
(Fuel tank temperature sensor) and ground.
CL
CAUTION:
Do not use ECM ground terminals when measuring input/ MT
SEF012P
output voltage. Doing so may result in damage to the ECM’s
transistor. Use a ground other than the ECM terminals, such
as the ground. AT
TF
PD
AX
BT
HA
SC
EL
IDX
EC-1523
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33ER
DTC Confirmation Procedure
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Wait at least 10 seconds.
If the result is NG, go to “Diagnostic Procedure”, EC-1526.
If the result is OK, go to following step.
4) Check “COOLAN TEMP/S” value.
If “COOLAN TEMP/S” is less than 60°C (140°F), the result will
be OK.
If “COOLAN TEMP/S” is above 60°C (140°F), go to the follow-
SEF174Y ing step.
5) Cool engine down until “COOLAN TEMP/S” is less than 60°C
(140°F).
6) Wait at least 10 seconds.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1526.
With GST
Follow the procedure “With CONSULT-II”.
EC-1524
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC538 EL
IDX
EC-1525
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33ER
Diagnostic Procedure
LEC764
3. Turn ignition switch ON.
4. Check voltage between fuel level sensor unit terminal T and ground with CONSULT-II or tester.
SEC310C
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK FUEL TANK TEMPERATURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between fuel level sensor unit terminal E and body ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1526
DTC P0180 FUEL TANK TEMPERATURE SENSOR VG33ER
Diagnostic Procedure (Cont’d)
MA
5 CHECK FUEL TANK TEMPERATURE SENSOR
1. Remove fuel level sensor unit.
2. Check resistance fuel level sensor unit terminals T and E by heating with hot water or heat gun as shown in the figure. EM
LC
FE
SEC311C CL
OK or NG
OK 䊳 GO TO 6. MT
NG 䊳 Replace fuel tank temperature sensor.
AT
6 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
TF
䊳 INSPECTION END
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1527
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM controls the cooling fan corresponding to the signals sent from the vehicle speed and engine cool-
ant temperature. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION NEEC1261S02
SEC302C
EC-1528
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running] BATTERY VOLTAGE
쐌 Cooling fan is not operating (11 - 14V) MA
38 LG/R Cooling fan relay (High)
[Engine is running]
0 - 1V
쐌 Cooling fan (High) is operating
EM
LC
On Board Diagnosis Logic NEEC1264
This diagnosis checks whether the engine coolant temperature is
extraordinary high, even when the load is not heavy.
When malfunction is detected, the malfunction indicator lamp (MIL)
will light up even in the first trip. FE
Malfunction is detected when engine coolant temperature is exces-
sively high under normal engine speed.
CL
MT
Possible Cause NEEC1265
쐌 Harness or connectors AT
(The cooling fan circuit is open or shorted)
쐌 Cooling fan
TF
쐌 Thermostat
쐌 Improper ignition timing
쐌 Engine coolant temperature sensor PD
쐌 Blocked radiator
쐌 Blocked front end (Improper fitting of nose mask)
AX
쐌 Crushed vehicle frontal area (Vehicle frontal is collided but not
repaired)
쐌 Blocked air passage by improper installation of front fog lamp SU
or fog lamps.
쐌 Improper mixture ratio of coolant
쐌 Damaged bumper BR
For more information, refer to “MAIN 12 CAUSES OF
OVERHEATING”, EC-1545. ST
RS
BT
HA
SC
EL
IDX
EC-1529
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Overall Function Check
EC-1530
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Overall Function Check (Cont’d)
“Diagnostic Procedure”, EC-1534. If NG, replace ECT sensor
and go to next step.
GI
MA
EM
LC
8. Check ignition timing. Refer to “Basic Inspection”, EC-1314.
Make sure that ignition timing is 10° ± 1° at 700 ± 50 rpm.
If NG, adjust ignition timing and then recheck.
FE
CL
SEF927Z
MT
WITHOUT CONSULT-II NEEC1266S02
1. Check the coolant level and mixture ratio (Using coolant tester) AT
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio. TF
쐌 If the coolant level in the reservoir and/or radiator is below the
proper range, skip the following steps and go to step 3 of
“Diagnostic Procedure”, EC-1534. PD
쐌 If the coolant mixture ratio is out of range between 45 to 55%,
replace the coolant. Refer to “Changing Engine Coolant”, AX
SEF621W MA-27.
a) Fill radiator with coolant up to specified level with a filling speed
of 2 liters per minute like pouring coolant by kettle. Be sure to SU
use coolant with the proper mixture ratio. Refer to “Anti-freeze
Coolant Mixture Ratio”, MA-15.
b) After refilling coolant, run engine to ensure that no water-flow BR
noise is emitted. After checking or replacing coolant, go to step
3) below.
2. Confirm whether customer filled the engine coolant or not. If ST
customer filled engine coolant, skip following steps and go to
“Diagnostic Procedure”, EC-1534.
3. Turn ignition switch OFF.
RS
4. Disconnect engine coolant temperature sensor harness con-
nector. BT
HA
SC
EL
IDX
EC-1531
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Overall Function Check (Cont’d)
5. Connect 150Ω resistor to engine coolant temperature sensor
harness connector.
6. Start engine and make sure that cooling fan operates.
Be careful not to overheat engine.
If NG, go to step 9 of “Diagnostic Procedure”, EC-1534. After
repair, go to next step.
7. Check for blocked coolant passage.
Warm up engine to normal operating temperature, then grasp
upper and lower radiator hoses and make sure that coolant
flows.
If NG, go to step 6 of “Diagnostic Procedure”, EC-1534. After
SEF085T
repair, go to next step.
Be extremely careful not to touch any moving or adjacent
parts.
8. Check radiator for blocked air passage
Check for blocked condenser or radiator (condenser or radia-
tor fins damaged, condenser or radiator clogged), after market
fog lamps,...etc. Check for condenser or radiator fin damage,
shroud damage, vehicle front end for clogging of debris or
insects ...etc.
Check for improper fitting of front end cover, damaged radia-
tor grille or bumper, vehicle frontal area damaged by collision
but not repaired.
If NG, take appropriate action and then go to next step.
9. Check ECT sensor for proper operation. Refer to step 6 of
“Diagnostic Procedure”, EC-1534. If NG, replace ECT sensor
and go to next step.
SEF927Z
EC-1532
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC667 EL
IDX
EC-1533
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 4.
LEC765
2. Turn ignition switch “ON”.
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
4. Touch “LOW”.
SEF784Z
5. Make sure that cooling fan operates at low speed.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 11.
EC-1534
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
LC
FE
SEF785Z
6. Make sure that cooling fan operates at higher speed than low speed.
CL
OK or NG
OK 䊳 GO TO 6.
MT
NG 䊳 GO TO 16.
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1535
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
LEC765
3. Disconnect engine coolant temperature sensor harness connector.
4. Connect 150Ω resistor to engine coolant temperature sensor harness connector.
5. Start engine and make sure that cooling fan operate at low speed.
SEF085T
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 11.
SEF085T
OK or NG
OK 䊳 GO TO 6.
NG 䊳 GO TO 16.
EC-1536
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SLC754A
Pressure should not drop. FE
OK or NG
OK 䊳 GO TO 7. CL
NG 䊳 Check the following for leak:
쐌 Hose
쐌 Radiator
MT
쐌 Water pump
Refer to LC-29, “Water Pump”.
AT
7 CHECK RADIATOR CAP
TF
Apply pressure to cap with a tester and check radiator cap relief pressure.
PD
AX
SU
BR
SLC755A
Radiator cap relief pressure:
59 - 98 kPa (0.6 - 1.0 kg/cm2, 9 - 14 psi) ST
OK or NG
OK 䊳 GO TO 8. RS
NG 䊳 Replace radiator cap.
BT
HA
SC
EL
IDX
EC-1537
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
8 CHECK THERMOSTAT
1. Check valve seating condition at normal room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve lift.
SLC343
Valve opening temperature:
76.5°C (170°F) [standard]
Valve lift:
More than 10 mm/90°C (0.31 in/194°F)
3. Check if valve is closed at 5°C (9°F) below valve opening temperature.
For details, refer to LC-30, “Thermostat”.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace thermostat.
EC-1538
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF152P
<Reference data>
FE
CL
MTBL0229
MT
AT
TF
PD
SEF012P
OK or NG AX
OK 䊳 GO TO 10.
NG 䊳 Replace engine coolant temperature sensor. SU
RS
BT
HA
SC
EL
IDX
EC-1539
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
LEC765
3. Turn ignition switch ON.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF667W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 13.
NG 䊳 GO TO 12.
EC-1540
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
13 CHECK COOLING FAN MOTOR POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF. GI
2. Disconnect cooling fan motor harness connector.
MA
EM
LC
AEC931A
3. Check harness continuity between coolign fan relay-2 terminal 3 and motor terminal 1, motor terminals 3, 4 and body
ground. Refer to Wiring Diagram. FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 14.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. MT
14 CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT AT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 36 and cooling fan relay-2 terminal 1. Refer to Wiring Diagram.
Continuity should exist. TF
3. Also check harness for short to ground and short to power.
OK or NG
PD
OK 䊳 GO TO 21.
NG 䊳 GO TO 15.
AX
15 DETECT MALFUNCTIONING PART
Check the following.
SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M58, F28
쐌 Harness for open or short between cooling fan relay-2 and ECM
BR
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-1541
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
LEC765
3. Turn ignition switch “ON”.
4. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF667W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 18.
NG 䊳 GO TO 17.
EC-1542
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
18 CHECK COOLING FAN MOTOR POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”. GI
2. Disconnect cooling fan motor harness connector.
MA
EM
LC
AEC931A
3. Check harness continuity between cooling fan relay-1 terminal 3 and motor terminal 2, motor terminals 3, 4 and body
ground. Refer to Wiring Diagram. FE
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG CL
OK 䊳 GO TO 19.
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors. MT
19 CHECK COOLING FAN RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT AT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 38 and cooling fan relay-1 terminal 1. Refer to Wiring Diagram.
Continuity should exist. TF
3. Also check harness for short to ground and short to power.
OK or NG
PD
OK 䊳 GO TO 21.
NG 䊳 GO TO 20.
AX
20 DETECT MALFUNCTIONING PART
Check the following.
SU
쐌 Harness connectors E43, M65
쐌 Harness connectors M58, F28
쐌 Harness for open or short between cooling fan relay-1 and ECM
BR
䊳 Repair open circuit or short to ground or short to power in harness or connectors.
ST
RS
BT
HA
SC
EL
IDX
EC-1543
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Diagnostic Procedure (Cont’d)
SEF511P
MTBL0252
OK or NG
OK 䊳 GO TO 22.
NG 䊳 Replace cooling fan relay.
MTBL0631
SEC303C
OK or NG
OK 䊳 GO TO 23.
NG 䊳 Replace cooling fan motor.
EC-1544
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT
PROTECTION VG33ER
Main 12 Causes of Overheating
OFF*4 10 쐌 Coolant return from 쐌 Visual Should be initial level in See “ENGINE MAINTE- SU
reservoir tank to radia- reservoir tank NANCE” in MA-27.
tor
OFF 11 쐌 Cylinder head 쐌 Straight gauge feeler 0.1 mm (0.004 in) Maxi- See “Inspection”, “CYL- BR
gauge mum distortion (warping) INDER HEAD” in EM-96.
12 쐌 Cylinder block and pis- 쐌 Visual No scuffing on cylinder See “Inspection”, “CYL- ST
tons walls or piston INDER BLOCK” in EM-116.
HA
SC
EL
IDX
EC-1545
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
On Board Diagnosis Logic
EC-1546
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
DTC Confirmation Procedure
ST
RS
BT
HA
SC
EL
IDX
EC-1547
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
SEF070Y
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II
When disconnecting each injector harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
LEC809
Yes or No
Yes 䊳 GO TO 4.
No 䊳 GO TO 7.
4 CHECK INJECTOR
Does each injector make an operating sound at idle?
MEC703B
Yes or No
Yes 䊳 GO TO 5.
No 䊳 Check injector(s) and circuit(s). Refer to EC-1793.
EC-1548
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF282G FE
OK or NG
OK 䊳 GO TO 7. CL
NG 䊳 GO TO 6.
MT
6 CHECK IGNITION WIRES
1. Inspect wires for cracks, damage, burned terminals and for improper fit.
2. Measure the resistance of wires to their distributor cap terminal. Move each wire while testing to check for intermittent AT
breaks.
TF
PD
AX
SU
SEF174P
Resistance:
BR
ST
RS
MTBL0235
BT
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one.
HA
OK or NG
OK 䊳 Check the following:
쐌 Distributor rotor head for incorrect parts SC
쐌 Ignition coil, power transistor and their circuits
Refer to EC-1786.
EL
NG 䊳 Replace.
IDX
EC-1549
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
SEF156I
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace spark plug(s) with standard type one(s). For spark plug type, refer to
“ENGINE MAINTENANCE”, MA-32.
AEC064B
At idle:
Approx. 235 kPa (2.4 kg/cm2, 34 psi)
OK or NG
OK 䊳 GO TO 11.
NG 䊳 GO TO 10.
EC-1550
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
FE
CL
MTBL0576
OK or NG
MT
OK (With CONSULT-II) 䊳 GO TO 12.
OK (Without CONSULT- 䊳 GO TO 13.
II) AT
NG 䊳 Adjust ignition timing.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1551
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
SEF967Y
5. Check the following.
쐌 “HO2S1 MNTR (B1)/(B2)” in “DATA MONITOR” mode changes from “RICH” to “LEAN” to “RICH” 5 times in 10 seconds.
5 times (cycles) are counted as shown left:
SEF647Y
쐌 “HO2S1 (B1)/(B2)” voltage goes above 0.6V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage goes below 0.3V at least once.
쐌 “HO2S1 (B1)/(B2)” voltage never exceeds 1.0V.
SEF648Y
CAUTION:
쐌 Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
쐌 Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 Replace heated oxygen sensor 1 (front).
EC-1552
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF796Z
FE
CAUTION:
Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one. CL
OK or NG
OK 䊳 GO TO 15. MT
NG 䊳 GO TO 14.
AT
14 REPLACE HEATED OXYGEN SENSOR 2 (REAR)
1. Stop vehicle and turn ignitioin switch OFF. TF
2. Check heated oxygen sensor 2 (rear) harness protector color.
PD
AX
SU
SEC301C
BR
CAUTION:
Before installing new oxygen sensor, clean exhaust system threads using Oxygen Sensor Thread Cleaner tool
J-43897-18 or J-43897-12 and approved anti-seize lubricant.
ST
BT
HA
SC
EL
IDX
EC-1553
DTC P0300 - P0306 NO. 6 - 1 CYLINDER
MISFIRE, MULTIPLE CYLINDER MISFIRE VG33ER
Diagnostic Procedure (Cont’d)
With GST
Check mass air flow sensor signal in MODE 1 with GST.
3.3 - 4.8 g·m/sec: at idling
12.0 - 14.9 g·m/sec: at 2,500 rpm
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Check connectors for rusted terminals or loose connections in the mass air flow sensor
circuit or engine grounds. Refer to EC-1360.
EC-1554
DTC P0325 KNOCK SENSOR (KS) VG33ER
Component Description
SEF332I LC
ECM Terminals and Reference Value NEEC1274
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
[Engine is running]
64 W Knock sensor Approximately 2.5V
쐌 Idle speed MT
On Board Diagnosis Logic NEEC1275
Malfunction is detected when an excessively low or high voltage AT
from the knock sensor is sent to ECM.
POSSIBLE CAUSE NEEC1275S01
TF
쐌 Harness or connectors
(The knock sensor circuit is open or shorted.)
쐌 Knock sensor PD
AX
SC
EL
IDX
EC-1555
DTC P0325 KNOCK SENSOR (KS) VG33ER
Wiring Diagram
LEC668
EC-1556
DTC P0325 KNOCK SENSOR (KS) VG33ER
Diagnostic Procedure
1 CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I GI
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminal 64 and engine ground. MA
NOTE:
It is necessary to use an ohmmeter which can measure more than 10 MΩ.
Resistance: EM
Approximately 500 - 620 kΩ [at 25°C (77°F)]
4. Also check harness for short to ground and short to power.
OK or NG
LC
OK 䊳 GO TO 5.
NG 䊳 GO TO 2.
AX
4 CHECK KNOCK SENSOR
쐌 Use an ohmmeter which can measure more than 10 MΩ.
1. Disconnect knock sensor harness connector.
SU
2. Check resistance between terminal 1 and ground.
BR
ST
RS
BT
SEF799Z
CAUTION:
Do not use any knock sensors that have been dropped or physically damaged. Use only new ones. HA
OK or NG
OK 䊳 GO TO 8. SC
NG 䊳 Replace knock sensor.
EL
IDX
EC-1557
DTC P0325 KNOCK SENSOR (KS) VG33ER
Diagnostic Procedure (Cont’d)
LEC657
䊳 GO TO 6.
EC-1558
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33ER
Component Description
FE
CL
WEC549
MT
ECM Terminals and Reference Value NEEC1280
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TERMI-
WIRE PD
NAL ITEM CONDITION DATA (AC Voltage)
COLOR
NO.
1 - 2V AX
(AC range)
[Engine is running] SU
쐌 Warm-up condition
쐌 Idle speed
BR
SEF690W
47 L
Crankshaft position ST
sensor (OBD) 3 - 4V
(AC range)
RS
[Engine is running]
쐌 Engine speed is 2,000 rpm BT
SEF691W HA
SC
EL
IDX
EC-1559
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33ER
On Board Diagnosis Logic
EC-1560
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC669 EL
IDX
EC-1561
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33ER
Diagnostic Procedure
LEC657
䊳 GO TO 2.
2 CHECK CKPS (OBD) INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect crankshaft position sensor (OBD) and ECM harness connectors.
WEC549
2. Check continuity between ECM terminal 47 and sensor terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 GO TO 3.
EC-1562
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33ER
Diagnostic Procedure (Cont’d)
LC
5 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors F38, F102
쐌 Joint connector-4
쐌 Harness for open or short between crankshaft position sensor (OBD) and ECM
䊳 Repair open circuit or short to power in harness or connectors.
FE
TF
PD
AX
SEF960N
5. Check resistance as shown in the figure. SU
BR
ST
RS
SEF504V
Resistance: Approximately 512 - 632Ω [at 20°C (68°F)]
BT
OK or NG
OK 䊳 GO TO 7.
HA
NG 䊳 Replace crankshaft position sensor (OBD).
SC
EL
IDX
EC-1563
DTC P0335 CRANKSHAFT POSITION SENSOR (CKPS) (OBD) VG33ER
Diagnostic Procedure (Cont’d)
EC-1564
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
Component Description
SEF614B
MT
ECM Terminals and Reference Value NEEC1286
Specification data are reference values and are measured between each terminal and ground. AT
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam- TF
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground.
TER-
WIRE PD
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
[Engine is running] AX
[Ignition switch OFF]
0 - 1.5V
쐌 For a few seconds after turning ignition switch
ECM relay (Self shut- OFF
4 OR/B
off) SU
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition switch
(11 - 14V)
OFF BR
0.3 - 0.5V
ST
[Engine is running]
44 PU
쐌 Idle speed RS
SEF998U EL
IDX
EC-1565
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
ECM Terminals and Reference Value (Cont’d)
TER-
WIRE
MINAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO.
Approximately 2.5V
[Engine is running]
쐌 Warm-up condition
쐌 Idle speed
SEF999U
Camshaft position sen-
49 LG
sor (Position signal) Approximately 2.5V
[Engine is running]
쐌 Engine speed is 2,000 rpm
SEF001V
EC-1566
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
DTC Confirmation Procedure
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1567
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
Wiring Diagram
WEC800
EC-1568
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
Diagnostic Procedure
EM
LC
LEC657
FE
䊳 GO TO 2.
CL
2 CHECK CMPS POWER SUPPLY CIRCUIT
1. Disconnect camshaft position sensor harness connector. MT
AT
TF
PD
AX
LEC810
2. Turn ignition switch ON.
3. Check voltage between CMPS terminal 5 and ground with CONSULT-II or tester. SU
BR
ST
RS
SEF708U
Voltage: Battery voltage
OK or NG
BT
OK 䊳 GO TO 4.
NG 䊳 GO TO 3. HA
SC
EL
IDX
EC-1569
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
Diagnostic Procedure (Cont’d)
EC-1570
DTC P0340 CAMSHAFT POSITION SENSOR (CMPS) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
FE
CL
MT
AT
TF
PD
AEC072B
OK or NG AX
OK 䊳 GO TO 8.
NG 䊳 Replace distributor assembly with camshaft position sensor. SU
SC
9 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
䊳 INSPECTION END
EL
IDX
EC-1571
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33ER
On Board Diagnosis Logic
SEF560X
EC-1572
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33ER
Overall Function Check
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1573
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33ER
Diagnostic Procedure
SEF099P
OK or NG
OK 䊳 GO TO 3.
NG 䊳 Repair or replace.
MTBL0576
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Adjust ignition timing.
EC-1574
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF711U
Battery voltage should exist.
OK or NG
FE
OK 䊳 GO TO 6.
NG 䊳 Perform “Diagnostic Procedure”, “INJECTOR”, EC-1794.
CL
6 CHECK IGNITION SPARK
1. Turn ignition switch OFF.
MT
2. Disconnect ignition wire from spark plug.
3. Connect a known good spark plug to the ignition wire.
4. Place end of spark plug against a suitable ground and crank engine. AT
5. Check for spark.
TF
PD
AX
SU
SEF282G
OK or NG BR
OK 䊳 GO TO 8.
NG 䊳 GO TO 7. ST
RS
BT
HA
SC
EL
IDX
EC-1575
DTC P0420 (RIGHT BANK, -B1), P0430 (LEFT BANK, -B2) THREE WAY
CATALYST FUNCTION VG33ER
Diagnostic Procedure (Cont’d)
SEF174P
Resistance:
MTBL0235
If the resistance exceeds the above specification, inspect ignition wire to distributor cap connection. Clean connection
or replace the ignition wire with a new one.
OK or NG
OK 䊳 Check ignition coil, power transistor and their circuits. Refer to EC-1786.
NG 䊳 Replace.
8 CHECK INJECTOR
1. Turn ignition switch OFF.
2. Remove injector assembly.
Refer to EC-1260.
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect all ignition coil harness connectors.
4. Turn ignition switch ON.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip) 䊳 GO TO 9.
NG (Drips) 䊳 Replace the injector(s) from which fuel is dripping.
EC-1576
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
On Board Diagnosis Logic
CL
MT
AT
TF
PD
AX
SEF931Z
SU
Malfunction is detected when EVAP control system has a leak,
EVAP control system does not operate properly.
CAUTION: BR
쐌 Use only a genuine NISSAN fuel filler cap as a replace-
ment. If an incorrect fuel filler cap is used, the MIL may
come on.
ST
쐌 If the fuel filler cap is not tightened properly, the MIL may
come on. RS
쐌 Use only a genuine NISSAN rubber tube as a replacement.
POSSIBLE CAUSE NEEC1295S01 BT
쐌 Incorrect fuel tank vacuum relief valve
쐌 Incorrect fuel filler cap used
쐌 Fuel filler cap remains open or fails to close. HA
쐌 Foreign matter caught in fuel filler cap.
쐌 Leak is in line between intake manifold and EVAP canister SC
purge volume control solenoid valve.
쐌 Foreign matter caught in EVAP canister vent control valve.
쐌 EVAP canister or fuel tank leaks EL
쐌 EVAP purge line (pipe and rubber tube) leaks
쐌 EVAP purge line rubber tube bent.
IDX
EC-1577
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
On Board Diagnosis Logic (Cont’d)
쐌 Blocked or bent rubber tube to EVAP control system pressure
sensor
쐌 Loose or disconnected rubber tube
쐌 EVAP canister vent control valve and the circuit
쐌 EVAP canister purge volume control solenoid valve and the
circuit
쐌 Fuel tank temperature sensor
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged.
쐌 Water separator
쐌 EVAP canister is saturated with water.
쐌 EVAP control system pressure sensor
쐌 Fuel level sensor and the circuit.
쐌 Refueling EVAP vapor cut
쐌 ORVR system leaks
EC-1578
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
On Board Diagnosis Logic (Cont’d)
IDX
EC-1579
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
DTC Confirmation Procedure (Cont’d)
쐌 If P0440 and P1447 are not displayed on the screen, go to the
following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK.
쐌 If SRT of EVAP system is not set, go to step 6.
SEF915U
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Replace with genuine NISSAN fuel filler cap.
EC-1580
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC649A
FE
CL
MT
SEF916U AT
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 6. TF
Models without CON- 䊳 GO TO 7.
SULT-II
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1581
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-1245.
SEF200U
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Repair or replace.
EC-1582
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
FE
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
CL
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
MT
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-1245.
AT
TF
PD
AX
SEF200U
OK or NG SU
OK 䊳 GO TO 8.
NG 䊳 Repair or replace. BR
ST
RS
BT
HA
SC
EL
IDX
EC-1583
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 9.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 11.
No (With CONSULT-II) 䊳 GO TO 13.
No (Without CONSULT- 䊳 GO TO 14.
II)
EC-1584
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
TF
PD
AX
SEF984Y SU
OK or NG
OK 䊳 GO TO 17. BR
NG 䊳 GO TO 15.
ST
14 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
RS
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
BT
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
Vacuum should exist.
HA
OK or NG
OK 䊳 GO TO 17.
SC
NG 䊳 GO TO 15.
EL
IDX
EC-1585
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
SEF985Y
OK or NG
OK 䊳 GO TO 18.
NG 䊳 GO TO 17.
EC-1586
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC652A
FE
CL
MT
SEF334X
AT
Without CONSULT-II
Check air passage continuity of EVAP canister purge volume control solenoid valve under the following conditions. TF
PD
AX
SU
AEC652A BR
ST
RS
BT
SEF335X
HA
OK or NG
OK 䊳 GO TO 18.
SC
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EL
IDX
EC-1587
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
SEC311C
OK or NG
OK 䊳 GO TO 19.
NG 䊳 Replace fuel tank temperature sensor.
EC-1588
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF799W
2. Remove hose from EVAP control system pressure sensor. FE
3. Turn ignition switch “ON”.
4. Use pump to apply vacuum and pressure to EVAP control system pressure sensor as shown in figure.
CAUTION: CL
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
5. Check input voltage between ECM terminal 84 and ground.
MT
AT
TF
PD
SEF342X
CAUTION: AX
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5
m (19.7 in) onto a hard surface such as a concrete floor; use a new one.
SU
OK or NG
OK 䊳 GO TO 20.
BR
NG 䊳 Replace EVAP control system pressure sensor.
HA
21 CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
SC
䊳 GO TO 22.
EL
IDX
EC-1589
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
SEF706Z
OK or NG
OK 䊳 GO TO 25.
NG 䊳 Replace refueling control valve with fuel tank.
EC-1590
DTC P0440 EVAP CONTROL SYSTEM (SMALL LEAK)
(NEGATIVE PRESSURE) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1591
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
Description
Description NEEC1298
SYSTEM DESCRIPTION NEEC1298S01
ECM
Sensor Input Signal to ECM Actuator
function
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
EC-1592
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
ECM Terminals and Reference Value
[Engine is running]
[Ignition switch OFF]
쐌 For a few seconds after turning ignition switch
0 - 1.5V LC
ECM relay (Self shut- OFF
4 OR/B
off)
[Ignition switch OFF]
BATTERY VOLTAGE
쐌 A few seconds passed after turning ignition
(11 - 14V)
switch OFF
BATTERY VOLTAGE
FE
(11 - 14V)
CL
[Engine is running]
쐌 Idle speed
MT
AX
SEF995U
67 B/P
Power supply for ECM [Ignition switch ON]
BATTERY VOLTAGE SU
72 B/P (11 - 14V)
ST
RS
BT
HA
SC
EL
IDX
EC-1593
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
On Board Diagnosis Logic
EC-1594
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC813 EL
IDX
EC-1595
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
Diagnostic Procedure
1 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
AEC652A
3. Turn ignition switch ON.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester.
SEF646W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OUTPUT SIGNAL CIRCUIT
FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 5 and solenoid terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 5.
OK (Without CONSULT- 䊳 GO TO 6.
II)
NG 䊳 GO TO 4.
EC-1596
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
EM
5 CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Start engine. LC
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with CONSULT-II. Check that engine speed varies according
to the valve opening.
FE
CL
MT
SEF985Y
AT
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1597
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
SEF660U
MTBL0241
Without CONSULT-II
1. Check air passage continuity under the following conditions.
SEF661U
MTBL0242
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1598
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33ER
Component Description
FE
CL
SEF143S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC1306
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
VENT CONT/V 쐌 Ignition switch: ON OFF
PD
ECM Terminals and Reference Value NEEC1307
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
EVAP canister vent control BATTERY VOLTAGE
108 R/G [Ignition switch ON]
valve (11 - 14V)
ST
RS
BT
HA
SC
EL
IDX
EC-1599
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33ER
On Board Diagnosis Logic
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine and wait at least 8 seconds.
4) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1602.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1600
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC814 EL
IDX
EC-1601
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33ER
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 3.
SEF989Y
4. Check for operating sound of the valve.
Clicking noise should be heard.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 3.
EC-1602
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF143S
3. Turn ignition switch “ON”.
4. Check voltage between terminal 1 and ground with CONSULT-II or tester. FE
CL
MT
AT
SEF648W
Voltage: Battery voltage
TF
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
PD
EL
IDX
EC-1603
DTC P0446 EVAPORATIVE EMISSION (EVAP) CANISTER VENT CONTROL
VALVE (CIRCUIT) VG33ER
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 8.
NG 䊳 Replace EVAP canister vent control valve.
EC-1604
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Component Description
EM
SEF053V LC
FE
CL
SEF954S
MT
CONSULT-II Reference Value in Data Monitor
Mode AT
NEEC1313
Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION TF
EVAP SYS PRES 쐌 Ignition switch: ON Approx. 3.4V
PD
ECM Terminals and Reference Value NEEC1314
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
AX
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than the ECM terminals, such as the ground. SU
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
COLOR
NO. BR
42 B/W Sensors’ power supply [Ignition switch ON] Approximately 5V
[Engine is running] ST
43 BR Sensors’ ground 쐌 Warm-up condition Approximately 0V
쐌 Idle speed
RS
EVAP control system pres-
62 Y [Ignition switch ON] Approximately 3.4V
sure sensor
BT
HA
SC
EL
IDX
EC-1605
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
On Board Diagnosis Logic
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Turn ignition switch OFF and wait at least 5 seconds.
3) Turn ignition switch ON.
4) Select “DATA MONITOR” mode with CONSULT-II.
5) Make sure that “FUEL T/TMP SE” is more than 0°C (32°F).
6) Start engine and wait at least 20 seconds.
7) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1608.
SEF194Y
With GST
Follow the procedure “With CONSULT-II”.
EC-1606
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC670 EL
IDX
EC-1607
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure
AEC651A
OK or NG
OK 䊳 GO TO 2.
NG 䊳 Reconnect, repair or replace.
LEC657
䊳 GO TO 3.
3 CHECK CONNECTOR
1. Disconnect EVAP control system pressure sensor harness connector.
2. Check sensor harness connector for water.
Water should not exist.
OK or NG
OK 䊳 GO TO 4.
NG 䊳 Repair or replace harness connector.
EC-1608
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF889U
Voltage: Approximately 5V
OK or NG
OK 䊳 GO TO 6. FE
NG 䊳 GO TO 5.
CL
5 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors C1, M67
MT
쐌 Harness connectors M58, F28
쐌 Harness for open or short between EVAP control system pressure sensor and ECM
AT
䊳 Repair harness or connectors.
6 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
TF
1. Turn ignition switch “OFF”.
2. Check harness continuity between EVAP control system pressure sensor terminal 1 and engine ground. PD
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power. AX
OK or NG
OK 䊳 GO TO 8. SU
NG 䊳 GO TO 7.
BR
7 DETECT MALFUNCTIONING PART
Check the following.
쐌 Harness connectors C1, M67 ST
쐌 Harness connectors M59, F27
쐌 Joint connector-4
쐌 Harness for open or short between EVAP control system pressure sensor and ECM RS
䊳 Repair open circuit or short to power in harness or connectors.
BT
HA
SC
EL
IDX
EC-1609
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
8 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND
SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 62 and EVAP control system pressure sensor terminal 2.
Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK (With CONSULT-II) 䊳 GO TO 10.
OK (Without CONSULT- 䊳 GO TO 11.
II)
NG 䊳 GO TO 9.
SEF068Y
OK or NG
OK 䊳 GO TO 12.
NG 䊳 GO TO 11.
EC-1610
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
SEF660U
FE
CL
MTBL0241
MT
Without CONSULT-II
1. Check air passage continuity under the following conditions.
AT
TF
PD
AX
SEF661U
SU
BR
MTBL0242
ST
RS
BT
HA
AEC652A
SC
OK or NG
OK 䊳 GO TO 12.
EL
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
IDX
EC-1611
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
SEF991Y
Without CONSULT-II
1. Check air passage continuity and operation delay time under the following conditions.
MTBL0240
If NG or operation takes more than 1 second, clean valve using air blower or replace as necessary.
If portion B is rusted, replace control valve.
AEC783A
Make sure new O-ring is installed properly.
OK or NG
OK 䊳 GO TO 13.
NG 䊳 Replace EVAP canister vent control valve.
EC-1612
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF894U
FE
CL
MTBL0246
MT
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
AT
쐌 Never apply force to the air hole protector of the sensor if equipped.
TF
PD
AX
SU
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
BR
OK or NG
OK 䊳 GO TO 14.
ST
NG 䊳 Replace EVAP control system pressure sensor.
RS
14 CHECK RUBBER TUBE
Check obstructed rubber tube connected to EVAP canister vent control valve. BT
OK or NG
OK 䊳 GO TO 15. HA
NG 䊳 Clean, repair or replace rubber tube.
SC
EL
IDX
EC-1613
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
SEF829T
5. In case of NG in items 2 - 4, replace the parts.
NOTE:
쐌 Do not disassemble water separator.
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace water separator.
SEF596U
Yes or No
Yes 䊳 GO TO 17.
No 䊳 GO TO 19.
EC-1614
DTC P0450 EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM PRESSURE
SENSOR VG33ER
Diagnostic Procedure (Cont’d)
19 CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT EM
1. Reconnect harness connectors disconnected.
2. Disconnect harness connectors C1, M67.
3. Check harness continuity between harness connector M67 terminal 12 and engine ground. LC
Continuity should exist.
4. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 21.
NG 䊳 GO TO 20.
FE
TF
21 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
PD
䊳 INSPECTION END
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1615
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
On Board Diagnosis Logic
SEF931Z
EC-1616
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
On Board Diagnosis Logic (Cont’d)
쐌 O-ring of EVAP canister vent control valve is missing or dam-
aged.
쐌 EVAP control system pressure sensor GI
쐌 Refueling control valve
쐌 ORVR system leaks
MA
EM
LC
DTC Confirmation Procedure NEEC1320
CAUTION:
Never remove fuel filter cap during the DTC confirmation pro-
cedure.
NOTE: FE
쐌 If DTC P0455 is displayed with P1448, perform trouble
diagnosis for DTC P1448 first. (See EC-1751.)
쐌 Make sure that EVAP hoses are connected to EVAP canis- CL
ter purge volume control solenoid valve properly.
쐌 If “DTC Confirmation Procedure” has been previously
SEF565X conducted, always turn ignition switch OFF and wait at least 5
MT
seconds before conducting the next test.
TESTING CONDITION: AT
쐌 Perform “DTC WORK SUPPORT” when the fuel level is
between 1/4 to 3/4 full and vehicle is placed on flat level
surface. TF
쐌 Open engine hood before conducting the following proce-
dure.
PD
With CONSULT-II
1) Tighten fuel filter cap securely until ratcheting sound is heard.
2) Turn ignition switch ON. AX
SEF566X
3) Turn ignition switch OFF and wait at least 5 seconds.
4) Turn ignition switch ON and select “DATA MONITOR” mode
with CONSULT-II. SU
5) Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 32°C (32 - 90°F) BR
INT/A TEMP SE: More than 0°C (32°F)
6) Select “EVAP SML LEAK P0440” of “EVAPORATIVE SYS-
TEM” in “DTC WORK SUPPORT” mode with CONSULT-II. ST
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range dis- RS
SEF874X played on the CONSULT-II screen, go to “Basic Inspection”,
EC-1314.
7) Make sure that “OK” is displayed. BT
If “NG” is displayed, select “SELF-DIAG RESULTS” mode with
CONSULT-II and make sure that “EVAP GROSS LEAK
[P0455] is displayed, refer to “Diagnostic Procedure”,
HA
EC-1619.
If P0440 is displayed, perform “Diagnostic Procedure” for DTC
P0440.
SC
With GST
NOTE: EL
Be sure to read the explanation of “Driving Pattern” on EC-1281
SEF567X before driving vehicle.
IDX
EC-1617
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
DTC Confirmation Procedure (Cont’d)
1) Start engine.
2) Drive vehicle according to “Driving Pattern”, EC-1281.
3) Stop vehicle.
4) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is not set yet, go to the following step.
쐌 If SRT of EVAP system is set, the result will be OK.
5) Turn ignition switch “OFF” and wait at least 5 seconds.
6) Start engine.
It is not necessary to cool engine down before driving.
7) Drive vehicle again according to the “Driving Pattern”,
EC-1281.
8) Stop vehicle.
9) Select “MODE 3” with GST.
쐌 If P0455 is displayed on the screen, go to “Diagnostic
Procedure”, EC-1619.
쐌 If P0440 is displayed on the screen, go to “Diagnostic
Procedure”, EC-1580.
쐌 If P1447 is displayed on the screen, go to “Diagnostic Proce-
dure” for “DTC P1447”, EC-1738.
쐌 If P0440, P0455 and P1447 are not displayed on the screen,
go to the following step.
10) Select “MODE 1” with GST.
쐌 If SRT of EVAP system is set, the result will be OK.
쐌 If SRT of EVAP system is not set, go to step 6.
EC-1618
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure
EM
LC
SEF915U
OK or NG
OK 䊳 GO TO 2. FE
NG 䊳 Replace with genuine NISSAN fuel filler cap.
CL
2 CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise. MT
OK or NG
OK 䊳 GO TO 3. AT
NG 䊳 쐌 Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
쐌 Retighten until ratcheting sound is heard.
TF
3 CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap. PD
OK or NG
OK 䊳 GO TO 5. AX
NG 䊳 GO TO 4.
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1619
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
4 CHECK FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
SEF445Y
SEF943S
Pressure:
15.3 - 20.0 kPa (0.156 - 0.204 kg/cm2, 2.22 - 2.90 psi)
Vacuum:
−6.0 to −3.3 kPa (−0.061 to −0.034 kg/cm2, −0.87 to −0.48 psi)
CAUTION:
Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may come on.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 Replace fuel filler cap with a genuine one.
EC-1620
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
AEC649A
FE
CL
MT
SEF916U AT
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
Models with CONSULT-II 䊳 GO TO 9. TF
Models without CON- 䊳 GO TO 10.
SULT-II
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1621
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
PEF917U
4. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-1245.
SEF200U
OK or NG
OK 䊳 GO TO 11.
NG 䊳 Repair or replace.
EC-1622
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
FE
AEC632A
4. Pressurize the EVAP line using pressure pump with 1.3 to 2.7 kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove
pump and EVAP service port adapter.
NOTE:
CL
쐌 Never use compressed air or a high pressure pump.
쐌 Do not exceed 4.12 kPa (0.042 kg/cm2, 0.6 psi) of pressure in the system.
5. Using EVAP leak detector, locate the EVAP leak. For the leak detector, refer to the instruction manual for more details.
MT
Refer to “EVAPORATIVE EMISSION LINE DRAWING”, EC-1245.
AT
TF
PD
AX
SEF200U
OK or NG SU
OK 䊳 GO TO 12.
NG 䊳 Repair or replace. BR
ST
RS
BT
HA
SC
EL
IDX
EC-1623
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
SEF984Y
Vacuum should exist.
OK or NG
OK 䊳 GO TO 14.
NG 䊳 GO TO 13.
EC-1624
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEF985Y
FE
If OK, inspection end. If NG, go to following step.
3. Check air passage continuity.
CL
MT
AT
TF
SEF660U
PD
AX
MTBL0241
SU
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1625
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
SEF661U
MTBL0242
AEC652A
OK or NG
OK 䊳 GO TO 16.
NG 䊳 Replace EVAP canister purge volume control solenoid valve.
EC-1626
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
EM
LC
SEC311C
FE
CL
MT
AT
LEC764
OK or NG TF
OK 䊳 GO TO 17.
NG 䊳 Replace fuel tank temperature sensor. PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1627
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
SEF894U
MTBL0246
CAUTION:
쐌 Always calibrate the vacuum pump gauge when using it.
쐌 Do not apply below −20 kPa (−150 mmHg, −5.91 inHg) or over 20 kPa (150 mmHg, 5.91 inHg) of pressure.
쐌 Never apply force to the air hole protector of the sensor if equipped.
SEF799W
쐌 Discard and EVAP control system pressure sensor which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
AEC651A
OK or NG
OK 䊳 GO TO 18.
NG 䊳 Replace EVAP control system pressure sensor.
EC-1628
DTC P0455 EVAP CONTROL SYSTEM (GROSS LEAK) VG33ER
Diagnostic Procedure (Cont’d)
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1629
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33ER
Component Description
SEF800Z
Approximately 0 - 4.8V
46 G Fuel level sensor [Ignition switch “ON”] Output voltage varies with
fuel level.
EC-1630
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33ER
DTC Confirmation Procedure
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1631
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33ER
Wiring Diagram
WEC818
EC-1632
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33ER
Diagnostic Procedure
EM
LC
FE
SEF904Z
OK or NG
CL
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
MT
2 DETECT MALFUNCTIONING PART
Check the following. AT
쐌 Harness connectors M67, C1
쐌 Harness for open or short between combination meter and fuel level sensor unit
TF
䊳 Repair or replace harness or connectors.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
PD
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit terminal E and body ground. Refer to Wiring Diagram. AX
Continuity should exist.
3. Also check harness for short to power.
OK or NG SU
OK 䊳 GO TO 5.
NG 䊳 GO TO 4. BR
5 CHECK FUEL LEVEL SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
BT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G, ECM terminal 66 and fuel
level sensor unit terminal E. Refer to Wiring Diagram. HA
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG SC
OK 䊳 GO TO 7.
NG 䊳 GO TO 6. EL
IDX
EC-1633
DTC P0460 FUEL LEVEL SENSOR FUNCTION (SLOSH) VG33ER
Diagnostic Procedure (Cont’d)
EC-1634
DTC P0461 FUEL LEVEL SENSOR FUNCTION VG33ER
Component Description
SEF800Z LC
On Board Diagnosis Logic NEEC1329
Driving long distances naturally affect fuel gauge level.
This diagnosis detects the fuel gauge malfunction of the gauge not
moving even after a long distance has been driven.
Malfunction is detected when the output signal of the fuel level FE
sensor does not change within the specified range even though the
vehicle has been driven a long distance.
POSSIBLE CAUSE CL
NEEC1329S01
쐌 Harness or connectors
(The level sensor circuit is open or shorted.) MT
쐌 Fuel level sensor
AT
TF
PD
AX
EC-1636
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33ER
Component Description
SEF800Z LC
ECM Terminals and Reference Value NEEC1332
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM’s transistor. Use a ground other than ECM terminals, such as the ground. FE
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage) CL
COLOR
NO.
Approximately 0 - 4.8V
46 G Fuel level sensor [Ignition switch “ON”] Output voltage varies with MT
fuel level.
TF
PD
AX
HA
SC
EL
IDX
EC-1637
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33ER
DTC Confirmation Procedure
SEF195Y
EC-1638
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
WEC819 EL
IDX
EC-1639
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33ER
Diagnostic Procedure
SEF904Z
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK FUEL LEVEL SENSOR GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch “OFF”.
2. Check harness continuity between fuel level sensor unit terminal E and body ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
5 CHECK FUEL LEVEL SENSOR INPUT CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 46 and fuel level sensor unit terminal G. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 7.
NG 䊳 GO TO 6.
EC-1640
DTC P0464 FUEL LEVEL SENSOR CIRCUIT VG33ER
Diagnostic Procedure (Cont’d)
EM
7 CHECK FUEL LEVEL SENSOR
Refer to EL-82, “Fuel Level Sensor Unit Check”.
LC
OK or NG
OK 䊳 GO TO 7.
NG 䊳 Replace fuel level sensor unit.
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1641
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33ER
Component Description
AEC110
2 - 3V
[Engine is running]
쐌 Lift up the vehicle
29 G/B Vehicle speed sensor
쐌 In 1st gear position
쐌 Vehicle speed is 40 km/h (25 MPH)
SEF996U
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1643
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33ER
Wiring Diagram
LEC671
EC-1644
DTC P0500 VEHICLE SPEED SENSOR (VSS) VG33ER
Diagnostic Procedure
1 CHECK VEHICLE SPEED SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT GI
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector and combination meter harness connector.
3. Check harness continuity between ECM terminal 29 and combination meter terminal 37. MA
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. EM
OK or NG
OK 䊳 GO TO 3. LC
NG 䊳 GO TO 2.
BT
HA
SC
EL
IDX
EC-1645
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33ER
Description
Description NEEC1344
SYSTEM DESCRIPTION NEEC1344S01
ECM func-
Sensor Input Signal to ECM Actuator
tion
SEF040E
EC-1646
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33ER
CONSULT-II Reference Value in Data Monitor Mode
8 - 11V
CL
[Engine is running] MT
쐌 Warm-up condition
쐌 Idle speed
AT
SEF005V
PD
[Engine is running]
쐌 Warm-up condition
쐌 Engine speed is 3,000 rpm
AX
SEF692W
SU
BR
ST
RS
EC-1648
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC672 EL
IDX
EC-1649
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33ER
Diagnostic Procedure
LEC766
3. Turn ignition switch ON.
4. Check voltage between terminal 2 and ground with CONSULT-II or tester.
SEF651W
Voltage: Battery voltage
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
3 CHECK IACV-AAC VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 101 and IACV-AAC valve terminal 1.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK 䊳 GO TO 5.
NG 䊳 GO TO 4.
EC-1650
DTC P0505 IDLE AIR CONTROL VALVE (IACV) — AUXILIARY AIR CONTROL
(AAC) VALVE VG33ER
Diagnostic Procedure (Cont’d)
FE
CL
SEF202V
MT
Resistance:
Approximately 10Ω [at 20°C (68°F)]
쐌 Check plunger for seizing or sticking. AT
쐌 Check for broken spring.
3. Supply battery voltage between IACV-AAC valve connector terminals.
Plunger should move. TF
OK or NG
OK 䊳 GO TO 6. PD
NG 䊳 Replace IACV-AAC valve.
AX
6 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353. SU
䊳 INSPECTION END
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1651
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
Component Description
SEF505V
[Engine is running]
BATTERY VOLTAGE
쐌 Warm-up condition
(11 - 14V)
28 BR/W
Throttle position switch 쐌 Accelerator pedal fully released
(Closed position)
[Ignition switch “ON”]
Approximately 0V
쐌 Accelerator pedal depressed
EC-1652
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
DTC Confirmation Procedure
HA
SC
EL
IDX
EC-1653
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
Wiring Diagram
AEC964A
EC-1654
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
Diagnostic Procedure
EM
LC
AEC653A
3. Turn ignition switch ON. FE
4. Check voltage between terminal 5 and engine ground with CONSULT-II or tester.
CL
MT
AT
SEF715U
Voltage: Battery voltage TF
OK or NG
OK 䊳 GO TO 3. PD
NG 䊳 GO TO 2.
AX
2 DETECT MALFUNCTIONING PART
Check the following. SU
쐌 Harness for open or short between throttle position switch and ECM relay
쐌 Harness for open or short between throttle position switch and ECM
䊳 Repair harness or connectors. BR
3 CHECK CLOSED THROTTLE POSITION SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT ST
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 28 and throttle position switch terminal 4. RS
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power. BT
OK or NG
OK 䊳 GO TO 4. HA
NG 䊳 Repair open circuit or short to ground or short to power in harness or connectors.
SC
EL
IDX
EC-1655
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
Diagnostic Procedure (Cont’d)
MTBL0632
with CONSULT-II 䊳 GO TO 5.
without CONSULT-II 䊳 GO TO 6.
MTBL0355
OK or NG
OK 䊳 GO TO 8.
NG 䊳 GO TO 7.
EC-1656
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
Diagnostic Procedure (Cont’d)
LC
FE
AEC654A
CL
MT
MTBL0247
OK or NG AT
OK 䊳 GO TO 9.
NG 䊳 GO TO 7.
TF
AX
SU
BR
MTBL0576
If it is impossible to adjust closed throttle position switch in “Basic Inspection”, replace closed throttle position switch.
ST
OK or NG
OK (with CONSULT-II) 䊳 GO TO 8.
RS
OK (without CONSULT- 䊳 GO TO 9.
II)
NG 䊳 Replace throttle position switch. BT
HA
SC
EL
IDX
EC-1657
DTC P0510 CLOSED THROTTLE POSITION SWITCH VG33ER
Diagnostic Procedure (Cont’d)
MTBL0230
Voltage measurement must be made with throttle position sensor installed in vehicle.
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-1314.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace throttle position sensor.
MTBL0231
If NG, adjust closed throttle position switch. Refer to “Basic Inspection”, EC-1314.
OK or NG
OK 䊳 GO TO 10.
NG 䊳 Replace throttle position sensor.
EC-1658
DTC P0600 A/T CONTROL VG33ER
System Description
[Engine is running]
26 PU/W A/T signal No. 1 Approximately 0 - 1.0V
쐌 Idle speed
[Engine is running] FE
27 P/B A/T signal No. 2 Approximately 0 - 1.0V
쐌 Idle speed
[Engine is running]
34 R/Y A/T signal No. 5
쐌 Idle speed
Approximately 8V MT
[Engine is running]
35 G/R A/T signal No. 3 Approximately 0 - 1.0V
쐌 Idle speed AT
TF
PD
AX
RS
BT
HA
SC
EL
IDX
EC-1659
DTC P0600 A/T CONTROL VG33ER
DTC Confirmation Procedure
EC-1660
DTC P0600 A/T CONTROL VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC673 EL
IDX
EC-1661
DTC P0600 A/T CONTROL VG33ER
Diagnostic Procedure
SEF324V
AEC655A
3. Check harness continuity between ECM terminal 26 and TCM terminal 5, ECM terminal 27 and TCM terminal 6, ECM
terminal 33 and TCM terminal 9, ECM terminal 34 and TCM terminal 8, ECM terminal 35 and TCM terminal 7.
Refer to Wiring Diagram.
Continuity should exist.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 2.
EC-1662
DTC P0600 A/T CONTROL VG33ER
Diagnostic Procedure (Cont’d)
MA
5 CHECK INTERMITTENT INCIDENT
Refer to “TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT”, EC-1353.
EM
䊳 INSPECTION END
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1663
DTC P0605 ECM VG33ER
Component Description
SEC220B
With CONSULT-II
1) Turn ignition switch ON.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Start engine.
4) Run engine for at least 2 seconds at idle speed.
5) If 1st trip DTC is detected, go to “Diagnostic Procedure”,
EC-1665.
With GST
Follow the procedure “With CONSULT-II”.
SEF058Y
EC-1664
DTC P0605 ECM VG33ER
Diagnostic Procedure
1 INSPECTION START GI
With CONSULT-II
1. Turn ignition switch ON.
2. Select “SELF DIAG RESULTS” mode with CONSULT-II. MA
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1664. EM
5. Is the 1st trip DTC P0605 displayed again?
With GST
1. Turn ignition switch ON.
LC
2. Select MODE 4 with GST.
3. Touch “ERASE”.
4. Perform “DTC Confirmation Procedure”.
See EC-1664.
5. Is the 1st trip DTC P0605 displayed again?
FE
Yes or No
Yes 䊳 Replace ECM.
CL
No 䊳 INSPECTION END
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1665
DTC P1126 THERMOSTAT FUNCTION VG33ER
On Board Diagnosis Logic
EC-1666
DTC P1126 THERMOSTAT FUNCTION VG33ER
Diagnostic Procedure
EM
LC
FE
CL
MT
SEF304X AT
OK or NG
OK 䊳 INSPECTION END TF
NG 䊳 Replace engine coolant temperature sensor.
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
EC-1667
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2) CLOSED LOOP
CONTROL VG33ER
On Board Diagnosis Logic
With CONSULT-II
1) Start engine and warm it up to normal operating temperature.
2) Select “DATA MONITOR” mode with CONSULT-II.
3) Hold engine speed at 2,000 rpm and check one of the follow-
ing.
쐌 “HO2S1 (B1)/(B2)” voltage should go above 0.70V at least
once.
쐌 “HO2S1 (B1)/(B2)” voltage should go below 0.21V at least
once.
If the check result is NG, perform “Diagnosis Procedure”,
SEF967Y EC-1669.
EC-1668
DTC P1148 (RIGHT BANK, -B1), P1168 (LEFT BANK, -B2) CLOSED LOOP
CONTROL VG33ER
DTC Confirmation Procedure (Cont’d)
If the check result is OK, perform the following step.
4) Let engine idle at least 5 minutes.
5) Maintain the following condition at least 50 consecutive sec- GI
onds.
B/FUEL SCHDL 2.0 msec or more MA
ENG SPEED 1,500 rpm or more
FE
CL
MT
Overall Function Check NEEC1374
Use this procedure to check the overall function of the closed loop AT
control. During this check, a DTC might not be confirmed.
Without CONSULT-II
1) Start engine and warm it up to normal operating temperature.
TF
2) Set voltmeter probes between ECM terminal 50 [heated oxy-
gen sensor 1 (front) (bank 1) signal] or 51 [heated oxygen PD
sensor 1 (front) (bank 2) signal] and engine ground.
3) Check the following with engine speed held at 2,000 rpm con-
stant under no-load. AX
SEF919UA 쐌 The voltage should go above 0.70V at least once.
쐌 The voltage should go below 0.21V at least once.
4) If NG, go to “Diagnostic Procedure”, EC-1669.
SU
BR
ST
RS
SC
EL
IDX
EC-1669
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) VG33ER
System Description
ECM func-
Sensor Input Signal to ECM Actuator
tion
The ECM controls the cooling fan corresponding to the signals sent from the vehicle speed and engine cool-
ant temperature. The control system has 3-step control [HIGH/LOW/OFF].
OPERATION NEEC1376S02
SEC302C
EC-1670
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) VG33ER
ECM Terminals and Reference Value (Cont’d)
TERMI-
WIRE
NAL ITEM CONDITION DATA (DC Voltage)
NO.
COLOR GI
[Engine is running] BATTERY VOLTAGE
쐌 Cooling fan is not operating (11 - 14V) MA
38 LG/R Cooling fan relay (High)
[Engine is running]
0 - 1V
쐌 Cooling fan (High) is operating
EM
LC
On Board Diagnosis Logic NEEC1379
If the cooling fan or another component in the cooling system
malfunctions, engine coolant temperature will rise. When the
engine coolant temperature reaches an abnormally high tempera-
ture condition, a malfunction is indicated. FE
Malfunction is detected when engine coolant temperature reaches
an abnormally high temperature.
CAUTION: CL
When a malfunction is indicated be sure to replace the
coolant, follow the procedure in “Changing Engine Coolant”,
“ENGINE MAINTENANCE”, MA-27. Also, replace the engine oil. MT
1) Fill radiator with coolant up to specified level with a fill-
ing speed of 2 liters per minute like pouring coolant by
kettle. Be sure to use coolant with the proper mixture AT
ratio. Refer to “Anti-freeze Coolant Mixture Ratio”, “REC-
OMMENDED FLUIDS AND LUBRICANTS”, MA-15.
TF
2) After refilling coolant, run engine to ensure that no
water-flow noise is emitted.
POSSIBLE CAUSE PD
NEEC1379S01
쐌 Harness or connectors
(The cooling fan circuit is open or shorted.)
AX
쐌 Cooling fan
쐌 Radiator hose
쐌 Radiator SU
쐌 Radiator cap
쐌 Water pump
BR
쐌 Thermostat
For more information, refer to “MAIN 12 CAUSES OF
OVERHEATING”, EC-1685. ST
RS
BT
HA
SC
EL
IDX
EC-1671
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) VG33ER
On Board Diagnosis Logic (Cont’d)
EC-1672
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) VG33ER
Wiring Diagram
GI
MA
EM
LC
FE
CL
MT
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
LEC667 EL
IDX
EC-1673
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) VG33ER
Diagnostic Procedure
1 INSPECTION START
Do you have CONSULT-II?
Yes or No
Yes 䊳 GO TO 2.
No 䊳 GO TO 4.
LEC765
2. Turn ignition switch “ON”.
3. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-II.
4. Touch “LOW”.
SEF784Z
5. Make sure that cooling fan operates at low speed.
OK or NG
OK 䊳 GO TO 3.
NG 䊳 GO TO 11.
EC-1674
DTC P1217 ENGINE OVER TEMPERATURE (OVERHEAT) VG33ER
Diagnostic Procedure (Cont’d)