KENR6776-04

June 2014
FLUID POWER SYMBOLS
31 26
BASIC COMPONENT SYMBOLS

10 11 27 21 19 13 30 34 33 2 4 MAIN AUX

6 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

5 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

VALVE ENVELOPES VALVES VALVE PORTS

7
14 15 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

345D, 349D, and 349D2 Excavator MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
345D: 349D: 349D2:
BYC1-UP FLA1-UP WBB1-UP
23 15 12 5 8 1 13 25 22 2 RAE1-UP WTD1-UP XAC1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

NEG1-UP GKF1-UP PFD1-UP MANUAL CONTROL SYMBOLS

17 6 38 PBT1-UP KLH1-UP YAE1-UP

18 MEN1-UP TAH1-UP PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

18 7 SDM1-UP RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

17 31 RAN1-UP

10 15 27 8 21 30 34 2 4 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

BB FF DD FF AA SOS 7 EE
FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PUMPS AND FILTERS © 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

23 11 5 19 1 13 22 25 33 3 BOOM(1) ATCH STR TRAVEL SWING BOOM(2)

STICK(2) BUCKET TRAVEL(R) TRAVEL(L) STICK(1) G
12 6 26 M
7 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

(Dimensions: 39 inches x 28 inches)

COMPONENT LOCATIONS PTA PSW

AL4 AR3
PiH

KENR6776-04
AR4 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
BL3 BL2 BL1 BR1 BR2 (ADJUSTABLE) SWITCH
X

Y
ELECTRICAL SYMBOLS (ELECTRICAL)
Component Locations Tap Locations BL4 AL3 AL2 AL1 AR1 AR2 BR3
Part Machine Schematic Pressure and Sampling
Description Number Location Location
Tap Schematic
Accumulator Gp - Pilot Manifold 164-6981 1 C-1 Number Description Location PRESSURE TEMPERATURE LEVEL FLOW
Cylinder Gp - Boom Note A 2 F-3 SWITCH SWITCH SWITCH SWITCH
AA Pump Pressure (Right Bank) B-3
Cylinder Gp - Bucket Note A 3 F-4
BB Pump Pressure (Left Bank) A-3
Cylinder Gp - Stick Note A 4 E-4 WIRE NUMBER IDENTIFICATION CODES
CC Power Shift Pressure A-3
Filter Gp - Case Drain 289-8194 5 B-2
DD Pump Case drain A-2
Filter Gp - Drain Return 289-8194 6 C-2 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
EE Pilot Pressure B-1
Filter Gp - Pilot 158-8987 7 B-1 CURRENT STANDARD CURRENT STANDARD
FF Pump Pilot Pressure D-3
Filter Gp - Return 188-4145 8 C-1, C-2 HARNESS IDENTIFICATION CODE THIS EXAMPLE
SOS SOS (Scheduled Oil Sampling) B-1 INDICATES WIRE 135 IN HARNESS “AG”
Motor Gp - Cooling Fan 295-9429 10 B-4
WIRE
Motor Gp - Left Travel 355-5669 11 B-8

30 Page,
CIRCUIT NUMBER
Motor Gp - Right Travel 355-5669 12 B-7 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Motor Gp - Swing, Left and Right 334-9975 13 A-5, B-6
Pump Gp - Cooling Fan 295-9426 14 A-3 CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK
Pump Gp - Drive, Idler, Pilot 434-8189 15 A-2
Sensor Gp - Pressure, Bm Dn Pilot 297-4483 31 C-4 PREVIOUS STANDARD
Sensor Gp - Pressure, Pump 260-2180 17 A-3
WIRE WIRE COLOR
Sensor Gp - Pressure, Pump 260-2180 18 B-3
Sensor Gp - Pressure, Boom Cyl. Head
Switch As - Pressure, Swing Pilot
221-8859
167-3466
25
19
F-3
E-8
1 32 31 37 20 36 26 325-PK-14 B A

Switch As - Press., Bm Up/Stck In Pilot 167-3466 20 E-7

Switch As - Press., Implmnt, Trvl Pilot 106-0179 21 D-5, D-6
19 CIRCUIT NUMBER
IDENTIFICATION
WIRE GAUGE (EXAMPLE VALVE)

Swivel Gp 225-4547 22 A-7

Valve Gp - Pilot, Pump 398-2282 23 D-3
Valve Gp - Boom Control
Valve Gp - Boom/Swing
448-7593
310-0210
25
26
E-3
E-8
MAIN CONTROL / PILOT PILOT VALVE
Valve Gp - Check, Clr Bypass 352-7160 27 B-4
Valve Gp - Check, Slow Return 443-3371 27 B-5
Valve Gp - Left, Travel/Brake 266-7843 11 A-8
Valve Gp - LH Pilot Cntrl, Stick/Swing 297-0533 30 F-6
Valve Gp - Main Control 323-7680 31 C-3 To D-8
Valve Gp - Pilot Manifold 215-5037 1 C-2
Valve Gp - Pilot Control Travel 369-8503 33 F-7
Valve Gp - RH Plt Cntrl, Bucket/Boom 297-0532 34 F-6
Valve Gp - Right, Travel/Brake 266-7843 12 A-7
Valve Gp - Shuttle, Boom Pilot 164-6979 19 E-7
Valve Gp - Shuttle, Swing Pilot 164-6979 19 E-8
Valve Gp - Swing Motor 334-9975 38 A-6

Note A : Check Parts Manual For Identification Numbers

 8 7 6 5 4 3 2 1
VALVE GP
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT CONTROL DRIVE PUMP OUTPUT
TRAVEL TP PILOT PUMP OUTPUT
369-8503 BOOM CYLINDER
TT HYDRAULIC OIL COOLING PUMP OUTPUT
2 3 6 5
IDLER PUMP OUTPUT
1 4 SENSOR AS TRAVEL SPEED CONTROL CIRCUIT
TRAVEL(L) TRAVEL(R) BUCKET CYLINDER PRESSURE SUPPLY LINE
BOOM DRAIN / RETURN LINE
1 4
CYL. HEAD POWER SHIFT CONTROL CIRCUIT
F 2 3 6 5 VALVE GP ATTACHMENT CONTROL CIRCUIT F
221-8859
μ μ μ μ
VALVE GP RH PILOT CONTROL VALVE GP HEAVY LIFT CONTROL CIRCUIT
LH PILOT CONTROL BUCKET/BOOM CONTROL RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
STICK/SWING LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
297-0532 BOOM SWING CONTROL AND SWING MOTOR CIRCUIT
297-0533 JLP JRP
448-7593 BOOM CONTROL AND BOOM CYLINDER CIRCUIT
(BACK) (FWD) (FWD) (BACK) JLT JRT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT

T1 T2 T3 T4 STICK CONTROL AND STICK CYLINDER CIRCUIT

STICK SWING BUCKET BOOM SWING BRAKE CONTROL CIRCUIT
BL3 AL3 CH T CR
SWITCH AS bR1 aR1 aL1 bL1
PRESSURE
SWING PILOT STICK CYLINDER
167-3466 (OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP)
VALVE GP JL3 JL2 JR2
JL1 JL4 JR4 JR3 JR1
PRIORITY
bL5 PiL
BOOM/SWING
310-0210
B1 A1 B2 A2
SWITCH AS
PRESSURE
BM UP / STICK IN
PILOT
E T 167-3466 A2 A3 A4 A5 A6 A7 A8 E
A1 BR3 AR3
CV Pi DR
P1 P2 VALVE GP
VALVE GP B1 B2 B3 B4 B5 B6 B7 B8
SHUTTLE SWITCH AS
SHUTTLE BOOM / STICK PRESSURE
SWING PILOT PILOT PILOT
164-6979 164-6979 bL3 bL4 aL3 aR4 aR3 bR2 bR3 aR2
106-0179

VALVE GP
PILOT, PUMP 1 7
398-2282
3 6
aR3
bR2
AR1 BL1 bL3 A1 B1
aR4 5
BR1 bR1 bL1 AL1
BR3 AR3 BR2 AR2 BL3 AL3 2 4

AR4 SDr SPi PSW PTA PAT aL2 AL2 BL2 aL4 BL4 AL4 aL5 HL A2 P T B2
(UP) (OUT) (R) (BACK) (BACK) (CLOSE) (UP) (OUT)
D D
Dr
FF

P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 VALVE GP

PILOT MANIFOLD
215-5037

(TRAVEL)

(LOCK)
(SWING)

NO.3
NO.1

NO.2
STICK(2)
(Dimensions: 39 inches x 28 inches)

P1 ACCUMULATOR - GP
BOOM(2)

SWING

TRAVEL(L)
STICK(1)

TRAVEL(R)

BUCKET
ATCH
PILOT MANIFOLD

BOOM(1)
164-6981
KENR6776-04

DR3 DR4 Pi2 DR5 T-OUT1 DR6

C C
(IN) (L) (FWD) (FWD) (OPEN) (DOWN) (IN)
HR R3 R1 Y bR4 SPi2 SDr2 dSW dST1 PiH bL2 VALVE GP X R2 FILTER GP
Pp2
MAIN CONTROL bL5 RETURN
Pp1 aL3 bL4 188-4145
bR3 PiL aR2 aR1 PR PL aL1 323-7680

FILTER GP
DRAIN
RETURN
SENSOR AS 289-8194
MOTOR GP MOTOR GP
30 Page,

PRESSURE,
LEFT TRAVEL RIGHT TRAVEL MOTOR GP BOOM DOWN FILTER GP
355-5669 TRAVEL MOTOR (LEFT) 355-5669 TRAVEL MOTOR (RIGHT) SWING PILOT CASE DRAIN
334-9975 SWING MOTOR 297-4483 Pi2 289-8194

B PG1 PR B
SENSOR AS SOS EE
PUMP PRESS.
DB1 VALVE GP 260-2180
X X CHECK AA PC PG
T1 MU1 SLOW RETURN T
MOTOR GP PUMP GP
T1 443-3371 Dr1
SWING COOLING FAN A2 PSV PB PS2 Di B1 A4
VALVE GP a2
T2 T2 334-9975 295-9426 IN
B L L B AG1 BG1 CHECK
SWING MOTOR L L1 S OUT
A BR BR A CLR BYPASS a5
352-7160
PG2
A1 DE1 B1
L3 DR DR1 FILTER GP LINE PATTERNS
L2
DB2 a3 PILOT
CC PUMP GP 158-8987
Pressure Line

DRIVE, IDLER Pilot / Load Sensing Pressure

AG BG BG AG MU2
PILOT Drain / Return Lines

A B a4 434-8189 Component Group

A B a1 Air Line
AG2 BG2 D0
A1 PS1 CALLOUTS

A B YY Taps (Pressure, Sampling, Sensor - by letter) A

A2
A B B A
DE2 B2
MOTOR GP X BB DD DL DL D Connectors (By letter)
VALVE GP
VALVE GP VALVE GP COOLING FAN
SWING MOTOR Callout Number Component

LEFT RIGHT 295-9429 SENSOR AS (Machine Location from (52) VALVE GP - CONTROL Name
295-9422 Component LocationsTable)
138-1234 Part Number
TRAVEL/BRAKE TRAVEL/BRAKE PUMP PRESS.
266-7843 266-7843 260-2180 PL THIS SCHEMATIC IS FOR THE 345D, 349D, AND 349D2 EXCAVATOR HYDRAULIC SYSTEM
BR1 AR1 AL1 BL1 AR2 BR2
Pi1 MEDIA NUMBER: KENR6776-04
SWIVEL GP SCHEMATIC PART NUMBER: 297-0245, CHANGE: 03, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
225-4547 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1