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BASIC PRACTICE QUESTION PAPER, MATERIAL PROCESSES 1) Which of the following are the characteristics of hard & strong materiais? a) BCC b) FCC c) HCP d) BCCT 2) Which of the following materials are allotropic in nature? a) Carbon b) Iron c) Copper d) “a” & “b” both. 3) Engineer's Stress Strain curve is based on? a) Original Area of cross section H b) Actual Area of cross section~ 7“ ** c) Average Area of cross section d) Least Area of cross section 4) True Stress Strain curve is based on? a) Original Area of cross section b) Actual Area of cross section c) Average Area of cross section d) Least Area of cross section 5) Ductility is expressed as? a) % Increase in length. b) % Reduction in cross section area C) Stiffness d) “a” & “b” both AeSr1yd S89 \ ee 12) What is the Ductility if the Gauge length in increased from 8” to 8.252? a) 2%. 2 yer b) 3.15%. ‘ Ye fi 2 c) 8.25% d) None of the above. ww c Z 13) The numbers of atoms in FCC & BCC respectively are? 14) Give two examples each of BCC, FCC, HCP & BCCT. 15) The loss of carbon from the surface of steel subjected to elevated temperature which reduces the strength & effectiveness of subsequent heat treatment is called_pene.nupi2e TOM o> 16) The point at which material exists as solid, liquid & gas is called? a) Yield point ss i b) Triple point~ - ¢) Transformation temperature d) Recrystallization point 17) The temperature at which material's behaviour changes from ductile to brittle is called? a) Transition Temperature. b) Transformation Temperature c) Ductile brittle temperature d) None of the above 18) Below Transition temperature? a) Material behaves in brittle manner b) There is large increase in absorbed energy c) Material behaves in a ductile manner d) “a” & “b” both. 19) Which of the following corrosion protection is offered by changing the chemistry of surface by conversion coatings? a) Anodizing b) Galvanizing * cc) Phosphating d) All of the above {ee + Chao, 07 ee ' pee - Atami , Copper , me fe e — cadmine | cobekt e) “a” & “ec” only. ae uw -8 if . Pp ne 7 a HeP - is a lp oH ema N oy a Xx YY , piseg er gee m ic Pe 23) What is the Yield Strength? a) 6800000 PSI b) 7500000 PSI c) 6200000 PSI d) None of the above 24) The curve shown above is? a) Engineer's Stress strain curve b) True Stress strain curve Cc) Offset Stress Strain Curve d) Load versus deflection curve 25) The True Stress Strain curve differs from Engineers Stress Strain Curve in_f@st © region & with maximum stress at _2 @eAK( point. ; 26) The maximum load based on the original area of cross section is called materials? a) Endurance Limit b) UTS ¢c) Yield Strength d) Breaking Load 27) Endurance Limit is? a) The stress upto which the material can undergo infinite cycles without failure. b) Above this stress infinite cycles can cause failure ¢) Is about half to one third of tensile strength. d) All of the above 28) Hot work is done? a) Above recrystillization temperature b) Below recrystillization temperature c) Above transformation temperature d) Below transition temperature e) None of the above ee 23-4 2 A s ae arc t % av “bw ww 35) Steel heated above critical temperature and slow cooled in furnace? a) Is called Annealing. b) Will improve ductility & electrical conductivity greatly. c) Called Normalizing d) “a” & “b” both 36) Sperodizing is often employed? a) To increase hardness & strength b) Is a very lengthy treatment and temperature is below transformation temperature. ©) ‘a’ & "b” both d) None of the above. 37) Corrosion rate depends on a) Acidity of electrolyte & Oxygen contents b) Temperature & Stresses ¢c) Stray electrical currents & motion d) All of the above e) ‘a’ & “b” both 38) One of the problems with pure Aluminium is? a) Low endurance limit in fatigue loading b) Hot shortness leading to loss of ductility near melting point c) “a” & “b” both. d) None of the above... 39) Which of the following are correct statements”? a) Preheating Lowers the cooling rate b) Post weld treatment is a grain refining process that also reduces stresses c) Both above become necessary as thickness & carbon equivalent increases d) All of the above e) “a” & “b” both. 40) What is the Ductility if the cross section is decreased from 0.5” to 0.25” a) 2%. b) 55%. c) 75% d) None of the above. 48) What effects allowing has? a) Alloy reduces weld ability b) Alloy increases harden ability c) Alloy retards the grain growth d) All of the above e) a&conly 49) The differentiation between discontinuities & defects is? a) All discontinuities are defects. b) All defects are discontinuities c) Discontinuities are rejectable defects d) “b” & “ce” both 50) Which of the statements is not true? a) Thermoplastic have the degree of polymerization controlled b) Thermosetting plastics are higher in toughness than thermoplastic. c) Thermosetting reaction is chemical in nature and irreversible . q) All of the above are correct statements 51) Patternmaker’s allowance used making casting oversize is to? a) Account for Liquid Shrinkage b) Account for Solidification Shrinkage c) Account for solid Shrinkage d) All of the above 52) Recrystillization temperature? a) Depends on material b) Depends on amount of cold work ¢) Increases with increase of cold work d) All of the above e) “a” & “b” both 53) Sintering is a) Mechanism by which solid particles are bonded by application of pressure or heat, or both b) Sintering a nonmelting Procedure. ¢) During sintering recrystillization takes place d) All of the above ) “a” & “b” both S aa wg

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