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    Tl_0161 Impacto Charpy Digital Manual

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    31 views31 pages

    TL - 0161 Impacto Charpy Digital Manual

    Uploaded by

    Marcos Verissimo Juca de Paula

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 31
    = WARRANTY CARD TIME® TESTING MACHINE Purchaser Serials No. aol Microcomputer Controlled Pendulum Product name Impact Testing Machine Model name JB-WSO0A Delivery date Invoice No. Note: 4. We supply 15 months warranty from the delivery date. 2. For aftersales service and reparation of the product, the warranty card information should be presented. TIME” GROUP INC. TIME GROUP INC. \‘TIME® TESTING MACHINE Serials No __elfody Microcomputer Controlled Pendulum Product name __Impact Testing Machine _ Model name JB-WS00A Calibrated date Inspector CALIBRATION CERTIFICATE We certify that this testing machine or instrument has been tested and passed our Intemational Quality Control. Measuring level, accuracy, linearity and reproducibility have been certified against our TIME standard. The calibration has been carried out according to the original TIME calibration basis. This calibration basis is verified and permanently inspected according to rules of the 1S09001 Quality assurance system. Alllthe measured values are within specified tolerances, This testing machine or instrument complies with or exceeds the requirement specification in all aspects TL-0161 Impacto Charpy Digital JB-W500A Microcomputer Controlled Pendulum Impact Testing Machine Operation Instruction TIME Group Inc. Q yet yw Contents 1.Applications and Features s++++++s+rsseseesseseesseees 2.Main specifications -- 3.Brief description of the Structure ----- 4.Usage §.Installation and Trial operation 6. Notice » 7.Reading and Calculation ---+ 8.Troubles and Elimination -- 9.Attached drawing::-- warning 1, During the process of test operation , there should be no person stand on the swinging plane of the plumb, in case danger. 2, When someone disobey the operation regulation and the pendulum move abnormally (such as: After impacting, it can’t driving pendulum automatically, or the user does not press the pushbutton all the time during the process of manual releasing pendulum, the pendulum swing come-and-go and can’t driving pendulum.) ,please don’t panic, when the up angle is the vertex, press the driving pendulum pushbutton will be OK. 3, Cut off the power supply of the mainframe when pendulum is moving reversely, The pendulum will returned to the zeroing position, in case damage the machine and hurt the person. 1 Introduction Thank you for choose our testing machine and software. This software is developed by ourself and it is used in windows 7 (32-bit). It is easy to operate and can change the language between English and Chinese. In addition, we will upgrade the software in order to support more languages in the future. 2 Installation Copy the JB-W300A file in the CD along with the machine to the catalog used by the computer, Such as E:\;( the software has been installed ). 3 Running Double-click the icon which named JB-W300A.exe in the JB-W300A folder, or double-click the shortcut on the desktop. As shown in figure 3.1. = JB300Aexe Figure 3.1 The icon of the software Pirie Blete L Taking value ie ao on | screen £ ‘Reuurieg cin — Sofvare wien date 0176/1 Figure 4.1 The main interface 2 4 Operation You can see the main interface after the double-click action. As shown in figure 4.1. The software consists of the title bar, the menu bar, the display interface, the operation panel and the test-results-panel and the status bar. Menu bar has nine functions .Such as new, open, save, delete, test report, parameters, management, language switching and exit. Figure 4.2 The menu bar 4.1 New As shown in figure 4.2. Click the button and the test-result-panel will be cleared and a new record will be recorded. 4.2 Open As shown in figure 4.2, the Open button is on the left of New button. Click it and then the open-dialog will be opened. As shown in figure 4.3. Select and open the file with suffix of wdw. chee Dateredfed sr1a2006 0281 srno70@ 1257 a = ‘rn97006 1259 4M Desen 47051026 Record laces P= he! Fle name: Fes of pe Figure 4.3 The Open Dialog 4.3 Save As shown in figure 4.2, click the Save button to open the dialog of Save-as. As shown in figure 4.4. Soe [Eocene Name Date modified Type (BH Computer - Shortcut 1/3/2033 554M Shortcut ab Recent Places meme [SC Ce re Figure 4.4 The Save-as Dialog Input a file name and click save. The default file suffix is ‘wdw’. 4.4 Delete As shown in figure 4.2, click the Delete button to open the dialog of delete. As shown in figure 4.5. And delete the file which you want to delete. But please BS Adnirisvater 1 Deskton > 8.3008 X Delete Figure 4.5 The Delete Dialog 4.5. Test report Click the Test-report button on the menu bar, the test results will be export to Excel. - 4.6 Parameters Click the Parameters button and enter the interface of the information of specimen, as shown in the figure 4.6. ‘You can input the data such as specimen serial number, dimension, material, executing standards and so on in this interface. ae Tae Specimen Oi Dimension: W Tine Group Ine fiorioss Mateiak Section Date: [sian foe om”2 ors Executed Standaré Temperature: Cent soso fs F Test Machine: Nomina Ener Operator Figure 4.5 The specimen’ information 4.7 Management Click the Management button, and the permissions dialog will be opened. Input ‘time’ and click OK button and then the interface of manage will be shown, as shown in figure 4.6 and 4.7. Permissions This function i ust provided to debug the machine for adminis, Please input the passwort: Figure 4.6 Permissions 5 Menage, ‘i im va T speed] Conrurpten Torque of the Pendulum — | Theoretical! value ~ Practical value | Big plum 60.7685 160.7695 | 0.3848 =I 80.3848 | ohn sms ~ | -Eneray compensation: ————— | Big tbs Sal | oe a or | ! | Motus: a 0.07 jPhotoelecticity encoder Preset angle of the Pendulum | Trananiton mocuus: [0.036 =] | | cherry | — | trea: fo ee ~] | Test Mado! lizod linpact et J ° Auto Overton nv) [Measuring enge—————— ‘seece ff] Ok Cancel Figure 4.7 Manage 4.7.1 Setup As shown in figure 4.7, you can set the parameters in this dialog box. The parameters in Figure 4.7 have been set by the debugging staff of our company before leaving factory. No modification is allowed to ensure the normal function of this product. 4.7.2 Speed No modification is allowed to ensure the normal function of this product. 4.7.3, Communication No modification is allowed to ensure the normal function of this product. 4.8 Language vena | English Figure 4.8 Language As shown in figure 4.8, you can right click the mouse and select the language. Chinese is not supported if your computer is the English version Windows 7 system only if it includes Chinese language pack. 49 Select graduation rosa Eneray Peavete || | po 500J 2505 Figure 4.9 There are two selectable gear positions respectively for JB-W300A which are 300J, 150J. When the system is performing Charby Impact Test, the default gear is 300] .When the user select selectable gear positions(for example 300J) via mouse-click, selected gear positions (300J)is shown in blue. Before performing the test, all gear positions shall be confirmed to be correct and then be selected. 4.10 Taking value pushbutton As shown in figure 4.10a and 4.10b. ‘The testing result data can be taken out and displayed in the sheet by press this pushbutton, taking value once after impacting the specimen. But when the pushbutton of the major interface display that it is operated by two person, the pushbuttons of driving pendulum, releasing pendulum, withdraw the security pin, impact will be shielded(inefficacy), it will taking value automatically. [Testing Rest Impact Toughness Automatism Absorbed Energy Taking value |] Figure 4. 10a test-results-panel a [Specimen SeialNNO. [Temperatze inpactTouginess [Absabed Energy [Section 7 o aw ww lz 20 3 ~ a0 a ° a0 s oo 00 6 a0 joo ee Figure 4.10b test-results-panel b 4.11 Testing operation pushbutton There are four pieces of testing operation pushbutton: driving pendulum, impact, withdraw the pin, releasing pendulum, and can finish the following operation procedure of driving pendulum, impacting, withdrawing the pin releasing pendulum separately, as shown in figure 4.11. £ Diving pend 4 £ Aetring sn Figure 4.11 Testing operation 5 Status bar As shown in figure 5.1. [catee dito Desay R05 OTA : [Sele wien dawezoivea Figure 5.1 Status bar 6 The operation process of the test 6.1 By software @Make sure the wire of the testing instrument is well connected, then switch on the power supply of the load frame and the manual pushbutton, open the computer and running the software. Warm-up 30 minutes before testing, then carry on the next step. @Press the “driving pendulum” pushbutton, the pendulum will swing up automatically at the prearranged angle. Make sure that the specimen is placed correctly. Before impacting the specimen, Please press the withdraw pin pushbutton and then press the impacting pushbutton. When finish impacting, it will raising pendulum automatically. @®Then press the taking value pushbutton, the testing result will be displayed on the above list(Figure 4.10b). @Place the specimen in right position and make the next impacting test. @©When finish the test, press the releasing pendulum pushbutton and the pendulum will return to the beginning position.(zero point) @aAfier the finishing of complete test, close the mainframe, and then close the software and computer. 6.2 By manual control box The manual operation process is similar with the auto operation process, the difference is: press the “releasing pendulum” pushbutton on the manual control box in the process of manual “releasing pendulum” not stop until the pendulum arrive at the lowest position. © = TIME Testing Machines JB-W500A Microcomputer Controlled Pendulum Impact Testing Machine Operation Manual Of Software TIME Group Inc. Contents warning. 1 Introduction Installation... bw yy NH 2 3. Running. 4 Operation. 4.1 New.. 4.2 Open... 43 Saver. 44 Delete un 45° Test report... 4.6 Parameters.. 4.7 Management... ATA Setup. 412. Speed... 4.73 Communication. 48 Language. 4.9. Select graduation... 4.10 Taking value pushbutton, 4.11 Testing operation pushbutton... 5 Status bar 6 The operation process of the test.. 6.1 By software 6.2 By manual control box ‘Thank you for selecting JB-W500 microcomputer controlled pendulum impact testing machine. Prior to use, please read the operation manual carefully to make sure fully understand the content. Please take care of and operate it properly so as to maintain higher precision and normal running state forever. Caution! 1. It adopts 3 phases 4 lines, 60Hz, 220V power supply. Please be sure to connect correctly. Furthermore, do connect with earth in order to guarantee normal running of the machine and personal safety. 2. When operating the machine, press ‘taking pendulum’ button, pendulum should do anticlockwise running when facing the positive-going position of machine. If do clockwise running, the power supply must be cut off immediately for changing the order of phases. 1. Applications and Features JB-WS00A Microcomputer Controlled Pendulum Impact Testing Machine is developed as per GB/T 3808-2002 , and can finish impact test according to GB/T229-1994 . It can realize two kinds of impact energy 500J and 250J. The section area of specimen is 10*10x55 mm. Mainly use to test larger impact toughness ferrous metal, such as: steel and alloy material. Is principle is to calculate difference of the energy before and after pendulum impacting, the difference is energy which absorbed by specimen. The machine can be operated both by computer or manual control box, easy to operate, and high efficiency. Furthermore, it ean swing up the pendulum automatically by using residual energy, and the test result can be stored and printed. It is especially suitable for continuous test. 2. Main specification 1. Impactenergy: 500J 250) 2. Dial graduation range and values Range of energy 0~500J 0~250d Per graduation value 5d 25d 3.Pendulum moment Pendulum impact energy 500J 250) Pendulum moment 267.9492 N-m 133.9746 Nm 4, Pendulum preparing angle: 150" 5. Distance between pendulum center and impact point: 800mm 6. Impact velocity: 5.Am/s 7. Span of specimen seat: 40mm 8. End face radius of specimen seat: 1~1.Smm 9, Tilt angle of specimen seat support: 0 10. Radius of impact knife: 2~2.5mm 11, Angle of impact knife: 30° 12. Thickness of impact knife: 16mm 13. specifications of specimen: 10*10%55mm 14, Net weight: About 550kg 15. Dimension: 2300%600*1400mm 16. Power supply: 3phases, 4lines,60Hz, 380V 17. Power of motor: 250W 18. Min, resolution of computer display: Ol 19. Working condition: a) Ambient temperature: 10~35°C b) Relative humidity: <85% ©) Around it without vibration, corrosive medium, strong electric-magnetic field interference 4) Installing on the concrete groundwork, which thickness is not less than 300mm. or fixing on the base, which weight is over 1400kg. e) Levelness of installing datum plane of machine base is 0.5/1000 2 3. Brief description of the structure ‘The machine consists of the following parts: 1. Main body 2. Driving mechanism 3. Pendulum load and unload mechanism 4, Signal measuring device 5.Dial display 6.Pendulum 7.Safty device 8.Computer 9.Electrical system 4, Usage Connecting power supply and pushing switch on manual control box to “on” position Pressing button of “Releasing Pendulum” to confirm pendulum running clockwise, then Open the computer screen display compact testing machine control program according to the computer software instruction manual to operate as following: 4.1 Click “Pendulum Rising” ico Connect the motor and electric-magnetic clutch, the pendulum swing up anticlockwise. At the ‘maximum height position, the route switch is toughed to stop the motor, the electric-magnetic cluteh is off power, at the same time, the security pin is pulled out. Lay the specimen up according to the GB/T229-1994hanging pendulum, the pendulum is in load free left and right. When it goes up the maximum height left position, the pointer must be moved with hand back to left limit position of reading dial (notice not to touch driving pointer). After the pendulum second time returns the pointer to the right position of the reading dial, the indication value must be written on. The difference between the two times should be divided with 2 (the first time must be returned to zero), The value is the energy lost in dry friction during one time impact pendulum. The energy loss is not large than 2.5 J for the pendulum with 5003 and the energy loss is not large than 1.25J for the pendulum with 250. 5.9 Support span and knife edge position adjustment according to fig 2. 6. Notice 6.1 The contacted length between pendulum hanger and pendulum mechanism is about 3-4 mm (the product need not adjust, it is well before delivery). If it is necessary to adjust, the hanger position would be moved. 6.2 The pendulum with $00J and 250J can be selected according to energy requirement. When changing the pendulum, the fixed screw must be screwed out, the disassemble could be inserted into the slot of pendulum rod block, and move screw rod to contact the surface of pendulum rod, the pendulum block could be withdraw out for changing required pendulum. 6.3 When the pendulum has not hang on the hanging pendulum device during the time of up-and-down, the operator should not move and work around the pendulum to prevent dangerous from the accidental cut off the power supply 6.4 The bearing at the ends of the pendulum has got oiled before delivery, so the user need not oil it, After repairing and cleaning, drops of sewing oil can be put. For other bearings, petroleum or grease. 6.5 The distance between the two slices of the electric-magnetic clutch is 1-2mm. This has been adjusted before delivery. 6.6 After the completion of the test, press the pushbutton “Releasing pendulum”, when the pendulum put down on the plumb position, loose the button and cut off the power supply. 7. Reading and calculation ‘The function of the indication mechanism is to indicate the max and min of energy that absorbed by the specimen. The following formulas are used to calculate the value of energy of specimen which done by the pendulum: Ay=M (cos - cosa) In the formula: M --- The torch moment of the pendulum, a The up angle of the pendulum before the impact B—- The raising angle of the pendulum after the breaking of the specimen If the friction loss and the air resistance are ignored, the energy consumed in breaking the specimen is equal to the energy the pendulum has before impacting subtract the energy the pendulum left after impacting. As the torque moment MM of the impacting pendulum and the up angle of the pendulum a before impacting are constant, only if the raising angle f of pendulum after breaking specimen is known, 4 the energy consumed in breaking specimen can be calculated by the above formula. The Ay value of each raising angle B can be calculated by optical-electro coder and computer, at the same time, they can be display, save and print out. In order to visual display, we carve the Ay value of the raising angle B on the dial. Thus the energy consumed in breaking the specimen can be read directly from the computer or dial and need not to calculate. When the error value between the computer display data and dial pointer is within 5% of the maximum initial location capability, take the computer display data as standard. As there is a groove in the specimen, the cross-section surface area is not equal to 100 mm*; therefore the value read in the scale after impacting means not the unit impacting toughness. To gain the ay value of unit impacting toughness of the material, the data got after testing should be divided by the cross-section surface area of the specimen in the groove: ay=Ay/F (J/cm?) F=0.8cm* when doing the impacting test of the standard specimen. 8.Troubles and Elimination Troubles Reason Elimination 4. The belt is loosen 2.Trouble of power supply 4 Tighten the bett rf Penevier oe ln ©" | 3 Trouble of relay 1V, 4J or fine | 2. Check up the fuse Pressing bu 9 pendulum” | adjusting switch twk, 2wk 3, Clean the brush 4.The brush is not well contacted “The fine adjusting switch 1wk The hh ne ok dashes on the damping | works unreliable or the circuit is 4.Check up twk and rod, the fine adjusting switch is in | Wore | 4J the loosen state, but the motor does 2.Clean the iron of the leteen 2The relay 4J does not work — | PU eer ° 3.The contactor does not release The hook dashes on t }ook dashes on the GampING | 4 rhe iron of_—the | Open the window end rod, the motor has stopped work, but the pendulum does not drop on the hook, press the pushbutton impacting’, the electric-magnetic clutch has been working but the pendulum does not “Releasing pendulum" electric-magnetic clutch can't} on the left upper break away the end faces of the | section of the load iron and the force of the key | frame and cover it on groove exceeds the spring force | the electric-magnetic 2.The spring force is small or | 6 orientation claw key fatigue groove 9.Attached drawing 18 1. Hanging and taking off pendulum mechanism 2. Compression spring ani! 3.Dividing dial 1 ess 4, Pointer 5.Stiring pointer 8 a/'\3 — 6Packing nut “hth 7. Electric-magnetic clutch 2 8.Hanging hook 9.Safety device 10Pendulum weigh 11 Slight removal switeh 12.Valve used electric-magnetic iron 13. Lid plate =~ 14,Adjustment nut 15, Screw 16. Plate spring 17. Servo motor 18. Touching clip 19, Touching clip 20.Isolation pipe liner } 21. Main motor 22, Resistant rod 23. Safety pin Fig.1 Load frame construction diagram Co a 1.Jaws 2. Span correcting block 3. Jaws 4, Support 5. Compression plate 6, Impact knife 7. Screw Fig.2 Span adjustment diagram S'OL Td WEA you, 90 Td wang 18 zs nts way ME, W 20 + > aan ee me ee a \a\e ae Moai La

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