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Journal of Energy Storage 6 (2016) 125–141

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Journal of Energy Storage


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Charging protocols for lithium-ion batteries and their impact on cycle


life—An experimental study with different 18650 high-power cells
Peter Keil* , Andreas Jossen
Chair of Electrical Energy Storage Technology, Technical University of Munich (TUM), Arcisstr. 21, 80333 Munich, Germany

A R T I C L E I N F O A B S T R A C T

Article history: This paper presents an overview on charging strategies for lithium-ion batteries. Moreover, a detailed
Received 4 October 2015 assessment of charging strategies is performed, based on an extensive experimental study with three
Received in revised form 14 February 2016 different cell types.
Accepted 15 February 2016
The experimental results reveal that the impact of charging currents and charging voltages on cycle life
Available online xxx
can vary markedly among different lithium-ion batteries. In general, the cycle life is influenced more by
high charging currents than by high discharging currents. Different boost charging protocols have
Keywords:
disclosed that high charging currents can deteriorate cycle life not only at high state of charge (SoC), but
Charging protocols
Fast charging
also at very low SoC. Our investigations on pulse charging show that lithium-ion cells withstand charging
Boost charging pulses of high current or high voltage without any deterioration in cycle life, when the duration of the
Pulse charging pulses remains short and the mean current and voltage values are considerably lower. For pulses of less
Battery aging than 1 s, cycle life has been similar for pulsed and continuous charging with the same mean charging
Cycle life currents and identical cycle depths.
This paper also presents the impact of charging currents and charging voltages on capacity utilization,
charging time, and efficiency to support the development process of optimized charging protocols for
practical applications.
ã 2016 Elsevier Ltd. All rights reserved.

1. Introduction this, several alternative charging protocols can be found in


literature. Section 2 will provide an overview on the different
Lithium-ion batteries provide higher energy and power categories of charging protocols and their specific characteristics.
densities than other commercial rechargeable battery technolo- Many of the alternative charging protocols claim to increase the
gies. Thus, they are used in various mobile applications, such as amount of charge stored, improve efficiency, or reduce the
notebooks, cellular phones, cordless tools, and electric vehicles. To charging duration without deteriorating cycle life. However, there
maximize battery life, the methods of operation have to be are often only few measurement data presented to verify these
optimized. The optimization potential for the discharging process- claims. Moreover, the experimental procedures vary among the
es is usually very limited, as the discharging depends largely on the different publications, which impedes a direct comparison. As the
users’ ways of operating the devices. The charging processes, experiments are usually performed with only one specific cell type,
however, can be influenced substantially by the manufacturers: by no interdependencies between charging protocol and cell type are
implementing a specific charging protocol, adjustments between revealed. Some charging protocols are even derived solely from
charging time, capacity utilization, and cycle life can be realized. simulation without any experimental validation. Consequently, it
The standard charging protocol for lithium-ion batteries is is difficult to compare the performance of the various charging
constant current constant voltage (CCCV) charging. In addition to protocols and assess them for specific practical applications.
To overcome these shortcomings, we present an extensive
experimental study on charging protocols: for three high-power
18650 lithium-ion cell types from different manufacturers and
Abbreviations: BC, boost charging; CC, constant current; CCCV, constant current with different cell chemistries, several charging protocols are
constant voltage; CCPC, constant current + pulsed charging; CV, constant voltage;
examined with key parameters varied. Moreover, we have
EIS, electrochemical impedance spectroscopy; EoL, end of life; LFP, LiFePO4, lithium
iron phosphate; MSCC, multistage constant current; OCV, open circuit voltage; PC, conducted a cycle life study, where the lithium-ion cells have
pulse charging; SoC, state of charge. been cycled with various charging protocols under identical
* Corresponding author. Fax: +49 89 289 26968. environmental conditions. This enables an objective comparison
E-mail address: peter.keil@tum.de (P. Keil).
126 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

and evaluation of the different charging strategies. It also reveals [17]. This leads to further oxidative side-reactions that can entail
the crucial parameters for optimizing the charging procedure for gas evolution, overpressure inside the cell, an opening of the cell’s
lithium-ion batteries. safety vent, and leakage of electrolyte. As the organic electrolytes
of lithium-ion batteries are highly flammable, this can cause a fire
2. Charging protocols for lithium-ion batteries or lead to an explosion of the cell [18]. Thus, complying with the
maximum cell voltage, specified by the manufacturer, is essential.
In general, optimized charging procedures aim to provide a Consequently, any charging procedure for lithium-ion batteries
short charging time, a good capacity utilization, and a high energy has to consider these fundamental limitations to achieve safe
efficiency, while maintaining a long cycle life [1,2]. Before operation and good cycle life. The following subsections present
introducing the different categories of charging protocols, the different categories of charging protocols for lithium-ion batteries
basic limitations for charging lithium-ion batteries are presented and their specific characteristics.
as described in Ref. [3]: the charging process of lithium-ion cells is
mainly limited by two factors: lithium plating on the anode and 2.1. Constant current constant voltage (CCCV) charging
oxidation of the electrolyte solution due to high potentials at the
cathode [4,5]. Both undesired side reactions lead to an irreversible The standard charging protocol for lithium-ion cells is CCCV
loss of cyclable lithium. Moreover, they consume electrolyte charging [19]. Fig. 1a illustrates the two phases of CCCV charging:
components and promote the growth of resistive surface layers at first, the cell is charged with a constant current Ich, until the cell
[4,6,7]. voltage reaches the specified charging voltage Vch. Then, the cell
Lithium plating describes the reduction of Li+ ions, which are voltage is kept constant at Vch, entailing a continuous reduction of
dissolved in the electrolyte, to metal lithium at the surface of the the charging current. This constant voltage (CV) phase is
anode’s active material. This reactions takes place instead of the terminated, when the charging current drops below a predefined
regular intercalation of lithium into the lattice structure of the threshold value Iend or when a predefined maximum charging time
active material [8]. It can originate from limitations in charge tmax is exceeded. The speed of the charging process is mainly
transfer or lithium solid diffusion [9,10]. Lithium plating can occur, influenced by Ich; the capacity utilization is determined by Vch and
when the anode potential drops below the standard potential of Iend. As demonstrated in Ref. [20], higher charging voltages and
Li+/Li [9]. Some of the plated lithium later reacts irreversibly with higher charging currents can deteriorate cycle life considerably.
the electrolyte and forms insoluble side products [6,7]. Graphite Thus, it is necessary to choose Ich and Vch appropriately to
anodes, which are used in most lithium-ion cells, are very prone to minimize lithium plating and electrolyte decomposition.
lithium plating due to their low equilibrium potential, especially at Setting Iend = Ich results in sole constant current (CC) charging,
high state of charge (SoC) [11]. As a general trend, lithium plating which is considered as a special case of CCCV charging within this
increases with higher SoC, higher charging current, and reduced paper. Due to the missing CV phase, the capacity utilization for sole
temperature [9,12]. Moreover, the intercalation of lithium into the CC charging is generally lower. High capacity utilization with sole
graphite anode causes volume changes and mechanical stress, CC charging can only be achieved with very low charging currents.
which can lead to battery aging [13,14]. As shown in Ref. [15], aged As this extends charging times massively, CCCV charging is usually
cells can become more susceptible to lithium plating. All in all, the preferred to CC charging.
charging currents for graphite-based lithium-ion cells are mainly
limited by the intercalation kinetics at the anode [16]. 2.2. Multistage constant current (MSCC) charging
The charging voltage is limited by the oxidation of electrolyte
solvents, which occurs at high cathode (over)potentials [4,5]. In MSCC charging (Fig. 1b), the CV phase of the CCCV protocol is
Overcharging a lithium-ion cell promotes heat generation and replaced by a series of CC periods with monotonic decreasing
causes irreversible damage to the cathode’s crystallographic charging currents (Ich1 > Ich2 > . . . > IchN) [21,22]. Each time the cell
structure, when the cathode material is completely delithiated voltage reaches the charging voltage Vch, the charging current is

Fig. 1. Schematic illustration of different charging protocols: (a) CCCV, (b) MSCC, (c) CCPC, (d) PC, (e) BC, and (f) charging with a predefined voltage trajectory.
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 127

reduced to the next level. The charging process is terminated, efficiency decreases with an increasing deviation of the charging
when Vch is reached at the lowest current stage IchN. The MSCC current from a CC profile [23]. In Refs. [27,28], specific PC profiles
protocol reduces implementation costs, as no additional circuitry with low or decreasing charging currents are presented that reduce
or software algorithms for voltage regulation are required. The battery aging. However, it is not disclosed whether the improved
speed of the charging process and the capacity utilization can be cycle life is a benefit from PC or simply a result of the reduced mean
adjusted by the same means as for CCCV charging. Due to the charging current or reduced cycle depth of these profiles.
stepwise reduced charging current, MSCC charging is somewhat Furthermore, no long-term cycle life experiments were performed
slower than CCCV charging with the same initial and final charging in these studies.
currents (Ich1 = Ich,IchN = Iend).
2.4. Boost charging (BC)
2.3. Pulsed charging
BC is derived from CCCV charging and features an additional CC
As an alternative to CC or CV charging, several pulse charging or constant power interval at the beginning of the charging process
profiles can be found in literature. They base on periodic changes in [29]. This additional boost interval shall reduce charging time
amperage and/or direction [23]. The charging current can be without deteriorating cycle life, as the batteries are less susceptible
reduced, interrupted, or replaced by short discharging pulses for a to lithium plating at lower SoC. In Fig. 1e, the cell is charged with a
certain period of time. In this paper, two categories of pulsed high current Iboost in the beginning, until a substantial amount of
charging protocols are distinguished: charging protocols where charge is transferred into the cell. The boost interval is either
the CV phase from CCCV charging is replaced by pulsed charging limited by a time value tboost or a maximum voltage Vboost. It can
and charging protocols consisting solely of pulsed charging. also be implemented as a CCCV period defined by these three
parameters. After the boost interval, the charging procedure
2.3.1. Constant current + pulsed charging (CCPC) changes to a conventional CCCV protocol with the parameters Ich,
In CCPC charging (Fig. 1c), pulsed charging replaces the CV Vch, and Iend. The charging speed can be adapted by Iboost and tboost.
phase of CCCV charging [24]. The lithium-ion cell is charged with a Moreover, the same rules for adjusting capacity utilization and
constant current Ich, until a predefined voltage level Vswitch is charging speed as for CCCV charging apply here.
reached. Then, the charging mode changes to pulsed charging: An experimental study showed that a lithium-ion cell can be
charging pulses of amperage Ich and duration tpulse are applied to charged substantially faster with a BC protocol, while providing the
the cell. After each pulse, the current flow is interrupted, until the same cycle life as a cell that is charged with a standard CCCV
cell voltage has dropped below Vfloat again. Usually, a minimum protocol without the high boost current in the beginning [29].
pause length tpause,min is also specified. In most implementations, Another study also attributes short charging time and good cycle
Vswitch and Vfloat are identical. With increasing SoC, the pauses life to a BC protocol [30]. However, none of the studies compared
become longer. Typical values for minimum pulse and pause the BC protocol with a fast-charging CCCV protocol where
lengths lie between 0.1 s and 0.5 s [25]. The charging procedure is Ich = Iboost. Hence, it remains unclear whether reducing the
terminated, when the pause after a charging pulse exceeds a charging current at higher SoC is beneficial for the cells’ cycle
predefined time span tpause,max. life or whether the cells used in these studies were not susceptible
This charging protocol can be implemented at very low cost, as to high charging currents and could have been charged with a high-
it requires neither voltage control nor variable charging currents. current CCCV protocol as well.
Capacity utilization and cycle life depend on Vfloat and tpause,max:
setting Vfloat close to the maximum voltage specification (Vmax) of 2.5. Other charging protocols
the lithium-ion cell and increasing tpause,max maximizes capacity
utilization. However, this can deteriorate cycle life, as the charging This last section gives an overview on some more exotic
pulses lead to an exceedance of Vmax for a certain period of time. charging protocols proposed in literature. It also comprises
adaptive procedures, which adjust the charging currents depen-
2.3.2. Pulse charging (PC) dent on the properties of the lithium-ion cell at its actual condition.
In addition to CCPC protocols, there are also the PC protocols, The main characteristics of these charging strategies are presented
where the entire charging procedure is performed by charging in the following paragraphs.
pulses [1,23]. Fig. 1d illustrates such a PC profile, where the current Several charging procedures are based on varying-current
alternates between Ihigh and Ilow. The time period ttotal = thigh + tlow profiles, which start with high charging currents and decrease
and the duty cycle D = thigh/ttotal define the shape of the pulse currents with increasing SoC. Optimization methods are used to
profile. All parameters can also change during the charging achieve fast charging without exceeding certain voltage,
process. Reaching a predefined charging voltage Vend terminates temperature, stress, or concentration limitations [31–33]. The
the charging procedure. The combination of Ihigh and Vend charging profiles are either determined experimentally [34] or
determines the capacity utilization. In Ref. [23], pulse frequencies derived from simulation models to obtain the maximum
range between 100 Hz and 0.2 Hz. charging current which is applicable without provoking lithium
The motivation of PC protocols is to reduce Li+ gradients and plating [9,35–38]. Such protocols have hardly been used in
eliminate concentration polarization [1]. Some studies report practical applications, as determining the maximum charging
beneficial effects of PC for lithium-ion batteries, such as reduced currents appears to be challenging, since these currents vary
diffusion resistance, better active material utilization, improved considerably with temperature and degradation of the cell. As
cycle life, and reduced charging time, as a CV phase becomes precise information about the actual polarization or concentra-
redundant [1,5,10]. Other studies, however, showed that PC has no tion gradients inside the cell are necessary, additional state
or even detrimental effects on the performance and cycle life of estimation routines are required to determine internal variables
lithium-ion batteries [23,26]. Numerical simulations based on a 1D of the cell [39], which are also influenced by the short-term and
physicochemical model indicated that pulse charging with fixed long-term load history.
frequency and fixed duty cycle does not have any advantages over Moreover, there are some charging protocols featuring a lower
CC charging with the same mean charging current [10,27]. Another charging current in the beginning of the charging process, as the
study showed that for an identical mean current, losses rise and internal resistances generally have the highest values at low SoC. A
128 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

period with a low charging current or steadily rising current is used


to minimize losses at very low SoC (Fig. 1f) [4,40].
Furthermore, Ref. [40] proposes a charging protocol that is no
longer based on predefined charging currents, but uses a voltage
trajectory. This trajectory, which is the result of charging a new cell
with a reference current profile, remains constant over the entire
battery life. Thus, charging currents decrease with proceeding
capacity fade, while the charging time remains constant.
Many of the studies presenting more exotic charging strategies
provide only few experimental data for validation. Furthermore,
there are also various investigations on charging lithium-ion
batteries which are solely based on simulation and present no
experimental validation for the charging process (e.g., [41–44]).

3. Experimental

Although there are a wide variety of publications on charging


protocols for lithium-ion batteries, it is hardly possible to find
experimental data on performance and cycle life under compara-
ble experimental conditions. As such data is essential for an
objective assessment and comparison of charging protocols, we Fig. 2. (a) Discharging curves for low-current discharging with 200 mA. (b)
have performed an extensive experimental study with a represen- Differential voltage spectra with characteristic graphite peak highlighted.

tative set of charging protocols and different lithium-ion cells. This


section introduces the lithium-ion cells and charging protocols open circuit voltage (OCV) curve, typical for LiFePO4 (LFP)-based
examined in our study. Furthermore, the test procedure is lithium-ion cells [45]. At a discharged capacity of about 0.29 Ah,
described. there is a small potential step, which is typical for graphite and
leads to a characteristic peak in the spectrum obtained by
3.1. Lithium-ion cells differential voltage analysis [46], depicted in Fig. 2b. This peak
indicates a degree of lithiation of approximately 50% of a graphite
In our experimental study, high-power lithium-ion cells with a anode [47]. Since this peak is located at about 30% of the total
nominal capacity CN of about 1 Ah have been examined. Different capacity for all three cell models examined, they all exhibit a
cell types have been considered by selecting three 18650 cell similar oversizing of the graphite anode: the anodes are
models from different manufacturers and with different cell completely delithiated at the end of the discharging process (0%
chemistry to identify interdependencies between cell types and SoC) and half lithiated at about 70% SoC; Hence, the fully lithiated
charging protocols. Table 1 lists characteristic properties of the anodes would correspond to 140% SoC, which means that the
three cell models. For the cell voltages, explicit maximum and anodes are all oversized by about 40%.
minimum values were specified in the datasheets. For the charging
currents, however, no maximum values ware specified in the 3.2. Charging protocols
datasheets; only standard charging currents were provided. For
cell models B and C, the datasheets also disclosed a fast charging For the experimental investigations on different charging
current. strategies, a representative set of charging protocols was
The three cell models all contain graphite-based anodes but composed. This set comprises CCCV, CCPC, PC, and BC protocols.
different cathode materials. Fig. 2a depicts low-current discharg- MSCC charging was not taken into further consideration, as it does
ing curves for the three cell models, which reveal the differences in not differ considerably from CCCV charging. From the more exotic
the voltage characteristics for the LFP-based cell model C: cell charging strategies, the following two basic principles were
model C exhibits a relatively constant potential of about 3.3 V over incorporated in adapted BC protocols: Using a lower charging
a wide SoC range; the cell voltage changes considerably only at current in the beginning; and applying higher boost currents at
very high and very low SoC. This results from the rather constant specific SoC intervals. For the sake of comparability, identical

Table 1
Characteristic properties of the examined lithium-ion cell models.

Model A Model B Model C


Manufacturer Sanyo Sony A123
Model UR18650SA US18650VT1 APR18650M1A
Nominal capacitya CN 1.25 Ah 1.1 Ah 1.1 Ah
Maximum voltagea Vmax 4.2 V 4.1 V 3.6 V
Minimum voltagea Vmin 2.75 V 2.5 V 2.0 V
Discharging currenta Imax 10 A 10 A 30 A
Standard charging currenta Istandard 0.9 A 1A 1.5 A
Fast charging current Ifast not provided 4A 4A
Anode materialb Graphite Graphite Graphite
Cathode materialb LiMn2O4 + LiNiCoMnO2 LiNiCoMnO2 + LiCoO2 LiFePO4
a
Values from datasheets.
b
Information from suppliers, not verified.
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 129

Table 2 voltages from Vmax 500 mV to Vmax + 50 mV with a charging


Parameter combinations for the CCCV charging protocols used in the cycle life
current of 3 A.
study.

Protocol ID Ich Vch Iend tmax 3.2.2. Pulsed charging protocols


Current variations 1A CCCV 1A Vmax 100 mA – One CCPC protocol and two PC protocols were defined. To
3A CCCV 3A Vmax 100 mA – achieve good comparability with the baseline 3A CCCV protocol,
5A CCCV 5A Vmax 100 mA –
the same (mean) charging currents were used: for the CCPC
Voltage variations 3A CCCV +50 mV 3A Vmax + 50 mV 100 mA –
protocol, Ich was set to 3 A; for both PC protocols, the charging
3A CCCV 3A Vmax 100 mA – currents Ihigh = 5 A and Ilow = 1 A were used. Moreover, rectangular
3A CCCV 50 mV 3A Vmax 50 mV 100 mA – current pulses with a constant duty cycle D = 50% were specified in
3A CCCV 100 mV 3A Vmax 100 mV 100 mA – the PC protocols to identify the direct impact of charging pulses.
3A CCCV 200 mV 3A Vmax 200 mV 100 mA –
This avoids distortions due to different mean charging currents
originating from reduced charging currents or increased pause
lengths. Two pulse frequencies in the middle of the frequency
range examined in Ref. [23] were considered in our PC protocols:
(mean) charging currents were used wherever applicable. Fur-
1 Hz and 25 Hz. As Ref. [23] had observed that the impact of the
thermore, parameter variations were performed for the different
pulse frequency on the cell performance differed above and below
charging protocols to identify the key parameters for optimizing
approximately 10 Hz, one pulse frequency was defined below and
the charging process.
one above that frequency value. Table 3 lists the parameters of the
In our test protocols, all currents were defined as absolute
CCPC protocol and Table 4 lists the parameters of the two PC
ampere values and not as C-rates, which means in proportion to
protocols. To obtain a good capacity utilization, Vswitch and Vfloat
the cell’s nominal capacity. C-rates are beneficial, when comparing
were set only 50 mV below Vmax for the CCPC protocol and Vend was
cells with similar electrode design but different sizes, because in
set 50 mV above Vmax for the PC protocols. Higher voltage values
such cases, C-rates lead to similar current densities and stress for
were not chosen, as this would prolong the time periods in which
the electrode materials. In our study, however, cells of similar size
the cell voltage exceeds Vmax during and after the charging pulses.
but different electrode design, i.e., cathode material, tab positions,
The CCPC charging ends as soon as the pause interval is longer than
porosity, and electrode thickness, are compared. In that case,
10 times the duration of the charging pulse. This was set in
C-rates are not able to guarantee similar current densities and
accordance to Ref. [25], where the phase of pulsed charging with
stress for the electrode materials. Furthermore, in practical
increasing pause intervals ends, when the mean charging current
applications using cells of a specific form factor, such as the
has dropped below 10% of its initial value.
18650 format, the number of cells in the battery system is often
To examine the capacity utilization of the CCPC and PC
predetermined by the construction space available. Consequently,
protocols, the charging pulses have always been followed by a
the load per cell is also predefined and, thus, independent from the
CV charging period identical to that of the baseline 3A CCCV
cell model and its capacity. As battery aging often increases with
charging protocol (Vch = Vmax, Iend = 0.1 A). This reveals the amount
higher currents [48,49], cells with a higher capacity would get
of capacity remaining unused, which is required for an assessment
penalized in the cycle life study for their higher charge content, if
of the capacity utilization. Moreover, it ensures similar cycle
the currents were defined in proportion to the capacity. For these
depths for the cycle life investigations.
reasons, we expect identical absolute ampere values to provide a
more representative comparison for the different 18650 cells
3.2.3. BC protocols
examined.
In the category of BC, three protocols were designed to cover the
impacts of high charging currents at the very beginning and at two
3.2.1. CCCV protocols
somewhat later stages of the charging process. Again, current
As the CCCV protocol is the standard charging protocol for
values from the CCCV protocols were reused for the BC protocols:
lithium-ion batteries, it serves as a baseline in our study. For all
Iboost = 5 A and Ich = 1 A. This provides information about the impact
three cell models examined our study, the CCCV protocol is the
of mean and maximum charging current on the cycle life of
charging procedure recommended by the manufacturer. Extensive
lithium-ion cells. The duration of the boost interval was set to 300 s
parameter variations were performed for the charging current Ich
for the cell models B and C, and to 360 s for cell model A, due to the
and the charging voltage Vch. Table 2 lists all combinations
about 20% higher capacity. Hence, about 40% of the cell’s nominal
investigated in the cycle life study, comprising three charging
capacity CN is charged during the boost interval. In total, the mean
currents from 1 A to 5 A and five charging voltages between
charging current of the CC and boost phases lies below 3 A. As Ref.
200 mV below and 50 mV above the cell’s maximum voltage
[29] showed that exceeding Vmax by 100 mV during the boost
specification Vmax (see Table 1). As no explicit maximum charging
interval did not have any negative impact on cycle life, Vboost is also
current was provided in the cells’ datasheets, we chose a maximum
slightly increased to Vmax + 50 mV in our cycle life study. In order to
charging current of 5 A for our study, which lies somewhat above
investigate the impact of high charging currents at different SoC
the fast charging currents specified in two of the three datasheets.
intervals, two variations of the protocol were defined, where the
In addition to the parameter combinations listed in Table 2, the
boost interval starts after charging 10% or 20% of CN with the low
impact of Vch on capacity utilization and charging duration has
charging current Ich. Table 5 summarizes the parameters of the
been examined by charging a new and an aged cell to 12 different
three BC protocols.

Table 3 Table 4
Parameter set for the CCPC protocol. Parameter sets for the PC protocols.

Protocol ID Ich Vswitch Vfloat tpulse tpause, tpause,max Protocol ID Ihigh Ilow D f thigh tlow Vend
min
PC 25 Hz 5A 1A 50% 25 Hz 20 ms 20 ms Vmax + 50 mV
CCPC 3 A Vmax 50 mV Vmax 50 mV 400 ms 100 ms 4000 ms PC 1 Hz 5A 1A 50% 1 Hz 500 ms 500 ms Vmax + 50 mV
130 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

Table 5
Parameter sets for the BC protocols.

Protocol ID Ich Iboost Vboost tboosta AhStartBoost Vch Iend


BC 0–40% 1A 5A Vmax + 50 mV 360 s or 300 s 0 Ah Vmax 100 mA
BC 10–50% 1A 5A Vmax + 50 mV 360 s or 300 s 0.1 CN Vmax 100 mA
BC 20–60% 1A 5A Vmax + 50 mV 360 s or 300 s 0.2 CN Vmax 100 mA
a
The longer boost interval is applied for cell model A due to its higher capacity.

3.3. Test procedure The circle markers indicate ohmic behavior, which means that
Im{Z} is zero and Z consists only of a real part. The value of this real
The experimental investigations on charging protocols for part is named Ri and is influenced by the electrolyte conductivity
lithium-ion batteries have been performed with a BaSyTec CTS and resistances from metal conductors, e.g., the current collectors.
battery test system. As the capacity and internal resistances of a In the cycle life study, Ri is evaluated to identify electrolyte
lithium-ion cell depend notably on temperature, thermal cham- degradation, as Ri rises with decreasing electrolyte conductivity
bers have been used to establish a constant environmental [50,51]. Ri is computed by interpolation between the two
temperature of 25  C. In this paper, the focus is on charging at neighboring frequency points above and below the x-axis.
this moderate temperature. Since lithium plating is sensitive to The lower part of the spectrum represents inductive behavior,
temperature, the impact of higher and lower operating temper- which usually remains unchanged with aging. The upper part of
atures on charging lithium-ion batteries will be investigated in a the spectrum comprises a distorted semicircle and a sloping line at
separate study. The following sections describe the cycle life test the right end. The semicircle covers effects from passivation layers
procedure, comprising the repetitive cycling and the degradation and charge transfer resistances at both electrodes as well as double
monitoring by checkups and electrochemical impedance spectros- layer capacities [52,53]. The sloping line in the low-frequency
copy (EIS). domain represents limitations in mass transport due to diffusion
processes [54]. The square markers indicate the cell impedance at
3.3.1. Repetitive cycling 10 mHz. The real part of this impedance is named Rac,10 mHz and is
To determine the impact of different charging strategies on used in the cycle life study as a more comprehensive indicator for
cycle life, the following repetitive cycling procedure has been changes in the internal resistances, as it also covers effects from
performed with the various charging protocols defined above: charge transfer and diffusion.
each cell is discharged with a constant current Idis = 3 A until the Cell models A and B exhibit a more pronounced inductive
cell’s minimum voltage Vmin (see Table 1) is reached. After a pause behavior than cell model C, since the imaginary parts of their
of 15 min, the cell is charged again with its assigned charging impedances at 10 kHz reach down to about 55 mV. This indicates
protocol. When the charging process is completed, there is another differences in the geometric design of the jelly roll. In particular,
pause of 15 min, before the next discharging and charging the position of the tabs, connecting the current collector foils and
sequence begins. the poles of the cell, varies. A higher inductance correlates with a
In a preliminary inspection, the cycling procedure was executed longer distance through the spiral windings of the jelly roll
with a higher Idis of 5 A and shorter pauses of only 10 min. As the between both tabs [55]. Opening the cells has revealed that cell
cell temperatures were not able to relieve to environmental models A and B have the negative tab at the outermost winding
temperature during the pauses, a lower Idis and longer pauses were and the positive tab in the inner third of the jelly roll. By contrast,
defined in the main study. A comparison of the results from the cell model C has both tabs in the middle of the jelly roll. Hence,
preliminary study and the main study is also shown in this paper, there is only a very short distance between both tabs, which
as this reveals the impact of higher discharging currents on the explains the substantially lower Ri: according to the computations
cycle life of the cells.

3.3.2. Checkups
Before the cycling procedure and after every 100 cycles of
discharging and charging, each cell has performed a checkup. The
checkups are used to determine the remaining capacity with the
same measurement procedure for all cells. The remaining capacity
is measured by CC discharging with 1 A after charging the cell with
the 1A CCCV protocol and a pause of 15 min. In the end of the
checkup, the cell is charged to 50% of its actual capacity with a
constant current of 1 A. After every second checkup, the cells
perform an EIS measurement at this SoC, before returning to the
repetitive cycling procedure again.

3.3.3. Electrochemical impedance spectroscopy


To monitor changes of the internal resistances, EIS measure-
ments are conducted after every second checkup, i.e., every
200 cycles. The EIS measurements are performed as galvanostatic
measurements over a frequency range from 10 kHz to 10 mHz with
a Gamry G750 galvanostat/potentiostat at 50% SoC. The excitation
current was defined with Iac,RMS = 100 mA and no offset (Idc = 0 mA).
Fig. 3 shows the impedance spectra of the three different cell
models in new condition. Cell model C exhibits the lowest, whereas
cell model B exhibits the highest internal resistances.
Fig. 3. Impedance spectra of new cells at 50% SoC, ranging from 10 kHz to 10 mHz.
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 131

of Refs. [56,57], two tabs in the middle of the jelly roll lead to 4.2. CCCV protocols
substantially lower ohmic resistances than two tabs at opposite
ends of the electrodes. As CCCV charging is the standard strategy for charging lithium-
ion batteries, comprehensive investigations with several variations
3.3.4. End of life of CCCV protocols have been performed to identify the effects of
The aging of lithium-ion batteries usually comprises the loss of charging current and charging voltage on the performance of CCCV
capacity and the reduction in performance due to increasing charging.
internal resistances. The end of life (EoL) for a battery is often
defined as a capacity loss of more than 20% or an increase of the cell 4.2.1. Variation of the charging current
resistance by more than 100% [58,59]. The main parameter to adjust the charging speed of CCCV
For each combination of cell type and charging protocol charging is the charging current Ich. In our study, its impact on
examined in the cycle life study, a separate new cell has been used. charging time, capacity utilization, and cycle life has been
Preliminary inspections revealed that the cell-to-cell variations of analyzed.
the mass-produced cells were low and could be neglected
compared to the differences in cycle life caused by different 4.2.1.1. Charging time. For charging currents of 1 A, 3 A, and 5 A,
charging protocols. The target number of discharging and charging Fig. 5 depicts the voltage and capacity curves during CCCV charging
cycles was 1200. For those cells that have not reached 1200 cycles, for new cells. Table 6 discloses the explicit duration of the CC phase
the test procedure was terminated at a capacity loss greater than and the entire CCCV charging process for the different charging
30%, which means considerably beyond the conventional EoL. currents and cell models. The difference of both time values
represents the duration of the CV phase. For cell models A and C,
4. Results most of the capacity is charged within the CC phase; the CV phase
lasts only about 10–15 min. Cell model B, however, exhibits a
The results of our experimental investigations on charging longer CV phase, which lasts between 25 min and 35 min. For all
protocols for lithium-ion batteries provide information on three cell models, the total charging duration can be shortened by
charging time, capacity utilization, and efficiency for different about 50%, when Ich is increased from 1 A to 3 A. A further increase
CCCV, CCPC, PC, and BC protocols. Moreover, the cycle life study of Ich to 5 A yields a considerable acceleration only for cell models A
with up to 1200 discharging and charging cycles discloses the and C: for these cells, the charging duration can be further reduced
impact of the charging protocol on battery aging. As all data are by about one third. For cell model B, however, the dominant CV
obtained under identical environmental conditions, they enable an phase prevents a further acceleration of the charging process with
objective comparison and assessment of different charging Ich = 5 A compared to Ich = 3 A, as only about half of the capacity can
strategies for lithium-ion batteries. Moreover, some results from be charged during the constant current phase.
preliminary inspections are also presented, as they allow separat-
ing the impact of high discharging currents and high charging 4.2.1.2. Capacity utilization. Fig. 5d–f shows the charged amount of
currents on cycle life. ampere-hours over time for the three charging currents. The
explicit values for the CC phase and the entire charging process are
4.1. Impact of high discharging currents also listed in Table 6. For all cell models, the differences in charged
capacity lie below 0.5%. This indicates that the capacity utilization
To analyze the impact of high discharging currents and high for CCCV charging is rather independent from the charging current
charging currents on cycle life, data from a preliminary inspection for all three high-power lithium-ion cells investigated, when the
with Idis = 5 A and results from the main study with Idis = 3 A are values for Vch and Iend are identical.
compared. From both studies, the capacity fade for 500 cycles of
the 3A CCCV and the 5A CCCV protocol are depicted in Fig. 4. This 4.2.1.3. Cycle life. The impact of Ich on battery aging is depicted in
reveals different aging characteristics for the three cell models: Fig. 6. For all cell models examined, the capacity fade accelerates
Cell model A exhibits faster aging with 5 A charging than with 3 A with higher Ich. However, the extent of this acceleration varies
charging, independent from the discharging current (Fig. 4a). Cell substantially among the cell models.
model B shows almost no dependency on the charging and For cell model A (Fig. 6a), higher charging currents reduce cycle
discharging currents at all (Fig. 4b). Cell model C exhibits a life substantially: a capacity loss of 20%, indicating the EoL, is
substantially lower aging for charging with 3 A, which is again reached after less than 600 cycles for the 5A CCCV protocol, after
independent from the discharging current (Fig. 4c). Only for 5 A about 800 cycles for the 3A CCCV protocol, and after more than
charging, which causes a massive degradation compared to 3 A 1000 cycles for the 1A CCCV protocol. Hence, reducing Ich can
charging, considerable differences in the aging progress can be prolong the cycle life markedly for this cell model.
observed for cell model C. This effect of a faster capacity fade for
discharging with 3 A instead of 5 A has been repeatable. The reason
for the accelerated capacity fade, however, remains unclear.
Comparing the measurement data from both protocols reveals
an about 1% smaller depth of discharge for discharging with 5 A
and an about 5  C higher cell temperature at the end of the
discharging process. The impact of the beginning of a high-current
charging process will be further examined in the boost charging
section.
All in all, the different combinations of discharging and
charging currents show that if the cycle life of a lithium-ion cell
is affected by amperage, the charging current has the main impact
on cycle life.
Fig. 4. Cycle life for different combinations of moderate (3 A) and high (5 A)
charging currents Ich and discharging currents Idis.
132 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

Fig. 5. Charging progress for new cells charged with CCCV protocols with different charging currents: (a–c) cell voltage, (d–f) charged capacity.

In contrast to cell model A, the cycle life of cell model B exhibits aged cell. For the aged cell, a specimen from the repetitive cycling
almost no dependency on the charging current (Fig. 6b). Compar- procedure was selected which had a capacity loss between 20% and
ing the 5A CCCV protocol and the 1A CCCV protocol reveals that the 25%. Each cell has been charged to 12 different Vch values with an
difference in remaining capacity is only about 2–3 percentage identical Ich of 3 A and Iend of 100 mA. Fig. 7a–c illustrates the
points after 1200 cycles. The difference in cycles, when reaching capacity utilization for the six cells examined. For cell models A and
the EoL, amounts only to about 100 cycles, which is less than 10% of B, there is a clear decrease of capacity utilization with reduced Vch:
the cells’ cycle life. lowering Vch by 100 mV reduces the capacity utilization between
The LFP-based cell model C provides the best cycle life in our 10% and 20%. Regarding the charged ampere-hours during the CC
study (Fig. 6c). For the 1A CCCV protocol, about 97% of the initial phase only, an almost linear relationship with Vch can be observed.
capacity is still available after 1200 cycles. With higher charging The CV phase, however, exhibits certain variations and does not
currents, however, battery aging aggravates: The 3A CCCV protocol monotonically increase or decrease with Vch. These variations are
reduces the capacity available after 1200 cycles to about 95%; rather similar for new and aged cells. For aged cells, a certain
increasing Ich even further to 5 A leads to a pronounced increase of the ampere-hours charged during the CV phase can be
degradation and the EoL is reached within less than 700 cycles. observed.
These results indicate that lithium plating increases considerably The LFP-based cell model C exhibits a special characteristic in
with the higher charging currents and causes a massive degrada- capacity utilization: due to the flat OCV curve of LFP-based cells,
tion for 5 A charging. only minor variations in capacity utilization occur between 3.4 V
and 3.65 V charging voltage. Yet, the ratio between the ampere-
4.2.2. Variation of the charging voltage hours charged in the CC phase and in the CV phase varies, as lower
The second parameter of the CCCV protocol varied in our study charging voltages lead to earlier CV phases, but slower reductions
is Vch. A lower value for Vch is often used to reduce cell aging related of the charging current. Below 3.4 V, a steep decrease in capacity
to elevated voltage potential. This section shows how capacity utilization can be observed. For Vch = 3.2 V or lower, the available
utilization, duration of the CC and CV phase, and cycle life are capacity approaches zero.
affected by Vch.
4.2.2.2. Charging time. The charging times for different charging
4.2.2.1. Capacity utilization. For all three cell models, the capacity voltages are depicted in Fig. 7d–f. For all three cell models, the
utilization in relation to Vch has been examined with a new and an relation between Vch and the total charging time is not monotonic.

Table 6
Duration and charged capacity of the CC phase and the total charging procedure for different CCCV protocols and cell models.

Cell type Charging protocol CapCC (Ah) Captotal (Ah) tCC (min) ttotal (min)
Model A 1A CCCV 1.194 1.263 71.6 81.1
3A CCCV 1.048 1.266 21.0 35.4
5A CCCV 0.909 1.261 10.9 26.0

Model B 1A CCCV 0.824 0.983 49.4 77.2


3A CCCV 0.649 0.986 13.0 46.6
5A CCCV 0.494 0.985 5.9 41.6

Model C 1A CCCV 0.988 1.017 59.3 66.1


3A CCCV 0.955 1.017 19.1 26.4
5A CCCV 0.825 1.018 9.9 19.7
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 133

Fig. 6. Cycle life for CCCV protocols with different charging currents.

For aged cells, the duration of the CC phase decreases, whereas the 30% (see Fig. 7a). Overcharging by 50 mV yields only a minor
duration of the CV phase increases notably. For cell models A and B, decrease in cycle life.
the total charging times of a new and an aged cell are rather similar. A greater sensitivity to Vch is observed for cell model B (Fig. 8b):
Cell model C exhibits prolonged CV phases for charging voltages Lowering Vch by 100 mV, i.e., from 4.1 V to 4.0 V, reduces the
that lie only slightly above the LFP plateau voltage of 3.3 V. For capacity fade after 800 equivalent full cycles by more than 5
Vch = 3.4 V, the CV phase covers about 95% of the total charging time percentage points. The capacity degradation for Vch = Vmax 50 mV
and the charging time is about twice the time of Vch = 3.6 V (Fig. 7f). illustrates that the first 50 mV of voltage reduction have a higher
This reveals that the CV phase can become longer with lower Vch. In impact on enhancing cycle life than the second 50 mV. A reduction
contrast to cell models A and B, the total charging duration of cell of Vch by 200 mV to 3.9 V has not decreased battery aging any
model C shortens with aging, as the duration of the CV phase does further. Overcharging with the 3A CCCV + 50 mV protocol accel-
not increase notably with aging. erates aging notably for this cell model: The slight exceedance of
the nominal charging voltage Vmax by 50 mV already increases the
4.2.2.3. Cycle life. For the investigations on cycle life, five 3A CCCV capacity fade considerably.
protocols with different charging voltages are compared. Fig. 8 The highest sensitivity against overcharging can be observed for
illustrates the impact of Vch on cycle life. The markers indicate the cell model C (Fig. 8c). Charging to 50 mV above Vmax aggravates
checkups, which have been performed every 100 cycles. As aging and cycle life diminishes massively. For charging voltages up
capacity utilization and, thus, cycle depth varies with Vch, the to Vmax, cell model C has revealed the best cycle life of all three cell
capacity fade is plotted versus equivalent full cycles to provide a models. Although the capacity utilization of this cell model does
better comparability. Equivalent full cycles express the charge not vary notably for voltage reductions up to 200 mV (see Fig. 7c), a
throughput as multiples of the cell’s nominal capacity CN. As certain improvement in cycle life can be observed when lowering
expected, the capacity fade generally increases with higher Vch. Vch by 50 mV or 100 mV. When reducing Vch by 200 mV to 3.4 V,
However, the sensitivity of the different cell models’ aging cycle life further improves and approaches the low aging of the 1A
behavior to Vch varies markedly. CCCV protocol, as 96.9% of the initial capacity is still available after
For cell model A (Fig. 8a), only about 100 equivalent full cycles the entire test procedure with 1200 cycles. Fig. 9 discloses that this
more can be achieved at the EoL when lowering the charging lowering of Vch entails a substantial reduction of the charging
voltage by 100 mV, i.e., from 4.2 V to 4.1 V. A reduction of 200 mV is current due to the early onset of the CV phase. Thus,
necessary to obtain a considerable improvement in cycle life. the improvements in cycle life can also be a result of the
However, this correlates to a reduction of usable capacity of about lower charging currents at higher SoC. The charging time of the

Fig. 7. (a–c) Capacity utilization and (d–f) charging duration for CCCV protocols with different charging voltages (Ich = 3 A, Iend = 100 mA).
134 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

Fig. 8. Cycle life for 3A CCCV protocols with different charging voltages. Equivalent full cycles express the charge throughput as multiples of the cell’s nominal capacity.

3A CCCV 200 mV protocol, which lies above 60 min, is also rather from the results in Section 4.2.2, where the higher charging voltage
similar to the 1A CCCV protocol. in the 3A CCCV + 50 mV protocol accelerates aging massively.

4.3. Pulsed charging 4.3.2. PC protocols


The second category of charging protocols utilizing pulsed
To elaborate on the advantages and disadvantages of pulsed charging is represented by the PC protocols, where the entire
charging, one CCPC and two PC charging protocols have been charging procedure is performed by pulsed charging with high and
examined. Capacity utilization, charging time, and cycle life are low amperage. As the aging of cell model B is rather independent
evaluated. from the charging currents, the PC protocols have only been
applied to cell models A and C.
4.3.1. CCPC protocol
The CCPC protocol is rather similar to the 3A CCCV protocol, as 4.3.2.1. Capacity utilization & charging time. The capacity
both feature an identical CC phase in the beginning. Hence, utilization for the PC protocols lies notably below the CCCV and
differences in capacity utilization, charging time, and cycle life CCPC protocols: It amounts to about 80% for cell model A and 95%
origin from the subsequent pulse phase. for cell model C, with negligible differences between 1 Hz and
25 Hz pulse frequency. Due to the high overpotentials during the
4.3.1.1. Capacity utilization. For new cells, our CCPC protocol leads Ihigh pulses, the charging voltage Vend = Vmax + 50 mV is reached
to a capacity utilization of 92% for cell model A, 82% for cell model already at a lower SoC. The charging speed is similar to the 3A CCCV
B, and 98% for cell model C. As the CCPC protocol features no protocol, which features a charging current identical to the mean
reduction of the current amplitude, the charging voltage Vfloat is charging current of the PC protocols.
always set below the maximum voltage specification Vmax to avoid
damage due to the high overpotentials during the charging pulses. 4.3.2.2. Cycle life. As for the CCPC protocol, a CV phase is appended
This voltage reduction leads to a lower capacity utilization. Cell to compensate for the lower capacity utilization; this ensures a
model B suffers from its high internal resistances, which create comparable cycle depth in the cycle life study. The cycle life for the
higher overpotentials and, thus, lead to an earlier end of the two PC protocols is also shown in Fig. 10a and c. The comparison
charging process. The high capacity utilization of model C with CCCV protocols with different charging currents reveals that
correlates to the specific OCV characteristic of LFP-based cells, the cycle lives of the PC protocols are similar to the 3A CCCV
where a considerable voltage rise occurs only at the very end of the protocol. Only a somewhat faster capacity fade can be observed for
charging process. the lower frequency of 1 Hz.

4.3.1.2. Charging time. The charging process of the CCPC protocol 4.4. Boost charging
is identical to the 3A CCCV protocol during the CC phase; the
charging progress of the subsequent pulse phase is somewhat Another way of charging with changing charging currents is
slower than that of a CV phase. Hence, after the CC phase, the CCPC investigated with the BC protocols. Again, only cell models A and C
protocol always leads to a longer charging time than the 3A CCCV have been investigated due to model B’s low sensitivity of cycle life
protocol for the same amount of ampere-hours charged. on amperage.

4.3.1.3. Cycle life. To obtain comparable cycle depths in the cycle


life study, the CCPC protocol contains an additional CV phase at the
end of each cycle. This provides a similar capacity utilization and,
thus, a similar cycle depth as for the CCCV protocols. The cycle lives
for CCPC charging are illustrated in Fig. 10, together with previous
results from CCCV protocols with different charging currents and
the results from PC protocols, which will be explained in the next
section. For the CCPC protocol, the cycle life of all three cell models
is rather similar to 3A CCCV charging, which features the same
charging current during the CC phase. This demonstrates that the
repetitive exceedance of Vmax by up to 70 mV during the charging
pulses has not led to accelerated aging. These observations differ Fig. 9. Charging currents for LFP-based cell model C for 3A CCCV protocols with
different charging voltages.
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 135

Fig. 10. Cycle life for the CCPC and PC protocols in comparison to CCCV protocols with different charging currents.

4.4.1. Capacity utilization 4.5. Further results


Aside from the 5 A boost interval, the BC protocols in our study
are identical to the 1A CCCV protocol. Consequently, the capacity In the previous sections, capacity utilization, charging time, and
utilization is similar to the CCCV protocols. As the 1A CCCV protocol cycle life have been presented for the different charging protocols
causes only minor aging, the low charging currents during the CC separately. In this section, the changes in cell impedance, identified
phases in our BC protocols allow to identify the impact of the boost by EIS measurements, are presented for all protocols together.
interval on battery aging at the different SoC intervals. Moreover, energy efficiency is analyzed for CCCV and PC protocols
to compare the losses for continuous and pulsed charging.
4.4.2. Charging time
As a result of the low charging current during the CC phases, the 4.5.1. EIS measurements
charging times are rather high: With a total charging time of about The EIS measurements, conducted every 200 cycles, reveal
57 min for cell model A and about 48 min for cell model C, the changes in the cells’ impedances. Fig. 12 contains three Nyquist
charging times of new cells lie almost precisely in the middle plots illustrating the changes in the impedance spectrum from a
between the 1A CCCV and the 3A CCCV protocol (see Table 6). new to an aged cell beyond the EoL. The three pairs of impedance
spectra demonstrate that the ohmic resistances of all cell models
4.4.3. Cycle life increase with cell aging, as this causes the right-shift of the
Fig. 11 shows the cycle life for the BC protocols and discloses impedance curves. Moreover, cell models A and B exhibit a
differences in cycle life depending on the location of the boost substantial enlargement of the semicircle in the mid-frequency
interval. For cell model A (Fig. 11a), charging a completely range. All cell models also exhibit an extension of the sloping line
discharged cell with the high boost current leads to a fast capacity in the low-frequency domain. Only in the high-frequency domain,
degradation, close to the capacity fade for the 5A CCCV protocol. no differences are observed.
Starting the boost interval at 10% CN or 20% CN results in a better For all three cell models, the cells exhibit a similar correlation
cycle life, which lies in the region of the 3A CCCV protocol. Cell between capacity fade and resistance increase, although they have
model C also exhibits a dependence of cycle life on the location of been charged with different charging protocols. Fig. 13 illustrates
the boost interval (Fig. 11b): the boost intervals starting at 0% CN the correlations between capacity fade and increase of Ri and
and 10% CN provoke a considerably higher battery aging than the Rac,10 mHz. As they are rather similar for the different charging
boost interval at 20% CN. The latter case leads to a cycle life protocols, only extreme cases are labelled in the six subplots. For all
comparable to the 3A CCCV protocol. cell models, Ri has increased by less than 3 mV, when the capacity
Although the overall charging time lies in the middle between loss amounts to 20% (Fig. 13a–c). This corresponds to relative
the 1A CCCV and the 3A CCCV protocol, the cycle life is at best in the increases of Ri of only about 10%, when the EoL capacity criterion is
range of the 3A CCCV protocol for both cell models A and C. This met. For cell model C, also the increase of Rac,10 mHz, which
reveals a notable impact of the high-current boost interval on cycle comprises changes of ohmic, charge transfer, and diffusion
life, especially at very low SoC. resistances, lies below 10% (Fig. 13f). For cell models A and B, a
more pronounced rise of Rac,10 mHz can be observed as a result of the
enlarged diameter of the mid-frequency semicircle (Fig. 13d and e).
This leads to relative increases of Rac,10 mHz between 30% and 40%,
when the EoL criterion of 20% capacity loss is met. Consequently,
all cells examined have reached the EoL by the capacity criterion
and not by a resistance criterion.
Fig. 13 also shows some outliers, which do not follow precisely
the general trend between capacity loss and resistance increase.
Charging cell model A with the 5A CCCV protocol or charging cell
model B with the 3A CCCV + 50 mV protocol leads to a somewhat
slower rise of Rac,10 mHz in relation to the capacity fade than for the
other protocols (Fig. 13d, e). This is a result of the disproportion-
ately fast capacity degradation of these protocols. For charging cell
model A with the 1A CCCV protocol, a step in Rac,10 mHz after
1000 cycles can be observed. This is a side effect resulting from an
Fig. 11. Cycle life for the BC protocols with different locations of the boost interval in
comparison to CCCV protocols with different charging currents. Cell model B has not interruption of the testing procedure of this cell. After the step, the
been examined due its low sensitivity of cycle life on amperage. slope of the resistance rise is again similar to the other cells. For cell
136 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

Fig. 12. Changes of the cells’ impedance spectra with aging. For the aged cells, impedance spectra from the cycle life study were taken which correspond to a capacity loss of
20% or somewhat more. The circle markers indicate Ri, the square markers Rac,10 mHz.

model C, charging with the 5A CCCV or the 3A CCCV + 50 mV increase about linearly with the current. The PC protocols reveal
protocol provokes fastest aging. However, even for an aged cell, the similar efficiencies for both pulse frequencies of 1 Hz and 25 Hz,
LFP-based cell model C exhibits the lowest resistances Ri and which lie about 0.5 percentage points below the efficiency of the
Rac,10 mHz in our study. 3A CCCV protocol.
For cell models A and B, the energy efficiencies of aged cells
4.5.2. Energy efficiency beyond the EoL have also been evaluated. The number of cycles
To identify the impact of the charging current on the losses in before the efficiency evaluation has been chosen in such a way that
the cycling process, the energy efficiency is evaluated for CCCV the cells exhibit a comparable capacity loss of about 25%. For cell
protocols with different charging currents. Moreover, analyzing model C, most cells have not reached the EoL within the 1200 cycles
the energy efficiency of the PC protocols allows a comparison of of the cycle life study. To indicate these cells in Fig. 14c, their bars
continuous and pulsed charging. The energy efficiencies are are colored in gray.
computed from data from the cycle life testing, where fully- The orange bars demonstrate that the aged cells beyond EoL
charged cells are discharged with a constant current of 3 A and exhibit an energy efficiency that lies 5–6 percentage points below
charged again with their assigned charging protocols. The the efficiency in new condition. This means that the heat generated
efficiency values represent the entire losses during one cycle of during charging and discharging increases considerably for aged
discharging and charging. As the discharging procedure is identical cells, which is a result of higher internal cell resistances. The
for all cells, the differences in efficiency of the new cells can be orange bars also show for cell models A and B that the differences
attributed directly to the different charging protocols. in energy efficiency between the different charging protocols
Fig. 14 shows the efficiency values for CCCV protocols with remain rather constant with battery aging.
different charging currents and for the PC protocols. For new cells,
the efficiency values range between 91.4% and 94.5% for cell model 5. Discussion
A (Fig. 14a), between 89.2% and 92.5% for cell model B (Fig. 14b),
and between 89.2% and 92.3% for cell model C (Fig. 14c). The three Ideal charging protocols for lithium-ion batteries shall
CCCV protocols depicted in Fig. 14 illustrate that the efficiency maintain a long cycle life while providing good capacity
decreases with higher charging currents. As expected, the losses utilization, fast charging times, and high efficiency. The impact

Fig. 13. Correlations between capacity loss and (a–c) Ri and (d–f) Rac,10 mHz, depicted for all charging protocols together. Deviating protocols labeled only. The identical scaling
enables a direct comparison of the internal resistances of the different high-power 18650 cell models.
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 137

Fig. 14. Energy efficiency of one cycle of discharging with a constant current of 3 A and charging with different CCCV and PC protocols. Orange bars indicate cells beyond the
EoL, whereas gray bars represent cells which have not reached the EoL after 1200 cycles. (For interpretation of the references to color in this figure legend, the reader is
referred to the web version of this article.)

of the charging protocols on these criteria is discussed in the a reduction of the charging current, the probability of lithium
following sections. plating is automatically reduced. For cell model B, such an effect
can be clearly observed, as only half of the cell’s capacity can be
5.1. Cycle life charged in the CC phase of the 5A CCCV protocol. This means that,
on the one hand, cell model B is less suitable for fast charging due
Although the aging behavior of the three cell models examined to its pronounced CV phase, but on the other hand, the early CV
varies substantially, clear aging trends can be identified for the phase is beneficial for minimizing lithium plating.
different cell models. The design of our cycle life study with only
one sample per combination of cell model and charging protocol 5.1.1.2. Partial charging with high current. For cell models A and C,
has been sufficient to visualize these aging trends, as the effects which are more susceptible to lithium plating, BC protocols have
from the different charging protocols appear larger than potential been used to investigate whether charging only part of the cell’s
cell-to-cell variations. In the following sections, the impact of the capacity with a high charging current can be beneficial for cycle
charging currents and charging voltages of the various charging life. The BC protocols also address the question whether the cells’
protocols on cycle life is explained. sensitivity to high charging currents varies with SoC. For boost
intervals starting at an SoC below 20%, accelerated aging has been
5.1.1. Impact of the charging current observed. This demonstrates that an empty cell cannot
Charging a lithium-ion battery with high currents can deterio- automatically tolerate high charging currents, even if the cell
rate its cycle life by provoking lithium plating. This can be observed voltage remains considerably below the Vmax specification during
clearly for cell models A and C, where the comparison of CCCV the boost interval. Further investigations are necessary to
protocols with different charging currents has revealed a lower determine whether the accelerated aging is a result from
cycle life for a higher charging current. Especially the 5A CCCV increased lithium plating due to higher cell resistances at low
protocol, which exceeds the fast charging specification provided SoC or caused by another mechanism, such as high volume changes
for cell model C, has led to rapid degradation. of the anode material in almost completely delithiated condition
[63]. Although the overall charging time of the BC protocols lies in
5.1.1.1. Cell model B’s low sensitivity to high charging the middle between the 1A CCCV and the 3A CCCV protocol, the
currents. However, there are also cell models, such as cell cycle life is at best in the range of the 3A CCCV protocol for both cell
model B, which are not susceptible to high charging currents. models A and C. Hence, there is still a disproportionately high
For this cell model, a charging current above the fast charging impact of the boost interval on cycle life. This confirms that
current in the datasheet can be used without negative effects on continuous charging with high charging currents accelerates aging
cycle life. As cell model B’s cycle life has revealed almost no considerably for cell models A and C, even if only 40% of CN is
dependency on the charging current of different CCCV protocols, charged during the boost interval.
lithium plating appears to be no main driver of battery aging for
this cell model. Hence, the internal resistances at the anode must 5.1.1.3. Pulsed charging versus continuous charging. Cell models A
be rather low, as no lithium plating and, thus, no voltage drops and C have also been examined with the PC protocols to investigate
below 0 V vs. Li/Li+ seem to occur. As this cell model exhibits the the impact of high charging currents used for charging pulses. Both
highest cell resistances in our study, the internal resistances have PC protocols have led to similar aging as the 3A CCCV protocol. In
to originate largely from the cathode. Several studies have reported Fig. 10c, the aging behavior of cell model C demonstrates clearly
substantially higher cathode resistances than anode resistances in that the aging for the PC protocols is not an average of the aging
lithium-ion cells containing LiNiCoMnO2 or LiCoO2 cathode velocities of 1 A charging and 5 A charging. In fact, the aging is
materials [60–62]. Such a combination of high cathode rather similar to continuous charging with the same mean current.
resistances and low anode resistances can help to prevent For the pulse frequency of 25 Hz, no differences between
lithium plating: as the high overall resistance of the cell continuous and pulsed charging can be observed. This supports
generates high overpotentials at the terminals, there is an early the assumption that the double-layer capacities of the electrodes
transition from the CC to the CV phase. Since the CV phase leads to buffer most of the high-frequent load dynamics, whereas only
138 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

frequencies below about 10 Hz lead to higher charge transfer and, 5.2. Capacity utilization
thus, increased aging [64]. In terms of battery aging, the cells
exhibit a certain low-pass behavior, where the degradation is The results of our experimental investigations have shown that
determined by the average value of the pulsed charging currents. capacity utilization depends strongly on the charging protocol and
All in all, the lithium-ion cells examined can tolerate high charging the specified charging voltages. For the high-power lithium-ion
currents with no reductions in cycle life, when the high-current cells examined, capacity utilization can be regarded as unaffected
pulses persist only for short times of less than 1 s and the mean by the charging current of CCCV charging. The protocols based on
charging current is substantially lower. Moreover, no pulsed charging have led to substantially lower capacity utiliza-
improvements in cycle life can be observed for our PC protocols, tion, as the charging process has been terminated earlier to prevent
which do not decrease pulse amplitudes or increase pause lengths damage due to the high overpotentials during the charging pulses
at high SoC and also have the same cycle depth as continuous with constant amplitudes. An optimal capacity utilization can only
charging with CCCV protocols. be achieved with a low charging current at the end of the charging
process. Only for the LFP-based cells, a good capacity utilization
5.1.2. Impact of the charging voltage between 95% and 98% can be achieved also with the CCPC and PC
The variation of the charging voltage has also led to differences protocols, as the cell voltage rises considerably only at very high
in cycle life. Improvements due to lower charging voltages can be SoC. Our experiments have also demonstrated that lowering Vch
attributed to two effects: on the one hand, the cell potential gradually reduces capacity utilization for most lithium-ion cells.
remains lower, which reduces electrolyte oxidation, and on the Only for the cells with a flat OCV curve, capacity utilization remains
other hand, the charging current during CCCV charging is reduced rather unchanged over a wide range of charging voltages. For these
earlier, which helps to avoid lithium plating. cells, changing the end condition, such as Iend, is the more effective
Whereas cell model A shows only minor changes in cycle life way to adjust capacity utilization, e.g. to perform a partial
related to Vch, cell model B, which has not been susceptible to charging.
lithium plating, exhibits a considerable dependence of cycle life on
Vch. Overcharging by 50 mV has decreased cycle life markedly; a 5.3. Charging time
reduction of Vch by up to 100 mV has improved cycle life
considerably. These effects can be attributed to increased or Our study has confirmed that the mean charging current is the
reduced electrolyte decomposition and increased or reduced main parameter to increase the charging speed. However, this
damage to the crystallographic structure of the cathode material. often affects cycle life considerably. For practical applications, a
compromise between charging time and cycle life has to be found.
5.1.2.1. Specific behavior of LFP-based cell model C. For the LFP- As cell model B has demonstrated, not every cell model can be fast
based cell model C, which exhibits a superior cycle life, charged: Due to the high internal resistances, the reduction of the
electrolyte oxidation due to high cell voltages can be charging current for the 5A CCCV protocol has already begun at
considered as only a minor driver of battery aging, as the about 50% SoC, which decreases the charging speed considerably.
maximum cell voltage of 3.6 V lies substantially below the other Hence, low internal resistances are necessary for short charging
cell models. Yet, a clear dependency of cycle life on Vch can be times, as they prevent early current reductions.
observed also for this cell model, although its capacity utilization Lower charging voltages have not always reduced the charging
is rather independent from Vch. This can be attributed to the time, as only the CC phase shortens, while the CV phase can also
impact of Vch on lithium plating: The 3A CCCV protocols with prolong substantially. This has been observed especially for the
different charging voltages depicted in Fig. 9 show that a lower Vch LFP-based cells due to their specific OCV characteristic. For aged
leads to an earlier onset of the CV phase. This entails an earlier cells, charging times often do not decrease notably, as only the CC
reduction of the charging current at higher SoC, which reduces phase shortens, whereas the CV phase becomes longer. This has to
lithium plating. The results from cell model C demonstrate that be considered, when estimating the charging times for aged
reducing the charging current at high SoC can be an effective battery systems.
measure for improving the cycle life of lithium-ion cells
susceptible to lithium plating under a predefined charging 5.4. Internal resistances
current. However, cell model C’s rapid degradation for the 3A
CCCV + 50 mV protocol cannot be explained solely by increased The internal resistances of lithium-ion cells generally rise with
lithium plating due to a somewhat later reduction of the charging aging. The shift of the impedance spectra to the right, representing
current. It rather reveals the small overcharge reserve of LFP- higher ohmic resistances Ri, indicates a reduced electrolyte
based cells. Unlike cells with other cathode materials, which still conductivity [51], which is caused by side reactions consuming
contain 10–50% of the intercalated lithium at 100% SoC, an LFP electrolyte. The mid-frequency semicircle has enlarged substan-
cathode is almost completely delithiated at 100% SoC [17,18]. Thus, tially for cell models A and B and has remained rather stable for cell
a small overcharging can already cause irreversible damage to the model C. In general, growing semicircles in the mid-frequency
crystallographic structure of the cathode. domain are attributed to increasing charge transfer resistances.
However, they cannot be linked explicitly to a specific degradation
5.1.2.2. Pulsed charging versus continuous charging. A certain process, because they can be caused by several aging mechanisms.
overcharging might also occur for the CCPC and the PC In literature, common explanations are increasing passivation
protocols, when the charging pulses cause an exceedance of layers on both electrodes, decreasing intercalation kinetics, and
Vmax at higher SoC. Yet, this has not led to a notable impact on cycle reduced active surface areas due to pore clogging and particle
life. Again, the lithium-ion cells exhibit a low-pass filtering disconnection [65,66]. For LiCoO2, LiMn2O4, and LiNiCoMnO2
behavior for the charging pulses with lengths below 1 s. Hence, cathodes, substantial impedance increases in the mid-frequency
it is rather the average than the peak value of the charging voltage range have been reported [50,61]. In contrast, LFP is known as a
or current that determines the aging. This explains why no very stable cathode material lasting up to several thousands of
pronounced electrolyte oxidation or lithium plating has occurred cycles with only minor impedance increase [67]. For graphite
as a result of the charging pulses from the CCPC and PC protocols. anodes, growing SEI passivation layers and particle contact loss are
supposed to increase impedances in the mid-frequency domain
P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141 139

[52]. As all cells contain graphite anodes, but only cell models A and voltages on cycle life can vary markedly among different lithium-
B exhibit a considerable growth of mid-frequency semicircles, it is ion batteries.
concluded that these impedance changes origin mainly from the
cathode. In the low-frequency domain, all cells exhibit an 6.1. Impact of high charging and discharging currents
extension of the sloping line at the right end of the impedance
spectrum. This reveals higher diffusion resistances, which can In general, the cycle life has been influenced more by high
origin from slower mass transport in the electrolyte as well as in charging currents than by high discharging currents. Fast charging,
the solid electrode materials [60]. resulting in high charging currents, deteriorates cycle life
In our experimental study, the increases of the internal considerably, when it provokes lithium plating. The boost charging
resistances have only ranged between 10% and 40%, when the protocols, where only part of the battery’s capacity is charged with
EoL capacity criterion of 20% capacity loss has been reached. The a high charging current, have still exhibited disproportionately
EIS results have revealed that the correlation between resistance high degradation attributable to the high-current boost intervals.
rise and capacity fade has been rather similar for all cells of the Moreover, this study has revealed that high charging currents can
same model, although cycled with different charging protocols. deteriorate cycle life not only at high SoC, but also at very low SoC.
However, a precise estimation of the remaining capacity based on a In other words, a completely discharged battery cannot automati-
measured cell resistance remains challenging: as the increases of cally tolerate the highest charging currents.
the resistances have been comparatively low, small variations in
the resistance values lead to high deviations in the estimated 6.2. Pulsed charging versus continuous charging
capacity. This inhibits a robust and reliable capacity estimation. For
the high-power cells models examined, the EoL has always been Our investigations on pulsed charging have shown that it is
reached by meeting the capacity criterion and not by a doubling of mainly the mean value of current or voltage that determines
cell resistances. Hence, the available capacity is the more battery degradation. Lithium-ion cells can withstand high pulse
representative property for assessing the aging condition of the currents or peak voltages without deteriorating cycle life, when the
cells. duration of the pulses remains short (here: <1 s) and the mean
current and voltage values are considerably lower. No advantages
5.5. Energy efficiency have been observed for pulsed charging compared to continuous
charging in our experimental study, where the mean charging
A high efficiency is beneficial, as this reduces the energy losses currents and the cycle depths have been identical. Capacity
and, thus, the thermal load on the cells. Hence, less cooling is utilization and efficiency have even been lower for pulsed
required in practical applications. Comparing the energy efficien- charging. All in all, the conventional CCCV protocol is an excellent
cies of CCCV protocols with different charging currents has starting basis for an optimized charging method for lithium-ion
revealed a rather linear increase of the losses with higher batteries. Pulse charging can be beneficial, when higher losses are
charging currents. Pulsed charging has generated only somewhat desired, e.g., for heating up a battery at cold temperatures [68]. In
higher losses than continuous charging. When designing cooling such cases, the heating effect can be intensified by using pulse
systems for batteries, it also has to be considered that the losses charging with discharging pulses, since this increases losses for the
increase with aging. The energy efficiencies of aged cells have same mean charging current, because some of the capacity has to
demonstrated that the losses still increase rather linearly with the be charged several times due to the repeated discharging pulses.
current.
6.3. Cycle life
5.6. Recommendations for cycle life studies
As the aging behavior of different lithium-ion cells can vary
Our experimental cycle life study on charging protocols for considerably, a precise knowledge of the cells, e.g., by experimental
lithium-ion batteries has shown that a sophisticated study design examination, is necessary for developing an optimal charging
is essential for separating the effects of different parameters on strategy. For lithium-ion batteries susceptible to lithium plating,
the performance of charging protocols. A similar capacity the charging currents should be reduced, especially at high SoC. A
utilization is essential to identify the specific advantages or lower charging voltage also helps to reduce the charging currents
disadvantages in cycle life of different charging protocols and not at high SoC to decrease the probability of lithium plating. For
just the side-effects of varying cycle depths. Moreover, similar batteries where cycle life is deteriorated markedly by high
mean charging currents should be used when comparing pulsed voltages, a reduction of the charging voltage is essential for
and continuous charging, as this avoids side-effects from varying maximizing cycle life. However, this generally leads to a lower
charging currents due to modifications in the pulse profile. capacity available.
Furthermore, the cells should also be examined with high-current
CCCV protocols, as a precise knowledge of the cells’ vulnerability 6.4. Capacity utilization and charging time
to lithium plating is essential, especially for the assessment of
fast-charging protocols. Capacity utilization and charging time have also been analyzed
for the different charging protocols. Maximum capacity utilization
6. Conclusions can only be obtained with a low charging current at the end of the
charging process. The charging time, which is mainly determined
In this paper, an overview on charging protocols for lithium-ion by the mean charging current, has revealed no monotonic
batteries has been provided. Our extensive experimental study, relationship to the charging voltage. For aged cells, the charging
comprising three high-power 18650 cell types from different time has remained almost constant for the non-LFP cells, although
manufacturers and with different cell chemistries, has enabled an the capacity has decreased considerably.
objective comparison of the performance of different charging A special behavior has been observed for the LFP-based cells
protocols and their impact on cycle life. The experimental results due to the flat OCV curve: Reducing the charging voltage does not
have shown that the impact of charging currents and charging lower the capacity utilization. It rather causes an earlier reduction
of the charging current, which prolongs the charging time
140 P. Keil, A. Jossen / Journal of Energy Storage 6 (2016) 125–141

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