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MARINE

A BO U T JOULON
JOULON offers comprehensive asset management services to the energy industry
through its portfolio of established manufacturers and service providers, complemented
by a global team of experts with decades of asset ownership and management experience.

At Joulon, we provide the complete range of offerings from individual products and services to integrated end-to-end asset
management solutions. We employ the industry’s latest technologies and processes to provide the entire suite of solutions to our
customers as they continuously look to improve the efficiency of their asset ownership and operations.

We are continuously enhancing our portfolio in order to become the world’s preferred integrated solutions provider of engineering,
maintenance, repair and overhaul services to asset owners and operators in the energy industry. Joulon was founded in partnership
with KKR, a leading global investment firm with deep industry and investment expertise. Together, we provide a differentiated set of
capabilities and expertise to the oil and gas industry.

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I N T R ODUCTI ON
Harris Pye offers clients in the industrial sectors unique and innovative solutions, whilst
still upholding exceptional performance, quality and safety levels.
Harris Pye offers abroad spectrum of marine services. Our foundations were in boiler repair and we have since diversified into other
industries. We are pioneers in the marine business offering a range of services to a variety of marine clients: LNG, cruise, LSDO, boiler
service, upgrade, engine overhaul and repair , all aspects of outfitting, including HVAC and accommodation modules, through to
electrical and pipefitting. We also have capabilities in finned tubes and economisers. Electrical switchgear, instrumentation and green
technology are alo among the services offered.

Our underlying strengths


Quality Environmental

• Fully approved LRQA to current ISO 9001 for • ISO 14001


all project repair requirements • Manage internal recycling programs
• API accredited at UK facility • Commitment to protection of the environment
• EN1090 EXC 2 accredited at UK facility • Consideration of Life Cycle Perspective
• ASME S, R and U accredited • Green technology: Ballast Water Systems, Low Sulphur
• Credibility and Emission Systems
• Integrity • Efficiency improvements through design
• Product and service conformity

Safety Performance

• BS OHSAS 18001 • Efficient customer service


• Full risk analysis • Providing top quality services: repairs, upgrades,
• Safety inductions conversions, audits
• Project HSE advisors
• Legal compliance
• Positive safety behaviour
• CDM compliance
• Hazard analysis

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Boiler
Services

Boiler Surveys and Reports and Inspection Boiler Design, Tender


Inspection The reports generated from inspections Preparation, Contract and
Our team of highly qualified and can form the basis of repair specifications Site Administration
experienced personnel offer a full and used for classifications and underwriting We are specialist boiler designers,
comprehensive worldwide inspection and requirements, or form a database for manufacturers and problem solvers. Our
reporting service for industrial and marine future condition monitoring. General team has built and designed boilers for
boiler plants, turbines, steam chests and marine plant can be surveyed using the some of the largest boiler companies in
valves using state-of-the-art inspection following: the world including B&W, NEI and ICAL.
equipment and procedures. • Optical alignment
• Vibration analysis Many of the problems inherent in a boiler
Fibre Optic Inspections • Thermographic analysis plant are caused by errors of judgement
Apart from normal visual inspection, • Analysis of lube oil and short cuts taken in original design
internal tube inspections are carried out of the boiler. By correctly specifying
using fibre optic equipment, which is Boiler Troubleshooting and the equipment from the outset we can
fitted with a video copy processor capable Modelling prevent such problems from occurring.
of recording and printing any frame By adopting a scientific approach to Additionally, our independent assessment
displayed on the screen. troubleshooting, we are able to resolve of the plant can be rectified prior to the
even the most complex and exclusive boiler coming on-line.
NDT Procedures issues, including efficiency improvement
The inspection process can include and redesign whilst still maintaining a If you are planning on purchasing a new
various NDT procedures such as: remarkably high success rate. The effect boiler we are happy to liaise with you at all
• Magnetic particle inspection of major changes in the heating surface stages of the boiler construction. We can
• Ultrasonic thickness gauging or boiler geometry can be assessed in a either design and build your new boiler
• Hardness testing matter of minutes, making our equipment from scratch or operate independently
• Tensile testing an extremely powerful problem solving in the supervision of its design and
• Replica grain analysis tool. construction.

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limited to - thermal design and associated activities, skid and
Our boiler performance computer modelling module design and layout, including stress analysis, as well as
naval architecture requirements.
facility enables us to set up a simulated model
of a boiler and assess an infinite number of Harris Pye will be responsible for all aspects of design
operating variables. engineering, manufacturing, installation and commissioning,
including after care of the boilers and all associated module plant
and equipment.

Boiler Circulation Analysis All boilers are designed and manufactured in accordance with
Globally, we are the only steam engineers who can independently ASME and BPVC codes.
assess the internal water circulation of any sub-critical boiler.
The boilers and associated equipment are available either fully
Our computer based circulation modelling facility has been assembled or in flat pack from the Harris Pye manufacturing
extensively field tested, with both conventional primary element facilities in the UK, China, UAE, Singapore or Brazil to service the
flow measurement equipment and radioactive tracer techniques emerging FPSO markets in these regions.
carried out by the Australian Atomic Energy Commission.

Harris Pye Steam Boilers


These boilers, which are intended primarily for use on marine
installations can easily be adapted and modified for use in any
number of applications where there is a requirement for power
and / or process steam.

Each boiler package will be custom-designed to meet the


requirements of individual customers. We can undertake all
aspects of the design in-house. These include - but are not

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Swaged Tubes
Harris Pye can offer manufacturing facilities for swaged tubes
for oil fired auxiliary and main boilers. These include ‘Miura’
types tubes and tubes for ‘D’ type main and auxiliary boilers.

‘H’ Fin
Pairs of parallel shaped steel fins are resistance welded to
the single pressure tube surface under carefully controlled
conditions. The purpose built welding machine ensure precision
indexing along the entire length of the tube and exact parallel
attachment.

Extended Heating Surfaces Steel ‘H’ fin was introduced in the 1950s due to the requirement
Harris Pye offers comprehensive design and manufacturing
for reliability in dirty and potentially corrosive environments,
facilities for both plain tube and extended surface exhaust gas
specifically associated with waste heat units fitted to the uptakes
economiser assemblies. Extended surface configurations include
of large diesel engines. With deteriorating fuel quality, this is
single and double ‘H’ gilled, spiral wound and serrated type
particularly crucial to the marine industry/
tubes.

The ‘H’ design reduces draft loss and allows straight-through flow
Helical Solid Fin of gas over the unit. Both of these factors facilitate a self-cleaning
Helical solid fin tube is produced on state-of-the-art frequency
effect, which greatly reduces fouling and the potential for
spiral fin tube welding machines. Tube sizes range from 25mm to
damaging and sometimes catastrophic soot fires. The compact
115mm OD and can be found with a range of fin heights from 10-
design of these units can realise a 50% saving in space compared
25mm on varying pitches. This covers virtually all configurations
to plain tube designs. This is another important consideration in
found in marine service today.
the ever increasing necessity for space and weight savings.

Our highly skilled and experienced engineers ensure that all


stages of programming and works undertaken comply with all
of the latest class and quality assurance regulations. Our services
are guaranteed accordingly. Together with our promise of 24/7
worldwide service, our customers are confident that they can
completely rely on Harris Pye in all situations.

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Installation of a HP Economiser provides many advantages:
• Reduced energy costs
• For each percentage point efficiency the system gains,
At Harris Pye we place the most an equivalent fuel saving is achieved. i.e. an increase in

stringent quality requirements •


efficiency of 6% equates to a 6% saving in fuel costs
Assists with meeting mandatory energy efficiency audit
on our products and services and reporting targets
• Designs are suitable for most fuels
• Less fuel burned results in lower emissions
• Lower CO2
• Lower NOX
HP Economiser Range • Lower particulates
The ‘HP’ Economiser range is specifically designed to recover • Provides the possibility of a carbon offset credit for some
the waste heat in boiler exhaust gases, and to transfer as much operators
energy as possible to the incoming boiler feed water stream by
pre-heating the water before it enters the boiler. The design and HP Economisers are designed and constructed under strict
construction of the HP Economiser lends itself to installation Quality Assurance to meet the highest international standard.
into most boiler exhaust gas outlet ducts. HP high efficiency They can be comprised of standard carbon steel or high
tube banks are purpose-designed units, constructed from corrosion resistant materials allowing for the highest possible
selected finned steel tubing, manufactured on Harris Pye’s own heat recovery with the longest life expectancy. This enables the
specialised, in-house ‘Spiral’ and ‘H’ type tube finning machines. continued minimisation of your energy costs.
Structural Steel
and Bending

Harris Pye is a key player in structural steelwork, with our own


in house design, engineering, fabrication, installation and quality
departments. This allows us to provide full turnkey project
packages to clients.

We have our own (class approved) cutting, welding and


fabrication procedures, which eliminates the need for any
additional cost to our clients. We use the highest quality and
grades of materials to ensure we meet the requirements of our
clients and also classification society approval.

Within the rolling department, there are two sets of plate rolls
able to roll from 5mm up to 65mm thickness over a 3m width,
and able to pre-bend 55mm plate. There is also a section roll able
to roll pipes up to 6 inches schedule 80, flat bar and variety of
steel performed sections.

We have two Pedrazzoli tube bending machines, with the


capacity to bend to a maximum of 76mm OD X 6mm wall, as well
as various tube reshaping and pressing machines.

we have segregated stainless steel pipework and fabrication


shops. The facility also operates in-house heat treatments,
conducted by qualified technicians using the latest technology.

The storage facility contains over £2 million worth of certified


boiler tube, which allows Harris Pye to react quickly to any work
scopes without the usual 6 week procurement requirement. Also
stocked in the warehouse are the standard tool, consumables
and PPE to enable the mobilisation of 200 personnel anywhere
across the globe, without delay.
The welding section has an Armco column and boom submerged
arc-welding machine that can completely weld 4.5m in diameter, The stainless steel fabrication unit is a self-contained building
over a 6m track with roll manipulators. Our manual welding within the site. It undertakes a full range of fabrications, from
capabilities are extensive, with hundreds of coded welders, and bespoke galleys to CNC laser cutting, CNC punching, pressing
welding procedures, coupled with semi-automatic capabilities. and folding. The experienced stainless steel division can design,
fabricate and install all manner of stainless steel products
In addition, we have our own blasting-bay and separate globally.
temperature controlled paint-bay, and within our main workshop

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Mechanical Services
Engine Overhaul Other Mechanical Services
Harris Pye can offer a full overhaul and reconditioning service for Harris Pye also offers a full range of mechanical services including
all types of engines. The service can be provided via riding squads, pump overhaul, generator refurbishment as well as chemical
or at our fully equipped global workshops with experienced cleaning.
repair technicians.

In-Situ Machining
Using our own portable grinding equipment, we can offer on-
site reconditioning of the following items: liner landing faces,
entablature landing faces, and valve pocket landing faces. We are
also able to machine, in-situ, all types of valves including inlet,
exhaust and starting air types.

Propeller Service
We provide a 24 hour service with highly skilled service engineers,
who have vast experience globally on C.P propellers and O/D box
surveys and renewals.

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Instrumentation Services
& Electrical Switchgear

Instrumentation Services Electrical Switchgear


Harris Pye’s Electrical and Instrumentation department has a team Maintenance and servicing of marine control and instrumentation
of experienced engineers, with the ability to design, build, install, is the core activity of Harris Pye. Our engineers have a wealth
commission and maintain electrical and instrumentation control of experience in pneumatic and electronic control systems in
systems. We work for the marine, oil and gas, petrochemical, and marine and land-based industries. We can offer service and repair
power industries in the above mentioned areas. for all types of control equipment.

• Boiler combustion control, burner management and


The servicing of high voltage electrical equipment and
feedwater control systems
switchboards is of a specialised nature. The competence of our
• Alarm, monitoring and data acquisition systems engineering staff means that we can undertake a wide scope of
• Inert gas control systems works, including:
• Process pressure / temperature / level / viscosity control
• Swithcboard surveys
systems
• Cargo handling control system • Thermographic imaging

• Fixed and portable tank gauging and monitoring systems • Servicing / calibration of protection devices

• Fire and safety systems servicing and certification • Servicing of breakers / current injection testing

• Service, repair, calibration and certification of fixed and • Design, installation and commissioning of new
portable gas detection equipment. or retrofit systems
Green
Technology
Harris Pye’s Green Technology division supplies
and installs environmentally friendly and efficient
systems, such as deck boilers, low sulphur technology
(LSDO), Ballast Water systems, Exhaust Gas Scrubbing
and heat exchangers. These services help our clients
to meet the highest standards for low environment
impact.

Ballast Water Treatment


Harris Pye offers both planning and system selection for Ballast
Water Treatment. This is designed to give vessel owners an
objective overview of the costs and work involved in fitting the
most suitable system for the vessel, before selecting a treatment.

Exhaust Gas Scrubbing


We are particularly active in the vital area of low sulphur diesel
oil (LSDO) conversions. Marpol (International Conversion for
the prevention of Pollution from Ships) stipulates Annex VI,
which limits NOX and SOX emissions from ships exhausts. We
have undertaken work on over 130 ships on behalf of almost 40
major international clients. Conversions are offered as turnkey
packages.

Low Sulphur Technology


Specially designed components such as pumps, fitters, burner
tips and flame eyes are required to ensure efficient, safe and
reliable operation of boilers. To this end, our LST proposal is
based on adding an LSDO fuel system parallel to the HFO system
to the vessel, allowing the operator to change fuel mediums
safely and efficiently.
LNG
Projects

The range of services we offer to the LNG industry encompasses Our teams carry out inspections and maintenance work on cargo
inspection and consulting, as well as repair and overhaul of and spray pumps, gas compressors, turbo-alternator turbines,
all ship machinery. This includes main and auxiliary engines, forced draft fans, vacuum pumps, steam armatures, main turbine,
cargo access equipment, steam plants and boilers, automation, gears and other equipment.
electrical repairs and welding of sophisticated materials, as well
as pipe and steel work.

Our service engineers and repair teams have extensive experience


Steam Generating Plant
in working on LNG vessels. Voyage repairs, maintenance work • Boiler Inspection/Repairs/Maintenance/Chemical
and periodical inspections can be carried out during the ships’ Cleaning
trade route. We can also complete repairs and work on board LNG • Through Life Care Packages
• Combustion Control, Burners & Spare Parts
carriers during scheduled dry-docking on the owners’ account, • New Boilers for FRSU Conversion
as well as in co-operation with the various shipyards and marine • Steam System Analysis
equipment manufacturers.
Specialist LNG
• Emergency Repairs Hull/Tanks/Machinery/ Logistics
• Winterisation
• Panama Canal Mooring Modification
• Asset Life Extension
• FSRU Conversion FEED

Green Technologies
• Emission Compliance ( LSDO conversion / Scrubber
Installation)
• Ballast Water Treatment System Turnkey REtrofits
• Efficiency Improvement & Waste Heat Recovery

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Accommodation
Outfitting,
Galleys
And Modules
Outfitting Capabilities
Harris Pye has gained a formidable reputation over the years for
the design, manufacture and installation of a myriad of elements,
which allows us to provide complete turmkey packages.

From our specialist workshops, we can carry out all elements


of manufacturing process in-house, to the highest standards.
Installations can be carried out by our skilled fitters during refits,
new builds or whilst in service worldwide, via our mobile work
squads.

Design
Operating both in marine and land based environments, our This negates errors whilst ensuring fast turnaround. We work
outfitting department offers bespoke design concept services to with the client’s contractors, ship builders and managers to arrive
our clients, ensuring that the best solution is chosen to meet needs at the most suitable layout, products and coverings.
and budgets. Our in-house design team uses state-of-the-art, 360
degree scanning equipment and software to design minutely WE CREATE THE RIGHT DESIGN SOLUTION TAILORED
accurate solutions, and create stunning walk-through 3D designs. TO CLIENT’S INDIVIDUAL NEEDS AND BUDGETS.
Accommodation Modules Many clients require turnkey packages, so it’s common for our
The modules offered by Harris Pye come in a range of sizes: department to work with other divisions within the Group on
12.2m/40ft, 9.8m/32ft, 7.8m/26ft and 6.1m/20ft. Modules can be large projects. This greatly aids the planning and execution of
made to accommodate 1, 2, 4 or 8 men depending on the cabin extensive work scopes.
layouts and number of bunks per cabin specified.
Installations are carried out both during vessel refits and whilst
Our modules can be delivered with either A60 windows or A60 the ship is in service. The latter requires a riding squad of

hatches. In addition, all modules are equipped with wet rooms engineers and fabricators. We are well versed in this practice,
in each cabin. Modules can also be H60 fire-rated if required, and with personnel on standby to travel at short notice and to work
are compliant with current SOLAS regulations. at sea for extended periods on scheduled projects.

The standard features of our modules include DNV (BS EN 12079) Galleys and Bespoke Stainless Steel
or ABS certification, HVAC system, A60 or H60 fire-rating, fire and We have vast experience with installing galley equipment on
gas detection system, sprinkler system, emergency lighting, full ships worldwide and working to tight deadlines.
automatic shut-down (CPFG panels – optional), fire dampers, PA/
TV/Tel sockets and connections. Modules can be adapted to suit These are completely built on our premises so that clients can
a variety of needs including, but not limited to, galleys, recreation view the installation prior to fitting. The emergence of Norovirus
rooms, canteens, laundries, locker rooms and offices on cruise vessels has led to enhanced regulations for hygiene
standards on ships. These particularly apply to the construction
Accommodation modules can be utilised as either standalone methods used to manufacture food preparation facilities. Both
units or linked and stacked together to form multi-purpose, the United States Public Health (USPH) and United Kingdom
multi-level accommodation complexes. Linking kits are Public Health (UKPH) agencies are placing great emphasis on
waterproof, providing a watertight barrier, and are supplied these matters. All our marine installations comply stringently
with each module. The structures are designed to link together with both USPH and UKPH requirements.
efficiently and thus minimise valuable installation time.
Harris Pye also has an excellent track record in onshore projects
Manufacture and Installation – namely stainless steel pipework. Our teams offer complete
Our highly skilled and experienced outfitters ensure that all solutions, from design and manufacture to installation according
stages of programming and works undertaken comply with all to the client’s requirements. The team has completed extensive
the latest class and quality assurance regulations. Our services projects, including food preparation areas, galley equipment,
are guaranteed accordingly. beverage stations, galley troughs, washrooms, deck clearing
stations, bars and pantries.

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Marine and Offshore cargo systems and inert gas cooling systems, along with all
Refrigeration and HVAC refrigerated cargo plants.

Refrigeration Provision Plant / Cold Rooms HVAC Ductwork


Our experienced team offers a full design service, including Our teams offer full design, manufacture and installation of
insulated cold rooms for chill and deep freeze, and a repair HVAC ductwork. Our system offers excellent thermal and
service for all refrigeration equipment - compressors, acoustic performance in a fire-safe system, providing an

condensers, evaporators, receivers, oil separators and more. We economical and efficient solution We offer pre-insulated spiral
use state-of-the-art equipment and deal with all the leading wound ductwork and bespoke ductwork, all manufactured
manufacturers, such as Carrier, York, Bitzer and Sabroe Daikin. in accordance with the latest ASHRAE guidelines, SOLAS
Our team can also retrofit refrigerants to conform with the latest Regulations and DW144 specifications.
legal (flag state) requirements.
We offer a system which excels in terms of thermal performance,
Air Conditioning Systems producing significant energy savings whilst remaining durable
We offer full design of new systems or repair / upgrade of and suitable for all acoustic applications, with superior sound
existing systems, including all refrigeration equipment, AHUs (air attenuation.
handling units), ductwork, fire dampers, air outlets, insulation
(thermal and fire), and full electrical and automatic controls, all of Furniture and Furnishing
which fully conform to classification requirements.
All furniture can be individually designed and made to measure:

We offer turnkey chilled water • Steel - available in a wide variety of RAL colours

design, supply and installation • Laminate - available in many styles and varieties, including

packages. ‘new wood’ style laminate finishes

• Upholstery and curtains - wide selection of fabrics and

We also offer packaged air conditioning units for engine control leathers; all IMO approved
rooms, cargo control rooms and smaller workshop areas, with a
• Flooring - all styles of laminate, hard flooring, carpets and
full range of explosion-proof, zone-rated equipment.
vinyl supplied and fitted, including ‘Amtico’ style flooring
Cargo Systems
• Joinery
In addition to the above, we offer servicing, repair and overhaul
for classification requirements for cooling (primary) for L.P.G. • French polishing

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Insulation Plumbing and Pipefitting
Our range of marine products provides excellent fire, thermal Harris Pye has a solution for all types of pipe installations. Our
and acoustic performances combined with substantial design team can tackle any problem, from new build to retrofit.
weight savings. We have an extensive team who can install We build off-site using the latest laser scan technology. Our
industrial thermal insulation and cladding to both high and experienced engineers are fully conversant with all types of
low temperature piping, containment vessels and exhaust plumbing and pipe fitting, and work to the highest standards. We
systems. They can also provide assistance on plant shut downs. mobilise riding crews globally 24/7, for all kinds of marine and
Our specialist teams offer maintenance of insulated plant and offshore projects, from plumbing in a wet unit to high pressure
equipment, acoustic insulation solutions for noise problems and pipe installations.
passive fire protection.
Our engineers have been trained in all types of standard marine
We can offer expert assistance and advice on the design and and offshore installations and in the use of all materials, including
installation of marine fire divisions. The Group offers access to an carbon steel, copper, cupronickel, stainless steel and UPVC,
extensive knowledge database on insulation issues associated for sanitary, fresh water and chilled water applications, and
with critical areas such as engine rooms, vehicle decks, bulkheads, refrigerant grade copper.
deck-heads and penetrations.
Specialist materials include:
Our insulation division can provide compelete life vessel support • Instaflex Fusion welded UPVC
and maintenance arrangements for fire divisions. This includes
• Loro - black and grey water pipework
the supply and installation of other fire boundary devices such
as doors, dampers and penetrations, profile wrap fire divisions, • Refrigerant grade copper

modular panel systems and high temperature exhaust system • High pressure pipework and gas lines
insulation, in compliance with classification society requirements. • Mapres- stainless steel seamless pip

We have developed insulation solutions for


structural fire protection, to meet stringent
International Maritime Organisation,
commercial and military standards.

Electrical
Our extensive team of skilled electricians
and technicians can offer full design,
procurement and installation of all electrical
works, including:

• Small power and lighting system


• Fire and gas detection systems
• Variable speed drives (ventilation)

We can provide and install new galley


supplies, as per client specifications and
requirements, as well as design and install
distribution boards.

Our services allow for integration into existing


Our team has extensive experience
systems including PA/GA and IT.
within the conventional marine and
Our projects are completed in accordance with high-speed craft indusrtry.
all statutory and regulatory requirements.
This is supported by a complete set of test
and commissioning documentation which is
provided to the client.

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Europe North America
Harris Pye United Kingdom Ltd Keppel Marine Agencies
Hangars 5 & 6 5177 Richmond Avenue Suite
Bona Road, Llandow Trading Estate 1065 Houston, Texas USA 77056
Near Cowbridge, Vale of Glamorgan Tel: + 1713 600 8371
CF71 7PB Fax: + 1713 600 8374
Tel: +44 1446 720066 Email: john.bajor@keppelom-usa.com
Email: hpuk@harripye.com

South America
Middle East Harris Pye Brasil LTDA
Harris Pye DMCC Rua Academico Paulo Sérgio
PO Box 127969 Carvalho de Vasconcelos,
12th Floor Mazaya BB-1 n.º 780, Novo Cavaleiros
Jumeirah Lakes Towers Macae – RJ – Brasil
Dubai, United Arab Emirates Postal code / CEP: 27930-260
Tel: +971 4324 1535 Tel: +55 22 2765 9950
Fax: +971 4324 3585 Fax: +55 22 2765 9967
Email: hpoffshore@harripye.com Email: harrispyebrazil@harrispye.com

Harris Pye Gulf Australia


PO Box 68826 Harris Pye Austraia Pty Ltd.
Emirates Industrial City Sajjah, Harris Pye Australia Pty Ltd.
Sharjah, United Arab Emirates 10/11-13 Brookhollow Avenue
Tel: +971 6507 3500 Baulkham Hills
Fax: +971 6507 3599 NSW 2153 Australia
Email: uaeoffice@harripye.com Tel: +61 2 9894 2655
Fax: +61 2 9634 8811
Email: enquiries.australia@harrispye.com
Asia
Harris Pye Singapore PTE Ltd.
48 Tuas Road
Singapore 638500
Tel: +65 6863 3188
Fax: +65 6863 3166
Email: enquiries.singapore@harrispye.com

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