Hot Tapping and Line Stopping Design Approval Pack

Job Details
Company T&T SYSTEMS
Site TURKEY
Project / Design Number TUK1701016
Date Submitted For Approval 16/10/2017
Approval Pack Revision A
Design Information

The following information has been used to provide the completed design

Fitting Data Sheet Emails

Hot Tapping Data Sheet Customer Supplied Specification

Designer Comments and Assumptions

Approval Pack Revision

Date Submitted for Re-Approval
Original Approval Pack Revision
New Approval Pack Revision
Summary Of Changes
 Issue: 2
Form No UK 02 0372
Date: 04/01/14

Title: Pipeline Intervention Fitting Data Sheet

Customer: TT SISTEM Site Contact: TBA

Site ANKARA Telephone No:

Address:
E-mail or Fax No:

A Quantity of fittings
B Line Details
1 Parent pipe diameter 42" 7 Design pressure 75 bar
2 Wall thickness 19.7 mm 8 Design temperature Max +80 C
3 Material / Grade API 5L X65 9 Design temperature Min -20 C
4 Seamed, seamless or spiral wound SPIRAL 10 Orientation of parent pipe horizontal
5 Contents NG 11 Orientation of tapping Vertical
6 If Sour Service advise H2S ppm NO 12 Is the line piggable? YES
C Fitting Details
Full encirclement Mechanical
Construction
1
of fitting
Fabricated Nozzle 42x12x10x42" Weldolet
Other – Please Specify
Specify
Hot Tap Linestop
Type of fitting
2
required 3-Way Offtake size 12" Offtake W/T
3 Branch size 10" Flange Facing RF RTJ Other
4 Flange Rating PN16 CL150 CL300 CL600 Other
5 Is a Closesure / Stopping off facility required? Yes No
6 Type of Plug Standard Scarfed Flow Through Guide Bar
D Design / Manufacturing Details
Design/Manufacturing Code ASME B31.3 ASME B31.4
1
ASME B31.8 T/SP/F/4 Client Specific
2 Design Factor (if applicable) 0.4 0.5 0.6 0.72
3 Is a Corrosion Allowance Required? No Yes Specify
4 Is a Factory Hydrostatic Pressure Test Required? Yes No
5 Should Materials Comply with hardness requirements of NACE MR0175? Yes No
6 Is Stress Relieving Required Yes No

E General Details
1 Gasket Type (If Applicable) Standard (CNAF) Other spiral wounded
2 Stud/Nut Type (If Applicable) Standard (SA193 B7 & SA194 2H) Other
3 Please use the below space for any special requirements.

Fitting Qty: 1 pcs, Plug will be guide bar type,If necessary stress relieving test,

Compensation pad is required

Name: Signature: Date:

Guidance Notes
Please print this form and enter all the information requested in the appropriate shaded box. Fax or scan the completed document
and return to your Furmanite contact.
Alternatively details may be entered electronically, upon completion Save as entering your own document reference name/number
and return by email attachment.
Please forward any drawings, photographs or sketches plus any additional information that you feel may assist us in response to your
enquiry.
For further information regarding Furmanite services please visit our web site
www.furmanite.com

This Document is the property of FURMANITE: It must not be copied or transmitted to a third party without
the permission of the Company.

Page 1 of 2

A Quantity of Hot Taps
1
B Line Details
1 Parent pipe diameter
2 Wall thickness
3 Material / Grade
Seamed, seamless or
4
spiral wound
5 Contents
If Sour Service advise
6 As B5. Details regarding the concentration of H2S in parts per million is essential.
H2S ppm
7 Design pressure
8 Design temperature
10 Orientation of Pipework
11 Orientation of Tapping
12 Is the line Piggable
C Fitting Details
1 Construction of Fitting
2 Type of Fitting
3 Branch Size
Flange Facing
4 Flange Rating
Is a Closesure / Stopping
5 This is a facility in the flange to allow a completion plug, guide bar plug, or scarfed completion plug to be installed.
off Facility required?
6 Type of Plug
D Design / Manufacturing Details
Design/Manufacturing
1
Code
2 Design Factor
Is a corrosion allowance
3 Customer to advise, if yes, please provide value.
required?
Is a Factory Hydrostatic
4 If required, the fitting can be pressure tested in accordance with the design code prior to being sent to site.
Pressure Test Required?
Should materials comply
with hardness
5
requirements of NACE
MR0175?
Is stress relieving
6
required?
E General Details
1 Gasket Type
2 Stud / Nut Type
3 Special Requirements
This Document is the property of FURMANITE: It must not be copied or transmitted to a third party without
Issue: 2
Form No UK 02 0372
Date: 04/01/14
Technical Guidance Notes
A separate sheet should be completed for each hot tap unless all the details are the same.
Used to determine fitting size. Diameter in mm is preferred, however if pipe nominal size is give, please state NB.
Used for reinforcement calculations for Nozzles, or for circumferential weld prep size for full encirclement fittings.
Used to check material compatibility and essential for calculating reinforcement of nozzles.
A coupon support may be required when hot tapping spiral wound pipe. Seamed pipes may need proud welds
grinding down.
To ensure compatibility with fitting material and seals.
The theoretical maximum pressure and temperature the parent pipe may attain. This information should be
available in the piping specification. The fitting will be designed to the same parameters.
Eg. Horizontal, Vertical. Used to determine correct field weld preps.
Horizontal or vertical. Or, if angled, is the tapping perpendicular to the line axis, or for example is the fitting branch
axis at 45 degrees to the line axis.
To determine what type of completion plug is required (if necessary), if Furmanite are asked to advise.
Full Encirclement - fully encloses line pipe, reinforcement calculations are based on the opening in the fitting run
tube.
Mechanical Fitting - requires no on site welding to the line. A bolted enclosure is used with an elastomeric seal,
often supported with resin if possible.
Fabricated Nozzle - does not fully encompass the line, reinforcement pads can be provided if required under the
calculation.
Weldolet’s - forged components that do not require additional reinforcement pads.
Hot Tap – for use with hot tap operation only.
Linestop – for use with linestop plugging head after hot tap operation. Closesure facility supplied as standard unless
a sacrificial valve is to be used.
3 Way – an offtake is provided off the side of the branch to provide the ability to use a bypass without the need for
an additional hot tap tee. If a 3-Way tee is required, please provide the offtake nominal size and the wall thickness
of the attaching butt welded pipe.
The nominal size of the branch connection.
The required face of the flange on the branch connection.
The class rating of the flange required on the branch connection.
Standard Completion Plug – plug located in the flange to seal off the branch connection and allow a blind flange to
be attached onto the flange. Care must be taken if re-entry into the branch is required as seals may have
deteriorated over time.
Scarfed Plug – a completion plug which includes a section of tube on the bottom, scarfed to suit the line pipe. The
coupon that is removed during the hot tap operation can then be welded to the scarfed tube to allow PIG’s to pass
by effectively.
Flow Through Guide Bar Plug – a plug which allows the flow of product through the branch, whilst providing guide
bars located over the branch opening to help guide PIG’s down the line. Flow through plugs with extended guide
bars are used on all 3-way tees that are PIGable, to allow the product to flow through the bypass.
The code in which the fitting is to be designed to. This should be the same as the design code for the pipeline to
which it is to be fitted.
ASME B31.3 – Process Piping
ASME B31.4 – Transportation Pipelines for Liquid Hydrocarbons & other Liquids
ASME B31.8 – Gas Transmission and Distribution Piping Systems
T/SP/F/4 – Gas Industry Stndard for Hot Tap & Stopping off Connections
This usually only applies to design codes B31.4&8, ASME B31.3 code does not use an additional design factor.
If the line contents are sour, suitable material will need to be chosen. It is important B6 is answered, further
information may be requested. In many cases it may be suitable to only supply materials that meet the hardness
requirements under NACE MR0175. If any further material requirements are needed please specify under the
special requirements section in E3.
In certain circumstances fittings may undergo post weld heat treatment to comply with the design code or for
fabrication issues. If stress relieving is mandatory this can be done, however there will be cost implications.
Furmanite standard is non-asbestos compressed fibre. Please advise if alternative is required.
Furmanite standard is SA-193 B7 studs, & SA-194 2H nuts. Please advise if alternative is required.
Please advise any special requirements, not covered under this data sheet. ie. Sub sea application, HIC tested
materials, third party verification, conformity with PED. etc.
the permission of the Company.
Page 2 of 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TUK1701016-DWG-001.SLDDRW
ITEM DESCRIPTION QTY. SPARES MATERIAL SPECIFICATION REMARKS
A 1 3-WAY NOZZLE 1 N/A SEE SHEET 2 SEE SHEET 2
12" CL600RF CLOSESURE
2 FLANGE 1 N/A SEE DWG CSF-060448-0000

3 COMPENSATION PAD 1 N/A SEE SHEET 3 SEE SHEET 3

4 12 in NB GUIDE BAR PLUG 1 N/A SEE SHEET 3 SEE SHEET 3
5 RETENTION SEGMENT 4 N/A SEE DWG CRS-060414-0000
6 DRIVE SCREW 4 N/A SEE DWG SDS-060050-0000
7 DRIVE SCREW WASHER 4 N/A SEE DWG DSW-060000-0000
8 DRIVE SCREW RETAINER 4 N/A SEE DWG DSR-060424-0000
9 SEGMENT RETAINER 4 N/A SEE DWG CSR-060424-0000
10 ROLL PIN 8 N/A SPRING STEEL 3.2 X 25LG
11 PRESSURE PLUG 4 N/A SA-574 3/4" NPT HEX SKT HD
B
12 SPECIFICATION PLATE 1 N/A SEE DWG SPL-000000-0004
13 HAMMER DRIVE SCREW 2 N/A BRASS NO.4 X 1/4" LG
12" CL600RF BLIND
14 FLANGE 1 N/A SA-105N ASME B16.5

12" CL600 SPIRAL WOUND

15 1 N/A CS/GRAPHITE/SS ASME B16.20
GASKET
STUD 1-1/4" UN8 x 9-1/4"
16 20 N/A SA-193-B7 -
LG
A A 17 HEX NUT 1-1/4" UN8 20 N/A SA-194-2H -

1066.80

19.70
H
6

NOTES

DESIGN CODE - ASME B31.8 (2016)

DESIGN PRESSURE : 75 BAR
K DESIGN TEMPERATURE: +80 TO -20DEGC
CORROSION ALLOWANCE: N/A

REVISIONS
REV. DESCRIPTION ECN NO. REV. BY DATE CHK. BY APR. BY
A.1 ISSUED FOR APPROVAL N/A PK 16/10/17

COPYRIGHT © 2017 DESIGN RIGHT DR 2017

WEIGHT 570.84 kg
This drawing is the property of
TeamFurmanite Ltd., and must TITLE
not be used, passed on to others 42 in x 12 in x 10 in CL600RF
or reproduced without written ASME B31.8 3-WAY CLOSESURE
SCALE 1:5
permission or authority. FLANGE ON NOZZLE
ALL DIMENSIONS IN mm
GENERAL TOLERANCES
XX.XX = 0.13mm
SECTION A-A XX.X = 0.38mm
M XX = 0.75mm
ANGULAR = ± 1° DRAWING No. SHEET No.
GENERAL SURFACE FINISH 3.2µm
REMOVE ALL SHARP EDGES, 0.4 RAD/CHAMFER MAX TUK1701016-DWG-001 1 of 3
A1
 1 2 3 4 5 6 7 8 9 10 11 12

4 OFF DRIVE
+5°
SCREW HOLES 35° 0°
EQUI-SPACED
A GRIND FLUSH

2.5 40°
1.0 35°

12
2.5
1.0
9.50

4.0
1.0
40°
35°
18°
25°
B 9°
A WELD PREP DETAILS
15°

B WELD PREP DETAILS

NOTE:-
9° SMALL ADDITIONAL PREP ON BRANCH DETAIL C
B B TUBE REQUIRED AS PER DETAIL C. SCALE 1 : 1
ONLY APPLICABLE FOR FLANGE BUTT WELD

CENTRE LINE
OFF OFFTAKE

NOTES

DESIGN CODE - ASME B31.8 (2016)

DESIGN PRESSURE : 75 BAR
D X 0.8 X
SEE NOTE 1 DESIGN TEMPERATURE: +80 TO -20DEGC
CORROSION ALLOWANCE: N/A

MATERIALS

FORGED TEE: SA-680-WPHY52 (12" X 10" XS FORGED TEE)

TUBE - API 5L GRX52 (PSL2) - 12" NB AND 10" NB XS TUBE
FLANGE - SA-105N (ITEM 2, SHEET 1)
FOR ALL OTHER MATERIALS SEE PARTS LIST ON SHEET 1
C
FABRICATION, INSPECTION AND ACCEPTANCE CRITERIA

WELDING REQUIREMENTS SHALL CONFORM TO THE REQUIREMENTS OF

E 1
ASME VIII DIVISION 1.
WELDER QUALIFICATIONS TO BE IN ACCORDANCE WITH ASME IX
12.70

100 ALL CIRCUMFERENTIAL BUTT WELDS SHALL BE EXAMINED BY 100% VISUAL

1 PLUS 100% RADIOGRAPHY OR 100% ULTRASONIC INSPECTION.
END OF NOZZLE TO BASE OF SEGMENT GROOVE
ALL WELD ROOT FACES ARE TO BE 100% MAGNETIC PARTICLE INSPECTION
AFTER GRINDING.
ALL INSPECTION CRITERIA AND ACCEPTANCE REQUIREMENTS ARE TO BE IN
390.20 ACCORDANCE WITH ASME B31.8.

GENERAL

770
1. REMOVE ALL SHARP EDGES
273

2. MINIMUM MACHINE RAISED FACE OF FLANGE USING A R1.6 ROUND

508

F NOSE TOOL AT 0.9MM FEED/REV TO ACHIEVE A SERRATED SPIRAL

FINISH
751

3. FINISHED FITTING TO BE GIVEN ONE COAT OF BLACK PRIMER PAINT

TO TEAMFURMANITE SPECIFICATION QMS-W7-LIP-011
254

1
A REVISIONS
G REV. DESCRIPTION ECN NO. REV. BY DATE CHK BY APR. BY

A.1 ISSUED FOR APPROVAL N/A PK 16/10/17 - -

A
100
125

COPYRIGHT © 2017 DESIGN RIGHT DR 2017

R533.40 WEIGHT 172.21 kg
This drawing is the property of
TeamFurmanite Ltd., and must TITLE
not be used, passed on to others 42 in x 12 in x 10 in CL600RF
or reproduced without written ASME B31.8 3-WAY CLOSESURE
12.70 SCALE 1:5
permission or authority. FLANGE ON NOZZLE
ALL DIMENSIONS IN mm
323.80
H 2.0 X
GENERAL TOLERANCES
XX.XX = 0.13mm
XX.X = 0.38mm
XX = 0.75mm
SECTION B-B ANGULAR = ± 1° DRAWING No. SHEET No.
GENERAL SURFACE FINISH 3.2µm
REMOVE ALL SHARP EDGES, 0.4 RAD/CHAMFER MAX TUK1707016-DWG-001 2 of 3

A2
 1 2 3 4 5 6 7 8 9 10 11 12

328

450
B

ARROW SHOWING
DIRECTION OF FLOW
C
D SECTION D-D

16
D

18
15
PLUG SHOULD SIT 15 TO 18mm
DOWN FROM HIGHEST PART
OF NOZZLE TUBE RADIUS 40.0°
35.0° 4.0
1.0

2.50
1.00
E 1 +2
R533.40 0

z5
TYP
150

4 DETAIL E
SCALE 1 : 1

F NOTES
2 ITEM 1 - COMPLETION PLUG ASSEMBLY.
DRAWING NUMBER CCP-060414-0000
667.0
665.0

20 ITEMS 2 AND 3 - GUIDE BAR LEGS

250

MILD STEEL ROUND BAR.

160
ITEM 4 - GUIDE BAR SUPPORT
MILD STEEL PLATE
6
REVISIONS
G REV. DESCRIPTION ECN NO. REV. BY DATE CHK BY APR. BY

A.1 ISSUED FOR APPROVAL N/A PK 16/10/17 - -

COPYRIGHT © 2017 DESIGN RIGHT DR 2017

WEIGHT 9.05 kg
40

This drawing is the property of

TeamFurmanite Ltd., and must TITLE
not be used, passed on to others 42 in x 12 in x 10 in CL600RF
3 or reproduced without written ASME B31.8 3-WAY CLOSESURE
SCALE 1:5
permission or authority. FLANGE ON NOZZLE
ALL DIMENSIONS IN mm
TYP
H 20 GENERAL TOLERANCES
XX.XX = 0.13mm
XX.X = 0.38mm
XX = 0.75mm
ANGULAR = ± 1° DRAWING No. SHEET No.
240 140 GENERAL SURFACE FINISH 3.2µm
REMOVE ALL SHARP EDGES, 0.4 RAD/CHAMFER MAX TUK1707016-DWG-001 3 of 3

A2
 Calculation for ASME B31.8 Full Encirclement 3 Way Flange on Nozzles
Client : T&T SYSTEMS, TURKEY Calculation Reference : FIL-ENG-HT-XLS-00008.xlsm
Enquiry/Job Number : PP34497230 Drawing Number : TUK17-01-016-DWG-001
Description : 42in x 12in x 10in x 42in CL600 RF ASME B31.8 3 Way Closesure Flange on Nozzle
Design Parameters

Design Pressure (P) : 75 Bar Corrosion Allowance (c) : 0 mm

Design Factor (F) : 0.72 Weld Joint Efficiency (E) : 1
Design Temperature (DT) : 80 C Temperature Derating Factor (T) : 1
Linepipe material : API 5L X65 Linepipe Yield (Sh) : 448 N/mm²
Linepipe OD (Dh) : 1066.8 mm
Linepipe Thickness (Th) : 19.7 mm
Branch material : API 5L X52 All Sizes Branch Yield (Sb) : 355 N/mm²
Tube size used : 323.8mm x 12.7mm Nom. Branch Height (Lb) : 350 mm
Branch OD (Db) : 323.8 mm Min Branch Tube Length : 371 mm
Branch Tube Thickness (Tb) : 12.7 mm
Offtake material : API 5L X52 All Sizes Offtake Yield (So) : 355 N/mm²
Tube size used : 273mm x 12.7mm Nom. Offtake Height : 117 mm
Offtake OD (Do) : 273 mm Min Offtake Tube Length : 175 mm
Offtake Tube Thickness (To) : 12.7 mm
Pad material : BS EN 10028-3:P355NL1 <=16mm Pad Yield (Sp) : 355 N/mm²
Pad O/D (Dp) : 450 mm
Actual Pad Plate Thickness (M) : 16 mm Land = 20 mm
Material yield factor (Spaf) : 0.792 Chamfer Angle = 45 deg
Flange material : ASTM A105N Flange Yield (Sf) : 248 N/mm²
Flange Hub O.D. (Df) : 323.8 mm
Flange Hub Thickness (Tf) : 9.5 mm

Tee Weight : 139 kgs Overall Height : 508 mm

Required wall thickness of pipe and flange under internal pressure tn

Minimum Pipeline Thickness (th) = P x Dh = 12.4 mm 12.40 mm
20 x Sh x F x T x E
Minimum Branch Thickness (tb) = P x Db = 4.75 mm 4.75 mm
20 x Sb x F x T x E
Minimum Offtake Thickness (to) = P x Do = 4.01 mm 4.01 mm
20 x So x F x T x E
Min. Flange Hub Thickness (tf) = P x Df = 6.8 mm 6.80 mm
20 x Sf x F x T x E

Reinforcement Area Limits (Run / Branch)

Branch ID (d1) = Db - (2 * Tb) 298.4 mm
Limits for Linepipe (L1) = (2 * d2 - d1) where d2 =d1 298.4 mm
Limits for Branch (L4) = min[ 2.5 * H : 2.5 * B + M ] 47.8 mm
Limits for Reinforcement Pad (Lp)= min[ L1 : Dp / 2 ] 225 mm
Area required (Run / Branch)
Area required (A1) = db * th 3700.9 mm²

Area provided (Run / Branch)

Area removed by Chamfer (Ac) = 0.0 mm²
Area in Linepipe (A2) = max: (Th - th) * L1 , 0 2177.6 mm²
Area in Branch (A3) = Zero (this area is used in the Branch / Offtake calculation) 0.0 mm²
Area in Pad (A4) = ((2 * Lp) - Db) * M * Spaf - Ac 1600.0 mm²
Total Area Provided = A2 + A3 + A4 3777.7 mm²

Since Total Area Provided in Run and Branch > Area Required then Calculation OK
TUK1701016-XLS-002 Page 1 of 2
 Reinforcement Area Limits (Branch / Offtake)
Offtake ID (d2) = Do - ( 2 * To) 247.6 mm
Limits for Branch (L2) = Min. [( Lb - d2) ; d2 ] 102.4 mm
Limits for Offtake (L4o) = Min. [(2.5 * To) ; (2.5 * Tb)] 31.8 mm

Area required (Branch / Offtake)

Area required (A5) = d2 * tb 1176.2 mm²

Area provided (Branch / Offtake)

Area in Branch (A6) = (Tb - tb) * L2 890.3 mm²

Area in Offtake (A7) = 2 * (To - to) * L4o 552.1 mm²
Total Area Provided = A6 + A7 1442.5 mm²

Since Total Area Provided in Branch and Offtake > Area Required then Calculation OK

B
A
0 ISSUED FOR APPROVAL PK 12/10/2017
Rev. DESCRIPTION BY DATE CHECKED

TUK1701016-XLS-002 Page 2 of 2