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Fresh and hardened properties of self-consolidating Portland limestone cement mortars are considered.
High volume limestone powder is replaced by cement up to 35% (by weight).
15% of LSP as a replacement is the most crucial beyond which performance properties are affected at different rates.
a r t i c l e i n f o a b s t r a c t
Article history: The main purpose of this experimental study is to elucidate the performance of self-compacting mortars
Received 23 July 2018 (SCMs) composed of high volume limestone powder (LSP). In accordance with this purpose, four different
Received in revised form 12 November 2018 SCMs at which limestone content varied as 0%, 15%, 25% and 35% were designed and later on fresh, hard-
Accepted 14 November 2018
ened and durability properties of the mixtures were investigated for different curing ages depending on
Available online 21 November 2018
the testing method. Compressive strength, splitting tensile strength, rheological properties, mini-slump
cone, carbonation, UPV and capillary water absorption were investigated in terms of fresh and hardened
Keywords:
performance properties. In term of fresh properties, test results showed that there was a clear increase in
Portland limestone cement
Limestone powder
the yield stress up to LSP content of 15% and beyond this level there was a tendency of reduction of the
Rheology yield stress with the increase of limestone addition and also slumps values increased and pointed out a
Yield stress satisfactory fresh property in accordance with the increase in the replacement level of LSP. For mechan-
Fresh properties ical properties, there was a steady decrease in the compressive strength values with the increase in LSP
Compressive strength content while the addition of LSP in SCMs more than 15% did not improve splitting tensile strength of the
Carbonation mixtures for all curing ages. As a durability property, carbonation resistance of SCMs samples decreased
Durability with the increase in LSP replacement level for all of the mixtures and also UPV values were in an accept-
able range of good (for 15%) and doubtful (for 35%) category intervals. Furthermore, the control mixture
with the only PC had the lowest sorptivity coefficient as 2.73 cm/s1/2 followed by SCMs with 15%, 25% and
35% LSP as 5.11, 6.13 and 6.14 cm/s1/2, respectively.
Ó 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2018.11.111
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
116 S. Demirhan et al. / Construction and Building Materials 196 (2019) 115–125
limestone, respectively, where CEM II/B-L contain the highest lime- distributions are represented in Fig. 1. Chemical properties of PC
stone content. and LSP are given in Table 1. Fine aggregate river sand, whose par-
Fresh and hardened properties such as hydration mechanism, ticle size distribution is given in Fig. 2, with a maximum grain size
compressive strength development, carbonation resistance and of 2,36 mm was used. In addition to these, to produce all SCMs
microstructure are indispensable parameters for convenient use with identical and also adequate workability characteristics water
of PLC. Elgalhud et al. [2] found that factors affecting pore structure and Glenium 27 (which is a polycarboxylate ether based high
sustained unimpaired up to a replacement level of 25% while the range water reducing chemical admixture-HRWRA) were used.
pore structure started to deteriorate beyond this replacement LSP (with a maximum grain size of 125 lm) replacement levels
level. Bentz et al. [3] reported that early age strength of PLC con- used throughout the current experimental study were %0, %15, %
crete improved comparing to reference concrete. Parrott [4] and 25 and %35. Water/binder ratio was kept constant as 0.48. Four dif-
Balayssac et al. [5] reported that concrete carbonation depth ferent mixtures were designed and Table 2 represented the compo-
increased with the replacement of limestone amount. In addition, sition and also notations of SCMs. It is seen that all mixtures are
mineral addition with larger specific surface area results in lower labelled and they have a notation by which ingredients are identi-
capillary porosity and therefore increment in compressive strength fied. For instance, the 3th mixture in Table 2 has been labeled as
[6]. Lecomte et al. [7] found that the properties of PLC were LSP_25 that means to 0.25 of LSP/Binder ratio, that is, 25% of the
affected by grinding and also the use of limestone powder mixture was occupied by LSP.
increased matrice sorptivity and altered porosity characteristics.
It was found by several researchers [8,9] that addition of lime-
stone powder increased both yield stress and plastic viscosity and, 2.2. Mixing, sample preparation and testing
thus, this condition induced a decrease in workability while the
rest of them reported that incorporation of limestone powder led In order to produce SCMs, ingredients were homogeneously
to a reduction in both yield stress and plastic viscosity [10]. mixed by a standard mortar mixer satisfying related standard
The goal of this experimental study is to investigate and analyze [11] requirements until being assured the complete homogeneity
the effect of high volume limestone powder content of up to 35% of the mixture. To investigate the fresh and hardened properties
by weight. In the current article, particularly the test results of SCMs, fresh samples were prepared and then fresh mortars were
including the fresh and hardened properties of SCMs with 0%, poured into the moulds. For determining fresh and hardened prop-
15%, 25% and 35% limestone are presented while the fresh and erties, two steps were followed. In the former one mini-slump flow
hardened tets results of mortars with LSP are compared to the con- and viscosity properties as fresh properties and in the latter one
trol mixture with the only PC to evaluate the performance of SCMs compressive strength, splitting tensile test, capillary water absorp-
having high-volume limestone powder content. tion capacity, carbonation and ultrasonic pulse velocity as hard-
ened properties were investigated. Some hardened property tests
2. Experimental program were performed for different curing ages.
In order to determine mini-slump flow, a truncated cone with a
2.1. Materials and mixture proportions dimension of 60 mm in high and with the diameters of 70 mm and
100 mm in top and bottom, respectively, was used. Mini-slump
In order to produce self-compacting mortars (SCMs), commer- cone was filled up with the fresh mortar and then the cone was
cially available CEM I 42.5N normal Portland Cement (PC) which immediately lifted upward to led the fresh mortar to be spread
satisfy the requirement of ASTM Type I cement with a specific out on a smooth surface. After spreading out of the mortar was fin-
gravity of 3.11 and Limestone Powder (LSP) with a specific gravity ished, the average of perpendicular two spreadings was assumed
of 2.31 were used as cementing materials. Their particle size an approximate diameter for mini-slump flow.
Table 2
Ingredients of SCMs mixtures.
Mix ID Ingredients
Cement Limestone Powder/Binder Binder/Sand Water/Binder SP*, % (Binder Weight)
PC LSP/Binder
a) LSP_0 b) LSP_15
c) LSP_25 d) LSP_35
Fig. 6. Flow curves with Bingham approach for T = 0 min.
cement content and also fresh properties of cement-based materi- ing lower cement content (replaced by LSP and etc.) would show
als are directly affected by cement and the rest of the ingredients better fresh properties in term of slump flow. Thus, as seen in
[22,23]. Since cement particles enhance the interparticle attraction the Table, an increment in LSP resulted in higher slumps flow
between cement particles resulting in higher viscosity, SCMs hav- values.
120 S. Demirhan et al. / Construction and Building Materials 196 (2019) 115–125
Table 3 pore structure. In general, compressive strength and all the other
Mini slump flow diameter and relative slump flow performance properties of PLC composed of more than 15%
results.
replacement level of LS were worse than those of ordinary Portland
Fresh Property cement [25] and up to replacement level of 15% is the best usage
Mix ID Mini Slump Flow Test interval [26]. In addition to results of 15% LS addition, compressive
d (cm) Um strength values of SCMs composed of 25% and 35% LS addition
LSP_0 24.30 4.90 were also resulted in lower results compared to control mixture.
LSP_15 25.00 5.25 This drop in the compressive strength is related to a dilution effect
LSP_25 24.90 5.20 that reduces the hydration of cement [25].
LSP_35 24.70 5.05
LS exhibits both positive and negative affect in term of com-
pressive strength. An enhancement in hydration is observed when
LS is used lower than replacement level of 15%. When this level is
2 exceeded, namely the amount of cement is reduced, a decrease in
d
Cm ¼ 1 ð3:1Þ compressive strength is observed [1]. Even though the lowest com-
do pressive strength was obtained with 35% LS content, its strength
where do is bottom diameter of mini slump cone while d is the aver- was higher than that of normal concrete (30 MPa-C30) and it is still
age diameter of spreading out fresh mortar. sufficient for conventional cement based applications. Based on
this result, it can be said clearly that it will be possible to reduce
CO2 release substiantially because of the use of high-volume lime-
3.2. Mechanical properties
stone powder instead of cement in mortar/concrete mixtures.
3.2.1. Compressive strength
Average compressive strength test results and relative compres- 3.2.2. Splitting tensile test
sive strength development for self-compacting mortars (SCMs) Test results for curing ages of 28 and 56 days splitting tensile
containing limestone powder replaced by cement at 3, 28 and strength test results and splitting tensile strength-to-compressive
56 days are given in Fig. 7 and Fig. 8, respectively. It can be easily strength ratio are shown in Fig. 9 and Table 4, respectively.
seen that, regardless of curing age, in addition to Portland Cement Fig. 9 indicates that the addition of LS in SCMs more than 15%
which results in higher hydration products and also which is one of did not improve splitting tensile strength of the mixtures for all
the most important even superior parameters that effects com- curing ages. There is a stable decreasing trend that the addition
pressive strength value, there is a steady decrease in the compres- of LS with a replacement level of 15%, 25% and 35% leads to lower
sive strength test results with the increase in LS content. Moreover, splitting tensile strength comparing to control mixture. At the
for 28 days, a decrease in SCMs is 13.9%, 22.37% and 28.22% for the 28 days curing age, 24.6%, 33.26% and 43.14% decreases were
replacement of 15%, 25% and 35% LS with Portland cement, respec- observed for replacement levels of 15%, 25% and 35%, respectively,
tively, compared to specimens of control mixture. These results as LS addition ratio increases. Concrete hardened properties and its
show that LS content over than 15% don’t take a part in ongoing mechanical behaviour mostly depend on and also will be affected
hydration reactions and as a result of this, an undensified matrice by its intrinsic microstructure [27]. Because the replacement level
resulting in lower compressive strength is obtained [24]. Perfor- of mineral admixture (LS) is one of the key parameter that princi-
mance properties depending on concrete pore structure remained pally affects concrete microstructure and thus, tensile splitting
unimpaired up to a maximum replacement level of 15% and strength development is mainly attributed to binder rather than
beyond this level, namely, when 15% replacement level has the other ingredients [28]. The increment in the replacement level
exceeded a deterioration of performance is appeared in concrete of LS ratio resulted in less amount of hydration products and this
3.3. Durability properties products [40–42]. One of the physical change in SCMs is weight
gain due to calcium carbonate formation. As seen in the Figure, it
3.3.1. Carbonation is revealed that as a result of ongoing chemical reactions of unhy-
Carbonation depth measurement and weight gain values in car- drated CH and C-S-H with the diffused carbon dioxide, weight gain
bonation process of SCMs at 28 days are given in Fig. 10 for 7, 15 has taken place with different levels at 7, 15 and 30 days through-
and 30 days of CO2 diffusion periods, respectively. This Figure indi- out which carbon dioxide gas was applied to surrounding environ-
cates similar decreasing trends for all replacement levels of LSP ment of SCMs. It is also clear that the increase in carbonation depth
and there is a discernable negative effect of LSP amount on carbon- is in line with weight gain for all mixtures throughout all CO2 dif-
ation resistance of SCMs. fusion days. As seen in Fig. 10 that increase in carbonation depths
Carbonation of concrete is the term being used to determine the at 30 days period of CO2 are 20%, 45% and 55% for the replacement
effect of carbon dioxide (CO2) and also one of the most important of LSP with 15%, 25% and 35%, respectively, compared to control
durability issues of reinforced concrete structures [32]. Because mixture with only cement while this increase is greater for weight
high pH of cementitious matrix results in performing a thin passive gain due to calcium carbonate formation. Consequently, more
layer by which reinforcing steel bar is protected against corrosion. increase in the weight gain of specimens may be attributed to
The carbonation in concrete reduces pH [33,34] of the matrix to a the more highly carbonated calcium hydroxide (CH) and C-S-H
certain level below which a protective thin passive layer is started because of the increasing pore structure as result of the reducing
to be destroyed [35,36]. This issue may become a particular prob- of cementing materials.
lem whenever a high amount of LSP is incorporated in PLC since
the carbonation as a durability parameter is directly influenced 3.3.2. Ultrasonic pulsive velocity (UPV)
by both of microstructure and chemical reactions between car- Ultrasonic pulse velocity (UPV) is one of the widely used non-
bonic acid and alkali components [37], namely, the carbonation destructive techniques to determine mechanical and durability
process is dependent on both material properties and the sur- properties of concrete in terms of damage, hydration reactions
rounding environment [1]. This is because the content of carbonate and degree of deterioration which show performance properties
ingredients such as calcium hydroxide (CH) and C-S-H is related to of cementitious matrix microstructure [43]. In other words, the
the amount of cement and supplementary cementing material non-destructive method of UPV is used as a measuring method
(such as pozzolanic materials, limestone powder etc.). of interior microstructural soundness, micro-cracking, homogene-
It is seen from the Figure that the carbonation resistance of ity and compactness of cement-based materials [44].
SCMs samples decreased with the increase in LSP replacement Test results of UPV for the mixtures at 3, 28 and 56 days are
level for all of the mixtures. This behaviour may be attributed to given in Table 5. As an expected result of hydration reactions, as
low hydration products that cause the hardened SCMs including seen in Table 5, increase in concrete curing age causes an increase
a more porous microstructure. The carbonation phenomenon in UPV [45,46]. Due to ongoing hydration reactions of binder mate-
increases due to the porous structure that accelerates the transport rials, unhydrated binder particles were reacted with time to form a
of CO2 gas [38] which reacts with calcium hydroxide (CH) and C-S- denser and interlocked microstructure (meaning that closure of
H. As a result of this occurred carbonation process, carbonation cracks and elimination of microstructural defects) which provides
depth increased with an increase in LSP content of PLC [4,5,39]. (1) high-velocity ultrasonic waves to pass through and (2) higher
In addition, as mentioned previously, several chemical reactions UPV values. In addition to this, there is a decreasing rate in the
occurred by the ingress of CO2 gas from the atmosphere into the UPV values with an increase in the LSP ratio in all of the SCMs.
cementitious matrix and then physical and chemical properties Because the use of most supplementary materials (mineral admix-
of concrete altered when carbon dioxide gas reacts with hydration tures, LSP, etc.) causes a decrease in both compressive strength and
Fig. 10. Carbonation depths and weight gains for 7, 15 and 30 days period of CO2 diffusion.
S. Demirhan et al. / Construction and Building Materials 196 (2019) 115–125 123
Fig. 11. The effect of LSP replaced by cement on the relationship between compressive strength and UPV for curing ages of 3, 28 and 56 days.
124 S. Demirhan et al. / Construction and Building Materials 196 (2019) 115–125
Fig. 12. The change of the sorptivity coefficient of SCMs depending on the replacement of LSP content by PC.
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