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    11 views328 pages

    Section IX Welding and Brazing Qualifications 2007

    Uploaded by

    donnyars1979

    Copyright:

    © All Rights Reserved
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    of 328
    ORCL 2007 ASME Boiler & Pressure Vessel Code Pa ered IX QUALIFICATION STANDARD FOR WELDING AND BRAZING PROCEDURES, WELDERS, BRAZERS, AND WELDING AND BRAZING OPERATORS ‘ASME Boiler and Pressure Vessel Committee ‘Subcommittee on Welding GY. COCrynn Cond Pes @@ ase eso BGS ' 288 Base eae Be 2007 ASME BOILER AND PRESSURE VESSEL CODE SECTIONS Riles for Construction of Power Boilers Materials ‘art A — Ferous Material Spcieatons ar B— Nonfemoue Material Spcifeatons a C-— Specfieions for Welding Rods, Electrodes, snd Filer Mets art D — Properties (Customary) a D — Properies (Metric) TIL Roles fe Construction of Nuclear Faity Components ‘Subsection NCA — General Requirements for Division | and Division 2 Dison 1 ‘Subsection NB — Clits 1 Components ‘Sobscstion NC — Cass 2 Components ‘Suhuecion ND — Clase 3 Components ‘Sobeestion NE — Class MC Components ‘Sobsestion NF — Supports Subsection NG — Core Suppor Stucrres ‘Subsection NH — Class 1 Component in Bevated Temperature Service Appendices Disision 3 — Continents for Taaporation and Storage of Spent Nalesr Fue ‘and High Level Raicactve Mate and Waste IV Rules for Construction of Heating Boies V Nondestructive Examination ‘VI Recommended les forthe Ce and Operation of Heating Boilers ‘Vil Recommended Guidelines forthe Cae of Power Boilers ‘Ill Rules fr Coostaction of Presse Vessels Divison 1 Division 2— Altera Roles Division 3 — Alternative Rules for Constreton of High Prssore Vessels TX Welding and Brazing Qualifeations X Fiber Reinforced Paste Presure Vests XI Rules fr Inservice Inspection of Nuclear Power Plant Components XIL__ Rule for Consttion and Coanued Service of Transport Tanks ADDENDA, CColoredsheet Adienda, which include adios and sesisions to individual Sections of the Code, are published. nny and wil be sent automa to purchasers of ‘he applicable Sections up tothe pubiation ofthe 2010, (Code. The 2007 Cote is valle only in the loosest format; secordinly, the Addenda Will be issued in he loose, eplacemsat-page font INTERPRETATIONS ASME issues writen replies to inguses concerning inerpetation of tchical aspects ofthe Code. The Ines pretation fr each indvidal Sesion will be publshat Separately and il bacluded as part ofthe uplte sevice {oat Section. Inepreations of Secton I, Divisions I ‘nd 2, wil be ince with he update Service Subsce- tion NCA, Interpretation of the Code ate distbuted annually in July with the Issuance of the ecition and subse- ‘quent addenda, Interpretations posted in January at ‘ror esoolsasmesrpinterpetaions ae inclade inthe July ditibuion CODE CASES ‘The Boiler and Pressure Vessel Conmitee meets 2egu- Inaly to consider proposed ons ahd revisions Yo the (Code ano formulate Cass to clay heintentof existing requirement or provide, hen the med is urgent, les formatenals or constrains notcoveed by existing Code rules Those Cases that have been adopted ill appear in the approprinte 2007 Code Cases book: “Boilers and Pesaure Versels” and "Nuclear Components” Supple meus wil be seat automatically to te purchasers ofthe Code Cases books op othe publican fe 2010 Coe Foreword CONTENTS Statements Policy Personne, Insoduetion Summary of Changes [ist of Changes in BC Onder PART QW Avie Qwe10 Qw-l0 Qw-120 Qw-30 w-iso w-is0 Qw-160 win w-i80 Qw-90 Appendix 1 w-200 Qw210 Qw.250 ew-290 Artie I w-300 Qw-310 Ow20 Qw350 Qw-360 Ow380 Artie IV ow-s00 Qw-410 Qw-120 ow430 Qw-440 Qw-450 owt Qw-470 ow499 WELDING. Welding General Requirements Genera Weld Oricttion “Test Poston for Groove Weide “Test Poston for Flt Wels ‘Types and Puposs of Test and Examinations ‘Tension Test Guided Bend Tess ‘Novch-Toughness Tess Fille-Weid Test Other Tests and Examinations Rounded Indication Charts ‘Welding Procedure Qualifications Genet Preparation of Test Coupon Welding Vasa. Temper Bead Weiding ‘Welding Performance Qualifications Genet (Goaitston Test Coupons. Retest and Renewal of Qualifcaton Welding Varabies for Welders Welding Vrinbes for Welding Operon: Special Prosses Welding Data Variables. ‘Technique Mace Groupings PNumbers ‘Weld Meal Chena! Composition Specimens. Graphics ichng — Process: and Reagents Desintons 18 17 188 Artie V Standard Welding Procedure Specifications (SWPSS) W500 General QW-510 Adoption of SWPSs (QW-520 Use of SWPSs Wahout Discrcte Dewonstaton QW.530, Fem. (QW-S40Producion Use of SWESS, PART QB BRAZING. Article XI Baring General Requirements B00 Genoa QB-110Braze Orientation (Q8-120 Test Poston fr Lap, Bu Sear or Rab Toit (8-140 Types and Purposes of Tess and Examinations 8-150 Tension Tests 8-160 Gaided-Bend Tests QB-I70 Peel Tess (QB-180 Sectioning Tes and Workmanship Coupons [Artise XIE Brazing Procedure Qualiations 08-200 General (08-210 Preparation of Test Coupon (00-250 Bratng Vanables Article XI Brazing Performance Qualifications 06300 Gene ‘QB-310—Quaieation Test Coupons. (98-320. Retets and Renewal of Quaiicaticn (QB.350, raving Variables for Brazers and Brazing Operators Artiste XIV. Brazing Data, B00 Variables. 5-10 Technique 8420 P-Numbers QB.430 Numbers QB-80 Specimens QBs) raps APPENDICES A “Mandatory — Submital of Technical Inuses tothe Boiler and Pressure ‘Vessel Commies 8 Nonmandatory — Welding sod Brazing Fors D> Nonmandatoy — P-Number Listing E Mandatory — Pele SWPSs F ‘Mandsory — Standard Units for Use ia Equations 6 [Nonmandatory — Guiance forthe Use of US. Cusiomary and St Unis in he |ASME Boiler and Pressue Vessel Code. Index 196 196 196 196 ira 198 18 98 19 19 200 201 201 an 203 203, aus 205 28 240 asi FOREWORD ‘The American Soviet of Mechanical Engineers et pa commitce a 191 (Tor the purpose of formulating standard fuls for the constuction of seam bles and other pres: Sure veel, This commits now elle the Bole nd Pressure Vessel Commits, ‘The Commitee function ito establishes of fey, retin only to pressure img, sovering the conse. ton! of boilers, srssure vessels, transport tanks snd ‘uclearcomponens and inservice inspection for pressure ‘egy of mater componens and transport tanks, nd ‘0 nterpe these les wen question arise regarding heir fntent. This code des no adress ther sft ees eat: ngtotheconstucton of biles presse ese, anspor ‘wis and clear components, andthe inservice inspection of miclesr components and eanspor tanks, The er of the Code should rer ooter pertinent codes, standard, Jaws, regulations, or otter relevant document. With fe exceptions the rus dono, of prctial necessity, reek ‘he ketnoodandconsequencesof deterioration a service related to specifi service dso extemal operating env ronments. Recogizig this, the Commitee has approved ‘ide variety of cnstructon als itis Secon 0 alow ‘he user ors desgace to selec thse which wil provice pressure vese ving « margin for deterioration in ser "ice so as to give a easuabl log, sfe pio of use Funes, Accordingly, iis at ined that this Seton ‘used ab adesignhandhook; rather, engnceriag judgment must be employed inthe selection of those ses of Cade rules suitable o any specie sevice or need ‘his Code conains mandatory requsemen, specie prohibitions, and wounandatry guidance fr constuction Sevier. The Cole doesnot aes al aspects ofthese ‘eiviles and these aspects which ate nol specially ‘dressed should ot be considered probed, The Code is nota handbook and canot replace edvaton, exper ence, andthe tse of engineering judgment. The pease ‘engineering judgnent eer to technical jodemeats made by knowedgenbesesiner experienced nthe appcaton of the Cade. Engineering jadyments mus be consistent ‘with Code philosoty and such judgments must never be used to overle mandatory requirements or specific prohibitions ofthe Coe. eg ere fre cs "Sasiaon mepecion eng. ‘The Commitee recognizes that tools and techniques sed for design and analysis chang s technology rog- reset snd expect engineer ou food judgment the ‘plieaion of thee tools The deer i responsible for ‘complying with Code rules and denonstting compliance ‘vit Code equations when suc equations are mando. ‘The Code nether requis nor prohiis the use of emput- rs forthe design or analysis of camponentseonstrcies to the requirements ofthe Code. However, designers st engineers using computer programs fo design or analysis fe catooed tat they ae response forall technical ‘sumptions intent inthe programs they ase and they ae responsible forthe application of these programs 19 thei design, The Code does not fully address tolerances. When mensions, sizes, or oter parumaers we ot specifi ith tolerances, the values of hese rameters ae conside ted nominal and lovable oles or lca variances ‘may be considered acepable when based on engineering judgment and standard practices as determined bythe designer. ‘he care and inspection of boilers and pressure vessels in service only to the extent of providg suggested rues of ‘00d pace aan ido overs i thei insptors. ‘The rls established bythe Commitee are aot ro be Interpreted as approving, ecommmening,o endorsing any ropritary or specie design ora ting in ny way the Ianufacte'sisedom to choos ay method of design or any form of eonsructon ht eonfoas tothe Code us. ‘The Boiler and Presse Vessel Commitee meets rege: larly to consider revisions of te les, new les as diated by technological development, Code Cases, and requests for interpretations. Only the Boland Pressure Vesel ‘Commies has he authority 0 pride ffi interpeta- tions of his Code Requests fr eisons, new rules, Code (Cases orierpretatins sal be adese othe Secretary ‘in writing and sal give al parcuar in oder recive consideration and action (see Mandstery Appendix cow ing preparation of techiclingure). Proposed ‘Sons tothe Code esutiag fom agus wl be presented to the Main Commie fr appopeae action The ation ofthe Main Commitee becomes eFective ony after con fimaton by leer ballet ofthe Commitee and apeoval by ASME. Proposed visions tothe Code approved the Commit tee az submited othe American Nana Standards nt tute and poblished tip/evools. ame orgeseonnee publcindes cn’ PuslicResien = Revistons nv coe fens fom all itersted persons. Afr th alloted ime fox pubic review and final approval by ASME. revisions are published analy in Addenda othe Code ‘Code Cases may te used in the constton of compo- nents to be stamped withthe ASME Code sjzbolBeis- ‘ing wid he date of heir approval by ASME. ‘Aer Coe essen are approved by ASME, they may be used begining withthe date of issuance shown on the Adena. Reisins, except for revision to materi specications in Seon I, Pars A and B become mands foxy sc months afte such date of tsunce, except for flrs or pres vesels contacted for prio othe end ofthe sixmonthpoted. Revisions to material specifica ‘ons are erginated by the American Society fr Testing and Materials (ASTM and otee recognized aston ot imernatonal organizations, and are usualy adopted by ASME, However, tose revisions may or may ot ave any ffs on the suit of material roduced to eaer ‘dion of specienons, for use in ASME constuction, [ASME material speicstons approved for ase in ech oorracion Coe Usted ia the Guidelines for Accep- thle ASTM Eaioas in Secon Il, Pars A and B, These Gideies tis foreach specification, the lest edition dopey ASME, andeater and later eons consider boy ASME tobe idenical for ASME constuction “The Bolerand Presi Vste Commit i the form esign and opertngpressres considers materi, coo strstion, methods of faction, inspection, and safer feces ‘The Code Commitee does ot raleon whether compe et hallo hal tbe constructed tothe provisions of {he Cade. The Scope of each Section as been established to entity the component nd paraterscorsidered by the Commitee In femulating the Coe rules ‘Questions or iss regarding compliance of a spec ‘ompoent withthe Code rues ae to be desea tothe ASME Cerificate Holder (Manufacturer Ingutes con ‘ceming the interpreaton ofthe Cade are wo be dicted to the ASME Boiler and Pressure Vessel Commitee, ASME sto be notified should questions aise concern improper use ofan ASME Code sym "Te specications fr mies gen in Section Tae iden with or silo hoe of peicatons published by ASTM, AWS, and ote reognizednationl or items ‘ional organizations, When reference made in an ASME material specification to 1 n00-ASME specication for ‘which a companion ASME specification exes, he refer ence hal be interpreted a applying tote ASME material Speciation, Noll rita iced in the material ‘pecietione in Section IT have beer atoped for Cade ‘ke. Usage is ited to those materalsang ads adopied liyaleatone oth otter Section of ie Cove for spp tion unde ales of tat Secon. All material allowed by these various Setions and used fr crstrtion within the scope of thir ues sal be funshedin accordance with ‘miter seifiestionsconsnedin Secon Wor eerenced {nthe Guides fr Acceptable ASTM Edtionsin Section Pans AandB except whee ober provided in Coe Cases orn the appisbe Section of he Code. Maris covered hy these specications are aecepable for ws in ieme covered by the Code Sections cay 10 she degree ‘ndeated inthe appesbe Section. Miers or Ce wse Should pefenbly be ordered. produce, and documented ‘on this Basis: Guielne for cepa ASTM Eaions in Stein I, Pat and Guidline for Ancepabie ASTM ions in Section I, Pa B Uist edtions of ASME and ear dites of speciation tht meet ASME requremens nd hich may be used in Code eosoction. Material pried oan acceptable species with eqarements {ite fon the vequienents ofthe coresponding pe cations sted in the Guideline for Asrepable ASTM sions io Pat Aor Part Bray lobe used in accordance vith he dove, povided she material manufacturer or es- fel manuftcrrer certifies wit evidence acceptable (0 the ‘Ausorzed Inspector tthe conespondingrequrements of speciation Istd inthe Guidene for Acceptable ‘ASTM Esitonsin Part or Par Bhavs been et Material produced to an acceptable material specification i not Timed ast counuy of ogi. ‘When required by context in this Seto, the singular stall be intreted asthe plural, an vice-versa: and the Teminine. masculine, of neoter gee: stall he tested as ‘ich other gender appropise STATEMENT OF POLICY ON THE USE OF CODE SYMBOLS AND CODE AUTHORIZATION IN ADVERTISING ASME has estaished procedures to authorize qualified organizations to perform varius actives i sconce vith the requirements ofthe ASME Boller and Presure ‘esse Code. Is te sim ofthe Society to provide eco tion of orgnintons so authoied. An ganization olde ing authorization to perform various activities in accordance with te requirements ofthe Code ms) ste this cape i is advertising Irae Organizations tat ar authorized to use Code Symbols fo masking items or constutions ha have been cou strcted an inspeied in compliance withthe ASME Boller so Pressure Vel Code arise Ceres of Atho- ‘aation Tes th ain of the Society to matin he standing ofthe Code Symocls forthe benefit ofthe users he enforcement janisdctions and the hoides ofthe ynbols ‘who comply wih al requirements Based on thes cbetives, the following policy hasbeen established o he aap in advertising offen of the Symbols, Ceriiues of Authorization, and reference to Ce consrction The American Society of Mechanica! Engineers docs tot approve," “ceri,” “rate” of endorse” any ite, constcton or tivity and there hall teto statement or implications thatnight soda, An ganization holding Code Symbol and/or a Cerca of [Aoreton mays in avers erate tat tems, oustucins, or eties "are bult (produced or er. fomned) or stvides conducted in accordance with the requirements of the ASME Boiler and Pressure Vee Code," "mae he roquiements ofthe ASME Bolerand Pressure Vessel Coe “The ASME Symbol shall be wsed only for stamping and nameplates specially provided the Code. However, facsimiles may be used forthe purpose of fostering the sof such cansrction, Such usagemay beby an asso tin ora society, or by a Rlder of Code Symbol who may also ose th fcsimile in advising to show tat ‘ley specieditems wl earythe symbol General usage is prmited only when all ofa manufacture’ items are opsucied under the rales "The ASME logo, which she lovee withthe lets ASME within, ball ot be used by ny organization her than ASME, STATEMENT OF POLICY ON THE USE OF ASME MARKING TO IDENTIFY MANUFACTURED ITEMS “The ASME Boller and Pressure Vessel Cade provides rls forthe conscton of Biles, reswae ves, nd ‘uclearcomponens Thi includes rogutemens fr tae tins, desig, fabrication, examination inspection, and Stamping lems constted in acordance ith ll of the pliable rs ofthe Code ar identified with the oficial Cle SymbotStanp described inthe govesing Sexton ofthe Code, Markings such as “ASME.” “ASME Standard” or any cher marking including "ASME" ce the various Code Symbols shall not he wsed on any item that isnot con- stricted in accordance with alo he aplcale rege: tment ofthe Cd. ems sll not be described on ASME Dats oom noe on similar forms eet 1 ASME tht tend ‘0 imply that all Code equremens have beea met when, in fact they ave not been. Data Report Forms coven ‘om no fully complying with ASME requemens shoul notreferto ASME or they shoul cleat fen allexcep tins tothe ASME requirement. PERSONNEL ASME Boiler and Pressure Vessel Committee Subcommittees, Subgroups, and Working Groups ‘As of January 1, 2007 Flies, ee Oi [Stewie Sey Te bay [EXECUTIVE COMMITEE (MAIN COMMITTED Ccrhacher Ve Or Sele Bee ontor BG ty co Manbar HONORARY MEMBERS (MAN COMMITEE) stem set oe shes ese ie HEE weaat ieee Mee aie eee ree ae Enemy 1. acy, Chae Wot ge Ducal ice har Sevan ot Sty blows Kesey Tie Pater Bit ape ee Pe rein BR Sinewon HN Pat chi Rb fenw ‘Wea Cha) 1 Eaeman — Newlurlland ‘Seay ter toatine Ratan — Migs © tae Goa =, Hacked — Doh Srey —ernety Psat — Neds 8. Narn dt Washingon rere — me ana amt, Cheat Now seony ante 0, Mile— Om, Cands B.S Peek — Wana BF Ny DoE Renew ari ce tit a 1 Saree —sakachean, 5 gl — Ha ‘cme RP Pate Alsbama 10, Paon ~Femysans HB pat souk ito ‘entry, Canad Ni vetgen wrt Wann — New ey Bo Whe vermont PV PROJECT TEAM ON HYOROGEN TANS M0. 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Demichssl Ow Ta Pe PW Ree AY Reon CNet Ne Sinise Subaroup cn Ting CSV Dy seen 2 he Sst Ves, Tpseviegn Cie YS Ls Si Ros sec Dike INTRODUCTION ‘Th following erie nrocton othe 2007 Eaton of Seton IX and cannot be consiered as substi for the actual review of appropiate sections ofthe docamen However, hs iauodution i inlended to give the reader beter understanding ofthe pupose and organization of Sexton IX ‘Section IX of the ASME Boiler and Presse Vesel Code relates tthe qualification of welders, welding opera tors, braze, and raving opertrs, and the procedures employed in welding or baring ta accondance withthe [ASME Boiler and Preseue Vessel Code and the ASME 31 Code foe Presare Piping. ASS, this an asive document subject © const eve, aerpretation, abd improvement to remize new developments an earch ata. Secon IX i+ document referened for qualieton by various consti codes such ae Section II IV, ‘In ee: These pacar constuction codes apy 1 5pe- ie pes of fatiation and may eposeadtional wel ing requirements or exemptions 10 Section IX ‘ualitcaons.Quafcaton in accordance with Section IX isnota gurantee hat procedures and perfrmance gualif- ‘tions wil beaccpabletoapuriculr constuction coe. ‘Seton LX esabises the bse nei for Welding trazing which ae sbsered i he preparation of welding and bratng requirements that affest procedure and pre fomance tis inpcat tat the user af the 2007 Editon fof Section IX understand the Basic eiters in reviewing ‘he requirements which have been estab ‘Section I does at conan rs to cover all welding and bring conditions affecting prodcton weld or braze ‘ropes under al reumstances, Where such Welding ‘ortrazing condos te detenningd by the Manuocurer to aflect weld or braze propets, the Manufacturer sal ‘dress those Welding or basing condition to ensure ha ‘the requied properties ar achieved inthe production weld sen brateent "The pupose of the Welding Procedure Specicaton (WPS) and Procedre Quaifcaon Record (PQR) is © etermine that the weldment proposed fr construction is ‘capable of Paving the requielproperies fri intended. pplication, Ii presupposed that the welder or welding ‘porto performing the welding procedure qualieation test ia sill wodkman, This lio eps othe Brazing Procedure Specfsions (BPS) andthe braze and being ‘perfor qualictos. The procedure qusifation tests 10 establish the prepries of the weldent or brazewent and not he sil of the pesounl pefoming the welding trbrazing. natn, special consicatn is given when oth toughoess required by oe Serions ofthe Cale ‘The nh-toughness variables donot apply ules refer enced by the coton codes In Welder or Brazer/Brazing Operator Performance (ualifeaion, the basic exten is todcternie the ably to deposit sound weld meta orto make a sound braze In Welding Operator Performance Qulifeton, the bask

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