Professional Documents
Culture Documents
TAT
Owner's Manual & Service Book
1
A NOTE
Please read this Owner’s Manual carefully before you start driving your car
and always keep it safe in the car.
● All rights reserved. The material in this manual shall not be reproduced
or copied, in whole or in part, in any form without written permission
from TATA MOTORS.
● In the event of the Vehicle being sold, please ensure that this manual
is left in the vehicle for the reference of the new owner.
While taking delivery of your new car, you are priviledged to have the
following :
1. Owner’s Manual & Service 6. Spare Headlamp Bulbs
Book 7. Spare Fuses
2. First Aid Kit 8. Pre-delivery Inspection and
3. Advance Warning Triangle Service
4. Jack & Wheel Spanner 9. Complimentary fuel in fuel tank
5. Tow Hook
2
FOREWARD
Dear Customer,
Thank you for selecting TATA NANO - the most exciting car.
We welcome you to the world of advanced automotive engineering marvel
suited to your operating conditions.
This book gives you all the information necessary for making your ownership
of this car a delighting experience and help you in all situations.
To assist you in maintaining your car as per recommended service schedule,
we have a widespread network of dealers and service centres. Kindly refer
Service Network booklet provided alongwith the Owner’s Manual.
Please do not hesitate to call on our Regional / Area offices in case you
need any special assistance.
Please note that by adhering to the correct operating procedures and by
availing the scheduled maintenance services at our authorised service
centres, you can obtain the maximum performance from your car.
We request you to go through this book and derive many miles of motoring
pleasure.
3
CUSTOMER ASSISTANCE
SAFETY AND VEHICLE DAMAGE SAFETY SYMBOL
WARNINGS
In this manual, you will
In this manual, you will find also see a circle with a
‘CAUTION’, ‘NOTICE’, ‘WARNING’ slash. This means "Do
messages and ‘safety symbol’ at not", "Do not do this", or
appropriate places. The significance "Do not let this happen".
of these messages are explained
below.
CAUTION
This is a warning which may
cause injury to people if it is
ignored. You are informed what
you must or must not do in order
to avoid or reduce the risk to
yourself and other people.
NOTICE
This is a warning which may
cause damage to the car or its
equipment if it is ignored. You are
informed what you must or must
not do in order to avoid or reduce
the risk of damage to your car and
its equipment.
WARNING
Indicates a strong possibility of
severe personal injury or death if
the instructions are not followed.
4
ENVIRONMENTAL CRAE
5
CONTENTS
IMPORTANT TECHNICAL
INFORMATION
Belt Tension 78
Fuel, Lubricants & Coolants 79
Oil Filling & Drain Points 81
Technical Specification 82
Dimensions 85
CAR IDENTIFICATION
Loctation of Aggregate Number 86
PDI SERVICE
SERVICE MAINTENANCE
SCHEDULE
RECORD OF SERVICES
PERFORMED
6
WARRANTY - TERMS & CONDITIONS
We WARRANT each TATA NANO repaired or altered otherwise than
and parts there of manufactured by in accordance with our standard
us to be free from defect in material repair procedure or by any person
and workmanship subject to the other than from our sales or
following terms and conditions : service establishments, our
1. This warranty shall be for 4 Years authorized dealers, service
or 60,000 kms, whichever occurs centers or service points in any
earlier from the date of sale of way so as, in our judgment which
the car. shall be final and binding, to affect
its reliability, nor shall it apply if,
2. Our obligation under this warranty
in our opinion which shall be final
shall be limited to repairing or
and binding the car is subjected
replacing free of charge, such
to misuse, negligence, improper
parts of the car which, in our
or inadequate maintenance or
opinion, are contributing to
accident or loading in excess of
improper operation, on the car
such carrying capacity as certified
being brought to us or to our
by us, or such services as
dealers within the period. The
prescribed in our Owner’s Manual
parts so repaired or replaced shall
and Service Book are not carried
also be warranted for quality and
out by the buyer through our
workmanship but such warranty
sales or service establishments,
shall be co-terminus with this
our Authorized Dealers, Service
original warranty.
Centers or Service points.
3. Any part which is replaced by us
6. This warranty shall not cover
under the warranty shall be our
normal wear and tear or any
property.
inherent normal deterioration of
4. As for parts like tyres, battery, the car or any of its parts arising
electrical equipment, fuel from the actual use of the car or
injection equipment etc. not any damage due to negligent or
manufactured by us but supplied improper operation or storage of
by other OE Manufacturers, this the car. This warranty shall not
warranty shall not apply. Buyers apply to normal maintenance
of the car shall be entitled to, so services like oils and fluid
far as permissible by law, all such changes, head lamp focusing,
rights as we may have against fastener retightening, wheel
such parties under their balancing, tyre rotation,
warranties in respect of such adjustment of valve clearance,
parts. fuel timing, ignition timing and
5. This warranty shall not apply if consumables like bulbs, fuel
the car or any part thereof is filters and oil filters etc. This
7
WARRANTY - TERMS & CONDITIONS
warranty shall not apply to any losses, incidental or indirect, or
damage or deterioration caused inconvenience or consequential
by environmental pollution or bird damages, loss of vehicle, or loss
droppings. This warranty shall not of time, or otherwise, incurred or
apply to V-belts, hoses and gas accrued.
leaks (in case of air conditioned 10. Any claim arising from this
cars) & slight irregularities not warranty shall be recognized only
recognized as affecting the if it is noticed in writing to us or
function or quality of the vehicle to our concerned Dealer without
or parts such as slight noise or any delay soon after such defect
vibration and defects appearing as covered and ascertained
only under particular or irregular under this warranty.
operations or items considered
characteristic of the vehicle. 11. This warranty shall stand
terminated if the vehicle is
7. This warranty shall be null and transferred or otherwise alienated
void if the vehicle is subjected by the buyer without our prior
to abnormal use such as rallying, written consent.
racing or participation in any other
competitive sports. This warranty 12. We reserve our rights to make
shall not apply to any repairs or any change or modification in the
design of the vehicle or its parts
replacement as a result of
or to introduce any improvement
accident or collision.
therein or to incorporate in the
8. This warranty is expressly in lieu vehicle any additional part or
of all warranties, whether by law accessory at any time without
or otherwise, expressed or incurring any obligation to
implied and all other obligations incorporate the same in the
or liabilities on our part and we vehicles previously sold.
neither assume nor authorize any
person to assume on our behalf,
any other liability arising from the
sale of the vehicle or any
agreement in relation thereto.
9. The buyer should have no other
rights except those set out above
and have, in particular, no right
to repudiate the sale, or any
agreement or to claim any
reduction in the purchase price
of the vehicle, or to demand any
damages or compensation for
8
ENVIRONMENTAL CRAE
TATA MOTORS LTD. is committed the engine running, do not
to produce vehicles using unnecessarily rev-up.Avoid
environmentally sustainable stopping and starting.
technology. Many features have
Q Do not rev-up the engine before
been incorporated in Tata Motors
turning it off as it unnecessarily
passenger vehicles which have
burns the fuel.
been designed to ensure
environmental compatibility Q Shift to higher gears as soon
throughout the life cycle of the as it is possible without
vehicle. We would like to inform overloading the engine. Use
you that your car meets emission each gear upto 2/3 rd of it’s
norms and this is being regularly maximum engine speed. A
validated at the manufacturing chart indicating gear shifting
stages. speeds is given in this book.
As a user you too can protect the MAINTENANCE
environment by operating your car
Q Ensure that recommended
in a proactive manner. A lot
maintenance is carried out on
depends on your driving style and
the car regularly at the
the way you maintain your car. We
Authorised Service Outlets.
have given a few tips for your
guidance. Q As soon as you see any
leakages of oil, fuel or coolant
DRIVING
in the car we recommend to
Q Avoid frequent and violent get it attended immediately.
accelerations / rev-ups.
Q Use only recommended grades
Q Avoid overloading of the and specified quantity of
engine. Avoid using devices lubricants.
requiring high power
consumption during slow city Q Get your car checked for
traffic condition. emission periodically by an
authorised dealer.
Q Monitor the car ’s fuel
consumption regularly and if Q Ensure periodic radiator fins
showing rising trend get the cleaning.
car immediately attended at Q Ensure that fuel filter, oil filter
the TATA Authorised Service and breather are checked
Outlets. periodically and replaced, if
Q Switch off the engine during required, as recommended by
long stops at traffic jams or Tata Motors.
signals. If you need to keep
9
ENVIRONMENTAL CARE
Q Do not pour used oils or 5. Ignition system & Spark plug.
coolants into the sewage
6. Catalytic converter.
drains, garden soil or open
streams. Dispose the used 7. Carbon Canister.
filters and batteries in
This Owner ’s manual contains
compliance with the current
further information on driving
legislation.
precautions and maintenance care
Q Do not allow unauthorised leading to environment protection.
person to tamper with engine Please familiarise yourself with
settings or to carry these aspects before driving.
modifications on the car.
Q Never allow the car to run out
of fuel.
Q Parts like brake liners, clutch
discs should be vacuum
cleaned. Do not use
compressed air for cleaning
these parts which may spread
dust in the atmosphere.
Q While carrying out servicing or
repairs on your vehicle, you
should pay keen attention to
some of the important engine
components which greatly affect
emission. These components
are:
1. Fuel pump, Injectors and EMS
(Engine Managment System)
parts.
2. Air Intake and Exhaust systems
(especially for leakages).
3. Cylinder head/Valve leakages.
4. All filters such as air, oil & fuel
filter (check periodically).
10
KNOW YOUR NANO AN OVERVIEW
Your NANO comes from a family of
new generation cars of TATA
motors.It is the outcome of
extensive research and
development by Tata Motors
Limited. We are happy to present
the NANO to you and hope it brings
the joy, pride and utility of owning a
car for personal mobility.
The NANO’s design and features
combined with easy maneuverability
and economic life cycle cost make
it ideal for operating under a wide
range of conditions.
Stylish, comfortable
The Tata Nano, designed with a family
in mind, has a roomy passenger
compartment with generous leg space
and head room. Four persons can
comfortably sit inside the car. Four
doors with high seating position make
comfortable ingress and egress.
It can effortlessly maneuver on busy
roads in cities as well as in rural
areas. Its mono-volume design
ensure both space and
maneuverability.
The car is available in Standard,
Deluxe & Luxury versions. All
versions offer a wide range of body
colours, and other accessories so
that the car can be customised to
an individual’s preferences and
taste.
11
AN OVERVIEW KNOW YOUR NANO
Fuel-efficient engine
The Tata Nano has a rear mounted
rear-wheel drive, all-aluminum, two-
cylinder, multi point fuel injection
petrol engine. The lean design
strategy has achieved minimum
weight and maximum performance
per unit of energy consumed and
delivers high fuel efficiency.
Performance is controlled by a
specially designed electronic engine
management system.
Meets all safety requirements
The Tata Nano’s safety performance
exceeds current regulatory
requirements. With an all sheet-
metal body, it has a strong
passenger compartment, with safety
features such as crumple zones,
intrusion-resistant doors, seat belts,
strong seats and anchorages, and
the rear tailgate glass bonded to the
body. Tubeless tyres further
enhance safety.
Environment-friendly
The Tata Nano’s exhaust emission
performance meets present
regulatory requirements. The high fuel
efficiency also ensures that the car
has low carbon dioxide emissions,
thereby providing the twin benefits of
an affordable transportation solution
with a low carbon footprint.
Besides all these, TATA vehicles are
backed by a well established service
network with trained and skilled
manpower that ensures proper
maintenance.
12
DRIVING CONTROLS AN OVERVIEW
DRIVING CONTROLS
3 14 4 1 2 3
13 12 11 10 9 8 7 6 5
13
AN OVERVIEW INSTRUMENT CLUSTER - NANO Standard & CX
Speedometer
Fuel level
indicator
Odometer
14
INSTRUMENT CLUSTER - NANO LX AN OVERVIEW
Speedometer
Fuel level
indicator
Tripmeter
Reset
Knob
Odometer
15
AN OVERVIEW INDICATORS
16
INDICATORS An Overview
Low Engine Oil • When ignition key is turned to
Pressure Indicator : “IGN” position, this indicator
lights up and goes off when
This symbol lights up when the
engine starts in normal condition.
ignition switch is turn to the ‘ON’
If it is continuously ‘ON’ while
position and goes out as soon as the
engine is running, get the
required oil pressure is developed
problem attended at an
after starting the engine. The light
authorised service outlet.
will remains ‘ON’ if there is
insufficient oil pressure. If light CAUTION
comes on when driving, contact Drive cautiously when the
nearest Tata Authorised service indicator remains ‘ON’ while
outlet immediately. Check the oil driving. Get the problem attended
level and add oil if necessary. immediately at an Authorized
service Outlet.In the state of low
NOTICE
brake fluid level, continuous
If the low oil pressure indicator normal driving is dangerous.
does not glow or continues to
remain ‘ON’ even with sufficient oil Battery Charging
when the engine is running, it Indicator :
indicates a fault in the electrical Symbol lights up when the ‘IGN’ is
circuit/lubrication system. Check turned ‘ON’ and goes ‘OFF‘ after the
and get the problem attended to engine starts.
at an Authorized Service outlet.
NOTICE
Driving with low oil pressure may
If it remains ‘ON’ while the
lead to severe damage to the
engine is running. It indicates
engine.
that the battery is not getting
Parking brake Indicator charged. Switch off all
cum low brake fluid unnecessary electrical
warning light equipment and get the problem
attended to at an Authorised
This indicator has multiple functions Service outlet.
as follows :
• It lights up when the parking
brake is applied and goes off
when parking brake is released.
• It also lights up when brake fluid
level is low.
17
AN OVERVIEW INDICATORS & GAUGES
18
STEERING LOCK CUM IGNITION SWITCH AN OVERVIEW
Steering Lock cum Ignition ACC :
Switch: By turning key to ACC (key in)
position, all accessories function
like music system will be ‘ON’.
ON:
Engine running and all electrical
gadgets and accessories ON.
START:
Turn the key further clockwise to the
START position (spring loaded) to
start the engine. As soon as the
engine starts release the ignition key
to ON position. While cranking, all
Key of ignition switch is common for accessories will be momentarily
door lock & steering lock. ‘OFF’.
The ignition switch is on the right NOTICE
side of the steering column. The
switch has four positions. Do not crank the engine more
than 10 seconds continuously. If
LOCK - Steering Locked
the engine does not start wait for
ACC - All accessories 30 seconds before cranking it
function ‘ON’. again. Release the key
ON - Vehicle ON and all immediately after starting the
electricals ‘ON’ engine.
START - Engine crank By turning the ignition key from ‘ON’
position to ‘ACC’ position, engine
LOCK: can be stopped.
You can insert or remove the key
only in this position. The steering
column is locked when the key is
removed.
WARNING
Do not remove the key while
driving. It will lock the steering
and can cause loss of control.
Remove the key only when the
vehicle is parked.
19
AN OVERVIEW COMBINATION SWITCH
20
LIGHT CONTROL SWITCH
NGE
3) Lane change for Left or Right
RIGHT LANE CHA
RIGHT TURN Turn (Self cancellation / Manual
return type)
Push the stalk upwards for changing
lane or turning to Left and downwards
for changing lane or turning to Right
according to requirement. It has three
positions.
21
AN OVERVIEW COMBINATION SWITCH
22
COMBINATION SWITCH AN OVERVIEW
3) Side Indicator : Music System (if applicable) :
2) Lane change for Left or Right For operation and further information
Turn (Spring Return) of music system please refer
manufacturer’s manual.
3) Lane change for Left or Right
Turn (Self cancellation / Manual
return type)
B) LEFT HAND STALK
1) Front Windshield - Wipe and
wash :
23
AN OVERVIEW HVAC & AIR CONDITIONING
HVAC
AC
A - Air direction mode selection knob
B - Blower speed selection knob
C. Temperature-Control Knob :
C - Temperature control knob The air temperature in the vehicle
D - AC ON/OFF switch can be controlled by operating the
E - Air recirculation / Fresh air lever
temperature control knob (C) on the
A. Air direction mode selection control panel. The temperature can
knob : be increased by rotating the knob
The air flow can be changed by towards the red dot and decreased
turning the knob (A) to the desired by rotating it towards the blue dot.
direction.
24
HVAC & AIR CONDITIONING AN OVERVIEW
E. Recirculation / Fresh Air knob: Whenever discomfort is felt switch
to fresh air circulation mode.
Recirculation Fresh Air
mode mode NOTICE
• We strongly recommend AC to
be used in recirculation mode
for better cooling.
• Use fresh Air mode only when
HVAC
discomfort is felt.
Fresh • The AC can be switched `ON'
only if the blower is 'ON' and
engine is running. When AC is
switched 'ON' engine idling
RPM increases marginally, to
adjust to the AC compressor
Recirculation
load. When desired
temperature is achieved AC
AC trips 'OFF' automatically.
• To put air circulation mode in • The AC compressor is switched
recirculation, slide the knob 'E' 'OFF' automatically when
towards recirculation mode engine gets overheated. The
(HVAC version) / rotate the knob AC is automatically switched
‘E’ towards recirculation mode 'ON' when the engine cools
(AC version) and vice-versa. down.
• In recirculation mode, air inside
the vehicle is circulated again
and again. In Fresh Air mode,
air is taken from atmosphere
and circulated in the vehicle.
Recirculation mode can be used
• While driving in dusty condition
• To avoid traffic pollution
• To get quick cooling/heating as
required.
25
AN OVERVIEW HVAC & AIR CONDITIONING
26
HVAC & AIR CONDITIONING AN OVERVIEW
NOTICE Ventilator :
When mist gets cleared switch
the knob "A” position to Face
mode.
In high humidity areas, if cold air
continues to flow over
windshield, it may cause sudden
fogging on outside surface of
windshield. Front Ventilators
27
AN OVERVIEW LAMPS
3 1
1 2
2 3
28
LAMPS AN OVERVIEW
High Mounted Stop Lamp : Interior Lamp :
High mounted stop lamp is provided Interior lamp is provided on the roof,
on the rear side of vehicle. It will glow near the inner rear view mirror. Its
along with stop lamps whenever switch has three positions.
service brake is applied. ON - The lamp will come ‘ON’ as long
Rear Fog Lamp & Registration as switch is in this position.
Plate Lamp : DOOR (As applicable) In this position
the lamp comes on when front doors
are opened. When the door is closed,
1 the lamp will go ‘OFF’.
OFF - In this position the lamp will
be always ‘OFF’.
29
AN OVERVIEW REAR VIEW MIRRORS & SUNVISORS
NOTICE
Inner rear view mirror is provided
Be careful when judging the size
inside the cab.
or distances of a vehicle or other
Normal mirror is applicable for object seen in the side convex
standard version. mirror. Be aware that objects looks
Antiglare mirror is provided on LX smaller and appear farther away
version. than when seen in flat mirror.
It has two positions and can be Sun visors :
selected by knob below mirror :
1. Normal position
2. Antiglare position
Use antiglare position only when
necessary, as it reduces rear view
clarity.
CAUTION
View in antiglare position reduces
rear view clarity as compared to
normal position.
Outside Rear View Mirror : Two adjustable sun visors are
provided inside the cab above the
“Tip tap” type mirror is provided only
windshield to prevent sun glare.
on driver side (LX version) and “Non
Lower the sun visors to protect the
Tip Tap” mirror is provided on “Std
eyes from bright sunlight. The sun
and CX” versions. It is fitted on the
visors also move sideways towards
door from the outside.
the door.
30
ROOF GRAB HANDLE & UTILITY POCKET / BOX AN OVERVIEW
31
AN OVERVIEW POWER SOCKET & CUP HOLDER
B) Cup holder :
32
WINDOW WINDING & PARKING BRAKE LEVER AN OVERVIEW
Power window switch (Front Where power windows are not
Doors) : if fitted provided, manually operated winder
handles are provided. Use winder
handle for lowering down or raising
up window glasses.
Parking Brake Lever :
33
AN OVERVIEW GEAR SHIFT LEVER & REFUELING
34
FRONT HOOD OPENING & CLOSING AN OVERVIEW
Opening the front hood : Lift the hood up. Pull the hood stay
rod from its clip & insert the free end
Ensure that the vehicle is in neutral
into the slot in the hood, slide stay
gear with the parking brake applied.
rod outward to secure.
To open the hood pull the hood
release lever located under the right
hand corner of the dashboard inside
vehicle. The hood will pop up slightly.
Closing :
1. To close the hood disengage the
stay rod and clamp it properly.
Location of hood release lever 2. Lower the hood and drop it from
a short height to lock.
Raise the hood slightly and with your
CAUTION
finger slide the secondary lock lever
located under the hood centre. Ensure that the bonnet is properly
locked before driving. Do not
press the hood onto the lock.
35
GETTING STARTED KEYS & DOOR LOCK
Keys :
The key operates all locks and
Ignition switch.
36
DOOR LOCK OPENING & SEAT ADJUSTMENT GETTING STARTED
Opening the doors from inside : Driver Co-driver
Location of door opening lever/ Std. Slider Fixed
latch CX Slider with Fixed
recliner
LX Slider with Slider with
recliner recliner
Bucket type front seats are provided
with a lever and recliner handle
knob, to adjust seat positions.
Seat Back Recliner : (As Appicable)
To change the seat back angle, lean
forward slightly and raise the lever (2).
Then lean back to the position you
want and release it. Make sure that
All doors can be opened from inside. lever return to its original position.
Pull the door knob to unlock the
Moving the Seat Forward &
door. pull the door opening lever /
Backward: (As applicable)
latch to open the door.
To adjust the seat position, lift the
Front Seats : lever (1) under the seat cushion
front, then slide the seat to the
desired position and release the
lever. Once the desired position is
achieved release the lever to lock
the seat. Make sure the seat is
locked in position.
CAUTION
Only adjust the seats when the
vehicle is stationary. You will
otherwise be distracted and could
2 lose control of the vehicle as a
result of the seat movement
1
37
Getting Started REAR SEAT
38
SEAT BELT GETTING STARTED
Seat Belts
Occupants safety is of utmost
importance.
Your car is equipped with seat belts,
both front and rear as a part of 1
occupant restraint system.
Why Seat Belts
Wearing seat belts properly can 3 2
protect you from being thrown
against the inside of the car or 1. Seat Belt 3. Lock Buckle
against other occupants in case of 2. Tongue
an accident or sudden braking. It
will reduce the chances of severe WARNING
injury. Twisted seat belts can cause
injury in a collision as the full width
How to use seat belts
of the belt isn’t available to absorb
This car has three point inertia reel the impact. This puts more force
type front and rear seat belts in the on the bones beneath the belt,
out board positions and a lap belt which could break them or cause
for middle passenger on rear seat. other serious injury. Don’t wear
In normal driving, the belt lets you twisted seat belts.
move freely in your seat. In case of
3. Position the lap portion of the belt
an accident or sudden braking,
as low as possible across your
inertia reel automatically tightens the
hip bone.
belt to help restrain your body.
4. Pull up the shoulder part of the
The anchor end of the shoulder belt
belt to remove the slack. Make
is adjustable to suit the height of the
sure that the belt goes over your
passenger wearing it. The lap belt
collar bones and across chest.
has one manually adjusted belt that
fits across the hip bone. 5. To unlatch the belt, press the red
button on the buckle. Guide the
Make sure that your seat is adjusted
belt to the pillar as it retracts.
to a good driving position and the
back of the seat is upright.
1. Pull the tongue across your body
and insert it into the buckle.
2. Check and ensure that the belt
is not twisted.
39
GETTING STARTED SEAT BELT
40
SEAT BELT GETTING STARTED
41
DRIVING BEFORE DRIVING & SAFETY CHECKS
42
SAFETY CHECKS & DRIVING SAFETY DRIVING
Horn DRIVING SAFETY
Ensure the horn is working properly. Seat Belt
Horn provides safety to other road Seat-belts are life saving equipment,
users by alerting your presence. use of seat-belt reduces the chance
Brakes of injury and severity of injury in case
of an accident. It is strongly
Ensure brakes are working properly. recommended that all the car
Check brake fluid level in reservoir. occupants should always wear seat-
Do not drive the car when brake belt, while vehicle is in motion.
warning lamp is 'ON'.
Influence of Alcohol
Tyres Do not drive under the influences of
Check the condition of tyres for any alcohol or drugs. Alcohol and drugs
abnormality. Maintain correct tyre will severely impair your control of the
pressure, it is very important vehicle and increase the risk of injury
particularly when subjected to yourself and others.
extreme conditions, such as high Mobile phones
speed, bad roads and high outside
temperature. Do not use worn or bald
tyres specially on the front wheels.
First Aid Kit
First aid kit is provided in your vehicle.
This is for use in case of minor
injuries. It is to be regularly checked
for any disintegration and should be
updated regularly.
Do not use mobile phones while
Documents driving a vehicle. This could divert
Always carry vehicle registration your attention from the road and
papers, insurance, valid PUC result in an accident.
certificate and driving licence with you. Fatigue 'Rest Revive survive'
Do not attempt driving when you feel
tired, sleepy. Long distance driving can
tire you very much and fatigue can dull
your reflexes and judgment. Take a rest
and get refreshed at intervals.
43
DRIVING FUEL ECONOMY
44
STARTING / STOPPING THE ENGINE & PREPARING TO DRIVE DRIVING
Starting the Engine Stopping the Engine
Before starting Before switching off the engine, run
1. Apply parking brake. the engine in idle condition for at least
2. Ensure gear lever in neutral. 30 seconds and then switch ‘OFF’.
A. Insert the key in steering cum Turn the ignition key to ‘ACC’
ignition lock and turn it to ‘ON’ position to stop the engine.
position. Preparing for Drive :
B. Press the clutch pedal fully.
Q Release the parking brake.
C. Now crank the engine.
D. If the engine does not start turn Q Check that an items that you may
the key to off position and try be carrying inside, are fully
after 2 mins. secured.
NOTICE Q Check & adjust seat
After starting run the engine in Q Ensure that all doors are locked
idle speed for at least 30 properly
seconds.
Q Fasten seat belt properly
CAUTION
Running Engine under idle
Q Ensure that all gauges and
condition for long duration and indicators lights are working.
also in high idle (fly-up rpm) Q Check for blind areas being
should be avoided unobstructed in front and rear of
the car.
Running-in Period
Avoid rapid acceleration and
Q Before driving off check in the
prolonged high speed running of the rear view mirror, for oncoming
engine while using the new car for traffic. Switch on side indicator
the first 1000 km of operation. signal when getting into main
stream of traffic.
Do not exceed the following road
speeds during running in period. NOTICE
Gear Km/ph The engine being at the rear of the
car, its sound characteristics are
1st 15 unique compared to the other
nd
2 25 vehicles.
3rd 40
th
4 60
45
DRIVING GEAR SHIFTING, BRAKING & PARKING
46
DRIVING IN ADVERSE CONDITION DRIVING
Driving Through Water : Driving on a Rainy Day :
47
DRIVING DRIVING IN ADVERSE CONDITION
Use side indicators for lane change If the wheels start to slip within few
or turning. feet of the end of the climb, motion
Switch on hazard warning switch in can be maintained by swinging the
case of hazardous parking or if your steered wheels left and right, thereby
vehicle is disabled to warn the providing increased grip.
passing traffic. If the vehicle stalls or losses
headway while climbing a steep hill,
Climbing Sharp Gradients on
make a quick shift to reverse and
Loose Surfaces :
allow the vehicle to move back with
the control of engine compression.
Descending Sharp Gradients :
48
ADVANCE WARNING TRIANGLE &
HAZARD WARNING SWITCH INCASE OF EMERGENCY
Advance Warning Triangle : Hazard Warning Switch :
49
INCASE OF EMERGENCY IF YOU HAVE A FLAT TYRE
CAUTION
Get the punctured tyre repaired
and replace at the nearest service
station.
6. Take out the Wheel spanner and
jack located behind LH side of
rear seat.
NOTICE
Do not continue driving with
deflated tyre. Driving even the
short distance can damage a tyre
and wheel beyond repair.
50
IF YOU HAVE A FLAT TYRE INCASE OF EMERGENCY
Location and Removal of Spare Location of Wheel spanner and
wheel: Tow hook.
They are located below Driver seat
behind battery in a tool kit bag
Advance Warning Triangle:
Advance warning triangle is located
behind rear seat back rest below
parcel shelf in a bag. Unlock the rear
seat backrest and remove it when
required.
Changing the flat tyre
Spare Wheel Location
Spare wheel is mounted on front Block the wheel which is diagonally
firewall inside the Front hood. opposite to the flat tyre.
Open the hood (refer fuel filling section) Take out wheel cover (If fitted) and
and rotate the wheel mounting screw loosen the wheel mounting bolts of
by hand in anticlockwise direction and flat tyre. (Do not remove the flat tyre
remove the spare wheel. at this stage).
Location of Jack : Engage the jack properly at correct
jacking point (In between dimple
marks provided at front & rear sides).
Rotate the jack screw in clockwise
direction using wheel spanner to lift
the vehicle till flat tyre is free from
ground.
Jack Location
Jack is located below co-driver seat.
To remove jack, rotate the wing bolt
anticlockwise to lower down and
release it from mounting hook. While
restoring, engage jack in mounting Jacking Points
hook, position it properly and rotate
wing bolt clockwise to raise the jack
till it secures properly.
51
INCASE OF EMERGENCY IF YOU HAVE A FLAT TYRE
CAUTION
Follow the jacking instructions.
Make sure to set the jack properly
in the jack point. Raising the
vehicle with improperly positioned
will damaged the vehicle or may
cause the personal injury.
Do not carry any other work or
never get under the vehicle
supported by jack.
Front Jacking Point Do not start or run the vehicle
while supported by jack.
Block the wheel diagonally
opposite to flat tyre being
changed, if necessary.
Do not lift the vehicle with some
one inside.
Raise the vehicle only high
enough to remove and change
the flat tyre.
Rear Jacking Point
Remove wheel-mounting bolts and
take out flat tyre and cover (if fitted).
Roll the spare wheel into position and
align the holes in the wheel with
tapered bolts and tighten them as
much as you can by hand.
Lower the jack completely then
tighten the wheel bolts one by one
using wheel spanner. Fit the wheel
cover back (if fitted).
Restore all the tools and jack at it’s
location.
Place the flat tyre at spare wheel
location as described and tighten
properly.
52
STARTING THE ENGINE
WITH JUMP LEADS INCASE OF EMERGENCY
Starting the Engine with Jump • Switch off all unnecessary
Leads : electrical loads.
The engine with a discharged battery • Do not lean over the battery
may be started by transferring during jump starting.
electrical power from a battery in
• Do not allow the terminals of one
another vehicle.
lead to touch those of the other
This may be dangerous as any lead.
deviation from the following
• Apply the hand brake. Keep the
instructions could lead to personal
gearshift lever in neutral.
injury resulting from any battery
explosion, as well as damage to the • Do not connect the lead to the
electrical systems in both vehicle. negative terminal of the
discharged battery.
CAUTION
Do not allow battery electrolyte to • The connection of the -ve lead
come in contact with eyes, skin, point should be as far as away
fabrics or painted surfaces. The from the discharged battery as
fluid contains sulphuric acid possible and close to the starter
which can cause injury and motor.
severe damage. Wear rubber
• Route the leads so that they
gloves, to avoid risk of contact.
cannot get caught by the rotating
To lessen the risk of injury, wear eye parts in the engine compartment.
protection when working near any • The engine of the vehicle
battery. providing the jump start can be
• Make sure that the battery allowed to run during starting.
providing the jump start has the
same rated voltage as the Attempts to start the engine of the
battery in your vehicle (12 V). Its vehicle with the discharged battery
capacity must be approximately should be made at intervals of one
the same as the original battery minute and should not last more
capacity. The rated voltage and than 15 seconds. After starting, allow
capacity are given on the both engines to idle for
batteries. approximately 3 minutes with the
leads still connected.
• Do not disconnect the
discharged battery from the
vehicle.
53
STARTING THE ENGINE
INCASE OF EMERGENCY WITH JUMP LEADS
54
TOWING THE CAR INCASE OF EMERGENCY
Securing the towing hook: • Place the towing hook and wheel
spanner back in the vehicle tool
At Front :
kit.
• Provision for fitment of towing
Transporting the vehicle :
hook is provided on front bumper
as indicated. The towing hooks can be used to pull
the vehicle onto a trailer or
transporter for transporting
purposes.
To secure, only lash the vehicle
down by the wheels or tyres. Your
vehicle could otherwise be
damaged,
55
INCASE OF EMERGENCY ROUTINE SERVICE
56
ENGINE PRELIMINARY TROUBLE SHOOTING
These tips are given for your guidance. These preliminary checks can be
carried out in an emergency. In normal cases the problems should be attended
to in an Authorized Service outlet by following the repair procedures given in
the Workshop Manual.
SR PROBLEM OBSERVED PROBLEM CAUSE ACTION TO BE TAKEN
NO
ENGINE
1. Engine not cranking Dead battery, loose or Get battery checked and/ or
improper battery/ electrical changed.
connections
Jump start using another
battery
Tighten connections properly.
Check spark plug, clean &
replace if necessary
2. Engine cranks but does Air in the fuel system Get the air removed by
not start bleeding
Check leakages & correct
Fuel pump fuse/EMS blown Replace the fuse.
No Fuel Get the fuel filled
Fuel filter chocked Get the fuel filter replaced
3. Charging indicator Battery not getting charged Get the belt tension adjusted.
continuously due to belt loose Replace if broken
remains ON Alternator terminal loose Tighten the charging terminal
Alternator not working Get it rectified / Replace
4. Engine overheats Brakes binding Get defect rectified.
Electric fan not working Get defect rectified.
Radiator fins clogged Clean it.
Thermostat defective Get it rectified.
Coolant level low Top up
5. Poor pick up Accelerator cable loose Get it adjusted correctly
Air in the fuel system Remove the air
Clogged fuel filter Clean/ Replace the element
Clogged air filter Clean/ Replace the element
Clutch slipping/ out of Get it rectified
adjustment
Brakes grabbing Get it rectified
6. Does not accelerate Accelerator cable broken Get cable replaced
Fuel filter choked Replace
7. Belt squeal Loose belt Get belt tension adjusted
Belt glazed Get belt replaced
57
PRELIMINARY TROUBLE SHOOTING
ENGINE
8. Low engine oil pressure Pressure transducer faulty, Do not run the engine
indicator ‘ON’ when and / or oil pump faulty extensively. Take the car to
engineis running even the nearest authorized
though engine oil level service outlet & get the
is within maximum/ fault rectified
minimum marking.
CLUTCH
1. Clutch slipping Improper pedal travel Adjust pedal travel
Rusted clutch cable Replace cable
Oil on clutch disc Clean or replace disc at
Authorized Service outlet
2. Noisy clutch Pressure plate & diaphragm Get car attended by
spring rattling authorized Service outlet
TRANSAXLE
1. Hard shifting Inadequate lubricant Replenish
Inadequate clutch pedal Adjust
travel
Distorted or broken clutch Replace
disc
Damaged clutch pressure Replace clutch cover/ disc
plate
2. Noise Inadequate or insufficient Replenish
lubricant
Damaged or worn bearing(s) Replace
BRAKES
1. Poor brakes Insufficient brake fluid Get the brake fluid filled.
Air in the system Get the air removed by
bleeding.
Pedal travel excessive due to Rectify automatic adjuster.
excessive shoe gap
Vacuum leakage Rectify the leakage.
(for booster vehicle)
Brake oil (line) leaking Replace the leaking line.
Oil on the brake drum/ liners Get the liners cleaned/
seals if leaking. replace.
Worn brake lining Get the liners replaced.
58
PRELIMINARY TROUBLE SHOOTING
BRAKES
2. Brake pulling to one Oil on the brake lining Clean the brake lining.
side One side shoe/ pad worn Get the shoe/ pad replaced
on both wheels.
Loose brake anchor plate Tighten the bolts.
One side brake pipe clogged Get the brake line cleaned.
One side automatic adjuster Rectify or replace automatic
not functioning adjuster.
3. Brake squeal Defective brake lining Replace.
Glazed lining Clean or replace lining.
STEERING SYSTEM
1. Hard steering (Mech) Wheel alignment disturbed Check & adjust
Rack & pinion need Check &replace if necessary
adjustment
Low tyre pressure Adjust correct value
Grabbing of linkages Check & rectify
2. Poor Return ability Grabbing of linkages Check & rectify
Steering gear disturbed Check & adjust
3. Excessive play on Rack & pinion attachment Get it tightened
steering loose
WIPER
1. Narrow streaks are left Foreign matter has Clean the edge of the blade.
on the wind shield attached to the blade if streaks still appear, replace
making it hard to see the blade edge of the blade
is worn out.
2. The wiper leaves large Rubber deformed Replace the blade
un-wiped spots.
ELECTRICAL
1. Battery charge & engine Battery terminal loose or Check connections.
oil pressure lamp in disconnected
cluster not operating Battery completely dead Get the battery charged.
when key in ‘IGN’ LED fused Get the LED checked /
position Replaced.
Fuse blown Replace the fuse.
Loose / open connections Get the battery properly
connected.
2. Non functioning Elect. Fuse blown in the circuit Replace the fuse if blown.
accessories such as Loose connectors Get the connection properly
power windows, head tightened / fixed.
lamps, fuel & temp. Circuit relay/ controllers loose Fix the relay firmly.
gauge, RPM meter, in the base
wiper and washer unit &
all lamps etc.
59
PRELIMINARY TROUBLE SHOOTING
SUSPENSION
1. Abnormal or excessive Tyre out of balance Check balance and/ or
tyre wear adjust if required.
Steering geometry disturbed Adjust steering geometry.
Tyres not adequately inflated Adjust tyre pressure.
Wobbly wheel or tyre Replace wheel or tyre.
Defective tyre Replace tyre.
Hub play not proper Replace bearing.
Brake grabbing Check & rectify.
Excessive braking Modify driving habit.
2 Abnormal noise from Damaged struts or mounting Repair mounting or repair
front end strut
Worn suspension arm Replace
bushings
Loose wheel bolts Tighten wheel bolts
Loose suspension bolts Tighten suspension bolts or
or nuts nuts
Excessive hub play Replace bearing.
3. Ride too soft/ bumpy Faulty struts Replace struts
4. Suspension bottoms Over loaded Check loading
Faulty struts Replace struts
AC / HVAC
1 Blower motor does not Blown Fuse Replace Fuse and correct
operate any disconnection in wiring
Faulty connection Secure all connections
properly.
Faulty motor Replace motor if no
conductance
Faulty or poor connection at Replace resistor block if
found defective
Faulty fan switch Replace Switch
2 Motor operates but air Obstruction in the evaporator Clean Evaporator
flow is minimum inlet
Air Leak Seal correctly.
3 Insufficient Heating Air Leak Seal correctly.
Kinematic linkage damaged Get the defect rectified at
nearest authorized service
center
60
FUSES & RELAYS ELECTRICAL MAINTENANCE
Fuses and Relays :
Your car’s electrical circuits have
fuses to protect the wiring from short
circuits or sustained overload. These
are located below dash board on
right hand side as shown in the
sketch.
• Identify the defective fuse from
it’s melted wire.
• Remove blown fuse by fuse
puller. The fuse puller is located
in the cabin compartment fuse
box.
• Find the route cause of the blown
fuse and rectify.
• Install a new fuse of the correct
rating.
• Ensure that all other fuses are
firmly in position. Spare fuses are
provided in the fuse box in the
cabin.
CAUTION
The electrical system is protected
FRONT by fuses that are designed to fail
The circuit is connected through and prevent damage to wiring
fuses and relays and the current harness. Always replace blown
rating of each fuse is printed on the fuse with the same rating as
fuse box sticker on dashboard. specified to prevent wiring
damage that can result in a
Checking and replacing fuses:
possible fire.
If any electrical unit in your car is not
functioning, check the fuses first.
Please follow the steps below that
will guide you to check and replace
them -
• Turn the ignition key to the
'LOCK' position.
61
ELECTRICAL MAINTENANCE FUSES & RELAYS
62
FUSES & RELAYS ELECTRICAL MAINTENANCE
63
ELECTRICAL MAINTENANCE BULB SPECIFICATIONS
64
CAR CARE VEHICLE CARE
CAR CARE : Polishes :
Your Car is subjected to many Polishes and cleaners can restore
external influences such as climate, shine to the painted surface that has
road conditions, industrial pollution oxidised and become dull. They
and proximity to the sea. These normally contain mild abrasives and
conditions demand regular care of solvents that remove the top layer of
the Car body. Dirt, insects, bird the finish coat. Polish your Car, if the
droppings, oil, grease, fuel and stone finish does not regain its original
chippings should be removed as shine after using wax.
soon as possible.
Cleaning of Carpets :
Washing :
Do not wash the Car in direct Vacuum clean the carpet regularly to
sunlight, wash in shade. Spray the remove dirt. Dirt will make the carpet
Car thoroughly with a cold water jet wear out faster. Periodically shampoo
(Car on a washing pit or hoist). Mix the carpet to keep it looking new.
Car shampoo in the wash water. No Use carpet cleaners (preferably foam
solvent (fuel, thinners) need to be type). Follow the instructions that
used. come with the cleaner. Apply it with
WARNING a sponge or soft brush. Keep the
Do not direct high pressure washer carpeting as dry as possible by not
fluid/ water jets (Pressure above 0.5 adding water to the foam.
Bar) at electrical devices and NOTICE
connecter during washing. This is Avoid wiping of painted surface in
to prevent malfunction / failure of dry condition as it may leave
electrical system due to water scratches on the painted surface.
ingress.
Use a soft bristle brush, sponge or
soft cloth and rinse it frequently while
washing. When you have washed the
whole exterior, dry it with a chamois
or soft cloth. After drying the Car,
inspect it for chips and scratches that
could allow corrosion to start. Apply
touch up paint where necessary.
65
VEHICLE CARE CAR CARE
Cleaning of Windows, Front and Inflate the tyres to 0.5 kg/cm2 above
Rear Glasses : the normal specified pressure and
check it at regular intervals.
Clean the windows inside and
outside with commercially available Check the battery charge every six
glass cleaners. weeks.
This will remove the haze that builds Do not drain the engine cooling
up on the inside of windows. Use a system.
soft cloth or paper towels to clean
Wiper Care :
all glass and plastic surfaces.
FOR CHATTERING and NOISY PROBLEMS
Non use maintenance :
Park the Car in covered, dry and if Windshield
Glass
possible well-ventilated premises.
Engage a gear.
Remove the battery terminal cables OK NOT OK
(first remove the cable from the
negative terminal). Wiper blade attack angle on
windshield glass should be 900 i.e.
Make sure the hand brake is not
perpendicular.
engaged.
Remove wiper blade and wiper arm
Clean and protect the painted parts
on windshield glass in the centre
using protective wax.
position. Check the gap between arm
Clean and protect the shiny metal strip and glass.
parts using commercially available
FOLLOWING GUIDELINES WILL
special compounds.
HELP YOU TO PROTECT YOUR
Sprinkle talcum powder on the CAR FROM CORROSION
rubber windscreen wiper and lift EFFECTIVELY.
them off the glass.
Slightly open the windows.
Cover the Car with a cloth or
perforated plastic sheet. Do not use
sheets of imperforated plastic as
they do not allow moisture on the Car
body to evaporate.
66
CAR CARE VEHICLE CARE
PROPER CLEANING : WASHING YOUR CAR :
In order to protect your car from HAND WASH :
corrosion it is recommended that you 1. Always wash your car in shade
wash your car thoroughly and and the surface is at room
frequently in case : temperature.
1. There is an heavy accumulation 2. Wash with mild car wash soap
of dirt and mud especially on the like ‘Car Shampoo’ and use a
underbody. soft 100% cotton cloth to avoid
2. It is driven in areas having high scratches.Dry wiping your car
atmosphere pollution due to may lead to the formation of
smoke, soot, dust, iron dust and scratches and hence always use
other chemical pollutants. a soft cloth and clean water while
3. It is driven in coastal areas. wiping your car.
4. The underbody must be 3. To avoid scratches, please
thoroughly pressure washed after wear soft gloves . Remove
every three months. finger rings, wrist watch while
washing.
In addition to regularly washing
your car, the following precautions 4. To remove stubborn stains and
need to be taken. contaminants like tar, use
turpentine or cleaners like
PERIODIC INSPECTION : ‘Stain remover’ which are safe
1. Regularly inspect your car for for paint surfaces.
any damage in the paint film 5. Avoid substances like petrol,
such as deep scratches and diesel, kerosene, benzene or
immediately get them repaired other solvents that cause
from an authorised service damage to paint.
outlet, as these defects tend to
6. Dry your car thoroughly to
accelerate corrosion.
prevent any damp spots.
2. Inspect mud liners for
NOTICE
damages.
3. Keep all drain holes clear from Do not direct high pressure washer
clogging. fluid/ water jets at electrical devices
and their connectors during
PROPER PARKING : washing. This is to prevent
Always park your car in shade to malfunction / failure of electrical
protect it from harsh sunlight or in system due to water
a well-ventilated garage so that ingress.
there is no dampness on any part
of the car.
67
VEHICLE CARE CAR CARE
68
CAR CARE VEHICLE CARE
Various Environmental Hazards
affecting paints :
z Environmental hazards destroy
your car's finish.
The enemy :
Ultraviolet Rays, Pollution, Tree
Sap, Bird Droppings, Car Wash
Chemicals, Road Salt, Acid Rain.
Benefits of Car Exterior Enrich-
ment :
z Removal of medium scratches,
orange peel, oxidation , dust
nibs etc and swirl marks from
painted surface.
z Restoration of original gloss lev-
els UV protection after gloss is
restored.
z Cleaning and dressing of tyres,
Bumpers and all exterior plas-
tic moldings/trims.
TATA MOTORS has tied up with
M/s Opulent (Waxoyl brand) and
M/s 3M for this world class
treatment at affordable prices. This
treatment is available in all
authorized workshops. The Dealer
Service Marketing Executive will
explain to you the benefits and
terms and conditions of this
treatment.
69
MAINTENANCE BRAKE FLUID & WINDSHIELD WASHER RESERVOIR
1
1. Brake fluid reservoir
2 2. Windshield washer reservoir
70
OPENING & CLOSING OF ENGINE
COMPARTMENT COVER MAINTENANCE
Open the rear engine inspection REFITTING OF ENGINE
compartment cover / lid for Checking COMPARTMENT COVER
/ Topping up engine oil, coolant level
& Air filter element cleaning.
OPENING ENGINE
COMPARTMENT COVER :
For opening engine compartment
cover -
71
MAINTENANCE ENGINE OIL & ENGINE COOLANT
ENGINE OIL LEVEL Check the engine oil level if “low oil
pressure” warning comes 'ON' while
driving. Failure to check the oil level
regularly could lead to serious
trouble due to insufficient oil.
72
AIR FILTER & SPARK PLUG MAINTENANCE
AIR FILTER :
0.8-0.9 mm
73
MAINTENANCE TYRES
74
REPAIRING TYRES MAINTENANCE
Repairing a Tyre : inside the tyre. Removal of this
layer due to scratching may
Mark the tyre position (if original
cause gradual loss of air and
colour dot mark is not visible) with
deflation.
respect to valve stem hole to ensure
that the tyre is refitted in the original 3. If wheel rim gets damaged in
location on the wheel rim. service, get the wheel rim
repaired/replaced immediately.
Ensure that balancing weights are
Running the vehicle with
not disturbed during removal of tyres.
damaged rim may cause
Check the balance weight prior to the deflation of tyre and subsequent
removal of the tyre. If found loose, dislodging of tyre from rim.
mark its location on the rim & refit
4. Maintain recommended inflation
properly.
pressure. Over-inflation, in
Balance the wheel after every particular, may cause puncture
dismantling and assembly of tyre on or bursting of tyre.
the wheel rim if required.
NOTICE
While fitting wheels on the vehicle Life and wear pattern of tyres
ensure that wheel pins are free from depends on various parameters
dust, scratches, dirt, dents, etc. like tyre pressure, wheel
NOTICE alignment, wheel balancing, tyre
Do not apply any oil on the wheel rotation, etc. It also largely
pins. Wipe off the oil if present. depends on vehicle speed, load
carried, usage, driving habits,
Special care for tubeless tyres road conditions, tyre quality, etc.
In case fault is suspected to be
1. While removing tyre from wheel due to poor quality of tyres, the
rim and mounting it back on same may be taken up with
wheel rim, take precautions not
concerned tyre manufacturer.
to damage tyre bead. Use tyre
removal and assembly
machines. Damage or cut on tyre
bead may cause gradual loss of
air and deflation of tyre.
2. Do not scratch inside of tubeless
tyre with metallic or sharp object.
Tubeless tyres are coated with
impermeable layer of rubber
from inside which holds the air
75
WHEEL ALIGNMENT / BALANCING &
MAINTENANCE CATALYTIC CONVERTER
76
BATTERY MAINTENANCE
Battery : Clean the battery terminals with a
terminal cleaning tool or wire brush.
Battery is located below driver seat
Reconnect and tighten the cables, coat
the terminals with petroleum jelly.
Ensure that battery is securely
mounted.
If you need to connect the battery to a
charger, disconnect both cables to
prevent damage to the vehicle’s
electrical system.
NOTICE
Check the battery for proper During normal operation, the battery
electrolyte level and corrosion on the generates gas which is explosive
terminals. in nature, a spark or open flame
can cause the battery to explode
1. Check the battery for electrolyte causing very serious injuries.
level against the marking on the
battery outer case. Keep all sparks & open flames and
smoking materials away from the
2. Check the battery terminals for battery.
corrosion (a white or yellowish Getting electrolyte in your eyes or
powder). To remove it, cover the on the skin can cause severe
terminals with a solution of baking burns. Wear protective clothing
soda. It will bubble up and turn and a face shield or have a skilled
brown. technician to do the battery
3. When this stops wash it off with maintenance.
plain water. Dry off the battery The battery contains sulphuric acid
with a cloth or paper towel. (electrolyte) which is poisonous
and highly corrosive in nature.
4. Coat the terminal with petroleum
jelly to prevent future corrosion. Always ensure to get the specific
gravity of the battery checked as
Use a proper wrench to loosen and per the maintenance schedule.
remove cables from the terminals.
Always disconnect the negative
(-ve) cable first and reconnect it
last.
77
IMPORTANT TECHNICAL INFORMATION BELT TENSION
1. Alternator Belt
2. AC Compressor Belt
78
FUEL, LUBRICANT &
COOLANTS IMPORTANT TECHNICAL INFORMATION
PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS ,
LUBRICANTS , ANTI RUST & SOUND DEADENING COATS,
WINDSCREEN SEALANT, BRANDED BY TATA MOTORS FOR
OPTIMUM PERFORMANCE OF YOUR CAR...
ITEM SPECIFICATION COMPANY & BRAND QTY
ENGINE OIL SAE 15W40 CASTROL-Castrol GTX Compact 15W40 2.35 Ltrs
API SJ
COOLANT 50:50 ratio SCCI - Golden Cruiser Premium 1400 NA 2.4 Ltrs
(50:50) premixed HPCL - Thanda Raja P TGO (W/O AC)
CASTROL - Radicool 3.7 Ltrs
( With
HVAC)
79
IMPORTANT TECHNICAL INFORMATION
FUEL, LUBRICANT & COOLANTS
FUEL : COOLANTS :
Vehicles with catalytic converter : Presence of dirt in coolant chokes
up passages in radiator, cylinder
Unleaded regular grade petrol
head and crankcase, thereby
confirming to IS 2796/DIN 51607 (or
causing overheating of engine.
equivalent) and octane rating not
less than 91 RON for BS-III & BS-IV To prevent rust formation and
is recommended as fuel (RON stand freezing of coolant inside the
for Research Octane Number). passages of radiator, crankcase and
cylinder head use premixed coolant
CAUTION
as recommended.
Do not use leaded petrol in the car
fitted with catalytic converter. Even It is recommended that the entire
single fill of leaded petrol will cooling system should be drained
seriously damage the catalytic and filled with fresh premixed
converter. coolant.
80
OIL FILLING & DRAIN POINTSIMPORTANT TECHNICAL INFORMATION
81
IMPORTANT TECHNICAL INFORMATION TECHNICAL SPECIFICATION
1. ENGINE
Model : 273 MPFI (BS III)
273 MPFI (BS IV)
Type : 4 Stroke, water cooled, multipoint fuel injection
system, SOHC, 2V/Cylinder
No. of Cylinders : 2 in-line
Bore / Stroke : 73.5 mm x 73.5 mm.
Capacity : 624 cc
Max. Engine Output : 37 PS at 5250 +/-250 rpm as per IS:14599
Max. Torque : 51.8 Nm at 3000 +/-500 rpm as per IS:14599
Firing Order : 1-2
Coolant : 50:50 (Water: ethylene glycol)
Engine Oil Capacity : 2.2 Litre
Compression Raio : 10.3 : 1
2. CLUTCH
Type : Single plate dry friction diaphragm type
Outside diameter of clutch lining : 160 mm
Friction Area : 212 cm2
3. TRANSAXLE
Type : Synchromesh on all forward gears, sliding mesh
for reverse gear.
No. of gears : 4 forward & 1 reverse
Gear ratios : 1st - 3.45 4th - 0.838
2nd - 1.94 REV. - 3.07
3rd - 1.26
Final drive ratio : 4.2
Model : TA 59 - 4/3.45 (4 Speed).
4. SUSPENSION
Front : Independent, Lower wishbone, McPherson Strut
type, with anti-roll bar.
Rear : Independent, Semi-trailing arm with coil spring
and hydraulic shock absorbers.
82
TECHNICAL SPECIFICATION IMPORTANT TECHNICAL INFORMATION
5. STEERING
Type : Mechanical Rack & Pinion steering gear with
steering column.
Steering Wheel : 350 mm dia.
Ratio : 16 : 1
6. BRAKES
Type : Dual circuit, Vertical split type split hydraulic
brake.
Front Brakes : 180 mm dia. drum brake
Rear Brakes : 180 mm dia. drum brake
Parking Brakes : Lever type, Cable operated mechanical linkages
acting on rear wheels.
7. WHEELS AND TYRES
Tyres : Front :135/70R12 (Radial Tubeless)
Rear: 155/65R12 (Radial Tubeless)
Spare :135/70R12 (Radial Tubeless)
Wheel Rims : 4B X 12
No. of Wheels : Front - 2
Rear - 2
Spare Wheel - 1
The following imported tyres (if fitted) which meet the requirements of
BIS and they comply with the requirements under the Central Motor
Vehicle Rules (CMVR) 1989, can be identified by following information:
Tyre Category/ Size Manufacturer’s brand/
Manufacturer Type Designation symbols
GITI Tire(ANHUI) Radial Tyre 135/70 R12 GT RADIAL CHAMPIRO
Company Ltd. with tube & VP1+, 65S
& flap or
GITI Tire(ANHUI) Tubeless or 155/65 R12 GT RADIAL CHAMPIRO
Company Ltd. equivalent VP1+, 71S
8. FUEL TANK
Capacity : 15 litres
83
IMPORTANT TECHNICAL INFORMATION TECHNICAL SPECIFICATION
11. PERFORMANCE
Max. speed : 105 kmph
Max. Gradiability @ rated GVW : 30%
84
DIMENSIONS IMPORTANT TECHNICAL INFORMATION
85
CAR IDENTIFICATION LOCATION OF AGGREGATE NUMBER
86
SERVICE MAINTENANCE SCHEDULE
100000-100500
10000 - 10500
40000 - 40500
30000 - 30500
50000 - 50500
20000 - 20500
60000 - 60500
80000 - 80500
90000 - 95500
70000 - 70500
1000 - 1500
OPERATION FREQUENCY
GENERAL
1 Wash the vehicle & clean condenser fins Every Service Q Q Q Q Q Q Q Q Q Q Q
5 All standard checks as per job card (As applicable) Every Service Q Q Q Q Q Q Q Q Q Q Q
ENGINE
1 Clean air filter element ( More frequent cleaning if 10000 Q Q Q Q Q Q Q Q Q Q
dust condition is severe)
2 Replace air filter element (More frequent replacement. 30000 Q Q Q
if dust condition is severe)
3 Change Engine oil and Oil filter (10000 km OR 10000 Q Q Q Q Q Q Q Q Q Q
12 months whichever is earlier)
4 Change fuel filter 10000 Q Q Q Q Q Q Q Q Q Q
5 Check drive (Alternator & AC) belts for tension, Every Service Q Q Q Q Q Q Q Q Q Q Q
3 Check & Adjust free play of Clutch release cable Every Service Q Q Q Q Q Q Q Q Q Q Q
BRAKES
1 Check front and rear brake linings. Clean or 20000 Q Q Q Q Q
Replace, if necessary.
2 Clean the brake drums with air 10000 Q Q Q Q Q Q Q Q Q Q
87
SERVICE MAINTENANCE SCHEDULE
100000-100500
10000 - 10500
40000 - 40500
30000 - 30500
50000 - 50500
20000 - 20500
60000 - 60500
80000 - 80500
90000 - 95500
70000 - 70500
1000 - 1500
OPERATION FREQUENCY
x 1000 km
ELECTRICAL
1 Check specific gravity and level of battery 10000 Q Q Q Q Q Q Q Q Q Q
AC SYSTEM
1 Check AC / HVAC system for satisfactory Every Service Q Q Q Q Q Q Q Q Q Q Q
performance
DIAGNOSTIC
1 Check for the DTC in the ‘Engine Control Unit’using Every Service Q Q Q Q Q Q Q Q Q Q Q
Service Instructions :
The Tata Nano has been manufactured to give you economical and trouble free
performance. To achieve this please follow the instructions as stated.
Your Car is entitled to Three free services (labour only). The free service coupons
are attached to the sales invoice. Please present these coupons to the servicing
dealer while availing free services.
1st free service - At 1000-1500 km. OR 3 month whichever is eariler
2nd free service - At 10000-10500 km. OR 12 months whichever is eariler
3rd free service - At 20000-20500 km. OR 24 months whichever is eariler
All services other than free services are chargeable.
Servicing of the car can be done at any TATA MOTORS Authorised Dealer Workshop,
TATA MOTORS Authorised Service Centre (TASC) or TATA MOTORS Authorised
Service Point (TASP). The details of their locations are given in this manual.
Warranty claims can be settled by any TATA MOTORS Authorised Dealer for all
failures, while all warranty claims excluding the consideration on the replacement of
major aggregates, can be settled by any TASC which is authorised for handling
warranty claims. TASPs will not handle warranty repairs.
88
RECORD OF SERVICE PERFORMED
Recommended
Repair Servicing
Service Odometer
Date Order Dealer's Sign.
Reading KMs. No.
At km & Stamp
PDI
1000
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
1,00,000
1,10,000
1,20,000
1,30,000
1,40,000
1.50,000
1,60,000
1,70,000
89
RECORD OF REPAIRS CARRIED OUT
Chassis No.:
90