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The kinetics of acetylene hydrogenation in the presence of a large excess of ethylene was studied
in a laboratory flow reactor. Experiments were carried out using a Pd/R-Al2O3 commercial
catalyst and a simulated cracker gas mixture (H2/C2H2 ) 50; 60% C2H4; 30% H2, and traces of
CO), at varying temperature (293-393 K) and pressure (2-35 atm). Competing mechanisms
for acetylene and ethylene hydrogenation were formulated and the corresponding kinetic
equations derived by rate-determining step methods. A criterion based upon statistical analysis
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was used to discriminate between rival kinetic models. The selected equations are consistent
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with the adsorption of C2H2 and C2H4 in the same active sites followed by reaction with adsorbed
hydrogen atoms to form C2H4 and C2H6 in a one-step process. Good agreement between computed
and experimental results was obtained using a nonisothermal reactor model that takes into
account the existence of external temperature and concentration gradients. The derived kinetic
equations together with a pseudohomogeneous model of an integral adiabatic flow reactor were
employed to simulate the conversion and the temperature profiles for a commercial hydrogenation
unit.
(2) H2 + 2S f 2HS
(9) CO + S f COS
scheme 7
(8) Et + S f EtS
1. Several reaction schemes were written for C2H2
(5) E + S f ES
(1) A + S f AS
and C2H4 hydrogenation on Pd using information from
fundamental kinetic studies.
2. The rate-determining step method was applied to
the proposed mechanisms in order to derive the corre-
sponding kinetic equations.
3. Conversion versus temperature curves for C2H2
(3) AS + HS f AHS + S
(4) AHS + HS f ES + S
(7) ES + HS f EHS + S
reactor, in the 1-30 atm pressure range, using a
(11) CO + S f COS
(2) H2 + 2S f 2HS
commercial Pd/R-Al2O3 catalyst.
(10) Et + S f EtS
scheme 6
4. The rate equations were coupled to three reactor
(6) E + S f ES
(1) A + S f AS
models of increasing complexity. The algebraic and
differential equations, which are not linear in the kinetic
parameters, define a set of regression models.
5. A nonlinear regression routine that selects the
conversion as a response variable was used to estimate
the unknown parameters.
(6) ES + HZ f EHS + Z
6. The discrimination between rival models was
based upon the requirement of positive parameters
(2) H2 + 2Z f 2HZ
(9) CO + S f COS
supplemented with a variance analysis performed on
scheme 5
(8) Et + S f EtS
the conversion residuals.
(5) E + S f ES
(1) A + S f AS
Kinetic Models
The first task of the present study was to derive
kinetic equations that could be compared with experi-
mental data for parameter estimation and discrimina-
(2) H2 + 2Z f 2HZ
(7) CO + S f COS
scheme 4
(6) Et + S f EtS
tively adsorbed on Pd to form H-Pd surface entities.
(4) E + S f ES
(1) A + S f AS
On the other hand, it is accepted that C2H2 and C2H4
adsorption occurs by an associative mechanism involv-
Table 1. Reaction Mechanism for the Selective Hydrogenation of C2H2 and C2H4
(6) CO + S f COS
(3) E + S f ES
(1) A + S f AS
(7) CO + S f COS
(6) Et + S f EtS
(4) E + S f ES
(6) ES + HS f EHS + S
(4) AHS + HS f ES + S
(9) CO + S f COS
(8) Et + S f EtS
Table 2. Kinetic Equations Derived from the Reaction Schemes Presented in Table 1a
r2,14 ) r7,15 rA ) kACA/D
rE ) kECE/D
D ) 1 + (KHCH)1/2 + CEt ∑i)1
2
KiCH-i + KEtCEt + KCOCCO
r1,36 1/2
rA ) kACACH /D 2
rE ) kECECH1/2/D2
D ) 1 + KACA + KECE + (KHCH)1/2 + (K1CE + K2CEt)CH-1/2 + KEtCEt + KCOCCO
r1,47 rA ) kACACH/D2
rE ) kECECH/D2
D ) 1 + KACA + KECE + (KH + K1CA + K2CE)CH1/2 + KEtCEt + KCOCCO
r2,35 rA ) kACACH/D3
rE ) kECECH/D3
D ) 1 + KACA + KECE + (KHCH)1/2 + KEtCEt + KCOCCO
r3,13 ) r4,14 rA ) kACA/D
rE ) kECE/D
D ) 1 + (KEt + K1CH-1 + K2CH-2)CEt + KCOCCO
r3,24 rA ) kACACH/D
rE ) kECECH/D
D ) 1 + KACA + KECE + KEtCEt + KCOCCO
r4,35 rA ) kACACH/D
rE ) kECECH/D
D ) (1 + KACA + KECE + KEtCEt + KCOCCO)(1 + KH1/2CH1/2)2
r5,15 rA ) kACA/D
rE ) kECE/D
D ) 1 + (KEt + K1CH-1/2 + K2CH + K3CH-3/2 + K4CH-2)CEt + KCOCCO
r5,36 rA ) kACACH1/2/D
rE ) kECECH1/2/D
D ) (1 + KACA + KECE + (K1CE + K2CEt)CH-1/2 + KEtCEt + KCOCCO)(1 + KH1/2CH1/2)
r5,47 rA ) kACACH/D
rE ) kECECH/D
D ) (1 + KACA + KECE + (K1CA + K2CE)CH1/2 + KEtCEt + KCOCCO)(1 + KH1/2CH1/2)
r6,16 ) r1,15 rA ) kACA/D
rE ) kECE/D
D ) 1 + (KHCH)1/2 + (K1CH-1/2 + K2CH-1 + K3CH-3/2 + K4CH-2)CEt + KEtCEt + KCOCCO
r6,35/79b rA ) kACACH1/2/D2 + k*ACACH/D
rE ) kECECH1/2/D2 + k*ECECH/D
D ) 1 + KACA + (KHCH)1/2 + KECE + (K1CE + K2CEt)CH-1/2 + KEtCEt + KCOCCO
r6,45/89b rA ) kACACH/D2 + k*ACACH/D
rE ) kECECH/D2 + k*ECECH/D
D ) 1 + KACA + KECE + (KH1/2 + K1CA + K2CE) CH-1/2 + KETCET + KCOCCO
r7,34/67b rA ) kACACH/D3 + k*ACACH/D
rE ) kECECH/D3 + k*ECECH/D
D ) 1 + KACA + (KHCH)1/2 + KECE + KEtCEt + KCOCCO
a The first digit identifies the sequence of steps and the others the controlling steps for C H and C H hydrogenation. b Simultaneous
2 2 2 4
mechanisms with two different controlling steps for acetylene and ethylene hydrogenation are considered.
carbons (ethylene and acetylene). In addition it has equations the following constants were introduced
been shown recently (Park and Price, 1991) that CO
KEt KEt
enhances the desorption of C2H4. Consequently only the K1 ) K2 ) (2)
adsorption of C2H2 and C2H4 and the surface interac- KHKES 2
KH KESKAS
tions were chosen as rate-controlling steps to derive the
kinetic models. To further reduce the number of equa- Using these constants, [S] may be written in terms
tions, the same determining step was selected for C2H2 of the gas phase concentrations
and C2H4 hydrogenation. By use of this approach 14 [S] ) [ST]/D
kinetic models were derived, as shown in Table 2.
As an example let us consider scheme 2 when the where
adsorption of C2H2 and C2H4, steps 1 and 4, are rate- 2
∑
controlling. The corresponding kinetic equations are
D ) 1 + (KHCH)1/2 + CET KiCH-i +
i)1
r2,1 ) -rA ) k1CA[S]
KETCET + KCOCCO (3)
r2,4 ) -rE ) k4CE[S] (1) and [St] is the concentration of free and occupied sites.
Combining the previous equations, the rates of disap-
where k1 and k4 are the rate constants and [S] is the pearance of C2H2 and C2H4 are
concentration of free surface sites. Considering the -rA ) kACA/D and -rE ) kECE/D (4)
irreversible nature of the overall hydrogenation reac-
tions, the reverse reactions of steps 1 and 4 have been where
neglected. The remaining steps, 2, 3, 5, 6, and 7 are
considered to be in a quasiequilibrium state. We use kA ) k1[St] and kE ) k4[St]
letters to identify the adsorption-desorption processes Experimental Section
at equilibrium: KH for H2, KEt for C2H6 , KE for C2H4,
and KCO for CO, while the constants KAS and KES take A laboratory scale reactor was used to obtain conver-
into account the surface reactions of adsorbed C2H2 and sion vs temperature curves in the 1-30 atm pressure
C2H4 at equilibrium. In order to simplify the rate range. Catalyst charges of 1-3 g were packed in a
+ +
Reactor Models Kutta method. In this way, the C2H2 and C2H4 conver-
sions (〈χi〉) at the reactor outlet are obtained.
In order to process the experimental data, a suitable A more complex reactor model (model III) emerges if
reactor model must be used. As a first approximation, one assumes the existence of temperature and concen-
a perfectly mixed flow reactor was considered (model tration gradients in the gas phase region adjacent to
I). Although this model is not appropriate to describe the catalyst particles. Therefore T * Ts and Ci * Csi.
our laboratory setup, it has been chosen in an attempt This situation is likely to occur in the laboratory reactor
to evaluate a large number of kinetic equations without due to the low gas velocity over the catalyst particles.
considerable computing effort. The basic mass balance Under steady-state conditions the rate of mass trans-
equations were written as port of a reactant (i) through the gas phase film is equal
to the observable surface reaction rate (rsi):
w χi
(5)
Fi ri
)
rsi ) kmiam(Ci - Csi) (12)
where i refers to C2H2 and C2H4. They can be readily Introducing the external effectiveness factor ηi,
coupled to the rate models given in Table 2 to relate
the fractional conversion χi to the kinetic parameters. rsi ) ηirio (13)
Therefore a set of nonlinear algebraic equations was
obtained. Using experimental w/Fi and T values as where rio is the maximum rate or reaction obtained
independent variables and assuming tentative kinetic when Csi ) Ci. In addition the Damkohler number Dio
constants, the conversion (〈χi〉) was estimated and is defined as the ratio of the maximum surface rate to
compared with the measured values (χi). the maximum mass transport rate:
The second reactor model (model II) was assumed to
be nonisothermal, isobaric with a plug flow pattern, and Dio ) rio/(kmiamCi) (14)
pseudohomogeneous. In this case the mass and energy
balance defined a set of nonlinear ordinary differential Following the treatment of Carberry (Carberry, 1976)
equations coupled through the rate model ri: eqs 13 and 14 can be related to define a dimensionless
observable quantity:
d(vCi)
) (-ri)Fcat (6)
dz ηiDio ) rsi/(kmiamCi) (15)
dT
∑i (-∆Hi)(-ri) - 4U(T - Tw)
Combining eqs 12 and 15, a dimensionless concentra-
cp ) Fcat (7) tion in terms of an observable quantity may be obtained:
dz
C*
i ) Csi/Ci ) 1 - ηiDio
The overall heat transfer coefficient U was defined
as follows:
For C2H2,
1
(ln(dto/dt)
)
-1
U) (8) C*A ) CsA/CA ) 1 - ηADAo (16)
hA 2FkwA
+
[ ]
and Cresswell, 1979)
surface temperature could be related to the bulk gas
phase temperature through an energy balance on the
1 + (8krf/hwfdt)
catalyst particles.
( )
kref ) krf + krs (11)
1 0.1
(16/3krs)
hfsdp kp hfsam(Ts - T) ) (-∆HA)(-rA) + (-∆HE)(-rE) (19)
+
1+ 2
(1 - )(dt/dp) Dividing this equation by (kmHamT) and recalling the
jD ) jH heat and mass transfer analogy,
where krf and krs are the radial conductivities of the fluid
and the solid, respectively. The effective conductivity Fcp(Sc/Pr)2/3(T* - 1) ) (-∆HA)(-rA)/(kmHamT) +
depends also on the fluid/wall (hwf) and the fluid/solid
(hfs) heat transfer coefficients. Suitable correlations for (-∆HE)(-rE)/(kmHamT)
these coefficients are found in the previous reference. T* ) 1 + [(-∆HA)(-rA)/(kmHamTFcp)](Pr/Sc)2/3 +
The previous equations constitute an initial value
problem that has been solved by means of a Runge- [(-∆HE)(-rE)/(kmHamTFcp)](Pr/Sc)2/3 (20)
+ +
Table 8. Selected Rate Equation and Kinetic pensated by the increase in temperature, so the rate is
Parameters for C2H2 and C2H4 Hydrogenation nearly constant in the 325-340 K temperature range.
kinetic parameters log Ai E (kcal/gmol) Eventually the decrease in C2H2 becomes so important
kA (m6/(s gcat kmol)) 31.1 45.51 that the rate falls below that of C2H4, so at high
kE (m6/(s gcat kmol)) 26.6 42.94 conversion values there is a marked decrease in selec-
KH (m3/kmol) 20.2 21.22 tivity.
KCO (m3/kmol) 13.6 9.95 It should be noted that our kinetic equations do not
KE (m3/kmol) 0.26 0.005 predict a change in selectivity with the CO content
KEt (m3/kmol) 0.001
-0.012
because the rA/rE ratio depends only on the concentra-
KA (m3/kmol) 0.001
tion of C2H2 and C2H4. In other words, the presence of
-16