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Deepwater in Deep Trouble

CASE APPLICATION: FOUNDATIONS OF CONTROL

Deepwater in Deep Trouble


When all is said and done, which may not be for many years, it’s likely to be one of the worst environmental
disasters, if not the worst, in U.S. history.61 When British Petroleum’s (BP) Deepwater Horizon off-shore
rig in the Gulf of Mexico exploded in a ball of flames on April 20, 2010, killing 11 employees, it set in
motion frantic efforts to stop the flow of oil and to initiate the long and arduous cleanup process. Although
the impacts of the explosion and oil spill were felt most intensely by businesses and residents along the coast
and by coastal wildlife, those of us inland who watched the disaster unfold were also stunned and dismayed
by what we saw happening. What led to this disaster and what can BP do to ensure that the likelihood of it
ever happening again is minimized?

One thing that has come to light in the disaster investigation is that it’s no surprise that something like this
happened. After Hurricane Dennis blew through in July 2005, a passing ship was shocked to see BP’s new
massive $1 billion Thunder Horse oil platform “listing precariously to one side, looking for all the world as
if it were about to sink.” Thunder Horse “was meant to be the company’s crowning glory, the embodiment
of its bold gamble to outpace its competitors in finding and exploiting the vast reserves of oil beneath the
waters of the gulf.” But the problems with this rig soon became evident. A valve installed backwards caused
it to flood during the hurricane even before any oil had been pumped. Other problems included a welding job
so shoddy that it left underwater pipelines brittle and full of cracks. “The problems at Thunder Horse were
not an anomaly, but a warning that BP was taking too many risks and cutting corners in pursuit of growth
and profits.”

Then came the tragic explosion on the Deepwater Horizon. Before the rig exploded, strong warning signs
indicated that something was terribly wrong with the oil well. Among the red flags were several equipment
readings suggesting that gas was bubbling into the well, a potential sign of an impending blowout. Those red
flags were ignored. Other decisions made in the 24 hours before the explosion included a critical decision to
replace heavy mud in the pipe rising from the seabed with seawater, again possibly increasing the risk of an
explosion. Internal BP documents also show serious problems and safety concerns with Deepwater. Those
problems involved the well casing and blowout preventer. One BP senior drilling engineer warned, “This
would certainly be a worst-case scenario.” The federal panel charged with investigating the spill has been
examining 20 “anomalies in the well’s behavior and the crew’s response.” The panel is also investigating in
particular why “rig workers missed telltale signs that the well was close to an uncontrolled blowout.”

Discussion Questions
1. What type(s) of control—feedforward, concurrent, or feedback—do you think would have been most
useful in this situation? Explain your choice(s).
2. Using Exhibit 18-2 (Control Process), explain what BP could have done better. 3. Why do you think
company employees ignored the red flags? How could such behavior be changed in the future? 4. What
could other organizations learn from BP’s mistakes? this training approach for (a) the trainee and (b) the
company?

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