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    59 views23 pages

    Houttuin 249.40

    Uploaded by

    Raymond

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 23
    OPERATING AND MAINTENANCE INSTRUCTIONS PUMP TYPE 249.40 To Pump model Pump number Our order Your order Order date Reference Item number Destination Plant ( Batore storing, metalation, operation of mainisnance read iis manual] ABOUT THIS MANUAL ‘This manual contain deta instructions forte storage, isan, operation and ‘mahtenance ofthe Hout wn sere pump. ‘Toget maximum versa rom the pump ll operators shoud early read an fotow {henson tis mana For danting and re-assembly chapter 7 has tobe conse, Please keep tis manvalin ahandy place nea he purpnt Warranty the pumps used fr conditions other than lated nth oder contmation or modified ‘witout wten consent of Hout al guarantee ams boome nai Dismanting of the screw pump during the pared of guarantee may only be done wth a ‘ror writen consent of Heutun BV, oherse al guarantee clams become nai ‘Acopy of te specie waranty tems applicable to your Houtun product and replacement pats dan be obtained rom you lal Sales and Service Oca, Notice “This document contains propitary ntrmaton, which spotted y copyright. ll ghs ate reserved. No pat offs document maybe photocopied reprodicod or raneltad 0 ‘nother language thou he par writen consort of Houtuin BV. ‘The information contained nts documents ebjeto change witout note. Service Forinsalaton, maintenance and pa of he pump you can alway cal the Service Deparment of Houtuin BV, exparenced sere people ae avalbe on appontment, Houtun 8. Service Deparment Petbue 7 ‘500 AB Utecht ‘The Nethetnds Telephone number: +31 (0)902404611 Fc number #31 (00-241 846 SIGNS : = ‘Warning for danger 410 an atta an 51 82 33 84 TABLE OF CONTENTS INTRODUCTION Operating sncile Shaft sealing afangerents Rel vale SAFETY REGULATIONS Transport Prepaaton fer istltion thing Emergency sop Pipe accessories (Check vane cing of bearings and timing gears Sarton Satey valve set pressure ‘TRANSPORT ‘Transport INSTALLATION Preparation fo nstalation Cleaning Lecaten Emergency stop Eating Foundation Base plate ‘Algnment of pump and motor ‘Algnment precede fo hrzont mounted pumps Piping deson Pipe accessories Suction eanere heck vate (OPERATION Beto startup Serip ‘nie the pump sin operation ‘Aor ong te shut Soun e1 23. ea 65 92 3 TABLE OF CONTENTS MAINTENANCE Scheie Spare pars ‘breabon table {breton chart Bot tohening raves DISMANTLING AND RE-ASSEMBLY ‘General nsrutons for demanting the srew pump Dismanting Re-acembly ‘TROUBLESHOOTING LONG TERM STORAGE Prescripton of peservation-intoral Shaft seal eatment Prescrpton of preservation - extemal ENCLOSURES Drawings Pars ts Dociments 1 INTRODUCTION 414 Operating principle see ‘The Houtun gare twin screw pump sa oar postive displacement pure whieh consis of wo counter rotating ser shat, The cere on tee sats ‘mesh ogetheretaning a ed clearance andotaing ely inside the ner ot burp cating bores. ‘his creates vacuum (underpressur) that causes the flo flow twa the up. The pumped ui enters rough the ston. he fw ced ang fener atthe ends ofthe pump and vares tothe cate ofthe pump and Ascharge, The cee pat oF te clnders hasan pen canneton towards the ‘decarge ‘The lorque is ranemitod forth diver tyough the ven srew shaft tthe shot haf by means ofthe timing gears. Boh shal are supped by bearings ‘ad are aly xe a tho non-den end ofthe shat “The bearings ee net sueced to any oad boca of te hydraulic axial balance beeen the screws, . Pb; \ (K\t- = NN a) : Fg 1.1 Screws wth timing goa 1.2 Shat sealing arrangements see ‘Due to their specie design, these pumps are executed wth four single ‘mochanial sal. The selon ofthese seal depends on emperture and Properties ofthe liquid handed 2 wol as on spect opraing condone 1.3 Rit vat ove “The safety valve connects dlgcharge and sition se of pt ene the pump aganct over pressive, The vies are leo avalable wh back tank ‘Sesion, elt va canbe utsas to redice the staring torque Hand whee fate emits opeing ofthe valve ole the pressure andthe eating org Gurng Sextp. 2 SAFETY REGULATIONS 24 Transport see + Take car when moving he pump. Reugh treatmentor fing nan Unsuitable way may cause permanent damage. The safe fing methods ae istatd in chaper Transport. +The pump shuld nove be ited by tho chaf-ond, Ral valve handuee! rmayhave tobe removes to aeconmnodatathe ing saps 22 Preparation for Installation + “After recept each pump should be thoroughly chocked, Damage mus be reported to the Hout ofc x reprosentatve, athe transportation ‘Company imma. Any clams far damage mst bo known within one week ater recat ofthe goods. + ter eel of the pump, shouldbe stored inary are. The shiping erate ‘Sony suitable fo pote the pump fer amacmurn of80 days afer shoment tom te factory. This period may be eborter case cl poor atmospheric ‘ondons, Speck poetng far lng tem storage canbe supphed upon request 2: orthing ove Ensure that he pumpunt nasa proper ground connection. 24 Emargancy stop oe outun vies titrate the unit in an emergency sop system, 25 Pipe accossories ove ‘Manmeters shouldbe placed belore and behind th sine fo check when ‘leaning is te card ct, 26 Check valve we tha dlecharge head i igh andthe viscosity of he ai i ws Tecommended total a check valve nthe Uscharge ine. This to protect the prep against reverse rotation nthe event of backflow ven he pump is shut {down This lz allows parallel operaton of anoter pump Inthe same syst 2 SAFETY REGULATIONS 127.Cooling of bearings and timing gears o ‘+ en the tomperature ofthe lubricating iin tho garsx shuld reach 2 ‘maximum oval de tote clon ofthe gears at higher power consumon tay be necessary to equip Be gearbox with a cooing sytem to cool me Boaings and ting are revel contact wih onto. tac amoeratire can ie upto 120°C ae) 28 Startup oe “The pump must not be run unless at protective guards supped wth the

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