The Dowty ‘Bonded Seal’ High Pressure Joint Gasket Seal ‘The Dowty Bonded Seal is a synthetic rubber sealing member that is bonded with heat and pressure to a Zinc plated stee! washer. The flexing action of the lips under pressure provides a positive and leakproof seal against a wide range of fluids, at, depending upon size, pressures up to 20,000 p.s.i. (1380 bar). The Dow- ty Bonded Seal, in addition to eliminating leakage, reduces tooling, installation and maintenance costs. The face to face sealing they permit eliminates groove cutting or special machining and reduced bolting torque. Dowty Bonded Seals are supplied in quantity to large scale users in the aircraft, motorand electronics industries, and for specialized products ranging from navigational instrumonts to rock drilling equipment, Materials & Temperature Range The Dowty Bonded Seal is suitable for use with mineral oils, water, gases and many other fluids. The temperature range varies according to the particular application. For general conditions, the 400 Series operates from —40°F to +212°F (—40°C to +100°C). Low Octane Fuels The Dowty Bonded Seal is available in the full range of sizes for low octane fuels, diesel oil, etc., suitable for temperature ranges of —20°F to +240°F (—29°C to+120°C). Tapped Holes When bonded seals are used to seal tapped holes the thread relief should never be greater than 0.01 in. (0.25 mm) above the nominal outside diameter of the screw thread. Extremely simple pressure gasket. Efficient and reliable means of face sealing at high and low pressures. Positive and leakproof sealing action. Reduction in bolting torque. No flow or flattening of metal washer un- der tightening loads. Elimination of groove cutting or special machining. Reusable when remaking joints. Continuous operation at —40°F to +212°F (- 40°C to + 100°C). Reduces machining, installation and maintenance costs.Cae CLD et tay Rene ire RELIABLE HIGH AND LOW PRESSURE SEALING WIDE TEMPERATURE CAPABILITY METAL RING FREVENTS ‘OVER-COMPRESSION AND EXTRUSION. LARGE RANGE OF ELASTOMERS AND, METALS FULL TRACEABILITY THROUGH PACKAGING, FOR ALL TEMS ALL EUROPEAN THREAD SIZES AVAILABLE ‘The Dowey bonded seal was originally designed ro replace copper type washers in higher pressure systems, Simple in construction the gasket comprises a metal annulus, square or sactungelar in waction, to which aa slasvemaria slag oF trapezoidal section is bonded. The mecal ring resists the bursting forces and limits the deformation of the elastomeric THE KEY Pr aaa ee CD eed BENEFITS ALL KEY BENEFITS FROM ‘THE ORIGINAL BONDED SEAL CONCENTRICALLY LOCATED POSITIVELY RETAINED EASE OF ASSEMBLY ABILITY TO PRE. ASSEMBLE OPTIMISED COMPONENT. STOCKING SIMPLIFED LOCATION MACHINING Developed co eliminate the occurrence of leakage duc to seal offset, the self-centring type of bonded seal has the additional benefit of pre-assembling oa to threads with the consequent production line savings. The chia seal membrane offers little resistance during assemblyCPPS Dowty Part No. 4|/4)/9|/0/-/4]/14 Rubber Material Metal Reference Outer Ring Bonded Seals - Aerospace 300 Bonded Seals - Industrial 400 Select from pages 6 te 12 the required type and size of product aad insert the appropriate size reference. e.g. 825-1) BSP self-centring bonded seal RUBBER MATERIAL REFERENCES From pages 3 and 4 select che compound most suitable co the application requirements. e.g. 4490«non-released 90 IRHD medium nitrile METAL OUTER RING Sce page 5 for available metals. As with the elastomeric material, preferred metal types should be used if possible Dowty produces a large number of special bonded seals by shape, size and material, Each is given a unique part number by Dowty Bonded Seals technical department.PDC ee Ly eee ae ed The most commonly used non-released materials are the 4490 nitrile and the 9775 fluercearbon. Combined with che 41 zine placed mild steel metal outer ring these are the most widely stocked ranges. APPLICATIONS = (252 8) 23]. |a3 Bs temperature Dowty Bale 2) 35 /a,|82 a aoe i 22188) a | 2 # Gsleg| ea|zs| Pome Material Range °C netorece (2835 138|* |"H]e8la*/Ba1 |e] specification | Hardness Be es Gigalr |e & 38 [38/8 3|°s| |e a IRHD. 7S 2000 acria,e14e13,621 | 2010110 sss fe ole fora, 70-80 ‘srw 02000 M8610 | aso + cn © ele ici ‘aseeoia coxa | SNe NTR a our je elele 0.310 orp 90019 i asin Daonn taeeria Bia] esigernyerucoracosartra| aot 110 4470 e * and 2).ASTM 02000 M2CH714 575 'A23, B14, £015, £035 £17 : MepiUM 86310, 814, EAI -20t0 +110 a0 u . NITRILE Et, EFD1/£014 595 *ifiiateresearn Cente ater Fanos dyes 2.999 "907 | ato oa10 2ass ele sasmfuonswerotecnta)| 9223 Erepaeoigroy ena aa|. tet fe slelsie| |e “10104225 80 oo ie slelelel |e wuoro- | asim oroonmarario | 15104225 ‘sin bao0o Matic 310 . elelele| Jefe Alabama | -15t0<225 mez soa . elelele ee] | FuoKo- mem 8825 SILICONE 55-65 ‘ASTM 02000, MSGE 705 8870 elelele ‘A18,837, FAIA, O16, 600 4200 SILICONE eee 75 aot | |e gyone | Srezeg eee, | ee elelele| | mn sa a 1585 ‘ASTN 02000, MISCHA a © elelele ef | tn | 925,038, c12,c015,c035, | 20004130 FIA, Z1, 22,23, 24 75.85 PREFERRED COMPOUNDSPN ee Ved The more popular ranges ef 1911 (medium nitrile) and 0967 (luorccarbon) combined with cadmium plated mild steel metal outer (02) are widely available as stock items APPLICATIONS som ee i hvac 101 z| =| 25 | & a scieoa compornd| £2] 22] £4] £2] 28] 23] 28 | 22 Polymer Material Range °C oence (251 23] 23| 22| | 23] 28| 82 Base Specification hard neterence | 25| °5| 83] £*| 63] 53| 4*| 5! jardness ee a 3 IRHD. st0 10 cos Jelelele . orp sa09 sto oro si09 “ste oe, cote so7e ite eet cura ain : wenn | eet oro asa “foto 0 = - GRADE 8, GRADE 1 85-95 eo pro aa Minus’ | crabee Seve + NFLI7 12088 rDsous079% tow A NTR ee ‘NFL? 12088 ee 75-85 FLuoro- Ags $808 ato +200 * ‘CARBON prosco49u9 n79 FluorO- ‘NFL171-6108 -S5t0 +130 SILICONE ASS12658 cease 20 SILICONE ‘DT55828 GRADE 70 ° ° ‘ring DTD 56058 . . ar52925 ETHYLENE PROPYLENE ae -50 to 4120 75-85 STYRENE : “50 to 80 © | surapene ie soeee 81-89 PoLreHtone: wssz752 60 = 10 +80, 107 . - PRENE 76-85 PREFERRED COMPOUNDSBONDED SEALS - METAL OUTER RINGS MOST COMMONLY USED RELEASED METALS ito sree. 51499 PART 1: 1983 B ‘CADMIUM PLATED, Coe eRH 540 Tensile pee bees ee Material strendih Special Plating miele ber aaen ii Condtions (minimum) me oo oe A ee fs ‘CADMIUM PLATED CSA BRH 5 PASSVATED TO DEFO3 33, tttninunnentinn nel intone aR wR CADMIUM PLATED: CS4BRHS 540 IDENTIFICATION MARKS TO GO 1967) ‘CADMIUM PLATED TO OTD9OaC ‘OR Det STAN 03-19 NTH IDENTIFICATION MARKS 70 GO| STAINLESS STEEL 1449 PART2. 540 TYPE 316 316 S32 ito sree Sida9 PART 1: 1983 og “2NC PLATED TO DEF STAN 03-201 ZINC PLATED. Ce sRH S OtouR PassivareD To DEF O33, a STAs seEL stag part 2 0 31 | AEROSPACE RELEASED MATERIAL ee 220) (AUSTEN) ucHT ALLOY L1es:1978 BAR ‘ANODISED L155:1978 GHEET & STRIP) cy igh ALLSY ANODISED RED L102 1971 (1985), 370 SE NOTE BELOW LIGHT ALLOY se renee 25 = eee panne a ee ee 19 UGHT ALLOY L102 1971 (1935) 370 ANODISED TO DEF STAN 03-24 [ANODISED TO DEF STAN 03-24 eD) [ANODISED TO DEF STAN 03-24 (Green) w [ANODISED GREEN L102 1971 (1985), 370 10 ae STEEL STRIP 52070:1980 C7105 om 09 STEEL STRIP B52070:1980 C2106 380 Brass: BAR BS2876:1986 C2121 28 ALUMINIUM BRONZE 852874: 1986 Cz104 700 capuun paren TO. ‘DEF STAN OF 33 Note: Far identification purposs light alloy 16 (re) is used with 5615 elastomer; light alloy 18 (green) ls used with 0073 elastomerCte ee a LN ore ros era: BONDED SEAL THREAD DIA sue RADIAL GAP | WINONA m REFERENCE croc? | suRsr ala R PRESSURE wei] ese fo] 7 2013] 2013] 5 zon] > [inca] esr | "an A wmf 305, maa te a8 Za 230 aoe 2 ‘a2 | 538 O57 og 170 HA 05 [3 sai [ess O37 og i300 ‘he 04 [4 Gas [2 | 122 | +015 957. Jo2na| age 2490 i oes |S 29 | 338 “000 [27 0 eo he og |e 331 | 383 ose a tea he, oor, 8,64 | 10,04 0,70. 0,35 4750 he Ue 020, A 10,37 | 11,84 0,73, 042 | 0,32 1480 a0 08 3 1126 | 12,45 60 055 "1350, he oop | 69 | 1308 a0 29 ‘a80 ee ea az] is21 aa 092 | 638° [ 0 “he 010 10. 14,86 | 16,39 | 2,00 | 20,1 | 0,76 0,29 1560, 60 023 | "ao 15,02 [1720 “ons “O20 ‘200 “e. on. ae 16,51 | 18,75 412 0,32. 1560 ie | coerce 17,28 | 18,75, 0,73 0,31 1230, Tale eee ig | 1969 ore a3 1310 se roe Pee soe 2121 a7 052 bio he |e foes aia | 2301 on aus a9 |" ie a he | 026 — 23,49 | 24,97 0,74 063 | 0,29 1240, She [ons ag! 24,26 | 26,04 | 2,34 0,89 0,23 1275, ae omens alae 27,08 | 28,62 oa ‘aay | 030. | i050 tine om |e a72 | 30.1 ‘vo a1 io Ve [ora 14 29,23 | 20,86 0,76 [0.29051] 0.38 880, Phe he 029 air 30,81 | 32,39 0,74 033 | 0,30 860 a Sea | 3560 [338 i ce at ees re a en [a 3.9 | 3688 | 425 150 a8 a0 [Tao Bie PTT [aa a S50 [see [ 234] v026 [150 age a0 [ran th oie | te 55,00 | 3859 000 [752 ast eo a on [ar Sac | aoa it a8 eS Fe [tie fo | ‘23 | 4593 0 aga | “o3i [oo i oie | a8 ‘isa | 48,8 bis a6 a Ve [ie [oa | ‘gaa 51.38 tar ou 0 3 oi 48 Sige | sa7a'] 225 ie 08 io Bie [Hie foe Pe 34s | 380 io 04s | 0s [380 Bie os | 58,08 61.08 i os ie iS 2 036 M 60,58 | 63,53 1,52 048 70 i 037. MM. 64,39 | 67,44 4,52. 0,45, 750 Zila | 038 N 66,68 | 69,98 1,65 B 0,59. 670. Bie [058 [oe P30. [96.08 [7938 is saa] Note: #* size reference fourth fifth, sixth digits. Previous mark numbers for PP&S (industrial) and AGS1186 are shown by symbol t Burst pressures were calculated using S40MNin (35 ton ffir} UTS stedPisa Peel em "BSP 821 13.74 11.18 15.21 20.57 ) 2.00 i “he at 18.16 14.50 iy 19.69 25.40 2.40 M20 873 2070 16.76 bales 22.50 2300 | 150 Me BSP 826 73.49 20.27 2457 3175 ) 247 f 1 BSP 830 33.89 29,92 , 36.88 42.80 [ 3.40 fier | al eee se joes) Tle BSP 824 54.89 50.42 = 58,30 69.85 3.40 212 BSP 839 76.08 71.50 79.38 90.17 3.40CP a ae UT} ove ry Page 2 oe =e een 250i | 075 | 020 | 03s or) | oss 030 | 1560 | 030 850 “025 | 1780 soso; | 065 035 1320 035 039 1510 0.85 035 2150 0.60 040 1200 2020.1 | 0,82 017 1470 Pons_| 035 1300 0,85, | 035, 1850 tsaor | o6s | ono | 020 | 1200 085 ow | 1540 19,1 085 040 1760 Burst pressures were calculated using S40MNim* (35 ton fiir’) UTS steelMINIMUM ee ieee rc ete ee [ere |e est i = Me foe [me 06 035 1150 ME we | | as 035 “1390 135 226 i 18,7 14,0 15,7 085 0,25 “900 i 14 227 22,0 14,7 16,4 0,85 1510 16 2s | 20 | 167 | 184 8s 035 1370 7 20 | 240 | 174 | 192 090 020 1150 175 am | 267 | 180 | 201 105 025 1070 18 m2 | 250 | 197 | 204 05 ons 1260 20 pa i zen | or || 23 0.90 035 1140 2 ar | 300 | 27 | 244 | 3020; | oas 035 1080 ies wo | 360 | 272 | 20 090 ono 1130 30 aa | wo | aso | 230 10 050 270 39 246 S10 40,0 a9 2,520,1 0,95 050 1030 2 vr | sao | a7 | ana 085 035 930 48 248 59,0 ; 48,7 50,8 1,05 035 790 3 i 209 00 32,0, 34,7 3,020,15 0,50 540 52 250 64,5 ‘| 53,3 56,4 065 m0 ( 60 | 251 : 73,0 60,7 63,0 115 035, 780 135 ass | vaze7 | 1270 | 1327 | soso.1s 10 220 PREFERRED SIZE WHERE OPTIONS ARE PRESENTta er Ud 4 ren Gia RADIUS erry THREAD D its RADIAL a SIZE oe 40,13 f fe s eS 40,25 GAPG Pa cau | weFeRence | 7903 | 2010 | 2020 21 | ‘tre | ns | Presume a 315 201 | 138 | 152 | 1sa01 | 07 Burst pressures were calculated using S40MIN/m* (35 ton fin!) UTS stee!Cl ese ee CONNECTIONS AND COUPLINGS [AS RECOMMENDED IN 15011791973 (FORMERLY A CETOP RECOMMENDATION) INSTALLATION DATA, Series © @) IRREGULAR, ADHERING FLASH PERMISSIBLE 038mm WIDE MAXIMUM (.015in) a ee BD 0.13mm Maximum RADIUS (.005in) (4) ‘THE JOINT SURFACE TO BE FLAT AND SQU! 10 THE AXIS OF THE la ‘THREAD. ae ; @ concentuciry TOLSRANCE 025mm (0.0101) DIAMETER NAXIMUM DATUM THREAD DIAMETER 1) THE DIAMETER OF BONDED SEAL THREAD P A ee paw | szerer | ov | a | dg | s | R | 4025] b, JArmax| c pnd BSP se | 2 | 102 | +02 | 2015 | 02 | -o0o | +05 | a.min| soa | PFSSURE BAR “he si | 127 | a3 | 99 og rome 8 1100 th so | 147 | toa | 12 og ae 15 930 i su | 1e7_| 1585 | 15,75 0.35 | a | is | 1 793 es siz | 227 | 17.35 | 19.25 | 125 | 095 | eal B 775 e sia | 267 | 21,65 | 2355 0,95 ey | eel 586 i sia | 35 [27a | 202 as | 025 | 32 | 25 | 33 500 1 515 | 395 | 342 | 361 0.95 | 30 | 25 | na Tie sie | 495 [ae [4a7 | 2 "095 a9 [25 [50 500 he sv | 355 | 437 | 506 0.95) cs i ceu es cle Lan 2 sia | 685 | 605 | 624 0.95 Ce 3 a8 Part number example 400-510-4490-41 Burst pressures were calculated using 540 MN (35 ton fn) UTS steelCOD eee a ee Ge ey ORIGINAL eres tris Diamerer Equars ‘akin BASIC MAJOR THREAD DIAMETER BD °.aIn stoutper and ANY FORM OF UNDERCUT () TAPER NECK UNDERCUT C2) pir ALSO ACCEPTABLE, ia 0.150un MAX, RADIUS Bp ALTERNATIVE IFLARGER CORNER RADIUS [5 SS : Nes REQUIRED @ weciss eumyaring rae NEED FOR SPECIAL UNDER- 4 Siroa ouioek | 0 i BD FACE TO Be NORMAL TO THREAD WITHIN 0,08m0/25mm RUN, | al B sossoiserenron 2) a i EQUAL TO OR GREATER THAN D DIA. ) THE DIAMeTER OFA (CHAMFER OR COUNTER BORE FOR REMOVAL OF FIRST THREAD SHOULD, BE CONCENTRIC WITH, AND NOT EXCEED THE ‘THREAD DIAMETER @® diAcRam ryPicat OF ‘THE ASSENBLY AS IT SHOULD APPEAR AT ANY RADIAL SECTION ive RING CENTRALISED AND RUBBER IN FULL CONTACT WITH FLAT FACES, cic SELF CENTRING — i @® FACE TO BE NORMAL TO. THREAD WITHIN 0.08mm/25mm RUN, @@ 205 DIANETERTO BE EQUAL TO OR GREATER THAN D DIA. @3 THE DIAMETER OF A CHAMFER OR COUNTER: BORE FOR REMOVAL OF FIRST THREAD SHOULD. BE CONCENTRIC WITH. AND NOT EXCEED THE THREAD DIAMETER, @ «DIAGRAM TYPICAL OF THE ASSEMBLY AS IT SHOULD APPEAR AT ANY RADIAL SECTION i.e. RING CENTRALISED AND. RUBBER IN FULL CON ‘TACT WITH FLAT FACES,oC a Lt fe 2 3) yee ee Ue Cy Cel a Pu ead 5 6 a 7 Se (6) Deca ee ics ote 8 ‘THE FLANGE DIAMETER (OR SIZE ACROSS FLATS THE CAP NUT 1S, MACHINED FROM HEXAGON BAR) SHOULD NOT BE LESS THAN THE OUTSIDE DIAMETER OF ‘THE RUBBER RING PLUS 2.0mm, THE SPIGOT DIAMETER SHOULD BE EQUAL TO THE INSIDE DIAMETER OF THE RUBBER RING (MIN,) MINUS 0,75mm AND THE DEPTH ABOUT TWO THIRDS METAL, RING THICKNESS, TO BE NOT GREATER THAN INSIDE RADIUS OF RUBBER RING—0.imm, IF AN UNDERCUT IS PREFFERED TO THREAD RUN.OUT, ENSURE POSITION 1S BEYOND BONDED SEAL AS SHOWN THUS PERMITTING THE THREAD TO CENTRALISE THE RING. AVOID HAVING UNDERCUT IN BOLT OPPOSITE BONDED SEAL. FIGURES 5, 6,(IN PART) &7 ILLUSTRATE CASES IN ‘WHICH (THROUGH NON- INCORPORATION ON COMPONENT DETAILS OF MECHANICAL MEANS OF CENTRALISING) THE BONDED SEAL SHOULD BE HELD CENTRAL WHEN TIGHTENING DOWN TO ENSURE COMPLETE CIRCUMFERENTIAL LIP CONTACT WITH THE FLAT SURFACES, IN FIGURE 8 OR OTHER SIMILAR TYPE OF ASSENBLY, FLUID WILL LEAK UP THE THREAD HELIX AND PAST. THE BONDED SEAL. TO OBTAIN A 100% SEAL THE NUT MUST 3E OF THE CAP TYPE THIS 1S INCORRECT, LULD WILL BYPASS THE BONDED SEAL WITH RESULTANT LEAKAGE,+ FLUIDS AND GASES AT PRESSURES OVER 207 BAR GOIN} O.8um (324in} + FLUIDS AND GASES AT ole PRESSURES BELOW Pare) 207 BAR (30601bHin} ay i crear and concerti 1,6um (64m) gin Om (2uin + WITH PRESSURE DIE CASTING, HOT BRASS STAMPINGS AND SIMILAR DETAILS, THE SUREACE FINISH OBTAINED IS NORMALLY SATISFACTORY FOR PRESSURES BELOW. 6) BAR (loeabiin) PROVIDED THE SURFACE Teisimporene iar elltegeei biel lentereeeti a ectcentered ISNORMALTO THE THREAD WITHIN 0 08mm FOR 25mm RUN. such as spiral ot longitudinal machined ridges and excessive roughness. Spot facing is recommended to clean such surfaces BOC ee Cl ‘THREAD SZE TORQUE REQUIRED (minimum) oes ‘TANDEM SEALING METRIC IMPERIAL, BSP Nm Ibfin (eg BANJO ASSEMBLY) upTos he 53 4a 16 “16 1s 105 2 ‘n w 158 140 1“ te 60x19 26 200 13 8 oA 75x16 40.7 360 2 “ oh 678. 600 1 2a 1 BA 650 27 AND ABOVE 1.081 Mn 9 700‘SELOC’ RUBBER COVERED LOCKWASHER The shakeproof washer is well known for its abilicy co veaise THE KEY vibration, the effect of tightening the bolt or aut causing the BENEEIES: metal serrations ro picrce the rubber, bite into the relative RESISTS VIBRATION, meral surface and thus provide the necessary locking action ‘SUITABLE FOR PRE-BUILD ASSEMBLIES The covering or rubber reduces the risk of cortosioa that OPTIONS FOR WATER, would occur with a normal lockwasher by enveloping the ‘MINERAL OILS AND ALKALIS scores in the protective treatment on the metal face to give P : H 8 USED ON PAINTED, PLATED AND STOVE. ENAMEILED SURFACES effective procection against moisture and oxidation TEMPERATURE RANGE APPLICATIONS FOTO "200 Bele 3 dell al, | [2 wort [25] 22) 88] 3 ReslealEg| ee] 22] robe acerial | Temperature | Hardness Reference [Se H 3 eeel8 32/72 Be) ome Specification Range IRHD 8 5 alee |* oe S| ea 2 @ e| lele oe sooo | ssio7s . ‘ASTM D200 M2 BG . seem, | rowetto | esto 75 meoum |... UeSsmHEe NITRILE pessoas ‘ASTVA 02000 2 86714, ele Bis eat et, e621, | aot10 | 651075 £014, E034 P17, 21,22 etviene | 8STM-02000 Ne oe] fof mre] cae | sowsi20 | res000 ee (32. EAI sty 02000 Ne eleleloje| | ue | mete Ie ee | asu.200 | 2 ee00 Sere at e| | sucone aows2m | 551075 e ele} jeole| |rcumtt| assis Howat) sew et BUELL RELA EM 1574 2b0 available as a released compoundCDT gg 4 Pye ee ay Dowty Part No. a|S|7 |4/- |9 |4 Material Metal Reference Lock Washer Actospace and Defence Released 335 Industrial Non-Released 435 a ee 1 Select from cable and insert the appropiate size reference es e.g. 006=% Imperial or M8 thread size MATERIAL REFERENCE From table, select the compouad most suitable co the applicational requirements. e.g. 4470=non-released 76 IRHD medium nitrile METAL Lock WASHER e.g. 9lamecal lock washer ‘OUTSIDE INSIDE size THREAD SIZE THREAD SIZE DIAMETER, DIAMETER THICKNESS, REFERENCE. IMPERIAL METRIC A 8 ic 001 GBA, aUNC Te 305 27 ean (ec einc ali eal ee malar = 38a, SUNC 432 140 BA, in ime [| | aes § “ie ( Ce ee ee ene 16.26 aoe 178 9 rasa 978 os Tio) ie [fA aezitoa iceman |e aeees i [oe misoe 223 o10 4 25.65 1473 229 a Eo ee ona 19.43 3658 ae 279 wo stn soa a