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He 04
He 04
FLUIDA PANAS
T1 353.1500 K
T2 324.4463 K
TAVG 338.7982 K
SPECIFIC HEAT
Komponen A B C D E
HCl 29.224 -0.0013 1.1210E-06 4.9676E-09 -2.4963E-12
CH3Cl 27.385 0.0260 1.0320E-04 -1.0890E-07 3.1642E-11
CH2Cl2 26.694 0.0840 8.9172E-06 -5.0924E-08 1.8726E-11
CHCl3 22.487 0.1982 -2.1676E-04 1.1636E-07 -2.4555E-11
CCl4 19.816 0.3331 -5.0510E-04 3.4057E-07 -8.4249E-11
BM RATA-RATA VISKOSITAS
Komponen BM yi BM * yi Komponen
HCl 36.461 0.4309 15.7100 HCl
CH3Cl 50.488 0.2700 13.6311 CH3Cl
CH2Cl2 84.933 0.1866 15.8523 CH2Cl2
CHCl3 119.378 0.0971 11.5928 CHCl3
CCl4 153.823 0.0154 2.3672 CCl4
1.0000 59.1533 kg/kmol
KONDUKTIVITAS PANAS , k
Komponen A B C k * yi
HCl 0.00119 4.4775E-05 2.0997E-10 0.0071
CH3Cl -0.00185 2.0206E-05 7.3234E-08 0.0036
CH2Cl2 -0.00122 1.844E-05 3.5385E-08 0.0017
CHCl3 -0.00019 2.2269E-05 1.2257E-09 0.0007
CCl4 -0.0007 2.2065E-05 6.7913E-09 0.0001
0.0132 W/m.K
0.0076 Btu/ft.F
FLUIDA DINGIN
t1 13.3481 C 286.4981 K
t2 16.0302 C 289.1802 K
tavg 14.6891 C 287.8391 K
m = 6892.1792 kg/jam
SPECIFIC HEAT
Komponen A B C D E
HCl 27.385 0.026036 1.0320E-04 -1.0890E-07 3.1642E-11
CH3Cl 26.694 0.083984 8.9712E-06 -5.0920E-08 1.8726E-11
CH2Cl2 29.244 -0.00126 1.1210E-06 4.9676E-09 -2.4963E-12
BM RATA-RATA
Komponen BM yi BM * yi
HCl 36.461 0.0008 0.0276
CH3Cl 50.488 0.9980 50.3846
CH2Cl2 84.933 0.0013 0.1096
1.0000 50.5218
m = Q
Cp x dT
= 10219.9377
0.5528 x 2.6822
= 6892.1792 kg/jam
KONDUKTIVITAS PANAS , k
Komponen A B C k * yi
HCl 0.00119 4.4775E-05 2.0997E-10 0.000011
CH3Cl -0.00185 2.0206E-05 7.3234E-08 0.010013
CH2Cl2 -0.00122 1.844E-05 3.5385E-08 0.000009
0.0100 W/m.K
0.0058 Btu/ft.F
-4.8845
DENSITAS
Komponen A B Tc n ρ
H2O 0.3471 0.274 647.15 0.28571 1.0368
1036.8180
64.7243
MENDINGINKAN SUHU GAS REAKTOR MENUJU ABSORBER
Cp pada TAVG
∫Cp.dT ( J/mol ) m (mol/jam) Q ( J/jam ) Cp ( kJ/kmol.K ) Cp * yi
29.0861 103200.6846 3001703.4730 29.0861 12.5323
44.2336 64666.3258 2860424.2827 44.2336 11.9425
54.4375 44704.4638 2433600.8295 54.4375 10.1605
68.9679 23259.4563 1604155.9199 68.9679 6.6975
86.8299 3685.9806 320053.1797 86.8299 1.3362
239516.9111 10219937.6848 42.6690
0.7213
0.1739
A B C μ * yi
-9.118 0.555 -0.000111 214.7982
-1.374 0.38627 -4.865E-05 100.3615
-20.372 0.43745 -7.7549E-05 66.5950
-4.392 0.37309 -5.1696E-05 33.8165
-7.745 0.39481 -0.0001115 5.2270
420.7981 Mp
0.0421 cP
0.1018 lb/ft.F
DENSITAS
Komponen P R ρ * yi
HCl 3 0.08206 1.6952
CH3Cl 3 0.08206 1.4709
CH2Cl2 3 0.08206 1.7106
CHCl3 3 0.08206 1.2509
CCl4 3 0.08206 0.2554
6.3830 gr/ml
6383.0405 kg/m3
398.4669 lb/ft3
Cp ( kJ/kmol.K ) Cp * yi
27.7894 0.0210
27.9294 27.8723
29.2257 0.0377
27.9310 kJ/kmol.K
0.5528 kJ/kg.K
0.1333 Btu/lb.F
VISKOSITAS
Komponen A B C μ * yi
HCl -9.118 0.555 -0.000111 0.3210
CH3Cl -1.374 0.38627 -4.865E-05 316.6871
CH2Cl2 -20.372 0.43745 -7.7549E-05 0.3838
317.3918
0.0317
0.0768
DENSITAS
Komponen P R ρ * yi
HCl 3 0.08206 0.0035
CH3Cl 3 0.08206 6.3994
CH2Cl2 3 0.08206 0.0139
6.4168 gr/ml
6416.8089 kg/m3
400.5749 lb/ft3
µ
1.1262E-04 cP
2.7243E-04 lb/ft.hr
1.3048E-05 cP
3.1564E-05 lb/ft.hr
Kode : HE-04
Fungsi : Mendinginkan suhu gas reaktor masuk absorber
Tujuan : 1. Menentukan tipe heater
2. Memilih bahan konstruksi
3. Menentukan spesifikasi heater
Data - data :
a. Fluida Panas ( Gas reaktor dari WHB ) INNER PIPE
Suhu masuk (T1) =
Suhu keluar (T2) =
TAVG =
Laju Alir massa (W) =
Laju Alir molar (n) =
Panas yang dibutuhkan (Q) =
=
=
3. Menentukan Spesifikasi HE
a. Penentuan ΔT LMTD
Hot Fluid (F)
176.0000
124.3334
51.6666
Untuk aliran counter current
∆TLMTD
∆TLMTD
= 0.0943
d. L/D = 16
= 84.8769
jH = 1400
e. Mencari ho
Cp = 0.1333
k= 0.0058
ho = 114.4018
A =
L =
Dari Branan p.44 Double pipe biasanya mempunyai panjang ukuran 6, 8, 12, 16, 20, 24 ft
Akan dipakai pipe dgn panjang = 16
Sehingga dipakai koneksi = 1
PRESSURE DROP
( Annulus, Fluida Dingin, Metil Klorid dari HE-05 ) → 6918.
Rea' = De' * Ga / µ
= 401961.2127
f= 0.0035
= 0.0047
ρcamp = 397.0670
2. Mencari ∆Pa
∆Pa = (ΔFa+Ft)*ρ/144
ΔFa = 4 .f .Ga2 . L' / (2.g .ρ2.De')
Ga = 704091.7264
Δfa = 0.0514
Ft = 3(V2/2g')
V= G/(3600*ρ)
0.4926
g= 32.2
maka :
Ft = 0.0113
∆Pa = 0.1728
PERANCANGAN HE-04
80.0000 oC 353.1500 K
51.2963 Co
324.4463 K
65.6482 oC 338.7982 K
14168.2138 kg/jam 31235.2442 lb/jam
239.5169 kmol/jam
m.∫Cp.dT
10219.9377 kJ/jam
9686.5938 Btu/jam
13.3481 oC 286.4981 K
16.0302 Co
289.1802 K
14.6891 C o
287.8391 K
3.0 atm 303.9750 kPa
27.9310 J/mol.K
27.9310 kJ/kmol.K 0.5528 kJ/kg.K
6892.1792 kg/jam 15194.4983 lb/jam
e Heat Exchanger
nya sederhana
area transfer kurang dari 200 ft2 (Coulson Vol. 6, page 640)
teel SS 304
Bahan mengandung HCl yang korosif
Mudah dalam fabrikasi
Paling umum digunakan
teel SS 304
Bahan mengandung HCl yang korosif
Mudah dalam fabrikasi
Paling umum digunakan
ΔT LMTD
Cold Fluid (F) Diff.
(T1) Higher (t2) 60.8544 115.1456 Δt1
(T2) Lower (t1) 56.0265 68.3069 Δt2
Diff. 4.8279 46.8387
n counter current
= Δt2 - Δt1
Ln Δt2
Δt1
= 68.3069 - 115.1456
Ln 68.3069
115.1456
= 89.6973 oF
pesifikasi Tube
Kern p. 103 : Standard ukuran double pipe HE
abel 11, Kern p. 844
Pipa luar
IPS = 4
OD = 4.5 in
SN = 40
ID ( D2 ) = 4.026 in
flow area/pipe = 12.7 in2
External surface = 1.178 ft2/ft
Metil Klorid dari HE-05 ) → 6918.7747 kg/jam
in = 0.3355 ft
in = 0.2917 ft
(Kern, p. 111)
ft 2
ft
K
cp
lb/ ft . hr
ft
ft / 0.0943 ft
Btu/lb.F
Btu/ft.F
Btu/hr.ft2 F
( hio * ho ) / ( hio + ho ) (Pers. 6.7, Kern p. 112)
57.9457 Btu/hr.ft F
2
1 (Kern, p. 114)
+ Rd
Uc
1
+ 0.0020
57.9457
0.0193
51.9277 Btu/hr.ft2 F
Ud*A*∆t
Q 9686.5938
=
Ud*∆t 51.9277 Btu/hr.ft F
2
2.07966 ft 2
A
= 2.27 ft
external surface
ukuran 6, 8, 12, 16, 20, 24 ft
ft, sehingga dibutuhkan pipe sebanyak = 2 buah
hairpin
ft
ft2
9686.5938 Btu/hr
=
29.3440 ft2 x 89.6973
Btu/hr.ft2 F
Rd OK
PRESSURE DROP
Metil Klorid dari HE-05 ) → 6918.7747 kg/jam
lbm/ft3
lb/ft2.j
ft
ft/s
ft/s2 = 417312000 ft/jam
ft
psi
114.4018
Uc
Ud
Rd perancangan
Rd dibutuhkan
0.1728 psi
2 psi
Hairpin
Panjang (L)
Jumlah Hairpin
Resume
Kode : HE-04
Fungsi : Mendinginkan suhu gas reaktor masuk absorber
Tipe : Double Pipe Heat Exchanger
Spesifikasi :
> Panas yang dibutuhkan =
> Luas Tr. Panas =
> Panjang =
> Hairpin =
> Jumlah Hairpin =
> Outer pipe
* Fluida =
* Tekanan =
* Suhu =
* Kapasitas =
* Material =
> inner pipe
* Fluida =
* Tekanan =
* Suhu =
* Kapasitas =
* Material =
176.0000 oF
124.3334 oF
150.1667 oF
56.0265 oF
60.8544 oF
58.4405 oF
176.0000
60.8544
** Pipa dalam
IPS =
OD =
SN =
ID ( D1 ) =
flow area/pipe =
External surface (Ao =
Pipe, Fluida Panas, Gas reaktor ) → 14222.9349 kg/jam
*Laju alir yang besar ditempatkan di inner pipe (Kern, p.113)
a. Menghitung Flow Area
D= 3.068 in
= 0.256 ft
Ap = (π*D2)/4
= 3.14 *
= 0.0513 ft2
ID = 3.068 in =
Ret = D * Gt / µ
= 1528880.4326
d. L/D = 16 ft /
= 62.5815
jh = 2100
e. Mencari hi
Cp = 0.1739 Btu/lb.oF
k= 0.0076 Btu / hr .ft.F
μ= 0.1018 lb/ ft . hr
Btu/hr
x 89.6973 °F
°F
PRESSURE DROP
( Inner Pipe, Fluida Panas, Gas reaktor ) → 14222.9349 kg/jam
= 0.0042
ρ= 629.4539 lbm/ft3
2. Mencari ∆Pp
∆Pp = ∆Fp.ρ/144
∆Fp = 4.f.Gp2.L'/(2.g'.ρ2.D)
= 0.0023 ft
KESIMPULAN
= 16 ft
= 1
Resume
9686.5938 Btu/jam = 10219.9377
29.34 ft2 = 15.4650
16 ft = 4.8768
4 x 3 in hairpin SN 40
1
56.0265
3
3.5 in
40
3.068 in
7.38 in2
0.917 ft2/ft
0.256 ^2
4
0.2557 ft
0.2557 ft
SURE DROP
Gas reaktor ) → 14222.9349 kg/jam
1528880.4326
0.264 (Pers. 3.47b, Kern p. 53)
(D.G/μ) 0,42
luida Panas, Gas reaktor ) → 14222.9349 kg/jam
117.4202
kJ/jam
m2
m
atm
o
C
kg/jam
atm
o
C
kg/jam