Application Examples

SCr415 Hub S45C Hub

Up 140% Up 150%
500 150

Output (pcs/c)

Output (pcs/c)
400
100
300

200
50
100
0 0
AC810P P10 AC810P P10
Long tool life Long tool life
In roughing of workpieces In roughing of workpieces
with forged skin !! with forged skin !!

Work Material : DNMG150612N-GE

Cutting Condition : vc=204m/min, f=0.35~0.45mm/rev, ap=1.5~3.0mm, Wet

SCM435 Balancer
60 Up 170%
Work Material : WNMG080412N-GU
Cutting Condition : vc=250m/min, f=0.4mm/rev, ap=1.5mm, Wet

SCM415 Turbine Hub

1000 Up 180%
AC800P Series New Grade for Steel Turning
Output (pcs/c)

Output (pcs/c)
30 500

0
AC820P P20
0
AC820P P20
AC810P
High Speed Turning
Excellent chipping resistance Good finish & long tool life
and long tool life Low Alloy Steel machining !!
In interrupted machining !! good surface finishing

Work Material : WNMG080408N-GU Work Material : CNMG120408N-GU

Cutting Condition : vc=220m/min, f=0.18mm/rev, ap=10mm, Wet Cutting Condition : vc=200m/min, f=0.25mm/rev, ap=2.0mm, Wet

S55C Hub
Up 300%
SCr420 Pinion gear
Up 300%
AC820P
General Purpose Turning
150 150
Output (pcs/c)

Output (pcs/c)

100 100

50 50

0 0
AC830P P30 AC830P AC3000
Long tool life
Long tool life
Combination of continuous
and interrupted machining !!

Work Material : DNMG150412N-UX

Heavy interrupted cutting !!

Work Material : SNMG120412N-UX

AC830P
Interrupted Turning
Cutting Condition : vc=150m/min, f=0.25mm/rev, ap=1.0mm, Wet Cutting Condition : vc=170m/min, f=0.35mm/rev, ap=1.5mm, Wet

A-2, Sector-84, Noida-201301, India, Ph.: +91-120-6110000

mktg@mttl.motherson.com, www.mothersontools.com

Delivering Solution to every industry

 Features Feature of Super FF coat
Super FF Coating for Excellent Wear and Peeling resistance Super FF Coat technology, a new proprietary CVD process, has produced ultra-FLAT boundary faces between
coating layers and super ultra-FINE coating particles to achieve higher reliability and longer tool life.

Application range
Characteristics of Films Conventional Coating Super FF Coat

AC810P Flat

TiCN Coating Hardness (Gpa)

An excellent grade for high speed applications, achieves
400 high efficiency machining with the best wear resistance. Super FF Coat
Coating hardness
30% increase.
Ultra-flat coating faces and surfaces
The wear resistance of this grade is equivalent to that of Coating surface
Alumina
AC810P
50 roughness FF-Al 2 O 3
a P05 carbide grade. 50% reduce.
Coating surface, boundary faces, and
coating-substrate faces are ultra-flat and
Cutting Speeds

For High Speed Turning 40 Conventional offer improved adhesion.

coating
300
AC820P 30
FF-TiCN
AC700G
AC820P A general purpose grade that provides an advantage in a
TiCN
Fine

rd
Previous grade 20
from AC810P wide variety of applications ranging from high efficiency
Ultra-fine crystal structure
200 For General Purpose Turning machining to light interrupted machining, as well as the
0.05 0.10 0.15 0.20
(m/min) machining of workpieces with forged skin.
AC2000 This grade possesses both the wear resistance of a P10 TiCN Surface Roughness Ra (µm) Fine grain structure produces
Previous grade grade carbide, as well as the chipping resistance of a P20 Substrate uniform quality in all areas. Substrate

100
from AC820P

AC830PFor Interrupted Turning

grade carbide.

AC3000 Higher adhesion strength between substrate and layers with smooth layer surfaces for excellent adhesion and
AC630M Previous grade
from AC830P
AC830P chipping resistance.
0 A super tough grade with excellent fracture resistance for
interrupted turning and unstable work clamping conditions. Harder than conventional coatings with excellent improvements in wear resistance.
The wear resistance of this grade is equivalent to that of a
Continuous Cut Medium Cut Interrupted Cut P20 grade carbide. High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.
Finishing Roughing
Achieving more than double the tool life of conventional grades under conventional cutting conditions.
Cutting Conditions

Usage of AC800P Series

Universal GE chipbreaker improves feed for higher Productivity and longer tool life.

General Purpose
(1st Recommendation)
The center ridge provides
General Purpose
stable chip control
AC820P + GU
The side ridges alleviate
Type Breaker
stress concentration and
Large Wear Abnormal Failure
reduce rake face wear

Flank Wear Crater Wear Abnormal Wear Chipping Fracture

Chipbreaker selection
High Speed ~ Light Interrupted cutting Light Interrupted ~ Heavy Interrupted cutting Rough ~ Heavy cutting

6.0 6.0 15.0

Better Wear Resistance Better Toughness
MU ME MX ME HU
Depth of cut

Depth of cut

Depth of cut

HW Longer Tool Life Required Prevention from Sudden Breakage Required

GU UX MP HP
4.0 4.0 10.0
HG
AC810P + GU AC830P + GU
GE SX HF Type Breaker Type Breaker
2.0 2.0 5.0
(mm) SU SE (mm) GE (mm) Better Efficiency Required Machining Consistency Required
LU SE
SEW
0 0.2 0.4 0.6 0.8 0 0
AC820P + GE AC820P + UX
0.2 0.4 0.6 0.8 0.4 0.8 1.2 1.6
Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev)
Type Breaker Type Breaker