Cycle Time

03.10.2018
COMPONENT : FAB TYPE1
SERVO SYSTEM
TRAVEL DISTANCE mm FEED RATE TIME (sec)
mm/min
UPLIFTING DISTANCE 200 9000 1.33
DIE 2 -3rd STATION 320 9000 2.13
DOWNWARD DISTANCE 200 9000 1.33

DWELL TIME 1.50

TOTAL CYCLE TIME 6.30

Page 1
 Cycle Time

03.10.2018
COMPONENT : FAB
SERVO SYSTEM
TRAVEL DISTANCE mm FEED RATE mm/min TIME (sec)

FEED DISTANCE FORWARD 300 15000 1.20

DIE 2 -3rd STATION 320 9000 2.13
return distance 300 15000 1.20

ejector lifting 1.00

clamping & De clamping
time 2.00

TOTAL CYCLE TIME 7.53

Page 2
 Cycle Time

06.05.2019
COMPONENT : FAB
SERVO SYSTEM
TRAVEL DISTANCE mm FEED RATE TIME (sec)
mm/min
Magnetic core forward 700 3000 14.00
Magnetic core return 700 6000 7.00

head shot 2.00

indexing 3.00
Dwell time 1.00

TOTAL CYCLE TIME 27.00

lead 10.00
gear ratio i 2.00

servo motor speed for forward rpm 600.00

ball screw speed forward rpm 300.00

servo motor speed for return rpm 1200.00

ball screw speed return rpm 600.00

CONVEYOR

Page 3
 MPI

CONVEYOR CALCULATION

Torque Acceleration
(Nm) torque(Nm)
Distance 1360 mm 48 1.23
indexing time 62 sec
Load 150 kg
Torque
Sprocket dia 106.51 mm (Nm) Power kw HP
co efficient of friction 0.6 49 0.02 0.03
re`quired 74 0.04 0.05
acceleration time 0.1 sec `
Gear box ratio 300 actual 373.857657 0.18 0.2

motor power 0.18 kw

Conveyor velocity 0.02193548 m/sec motor speed 900 rpm
motor torque 1.910828025 Nm

radius 0.053255 m
fab weight 60
pulling force 900 N chain weight 12
roller frame 30
shaft speed 4.60 rpm
total weight 102
moment of inertia 0.25524855 kg m2

angular speed 0.48146667 rad/s

angular acce 4.81 rad/s2

speed ratio 195.65217

Sprocket ratio 0.65217391

Sprocket Calculation Ver1_19.11.18

Conveyor Sprocket
Sr.No Description(Equation) Value Remarks
1 Pitch,P 25.4
2 Roller Diameter,d1 15.88 Ref. Table 49(CMTI BOOK)
3 Width between inner plates,b1 17.02 Ref. Table 49(CMTI BOOK)
4 Number of teeth,z 21 40
5 180
a RADIANS(180) 3.14 3.14
b sin(180/z) 0.149 12.706
6 Pitch Circle Diameter, d=(P/sin180/z) 170.42
7 Root Diameter,df=(d-d1) 154.54
8 Tip Diameter,da=(d+1.25p-d1) 186.29
9 Roller Sitting Angle,α1=140-(90/z) 135.71429
10 Roller Sitting Angle,α2=120-(90/z) 115.71429
11 Tooth flank radius,re1=0.12d1(z+2) 43.8288
12 Tooth flank radius,re2=0.008d1(z^2+180) 78.89184
13 Tooth Width,bf1
a Simplex (p≤12.7)_0.93b1 15.8286
b Simplex (p>12.7)_0.95b1 16.169
c Duplex (p≤12.7)_0.91b1 15.4882
d Duplex (p>12.7)_0.93b1 15.8286
e Triplex (p≤12.7)_0.88b1 14.9776
f Triplex (p>12.7)_0.93b1 15.8286
cot(180/z) 6.635
14 Absolute maximum shroud diameter,dg 143.86
Sprocket Calculation Ver1_19.11.18
Conveyor Drive Sprocket
Sr.No Description(Equation) Value Remarks
1 Pitch,P 15.875
2 Roller Diameter,d1 10.16 Ref. Table 49(CMTI BOOK)
3 Width between inner plates,b1 9.65 Ref. Table 49(CMTI BOOK)
4 Number of teeth,z 22
5 180
a RADIANS(180) 3.14
b sin(180/z) 0.14
6 Pitch Circle Diameter, d=(P/sin180/z) 111.55
7 Root Diameter,df=(d-d1) 101.39
8 Tip Diameter,da=(d+1.25p-d1) 121.23
9 Roller Sitting Angle,α1=140-(90/z) 135.91
10 Roller Sitting Angle,α2=120-(90/z) 115.91
11 Tooth flank radius,re1=0.12d1(z+2) 29.26
12 Tooth flank radius,re2=0.008d1(z^2+180) 53.97
13 Tooth Width,bf1
a Simplex (p≤12.7)_0.93b1 8.97
b Simplex (p>12.7)_0.95b1 9.17
c Duplex (p≤12.7)_0.91b1 8.78
d Duplex (p>12.7)_0.93b1 8.97
e Triplex (p≤12.7)_0.88b1 8.49
f Triplex (p>12.7)_0.93b1 8.97
cot(180/z) 6.96
14 Absolute maximum shroud diameter,dg 85.76

Page 4
 DEMAG

CONVEYOR CALCULATION

Acceleration
Torque (Nm) torque(Nm)
Distance 1200 mm 26 3.91
indexing time 8 sec
Load 58.36 kg
Sprocket dia 178.48 mm Torque (Nm) Power kw
co efficient of friction 0.5 30 0.05

required value 45 0.1

acceleration time 0.1 sec
Gear box ratio 65.8 actual 446.193810641599 0.75

motor power 0.75 kw

Conveyor velocity 0.15 m/sec motor speed 1440 rpm
motor torque 4.97611464968153 Nm

radius 0.08923876 m
COMP WEIGHT 40
pulling force 291.8 N CHAIN WEIGHT 18.36
ROLLER FRAME 0
shaft speed 16.06 rpm
TOTAL WEIGHT 58.36
moment of inertia 0.23237658 kg m2
chain weight / 7.7
angular speed 1.68088392 rad/s meter

angular acce 16.81 rad/s2

speed ratio 89.667108

Sprocket ratio 1.36272201

Sprocket Calculation Ver1_19.11.18

Conveyor Sprocket
Sr.No Description(Equation) Value Remarks
1 Pitch,P 25.4
2 Roller Diameter,d1 15.88 Ref. Table 49(CMTI BOOK)
3 Width between inner plates,b1 17.02 Ref. Table 49(CMTI BOOK)
4 Number of teeth,z 22 40
5 180
a RADIANS(180) 3.14 3.14
b sin(180/z) 0.142 12.706
6 Pitch Circle Diameter, d=(P/sin180/z) 178.48
7 Root Diameter,df=(d-d1) 162.60
8 Tip Diameter,da=(d+1.25p-d1) 194.35
9 Roller Sitting Angle,α1=140-(90/z) 135.90909
10 Roller Sitting Angle,α2=120-(90/z) 115.90909
11 Tooth flank radius,re1=0.12d1(z+2) 45.7344
12 Tooth flank radius,re2=0.008d1(z^2+180) 84.35456
13 Tooth Width,bf1
a Simplex (p≤12.7)_0.93b1 15.8286
b Simplex (p>12.7)_0.95b1 16.169
c Duplex (p≤12.7)_0.91b1 15.4882
d Duplex (p>12.7)_0.93b1 15.8286
e Triplex (p≤12.7)_0.88b1 14.9776
f Triplex (p>12.7)_0.93b1 15.8286
cot(180/z) 6.955
14 Absolute maximum shroud diameter,dg 152.01
Sprocket Calculation Ver1_19.11.18
Conveyor Drive Sprocket
Sr.No Description(Equation) Value Remarks

Page 5
 DEMAG
1 Pitch,P 19.05
2 Roller Diameter,d1 12.07 Ref. Table 49(CMTI BOOK)
3 Width between inner plates,b1 11.63 Ref. Table 49(CMTI BOOK)
4 Number of teeth,z 16
5 180
a RADIANS(180) 3.14
b sin(180/z) 0.20
6 Pitch Circle Diameter, d=(P/sin180/z) 97.65
7 Root Diameter,df=(d-d1) 85.58
8 Tip Diameter,da=(d+1.25p-d1) 109.39
9 Roller Sitting Angle,α1=140-(90/z) 134.38
10 Roller Sitting Angle,α2=120-(90/z) 114.38
11 Tooth flank radius,re1=0.12d1(z+2) 26.07
12 Tooth flank radius,re2=0.008d1(z^2+180) 42.10
13 Tooth Width,bf1
a Simplex (p≤12.7)_0.93b1 10.82
b Simplex (p>12.7)_0.95b1 11.05
c Duplex (p≤12.7)_0.91b1 10.58
d Duplex (p>12.7)_0.93b1 10.82
e Triplex (p≤12.7)_0.88b1 10.23
f Triplex (p>12.7)_0.93b1 10.82
cot(180/z) 5.03
14 Absolute maximum shroud diameter,dg 71.12

Page 6
 DEMAG

HP
0.07

0.1

1.0

Ref chain catalogue

Page 7