IGEN XLPE FOAM FOR DUCT INSULATIONXLPE FOAM FOR DUCT INSULATION THERMbarrierEan"
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THERMbarrier Technical Specifications
‘Material desertion
‘Material form
‘Application
‘Area of applications
‘Operating temperature
‘Thermal stability
Colour
[Nominal density (Kgim’)
“Thermal conductivity (Wim? K)
Water absorption
Water vapour permeance (28 days)
Water vapour transmission
(7 Days)
(28 Days)
Water vapour resistance factor (,)
Tensile strength (Nim’)
Dimensional stability
{(RH-60%, temp 35° C for 24 hrs.)
Volume percentage of closed cell
Oxygen index, %
Fire characteristic
Resistance to chemicals
(for both mild acc & alkaline)
Sound transmission class
(9 MMI THERMbartier laminated
with 12 mm gypsum board)
Fire retardant, closed cel, chemically crosslinked polyethylene
Roll, sheets and tubing
‘Thermal & Acoustic insulation
‘Alc Humisifcation ducts, Spandre! insulation, Underdeck,
Hot & cold water pipelines & acoustic flooring
40" Ct0+ 118°C
Les than 5 % shrinkage at 890° C for24 hours
Grey
33.= Skgim’
Mean Temperature (°C) Wik K Cale"
oc 0318 0.0273
23°C 0.0328 0.0282
45°C 0.0383 0.0829
2%
<6x10"ng
Nogligible
<1100 ig /m2s
Prain > 11000
‘Aluminum fol face one side > 14000
Min. 25
No visible changes observed
290%
29-34
4) Surface spread of ame Class 1
(Forboth plain and fll faced materia)
») Fire propagation Class 0
(or aluminium fol faced material only)
No effect
4odb
BS 4370 Part 1
1s:3346 / 1980
ASTM D 1056-98
ASTM E96
DIN 52615
BS 4370 Part 2
BS 4370 Part 1
Bs 4370 Part 2
‘ASTM D 2863,
BS 476 Pant7
BS 476 Pant
ASTM C543
18-9801 / ISO 140 / ASTM E 413
eee
— AC Humicification Duct insulation
= Under deck insulation
~ Pipelines
= Acoustic flooring ete.THERMbarrier
Product Range
Thichness: Pra Length
ind Met Pet / Aluminium / UV Film ai
4mm
mm
mm
8mm
mm
tomm
2mm
‘13mm
15mm
19mm
20mm
25mm
Note:
Applications
1250mm
+1250mm
41250mm
4250mm
1250mm
+1250mm
250mm
1250mm
120mm
220mm
120mm
120mm
220mm
‘Available in vatious thicknesses as per custom
‘All materia have standard density 39(+- )kgima
‘All material available asa (FR) Fire Retardant as per BS-476 Part 6 & Part 7 respecivaly.
‘Available with Adhesive Backing on customer request.
‘Available with various factor applied lamination such as Melalized Fm, Aluminum Fil, UV Fim one side &
both side is avalable on customer request,
120mm ‘00Mtr
1220mm oMtr
120mm oMtr
1220mm s0Mtr
120mm 4omtr
41220mm 4oMtr
120mm 4omtr
120mm 25Mtr
120mm 25M
1220mm 2smtr
120mm 2omtr
220mm 20Mtr
+1220mm tM
quirement
Insulation
‘Air duct and pipe insulation for cooling, heating and refrigeration pipes, insulating wrapping, impact sound insulation, air
conditioning parts, etc.
Gasket tape, padding for remote heating, corrugated panel seals, screed floors, joint fillers, parquet underlay, corrugated
‘09f insulation, tunnel insulation, membrane protection, etc.
Sree
‘Sport shoes insoles and inners, camping mats, sports and gymnastics mats, swimming board, seat cushions, ife jackets,
‘swimming accessories and other toys,ete.
Eee
For moulded and stamped parts used in interior cladding, e.g. linings for whee! arches and car boots, door insulation seat
‘covers, insulation for heating and air conditioning, etc
ine ee lee ues deeecion
‘Shoe inserts, skate and ski boot padding, knee-protectors, inserts for children’s seats, body protection for various kinds
of sports, etc.
Packaging interlayer, reusable packaging for the motor and electrical industries, load-carriers, corner protection, outer
packaging, tray holder, distance holder, ete.Ean"
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THERMbarrier UV Laminated Tubes
Premium performance pi
EE
~ All sorts of pipe insulation, ~ Easy to install
~ Insulation of solar energy ~ Provides heat and sound insulation
systems of the area itis applied.
= Copper and pipe insulation of = Closed call structure.
internal and external units of ai- Low heat permeability.
‘cpmdotopmers High resistance against water and
~ Insulation of heating systems aero
~ Oppose high resistance against
impacts.
~ Itislightin weight, elasticand durable,
~ tis hardwearing.
~ Itis odoriess.
— Itean be washed.
~ tis antibacterial and hygienic.
~ itis environmentally friendly, does
not contain CFC & HFCF.
Teas eM RUC LOU TL
P
— Outer surface shaped optionally
(pyramid shaped)
Production in the required density
‘and wall thickness
~ Film and foil laminations shaped
in different types
~ B+, B-2, FIR (lame retardant)THERMbarrier
THERMbarrier Aluminum Foil Laminated Tubes
sR ITINRETEETSENEteen"
Comparison between THERMbarrier and Nitrile Rubber / Foam
Sie saiV ete
Nitrile Rubber / Foam
Fire Characteristic
Fire retardant closed cell chemically crosslinked
polyethylene does not spread the fire. The material does
‘not release toxic fumes or ay dense smoke, in the event of
fire
Nitrile foam products are rubber based and though
claimed as Class °1’ and Class °0' spread of fire
characteristics, these products release highly toxic gases
and fumes which reduce oxygen content in the
‘atmosphere and thus hamper rescue operations
Coll Structure
Chemically crosslinked polyethylene has a closed cell
structure, thus offering high resistance to water vapour
transmission
Nitfile Rubber / Foam materials have only the surface layer
with closed cells. The inner material is porous and prone to
‘moisture ingress, thus decreasing its thermal resistance
with time
Temperature Range
‘Service temperature ranges from-40°C to + 115°C.
Service temperature range is from-40°C to+ 115°C
‘Thermal Conductivity
The closed cell chemically crosslinked structure of
‘material provides lower thermal conductivity and thus
higher thermal resistance for same thickness of material
Nitrile rubber /foam has higher thermal conductivity, thus
‘offering lower thermal resistance under similar conditions|
Mechanical Properties
Closed cell chemically crossinked polyethylene foam
performs even at lower density of 30 kg / m offering
higher resistance to compression improved tensile and
toarstrongth
Nitrile rubber! foamis available in density from 60 kgm’ to
70 kg/m’. The rubber based structure of material, ofers
lowers resistance to compression. The outer closed cell
layer tends to crack and woar of eary, leading to moisture
absorption and gradual deterioration of materialTHERMbarrier
Comparison between THERMbarrier and Rockwool / Slagwool
aia aai
Scenes
Material construction
THERMbarriar is a closed cell chemically crosslinked
product which offers high resistance to moisture
transmission
Rockwool / Slagwool products are open cell structure
‘materials containing a major content of sig, the waster
from steel plant industry. Both physical and chemical
impurities within the material tend to absorb moisture from
the atmosphere and cause deterioration of material
Thermal conductivity
THERMbarrier is a closed cell material whose thermal
conductivity remains unaffected with atmospheric
‘changes. Thermal conductivity is lower in comparison
Rockwool / Slagwool material contains chemical
impurities as Sulphides and Chlorides which absorb
‘moisture from the atmosphere, thereby increasing its
thermal conductivity and lowering its thermal resistance
Handleability
THERMbarrior give ease of handling. It is convenient to
carry to heights for placing both in vertical and horizontal
positions without sagging
Grab strength of material is very poor. Physical impurities
as unfberised partcis in the form of steel shots only add
to the weight ofthe material, without contributing towards
the insulating properties. The steel shots tend to
isintegrate the material, which sags with ime. Even high
density material requires support of wire netting. Minimum