(6) No Radiography. Except as requted in (a) above, no radiographic examination of welded joins is required ‘when the vessel or veel part i designed for externa pressure only. or when the joint design complies with UW.12%0, (d)Blectogas weldsin femitic materials with any single pass greater that 1s in. @8 mm) and eletoslag welds in Feri materials shal be ulrasonially examined though: ‘out their entire length in accordance with the requirements ‘of Appendix 12. This ulrasonic examination shall be done Following the grain refining (austentiing) heat weatment ‘or postweld heat treatment () In addition 1 the requirements in (a) and () above, all welds made by the clectron beam process shall be ‘ultrasonically examined for their entre length in accor- dance withthe requirements of Appendix 12. () When radiography is required for a welded joint in for welled joints that are neither fully radiographed nor spot radiographed [see UW-11()} (Seamless vessel sections or heads shall be consid- ered equivalent to welded parts of the same geometry in which all Category A welds are Type No. 1. For calcula- tions involving circumferential stress in seamless vessel sections or for thickness of scamless heads, £ = 1.0 when the spot radiography requirements of UW-11(aXSVb) ae smet. E = O88 when the spot radiography’ requirements ‘of UW-11(a)$)Q) are not met, oF when the Category A for B welds comecting seamless vessel sections cr heads fare Type No. 3, 4,5, o€ 6 of Table UW-12 () Welded pipe or tubing shall be treated in the same ‘manner as seamless, but wit allowable tense stress taken from the welled product valucs ofthe suess tables, and the requirements of UW-12(d) applied () A value of E not greater than 0.80 may be used in the formulas of this Division for joints completed by any of the pressure welding processes given in UW-27(a), except for electric resistance welding, provided the welding process used is permited by the rues inthe applicable parts of Subsection C forthe material being welled, The ‘quality of such welds used in vessels or parts of vessels ‘hal he proved at follow: Test specimens shall be repre= sentative of the progction welding on each vessel. They ‘accordance with (a) and (b) above, and the weld is made by the inenia and continuous drive friction welding pro- cesses, the welded joint shall als be ultrasonically exam ined for thei entire Iengthin accordance with Appendix 12. (2) For radiographic and ultrasonic examination of butt welds, the definition of nominal thickness atthe welded joint under consideration shall be the nominal thickness ‘ofthe thinner of the two parts joined. Nominal thickness is defined ia 3. ‘may be removed fromn the shel itself froma prolongation ofthe shel including the longitudinal joint, of inthe case fof vessels not containing longitudinal joint, from a test Uw.d JOINT EFFICIENCIES plate of the same material and thickness a the vessel ‘and welded in accondance with the same procedure. One fedaced-secton tension test and two side-bend tests shall bbe made in accordance with, and shall meet the roquire- Table UW-12 gives the joint efficiencies E to be used in the formulas of this Division foe joints competed by ‘an are or gas welding process. Except as required by LUW-11(@)6), joint efficiency depends only on the type of joint and on the degre of examination ofthe joint and ‘des nct depend on the degree of examination of any her joint. The User or his designated agent (see U-2(a] shall ‘stblish the type of joint and the degree of examination ‘when the rules of this Division do not mandate specific ‘requirements. Rules for determining the applicability of the cficiencies are found in the various parigraphs covering design formulas [for example, see UG-24(a) and UG-27] For furier guidance, see Appendix 1. (a) A value of E not greater than that given in column {(a)of Table UW-12 shal be wed in the design calculations for fully radiographed but joims [see UW-11(a)], except that when the requirements of UW 11(@)S) are not met, Value of F not greater than that given in column (b) of ‘Table UW-12 shall be used. (b) A value of E pot greater than that given in column (b)of Table UW-12 shall be used in the design caleulaions for spot raiographed butt welded joints [see UW-11(b)) (6) A value of E not greater than that given in column (c)of Table UW- 2 shal be used in the design caleulaions ho meats of QW-150 and QW-160, Section IX, UW.3 ATTACHMENT DETAILS (4a) Definitions 1, = nominal thickness of bead 1 = minimum distance from outside surface of fat hhead t0 edge of wekl preparation measured as shown in Fig. UW-13.2 1, = nominal thickness of shell, (See UG-27, UG-28, UG-32, UG-34, and other paragraphs for aditional definitions.) (b)(1) Elipsoidal, torispherical, and other types of formed heads stall be attached the shel witha but weld, ‘orasillustated in the applicable Fig. UW-13.1 sketches), (),(€), (and (). The construction shown in sketch (€) ‘may also be used for end heads when the thickness of the shel section ofthe vessel does not exceed % in. (16 mm) {see aso (¢) below}. Limitations relative to te use of these attachments shall be as given in the sketches and related notes and in Table UW-12. Figure UW-13.1 sketches (D),oo ww we 2 We 900) so wy w v 2 ay 200 o won tae saa ang wr oy ° wer aah, er aPeEOReE PG ‘SINIOF G3GTEM SV GNY OY WO S@IONITOILIa ANIOr STAVMOTTY VINMUIKWHE LAN FY 7ea ew GOT wa TE 00740] Un OT RD gp 9 KANE 0} YORI AO RIAL WP 7 FoMRIe HOH AL jsardue> ume 9 10) 0-1 = 3 @) (eyques io 0) os 290 3965 sevsg my par Azad su 0 oie usetees J sap fut Ue> 10 J2 ngvgas ns a ga mu ou ww an ue g acing 0 (6)2-0 a 9 sul ay « Pm ww va ww pie extn fae “ sro a ww anv sa ou am ond ovo vs wy ary eo spe jo woe a 048) suet 9 0S ‘ =a oo Tame ener wea wer oy o 14) er oi Taney 9yaeIEEY OOO (GINOD) SLNIOP G3GTaM SV GNY OUY HOS SaIONSTOIIa INIOP TTaYAOTTY HIAWATHA zen a1evL ue2m SECTION VI = pivision 1 FIG, UW-13.1 HEADS ATTACHED TO SHELLS For elpsoidal heads — minimum 2, “ranenttne butt lessthan gn (13 mo Minimum 2, Forather hace — ‘minimum 2, pin. (19mm) Mimo 13%, Minimum 42% LL SG 8 picimum tp #8 in 19mm) L_ Miimum 3ip +g in. (120m) ‘or nt est an tn, (25 mm) ut not ees than tn (23m) {a1 Single Fitet Lap Weld Forelipsoidal neads — minimum 2p ut notiess than yin 13 em) | For eipsoial hens — minimum 2, Tangent tine =) ‘Dut nates han in (13 |} For anne nea — Tanger tne inisum 2p» pin For ater heads — Pi wo > (3mm tin 2ty pin (18) | sinimur Minot os, LP Not las than Minimum 30 Minimo Lal minum Ay sete” Mian 2 gin. rete ato (Double Filet Lap Weld {e) Single Fitet Lap Weld With Pg Welds no2m SECTION Vil — DIVISION 1 FIG. UW-13.1 HEADS ATTACHED TO SHELLS (CONT'D) Butt wold ad tr wel tus, ‘sho be designed to take 1p unas th front exceed iin. (38 mm) ‘Nood nt xcaed tin (25m) Tangent ine») Tongentpgint ty minivan \ le mime Le in 13 neous ’ eve Mnimmisy LOS But mat Minimum 2 le deg 20dog! Seal orfilet wold eat “eee UH 312 (a Single Fite Lop Wield [GENERALINOTE: tq and tg may be diferent (ol ntermits Head t ¥ , t y Ye wa wa ‘ oo (GENERAL NOTE: Stotchs (1, (¢2, (gh ad hee nor parmisibie 2Ngtmaximum | evel optional 1Zmimum wos seamnny Non weld beads depots trom nade. {2 Fr joints conecng herisohercal heads to shall the following shal ppl {at ror f= ine 1D mm} maxim (6) maximum diffrence in knees Between torr = Hain (25 ofthis igure fr joints connecting ote nthe “Remarks” part ofthe Oats Report Form. oy {01 = 5 maximum [soe Noe (2 ‘i)Bute Weld With One Plate Edge Ofset ‘GENERAL NOTE: See Tele UW-2 for lento 02n10 SECTION vill — DIVISION 1 FIG, UW-13 HEADS ATTACHED To SHELLS (CONT'D) ott aint ead reset Do ayn as No erin. a i! taawsing i i : } i ole iE q 7 im 2 shall be not ass than 3y when ty acd tp Minimum anh of sit i 3, but need not excend mm) except hen naessary to provide egurad length of aber iin When ys egual too aes than 1254, length of sit shal be sient for any required taper Langth of requttad taper 2 may ede the wlth ofthe wold. The shi GENERAL NOTES. Ser Table UW12 for tons pate centurine may be on eth side a(2) and (b) are examples of attachment methods which ‘eno pemissble (2) Formed heads, concave or conver to the pressure, shall have a skie length not less than that show in Fig. [UW-13.1-using the applicable sketch, Heads that are fted inside or overa shel shall have adrving itbefore welding. (3) A tapered transition having a length aot ess than Athoe times the offset between the adjacent surfaces of butting sections as shown in Fig. UW-I31 sketches (j) ‘and (k) shall be provided at joints between formed heads and shells that differ in thickness by more than one-fourth the thickness ofthe thinner section or by more than in. {G mm), whichever is less. Whoa a taper is required on any formed head thicker than the shell and intended for ‘uit ded attachment (Fig. UW-13.1 sketches (I) and (im), the skint shall be Jong enough so thatthe required lengths of taper does not extend beyond the tangent line. ‘When the transition is formed by removing material from the thicker section, the minimum thickness of that section, after the material is removed, shall nt be less than that ‘required by UG-23(c). When the transition is formed by adding ational weld metal beyond what would otherwise be the edge af the weld, such additional weld metal buildup shal be subject othe requirements of UW-42. The cemter- line misalignment between shell and head shall be no ‘reater than one-half the difference between the acta shell and head thickness, a illustrated in Fig, UW-13.1 sketches Gj), 2), (), and (a), (4) Shells and heads may be atached to shells or reads using a butt weld with ane pate offet as shown in Fig. UW-131 sketch (i). The weld bead may be deposited ‘onthe inside of the vessel only when the weld is accessible for inspection after the vessel is completed. The offet shallbe smooth and symmetrical and shall not be machined ‘or otherwise reduced in thickness. There sll bea uniform force fit withthe mating section atthe root of the weld. ‘Should the offset contain a longitudinal jin the folowing shall apply: (a) The longitudinal weld within the area of the ‘offset shall be ground substantially flush with the parent metal prior to the offsetting operation, (b) The longitudinal weld from the edge of the plate through the offset shall be examined by the magnetic particle method ater the offieting operation. Cracks and ‘raclike defects are unacceptable and shall be repaired or removed. (c) Asan acceptable altemative to magnetic pa le examination or when magnetic particle methods are ot feasible because of the nonmagnetic character of the weld deposit, a liguid penetrant method shall be used. Cracks and crackle defects are unacceptable and shall be repaired or removed. (5) Non-butt wehled boling anges shall be atached to formed heads as illustrated in Fig. 1-6 m2 (M1) Imermediate heads, without limit to thickness, of the type shown in Fig. UW-L3.1 sketch (6) may be used forall types of vessels provided thatthe outside diameter ofthe head skit isa close fit inside the overlapping ends of the adjacent length of exlinder. (2) The butt weld and fillet weld shall be designed to take shear based on 1 times the maximum differentia pressure that ean exist. The allowable stress value fr the ‘but Weld shall be 706 of the stress value for the vessel ‘material and that of the fillet $5%, The area of the butt ‘weld in shear i the width the root of the sid times the ength of weld. The area of the fillet weld isthe mii ‘mum leg dimension times the length of weld. The filet ‘weld may be omited ifthe construction precludes acess tomake the weld, andthe vessel isin nancorrasive service. (a) The requirements for the atachment of welded tunstayed flat heads to shells are given in UG-34 and in (e) and (1) hereunder (e) When shells, heads, or other pressure parts are ‘welded toa forged of rolled plate 1 form a comer joint, as in Fig. UW-132, the joint shall meet the following requirements [ee also UG-93()3)) (1) On the cross section through the welded joint the line of fusion between the weld metal and the forged or rolled plate being attached shall be projected on planes both parallel to and perpendicular tothe surface ofthe plate being atached in order to determine the dimensions (and b, respectively (see Fig. UW-13.2). (2) For fange rings of bolted flanged connections, the sum of « and b shall be aot less than thee times the ‘nominal wall thickness ofthe abutting pressure part. (3) For ether components, the sum « and b shall be rot less than two times the nominal wall thickness of the butting pressure part. Examples of such components are ‘at heads, tube sheets with ce without a projection having holes for a bolted connection, and the side plates of a rectangular vessel (4) Other dimensions at the joint shall be in aor dance with dels as shown in Fig. UW- (5) Joint details that have a dimension through the joint less than the thickness of the shell, head of other ‘Pressure part, ofthat provide tachment eccentric thereto, are not permissible. See Fig. UW-1322 sketches (0), (p) and (@). (f) When used, the hub of a tubesheet oe Hat head shall have minimum dimensions in accordance with Fig. UW- 13.3 and shall moot the following requirements: (1) Wien the bub is integrally forged withthe tube- shect or flathead, or is machined from a forging, the hub shall hive the minimum tensile strength and elongation specified for the material, measured the direction parallel to the axis ofthe vessel, Proof ofthis shall be fumishedFIG, UW-13.2 ATTACHMENT OF PRESSURE PARTS TO FLAT PLATES TO FORM A CORNER JOINT a «not nes 4 bnotiess ‘han 2 "han 2-0) ayroti / Tht greater than 235 e2 i sbret tee cy is permissible ‘Types Unstayed Flat Heads, Tubesheets Without Bing Flange, ad Sid Plates of Rectangular Vessat For unstayed at hasds see aso UG36 ok bo. uct trojan ~ is deine in UG 300) 7 “ypea Tbesheets With 4 Boling Flange GENERAL NOTES: ined in UG 38) roed by the weld preparation and shall be vere ater f up ond before wong.FIG, UW-132 ATTACHMENT OF PRESSURE PARTS TO FLAT PLATES TO FORM A CORNER JOINT (CONT'D) (=0) aot iss than 3g tan tor fy whichever aactingey SN, ttn feel eo bn not welded etna Pag Gakng wie |" | ipnstion tan Tec t maytecel | Reamatar 7] 7 - tones wo o @ - oy ‘ia Nenpemibl Core Joints "ype nated age Comte pond gare on deinen 23 FIG. UW-133 TYPICAL PRESSURE PARTS WITH BUTT WELDED HUBS Torti mc Tess than the relied head or ubesheet « ® GENERAL noTES: (a) Ree oF, UG-34 seen (2) fr imal egrets Net pemisibe machine frm role pate alesse ecordaee with Appx 2. See UWS. nore: 18FIG. UW.134 NOZZLE NECKS ATTACHED TO PIPING OF LESSER WALL THICKNESS "iin in (6 ra) Note (2) {S00 Note (1) {Swe Noe) ores: [nV As ction Ua (2) Weave shown for iusation ony (3) pasnot lose then the ester of (0/08; pwhore Yi (6m) min. ed 7 te 30 0g ma | ese, a) {Sam Now Lin) nin. aioe {in teaued tcknese of seamiess now wa (0) Minimum wall hekness of connecting be bya tension test specimen (subsize if necessary taken in this direction and ay close t the hub as practical (2) When the tube machined from plate the equie- iments of Appendix 20 shall be met. (2) When the hub of lap joint stb end is machined from plate with th hub length in the through thickness tection of the plate, the requirements of Appendix 20 shall be mt. (h) nthe case of nozzle necks which attach t piping [see U-I(e)(tXal] of a lesser wall thickness, a tapered transition fromthe weld end ofthe nozzle may be provided to match the piping thickness although that thickness is less than otherwise required by the rules ofthis Divison. This tapered transition shall meet the limitations as shown in Fig. UW-I3.4. UWL OPENINGS IN OR ADJACENT TO WELDS LUW-4a) Any ype of opening that meets the require ‘ments for reinforeemet given in UG-37 or UG-39 may be located ina welded joi UWe14¢) Single openings meting the requirements sven in UG36(e\3) may be located in head-to-sell or Category B or C but welded joints, provided the weld meets the radiographic requirements in UW-SL fer length xual to tree times the damter of the opcning withthe center ofthe hole at midlength.Defeets that are completly removed ia cutting the bole shill not be considered in judging the acceptability ofthe wel UW- 14) In addition to mocting the radiographic requirement off) above, when multiple openings meeting the requirements given in UG-86(0\3) are in line in a ‘oad tssholl or Catogry B oF C butt welded join, the requirements of UG-53 shall be met or the openings shall te reinforeed in accondance with UG-37 through UG-2. UW. 144d) Except when te adjacent but weld satisfies te requirement for radiography in (b) above, the edge ‘of openings in solid plate meeting the rquirments of {UG-S6(6\3) shall not be placed closer than i. (13 mun) from the edge of 4 Category A, B, oF C weld for material Sin, G8 mm) thick a less UW.AS WELDED CONNECTIONS: (a) Nozzles other connections and their reinforcements may be atached to presure vessels by arc or gas welding ‘Sulficint welding shall he provided on citer side ofthe line dough the center ofthe opening parallel othe longi tudinal avs of the abell to develop the strength of the reinforcing pas as pesribed in UG-41 through shear oF tension inthe wel, whichever applicable. The stength ‘of groove wells shall be based on the area subjected to ‘shear or to tension. The stength of fillet welds shall be Irused on the area subjected to shear (computed on the ‘minimum leg dimension) The inside diameter of a flet ‘weld shal be use in luring its length.