Professional Documents
Culture Documents
Seo 2015
Seo 2015
www.springerlink.com/content/1738-494x
DOI 10.1007/s12206-015-0117-y
Medical chilling device designed for hypothermic hydration graft storage system:
Design, thermohydrodynamic modeling, and preliminary testing†
Jung Hwan Seo*
Department of Mechanical and System Design Engineering, Hongik University, Seoul, 121-791, Korea
(Manuscript Received October 30, 2014; Revised November 18, 2014; Accepted November 18, 2014)
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Abstract
Hypothermic hydration graft storage is essential to reduce the metabolic demand of cells in vitro. The alleviated metabolic demands
reduce the emergence rate of anaerobic metabolism generating adenosine triphosphate (ATP) energy that creates free radicals. The exces-
sive free radicals can damage cells and tissues due to their highly oxidative power with molecules. Current cooling systems such as a
conventional air cooling system and an ice pack system are inappropriate for chilling cell tissues in vitro because of inconvenience in use
and inconsistent temperature sustainability caused by large size and progressive melting, respectively. Here, we develop a medical chill-
ing device (MCD) for hypothermic hydration graft storage based on thermo-hydrodynamic modeling and thermal electric cooling tech-
nology. Our analysis of obtained hydrodynamic thermal behavior of the MCD revealed that the hypothermic condition of 4°C was con-
tinuously maintained, which increased the survival rates of cells in vitro test by reduced free radicals. The validated performance of the
MCD promises future development of an optimal hypothermic hydration graft storage system designed for clinical use.
Keywords: Fluid; Heat transfer; Cryogenic; Hydrodynamic; Hypothermic; Peltier; Seebeck; Thermoelectric; Hair transplant; Graft storage
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3. General description é 1 2 A ù
(
ê -αTc I + 2 I R + k L (Th - Tc ) - h (Tc - T¥ ) ú dt = r C pV
ë û
)al dTc
Fig. 1 shows a conceptual diagram of an integrated MCD
system that incorporates the MCD 1 for the hair follicle cell (4)
graft storage and cooling the coolant driven by a pump and the é 1 2 A ù
cryo-ring for placing the grafts which is the essential proce- ë û
(
êαTh I + 2 I R - k L (Th - Tc ) - h (Th - T¥ ) ú dt = r C pV ) fin dTh
dure in the transplant operation. A cooler composed of the (5)
eight pairs of heat pipes and the two fans is included in the
MCD 1 because the heat generated at the hot side of the TEC where a (0.2264 V/K), r (Al: 2790 kg/m3, Fin: 7930 kg/m3),
should rapidly dissipate into the ambient to hold the tempera- Cp (Al: 795 J/kg∙ K, Fin: 435 J/kg∙ K), V (Al: 5.495 ´ 10-5
ture difference between the cold side and the hot side of the m3, Fin: 3 ´ 10-5 m3), A (2.5 ´ 10-3 m2) L (0.004 m), h
TEC. Although the natural convection for the heat dissipation (34.90 W/m2∙ K) are the Seebeck coefficient, density, spe-
could be considered, a properly configured cooler including cific heat, volume, area, thickness, convectional heat transfer
heat pipes and fans can function as rapid heat sink at a high coefficient of one of the constituent materials (Al and Fin
heat flux and then be capable of rapidly adjusting the tempera- (SAE)) occupying the ith control volume, respectively.
ture to a targeting point when a sudden temperature change Note that the Biot number (Bi) for each control volume
occurs. Once the Petri-dish routinely storing the grafts is re- should be less than 0.1 to use the above lumped thermal ca-
placed with an in-house coolant chamber, a coolant-based pacitance model. Below this value of Bi, the thermal resis-
fluidic heat pump system is subsequently supposed to effec- tance to conduction within the CV is much less than the ther-
tively remove the heat generated at the cryo-ring. The warmed mal resistance to convection across the ambient air boundary
coolant during this procedure can be then cooled down while layer. Hence the effects of temperature gradient across each
the fluid passes through the coolant chamber attached on the constituent should be negligible since the Bi for each CV in
cooling plate of the MCD 1. The cryo-ring consists of a minia- the MCD system is much less than 0.1 (Al: 3.9763 ´ 10-5,
turized TEC-integrated plate for placing grafts, an optimally Fin: 4.63 ´ 10-5).
designed heat pipe connected to for rapid heat sink from the The optimally manufactured aluminum plate attached on
TEC, and a ring structure for ease of handling. The grafts the TEC yields the expected uniform temperature distribution
placed on the cryo-ring would be then transplanted into the on the surface, which is required for the hypothermic hydra-
scalp with a minimized metabolic reaction, thereby increasing tion hair follicle cell graft storage in a Petri-dish with the intra-
the survival rate of hair follicle cells transplanted. cellular holding solution. The CFD analysis (Fluent, ANSYS
Inc., PA, USA) considered the plate dimensions, the transition
geometries, and initially assumed that the entering heat came
4. Device design from the TEC and the exiting heat went only through the Pe-
The MCD system was developed on the basis of the ana- tri-dish or the chamber by conduction. CFD simulations of
lytical hydrodynamic heat transfer modeling. Using the numerous possible design variations and heat flow conditions
lumped thermal model, we developed a series of governing revealed the importance of using tapered circular plate to
equations for the temperatures at the two segments of the promote the uniformity of the temperature profile across the
MCD system. Applying energy balance to the two control width of the plate (Fig. 3(a)). As shown in Figs. 3(b) and (c),
volumes (CVs) surrounding the segments allowed us to derive according to the simulation results, a maximum temperature
the equations (Fig. 2). The CVs include the tapered aluminum differences between the center and the outside for the non-
plate (CV1) which was optimally designed for the uniform tapered and the tapered are 2.1°C and 0.7°C at the same cool-
temperature distribution and the fin structure (CV2) for the ing time of ~2 minutes, respectively. The lowest temperature
rapid heat sink from the TEC. The resulting thermal response for each the non-tapered and the tapered plate at the same
equations for the chilling device incorporating the thermo- cooling condition aforementioned is relatively 5.2°C and 4.0°C.
electric cooler were given as follows: The primary design factors considered with respect to the
574 J. H. Seo / Journal of Mechanical Science and Technology 29 (2) (2015) 571~577
Fig. 3. (a) Tapered plate shape optimally designed for the uniform
temperature distribution. Computational fluid dynamics analysis of the
thermal responses for; (b) non-tapered plate; (c) tapered plate.
Fig. 5. (a) CFD result showing the temperature distribution of the cryo-
ring under the miniaturized TEC operation. Thermal responses of; (b)
the top plate on the miniaturized TEC for placing the grafts; (c) the
heat exchange structure inside the water jacket for the fast heat dissipa-
tion from the TEC.
cryo-ring were the rapid cooling rate, the fast temperature 5. Experimental
adjustment, and the light weight required to maximize easy
5.1 Materials
handling for clinical surgery. Fig. 4 shows an exploded-view
illustration of the cryo-ring along with side-view illustrations All the thermoelectric coolers used in the experiment for the
of the cooling and heat sink processes. Once the aforemen- MCD 1 (Part no. HM6040) and the cryo-ring (Part no. HMN
tioned plate is replaced with the coolant chamber integrated 602040) were purchased from PTC Tech (Seoul, South Ko-
with the coolant-based fluid heat pump system and the cryo- rea). CPU cooler integrating two fans (diameter: 140 mm, 120
ring, the cold water (0°C) cooled down by the MCD 1 is sup- mm) and eight pairs of heat pipes (I.D.: 6 mm) was purchased
posed to flow through the silicon rubber tube (1.5 m) and the from Deepcool (Beijing, China). For the rapid thermal re-
water jacket made of SAE with the heat exchange structure to sponses of the MCD system using the PID control. PID don-
remove the heat generated from the miniaturized TEC (40 mm troller (SD-48M) and DC-DC converter (DPM106) were pur-
´ 20 mm ´ 4 mm) of the cryo-ring. The aforementioned chased from Samwon Eng (Seoul, South Korea) and
thermal response Eqs. (4) and (5) can be also used for the Cheonghyen Tek (Seoul, South Korea), respectively. Coolant
cryo-ring system with a little modification. Although the tem- circulation pump (DX-8000) with low heat generation and
perature increase from 0°C to 18.2°C at the inlet of the water silicon rubber tube (AAC00002) were purchased from
jacket occurs due to the natural convection and conduction KOTECH (Seoul, South Korea) and US plastic corp (OH,
when the coolant flows through the tube, an analytical thermal USA) for heat sink from the miniaturized TEC, respectively.
hydrodynamic model and computational fluid analysis (Com- Stainless steel (SAE) plate was used for the fin structure in the
sol Multiphysics, Comsol Inc., MA, USA) indicate that the MCD 1 and the groove-shaped cooling plate of the cryo-ring.
J. H. Seo / Journal of Mechanical Science and Technology 29 (2) (2015) 571~577 575
(a) (b)
(c)
Fig. 7. Plots of the temperature profiles of the center and the outer of
the aluminum plate for (a) the non-tapered; (b) the tapered designs; (c)
Fig. 6. (a) Conceptual assembly diagram of MCD 1. Images of; (b) experimental plot of the temperature profile of the cryo-ring.
MCD 1 on which cell grafts are placed for routine storage; (c) assem-
bled cryo-ring. The hair follicle cell grafts are placed on the cryo-ring
during hair transplant.
grafts on the cryo-ring were transplanted into the target spots
on the scalp.
Aluminum block was patterned and used for the heat ex-
changer on the cryo-ring. In clinical test, Custodiol HTK solu-
tion used to store the hair follicle cell graft during hair trans- 6. Results and discussions
plant was purchased from Essential Pharmaceuticals, LLC (NJ,
6.1 Thermal response
USA). All electrical materials were used with modification.
Our theoretical model coupled the thermal equations pre-
5.2 Experimental setup dicting the real-time cell graft temperature with the thermoe-
lectric equations. Assuming consistent thermoelectric cooling
To demonstrate concurrent operation of the MCD 1 and the performance, this heat transfer hybrid model enabled us to
cryo-ring for thermal analysis of TECs and hair transplant, we estimate the transient temperature profile of the cell grafts.
built a custom integrated MCD system based on the aforemen- Since the metabolic behaviors of cell grafts are significantly
tioned diagram (Fig. 1). Each component was developed ac- sensitive to the temperature, even in a small temperature varia-
cording to the fabrication criteria considering the analytical tion, we performed tests to explore the thermal responses for
model and the simulation result. the non-tapered and the tapered aluminum plates in the pres-
As shown Fig. 6, the cryo-ring system was fluidically and ence of the temperature discrepancy. The TEC device was
electrically interconnected to the MCD 1, coolant-based heat cycled between the several conditions of ambient temperature
exchanger, and a pump. A Petri-dish holding the Custodiol and the target temperature below zero degrees Celsius by re-
HTK solution was placed on the detachable aluminum plate of peatedly applying a constant bias of 15.4 V to the DC-DC
the MCD 1. According to the clinical procedures, the hair converter and allowing it to cool down to -12.5°C and -8.5°C
follicle cell groups on skin were initially slivered into several for the tapered and the non-tapered in 500 s via the PIDcontrol,
cell grafts and dissected for facilitating hair implant on the respectively. For the temperature drop of 30°C at the plate
several spots of the scalp. These cell grafts were then stored in center, this corresponds to an average of 17.65 W of dissipate
the Custodiol HTK solution, the intra-cellular holding solution, power. Figs. 7(a) and (b) show the temperature response pro-
in a Petri-dish. The Petri-dish was cooled down and main- files indicating that the tapered plate reaches the target tem-
tained at 4°C by the MCD 1 to achieve the optimal hypother- perature of 4°C within 150 s whereas non-tapered reaches it
mic hydration condition. Once the pre-processing for hair within 200 s. Also, the temperature discrepancy between the
transplant was done, the aluminum coolant chamber integrated center and the outer for the tapered and the non-tapered was
with the cryo-ring system was then mounted on the MCD 1 up to 1.0°C and 3.8°C, respectively. The thermal cycling was
instead of the original detachable aluminum plate. Next, the continued for 100 cycles, during which the time to reach the
stored grafts were transferred and placed on the cryo-ring target temperature varied by <1 % for both devices. The ther-
under the minimal metabolic condition of 4°C. Finally, the mal response of the MCD 1 with the tapered plate design is
576 J. H. Seo / Journal of Mechanical Science and Technology 29 (2) (2015) 571~577