February 1995 ‘Supersedes Descriptive Bulletin 41-2018, pages 1-4, dated September 1990 Maleg to: €, D, 1008 ‘ABB Power TAD Company Inc. Relay Ovision Coral Springs, FL ‘Aletoun, PA For Motor Protection Device Number: 49/50/51 Descriptive Bulletin 41-2018, Page + CIRCUIT 8 SHIELD ° Type 49/50/51, Type 49/50, and Type 49 Overload Relays Features ‘© vera, locked rotor, and faut protection, each independently agjusiabe ‘¢ Memory of previous overioads 1 Easily made, accurate setings. ‘© Minimizes fuse replacement in motor starters UL recognized ‘Pickup and operation indicators, ‘© Buikin test ‘High seismic capability ‘© Transient immunity (EEE tes) (© 2 year warranty Application ‘The Type 49150151 Overload Relay provides tree important functions for the protection of motor. Packaged in one case, the three func: tions are nivdualy adustabe, alowing opt ‘mum protection without compromise among the various elements Overload Protection (Function 49) ‘The overioad Tuneton win advanced design, sold state creutry, has tme-curent curves which closely match the allowable heating {ines of motors. This allows use ofthe ful ‘overload capability of the machine, without the fisk of damage of reduced ite de to the con tinuous or repetiive overloads. LUnike bimetals or oer thermal type relays, the Type 49'50'51 has memory of previous ‘overloads with long reset tne; [ong enough to ‘ensure proper protection in applications invov ing repettive overloads and hard starts. The reset characteisic fs described on page 3 Both pickup current and time dolay are fel fagjusiable, allowing just one relay to be useo with any motor. The time-current characteristics fate shown in Figute 1. The time delay is con Tinwously adjustabo, om 1 105 minutes at an ‘overload corresponding to 200% ofthe lampere-tap setting. Ampere-aps are provided a25, 28.3.1, 95, 4, and 45 amps. A vernior fgjusinan aids corinuous adjustment rom 25t0 5 amps Locked Rotor Protection (Function 51) This elament has is pickup current xed at ‘200% of the tap settng, Designed especialy for stall and high overload protection the shape of this curve accommodates both full land reduoed voltage stars. The time delay is Continuously adjustable from 5 to 30 seconds fat six times the overoad setting, allowing ts Use even with motors having very long staring times. The time-delay curves for this function ate shown in Figure 2,Desepive Bulletin 2018, Page 2 ABB contrucusty ‘justacle 18 Mules =) A Tato : |. 200} - 2 oe Sn ; | a 1 e +. 10 20 “0 Too i Current in Multicles of Tap Spat ana va ; ; : ‘Contactor T : Te Ve | i z ti : a Figure 1. Overload Unit Time-Current Characterstice “Tein Seconds 8 boar ieee ‘Current in Mulla of Tap Figure 2. Locked Rotor Unit Time-Current Characteriatics Curent a Mulls of Tap Figure 4. Phase Fault Unit Coordination With A Fuse Phase Fault Protection (Function 50) ‘As shown in Figure 3, this unt is continuously {adjustable fom 4 to 16 mutples of ie over- load unt seting. The characteristic curve is ‘especialy designed witha definite minimum time characteristic which is partculary useful when the relay is applied with fused motor Starters, As shown in Figure 4, the minimum olay guarantoes that the fuse wil beat the Contactor for high-level faults beyond the rating Othe starters, but allows the relay to beat the {use for low-grade faut, thus saving fuse replacement. Also, fuse selection ls simpilied ‘ince the only coordination point tat needs ‘consideration Is the interupting capac ofthe starter. Settings. ‘Proper application ofthe Type 49/50/51 can best be described by an example In the exam le all setings and currents wil be expressed {88 percentages ofthe fl load ampores (FLA) ofthe motor. [Assume: A motor with an allowable heating curve and starting characteristic as shown in Figure 6, Fullload amperes atthe CT second: ary of 28 amperes. Locked rotor amps (LRA) "600% FLA, and starting ime le seconds. February 1995,ih 2D ED ADB Descriptive Bulletin 41-2015 Page 3 (Overload Unit Set At Pickup ~ 1.2 x FLA ‘Time Dial 2 minute curve Phase Fault Ccerat in Mules of Fuboad As Locked Rotor Unit Set At "Time Dial — Pickup ~ 7.2 x FLA Taiz 7 so g ~~ overoad Unit 48) R 1000} — ae | tor Be | ate Hein if soo} _| 3” ~ at zo 5 E | r s ol wate ee a4 ot Sng Cae ST aT 5 second curve Unit Set At Figure 5. Composite Motor Protection ‘Choose the 49/50/51 relay options. For a 40°C ‘continuous duty machine with 118% service factor, a (48) seting of 115 0 125% FLA is appropiate. With FLA of 2.9 amperes, choose ‘the 3.5 ampere tap setting (120% FLA). Select time cia 2 to match (49) curve to allowable healing curve. Since pickup forthe (51) func tion i xed at 3 times the tap satting te ($1) pickup is 10.5 ampores or 360% FLA. Set the {1} operating hme to 5 seconds. Set the (50) pickup at 6 multpies; Ns gives a pickup cur font of 6 x 3.5 ampere tap setting = 21 amperes = 720% FLA, “The Type 4915051 tine-current characteristics {or this example are shown in Figure 5 Allowable Time Between Successive Overloads The (49) element ofthe relay has memory of prior overoads:thorlore, i @ second overload Socurs before the expiration o ful reset of the memory, the relay wil i in a time shorter than shown by the tme-curent curves. This relationship may be expressed by: atk . Tent T+ Be valid when Ts = 1) wera: Ths the te in minutes required for ebstel 96) 12) [ree bar [1 [= 24 | 48 ye the time required forthe second overioad te cause the relay fo trp, asa fraction of the value read fram the timecurent curve. 1, is the time for which the fist overload lasted, expressed s a fraction of the time ‘towed by the te-curtent curve. For exam Bie, withthe relay st on me dal #1, ithe firs overoad was 2 times pickup and lasted 20 seconds: 2 u=B 1 or Time Dial #1) ‘Tals the time betweon removal of fst over- load and application of the second, in minutes. Solutions to the equation yielding values ‘eater than 1 are not vai, and should be set equal to "Note thatthe solution i in terms ofthe time Tequied fora ip. Thore is no requirement that the second overoad be the same ampitude as the fst. For example, if tho second overoad is. 2x pickup, and T, was calculated as 100% then the second overload can last as long as {60 sec. (using ime dial 1), before a tip occurs. However, ithe second overioad happens to be AX pekup, i can only last 16 seconds or a tip wil occu “The minimum interval between overloads may be calculated by seting T, = 1 then: Te = Tr a Tame Mewes Figure 6. Typical Overload Memory Operation ‘Another example is shown graphically in Figure 6 Fast Reset Control “The operator may deleat the memory action of the overload eloment ofthe relay by using a ‘momentary contact closure to fly reset the ‘memory. Ths feature is useful when testing the rola. Fast resot could also be used in ‘emergency situations where continuity of ser ie takes precedence over protection ofthe motor See Instruction Book 7.2.1.7-4 for wiring etal, Output Contacts “The output contacts may be selected in one of two arrangements, (1) Sel-reset: the contacts Will reset upon removal of he overcurront ‘condition which caused tne tip operation. (2) Hand-reea: the contacts are reset by pushing the target reset button onthe Front panel of the relay.Descriptive Bulletin 41-2018 Page ¢ Specifications Wiring Diagrams Plekup (49): Tap sotings at 25,28, 3.1, (overtoad) 35, 4,45 amperes with ver —— Tier t6 give continuous ad- — [stment 25-50 amperes. i— lekup (50): Continuously adjustable 4 oo (aut) to 16 multiples of tap seting Pickup (51): Flxed at 3 mutipes of tap (ctall) setting, Input Cireult Rating: Continuous ~ 8 mutiples of 200 amperes - 1 second of tt : a Wan Motor Starter istve fap setting ‘50160 He Burden: 0.020 ohms, Models avaliable for $20 Vae S060 Hz at.08 amperes. 48,110, 125, 220, 260 Voc at 0.8 amperes ‘Output Ciroult Rating @ 10 @125 Vac» Voe Tripping Duty 0A SOA Continuous SABA Break Resisivo = 3A TA Break inducve 2A OK ‘Temperature: Minus 20°C to plus 70°C ‘Selamic Capability: More than 69's ZPA ether ‘axis, biaxial, broadband ‘muttirequency without or malfunction (ANSITEEE C37.98), ‘Transient immunity: More than 2500V, 1 Miz pelitve amag bursts at ¢00H2, rate, continuous. (NSIT SHO Powe ic tea ast Transion Tost: EMI Tost : ates .3 Ll Qperating Times: seo cuves, page? Ss vi ane Weight Unboxed 3. bs. (1.8 Ko) a Boxed —4.31bs, (1.9 K9) — Volume: Boxed — 0.26 cubic f How To Specify Relay shall be Asea Brown Boveri Type 48°50! 51 oF approved equal. Relay shall be equipped with overioad, locked rotor, and phase fault protective tunctons, Overtoad element shall Include memory to provide long reset time. Each uncon shall be Independently adjust able. A pickup indicating light shall be provided forthe 49 functon, Separate operation indica- tors shall be provided forthe 50 and $1 func- tions. Relay shall be capable of 6g (ZPA) seismic stress without matuncton. Buin ‘means shail be provided to alow operational tests without addtional equipment. The output Contacts shal be sellraselting or hanc-reset Y ‘With Creu Breaker NOTE: G7. polaris must bo observed for properly opsraton| anh e cane Reset Suppies Win Relay ‘Types 49160 and 49 may be specied similary Further Information by referencing only the functions approprate to the olay List Prices: PL 41-020 ‘echnical Data: TD 43-025 Instruction Book: 7.2.1.7-4 How To Order Motor Protection Paper: TP 18.0.3 Motor Protection Relays: For a complet listing of available overcurrent Applicaton Guide, 41-205M felays, ncuding the Type 4/50/51 series, age Othor Protective Relays ‘TD 41-026, To place an order, or for furher ‘Applicaton Selector Guide, TO 41-016 information, contact ie nearest ABB Representatve, February 1995Relay Ovision Goral Springs, FL Allentown, P ABB February 1995 Supersedes Descriptive Bulletin 43-2018, age 5, dated September 1990, Maled'o:E, 0, c/41-1008 For Motor Protection ‘ABB Power TAD Company Inc. ‘Three Phase, Sutable for 50/60 Hz Descriptive Bulletin 41-2018, Pages CIRCUIT B® SHIELD ° Type 49/50/51, Type 49/50, and Type 49 Overload Relays ‘rman Unt 48) ‘sa at (1) Fur Ua 60) Gaaeg Member sana up Ramee me Dl Ran a 7 ae we Gowen Teena" (oats) soso Sa a? “Tacos, a0 2550 15 ‘as00xe s savanoxs Internal Connactns: 1604144 (© Timo delay range shown i a2 multiples of the pckup tap seting — se tre Cie cutves er eompol charactors : © Pickup for stall unt is esd in tree mules of the overcad wnt ap eating (Timo soly ange shown 16 mutpes of he oveoad unt ap set {ime cinen utes for compte characonate memes 6 Plkup range forthe instantanaus un ised as mutes of he overond tnt tap seg: Internal Connection Diagram 160414A Motor Overload Relay ‘Typos 49, 49/50, 9/50/51 ‘Drawout Tesi Case eee Thea E A bh de bis ox CA Feel iput For Test Use On External! Resistor Supplied Win Ray LT (© Each ol he sted extalog numbers contains en X forthe conelvltage Gosgnaton. {penn ecg amt ment hg cr fe Be Be aE