TIME

DATE Line GC FC # DESC TIME END QTY (KG)

START
21-Nov B CIP
B MALTO 9:00 12:00 150
B ON WATER
B MALTO + MCT OIL 13:00 16:00 150
B ON WATER
B MALTO + VANILLIN + MCT OIL 16:00 19:00 150
22-Nov

B CIP + FLUSHING MALTO 19:00 7:00 50

B MALTO + WHOLE MILK 7:00 10:00 150

23-Nov
B CIP 12:00 20:00
B MALTO 7:00 9:00 50
B ON WATER

B 96506909 BEEF FF 9:00 14:00 250

24-Nov

B CIP + FLUSHING MALTO 14:00 2:00 50

 REMARK

IPQC refer to MI

IPQC refer to MI

- IPQC refer to MI
- QC sample for GIV 2 set for sensory & micro (box 1, 2, 3, 4, 5, 6)

CIP Validation
- Last rinse water
--> pH, visual & sensory equipment
--> jika OK lanjut swabbing ATP & micro
- Flushing Malto
--> visual, odor, sensory, sediment test
QC sample to GIV (ex flushing malto, box 1, box 2) @2 set

IPQC refer to MI
CIP Validation (Allergen Test)
--> refer to GIV Global Cleaning Validation

- IPQC refer to MI
- QC sample for GIV 2 set for sensory & micro (box 1, 2, 3, 4, 5, 6,
7, 8, 9, 10)

CIP Validation
- Last rinse water
--> pH, visual & sensory equipment
--> jika OK lanjut swabbing ATP & micro
- Flushing Malto
--> visual, odor, sensory, sediment test
QC sample to GIV (ex flushing malto, box 1, box 2) @2 set

7
 COMMISSIONING PROCEDURE
DUMMY PRODUCT (MALTO)

FORMULA
4699153 WATER DRINKABLE GRADE 150 KG
2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15 150 KG
MIXING STEP
L
1. TAMBAHKAN 4699153 WATER DRINKABLE GRADE
°C
CATAT SUHU WATER DRINKABLE GRADE

2.TAMBAHKAN 2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15

3. SIRKULASI SELAMA 10 MENIT S/D

4. CEK KELARUTAN MALTO SECARA VISUAL

JIKA BELUM LARUT MAKA TAMBAH WAKTU 5 MENIT S/D

5. CATAT SUHU MALTO SOLUTION °C

6. TURUNKAN SUHU LARUTAN 30°C S/D

7. CEK ZAHN CUP : 10 - 15 SECONDS

8. CEK BRIX : 50 - 55 %

DRYING STEP

INLET TEMPERATURE: 180°C °C

OUTLET TEMPERATURE: 95 °C °C

BLOWER : 40

ATOMIZER SPEED: 40 Hz HZ

IPQC
WATER CONTENT: MAX. 7 % %
BULK DENSITY: 0.3 - 0.5 GR/ML
COLOR: WHITE WHITISH
ODOUR : NEUTRAL
SENSORY : NEUTRAL
PARTICLE SIZE (< MESH 35) : > 98%
SEDIMENT TEST : CLEAN
 COMMISSIONING PROCEDURE
DUMMY PRODUCT (MALTO + OIL)

FORMULA
4699153 WATER DRINKABLE GRADE 134.82 KG
2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15 91.95 KG
1953626 CAPSUL TA CORN FREE E1450 25.23 KG
7044001 MEDIUM CHAIN TRIGLYCERIDE 48.00 KG
MIXING STEP
L
1. TAMBAHKAN 4699153 WATER DRINKABLE GRADE
°C
CATAT SUHU WATER DRINKABLE GRADE

2. TAMBAHKAN 2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15

3. TAMBAHKAN 1953626 CAPSUL TA CORN FREE E1450

4. SIRKULASI SELAMA 10 MENIT S/D

5. CEK KELARUTAN MALTO & CAPSUL TA SECARA VISUAL

JIKA BELUM LARUT MAKA TAMBAH WAKTU 5 MENIT S/D

6. CATAT SUHU MALTO SOLUTION °C

7. TURUNKAN SUHU LARUTAN 30°C S/D

8. CEK ZAHN CUP & BRIX :

ZAHN CUP No. 3 SECONDS

BRIX %

9. TAMBAHKAN 7044001 MEDIUM CHAIN TRIGLYCERIDE

10. SIRKULASI SELAMA 5 MENIT S/D

11. CEK PARTIKEL OIL DISPERSI (5 MICRON) DENGAN MICROSCOPE

JIKA BELUM TERDISPERSI SEMPURNA MAKA TAMBAH WAKTU 5 MENIT S/D

12. CEK ZAHN CUP : 10 - 15 SECONDS

13. CEK BRIX : 50 - 53 %

DRYING STEP

INLET TEMPERATURE: 170 - 175°C °C

OUTLET TEMPERATURE: 88 - 90°C °C

BLOWER : 40

ATOMIZER SPEED: 40 - 45 Hz HZ
IPQC
WATER CONTENT: MAX. 5 % %
BULK DENSITY: 0.3 - 0.5 GR/ML
COLOR: WHITE WHITISH
ODOUR : NEUTRAL
SENSORY : NEUTRAL
PARTICLE SIZE (< MESH 35) : > 98%
SEDIMENT TEST : CLEAN
 COMMISSIONING PROCEDURE
DUMMY PRODUCT (MALTO + CRYSTAL + OIL)

FORMULA
4699153 WATER DRINKABLE GRADE 140.48 KG
2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15 91.88 KG
1953626 CAPSUL TA CORN FREE E1450 23.94 KG
9620001 VANILLIN 27.12 KG
7044001 MEDIUM CHAIN TRIGLYCERIDE 16.58 KG
MIXING STEP
L
1. TAMBAHKAN 4699153 WATER DRINKABLE GRADE
°C
CATAT SUHU WATER DRINKABLE GRADE

2. TAMBAHKAN 2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15

3. TAMBAHKAN 1953626 CAPSUL TA CORN FREE E1450

4. TAMBAHKAN 9620001 VANILLIN

5. SIRKULASI SELAMA 10 MENIT S/D

6. CEK KELARUTAN VANILLIN SECARA VISUAL

JIKA BELUM LARUT MAKA TAMBAH WAKTU 5 MENIT S/D

7. CATAT SUHU MALTO SOLUTION °C

8. TURUNKAN SUHU LARUTAN 35°C S/D

9. CEK ZAHN CUP & BRIX :

ZAHN CUP No. 3 SECONDS

BRIX %

10. TAMBAHKAN 7044001 MEDIUM CHAIN TRIGLYCERIDE

11. SIRKULASI SELAMA 5 MENIT S/D

12. CEK PARTIKEL OIL DISPERSI (5 MICRON) DENGAN MICROSCOPE

JIKA BELUM TERDISPERSI SEMPURNA MAKA TAMBAH WAKTU 5 MENIT S/D

13. CEK ZAHN CUP : 10 - 15 SECONDS

14. CEK BRIX : 50 - 53 %

DRYING STEP

INLET TEMPERATURE: 180 - 185°C °C

OUTLET TEMPERATURE: 90 - 95°C °C

BLOWER : 40

ATOMIZER SPEED: 40 - 45 Hz HZ

IPQC
WATER CONTENT: MAX. 7 % %
BULK DENSITY: 0.3 - 0.5 GR/ML
COLOR: WHITE WHITISH
ODOUR : VANILLA-LIKE, POWDERY, SWEET
TASTE : VANILLIN, SWEET
PARTICLE SIZE (< MESH 35) : > 98%
SEDIMENT TEST : CLEAN
 COMMISSIONING PROCEDURE
DUMMY PRODUCT (ALLERGEN)

FORMULA
4699153 WATER DRINKABLE GRADE 150 KG
2421615 MILK POWDER WHOLE 75 KG
2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15 75 KG
MIXING STEP
L
1. TAMBAHKAN 4699153 WATER DRINKABLE GRADE
°C
CATAT SUHU WATER DRINKABLE GRADE

2.TAMBAHKAN 2418834 MALTO DEXTRIN; TAPIOCA, DE=11-15

3.TAMBAHKAN 2418834 MILK POWDER WHOLE

3. SIRKULASI SELAMA 10 MENIT S/D

4. CEK KELARUTAN MALTO + WHOLE MILK SECARA VISUAL

JIKA BELUM LARUT MAKA TAMBAH WAKTU 5 MENIT S/D

5. CATAT SUHU MALTO SOLUTION °C

6. TURUNKAN SUHU LARUTAN 30°C S/D

7. CEK ZAHN CUP : 10 - 15 SECONDS

8. CEK BRIX : 50 - 55 %

DRYING STEP

INLET TEMPERATURE: 180°C °C

OUTLET TEMPERATURE: 95 °C °C

BLOWER : 40

ATOMIZER SPEED: 40 Hz HZ

IPQC
WATER CONTENT: MAX. 7 % %
BULK DENSITY: 0.3 - 0.5 GR/ML
COLOR: WHITE WHITISH
ODOUR : NEUTRAL
SENSORY : MILKY
PARTICLE SIZE (< MESH 35) : > 98%
SEDIMENT TEST : CLEAN
 COMMISSIONING PROCEDURE
PRODUCT 96506909 BEEF FF

FORMULA
4699153 WATER DRINKABLE GRADE 231.103 KG
6683303 MALTODEXTRIN DE 19 MAIZE AGGLOMERATE 208.015 KG
4383983 STARCH SODIUM OCTENYL SUCCINATE E1450 23.088 KG
96506907 BEEF FV 25.931 KG
96501148 FURONOL KOSHER EF-140 20% PG BV 2.059 KG
MIXING STEP
L
1. TAMBAHKAN 4699153 WATER DRINKABLE GRADE

(HIDUPKAN AGITATOR)

2.TAMBAHKAN 6683303  MALTODEXTRIN DE 19 MAIZE

3. TAMBAHKAN 4383983 STARCH SODIUM OCTENYL

4. SIRKULASI (PILIH SALAH SATU)

BATCH SIZE 150 - 250 KG: 10 MENIT S/D

BATCH SIZE 251- 500 KG: 20 MENIT S/D

5. TURUNKAN SUHU LARUTAN 35 °C S/D

6. CEK ZAHN CUP & BRIX

ZAHN CUP No. 3 SECONDS

BRIX %

7. TAMBAHKAN 96501148 FURONOL KOSHER

8. TAMBAHKAN 96506907 BEEF FV

9. SIRKULASI (PILIH SALAH SATU)

BATCH SIZE 150 - 250 KG: 5 MENIT S/D

BATCH SIZE 251- 500 KG: 10 MENIT S/D

10. JAGA SUHU LARUTAN 35 °C °C

11. CEK ZAHN CUP : 10 - 15 (TARGET 14) SECONDS

12. CEK BRIX : 45 - 55 (TARGET 50) %

DRYING STEP

INLET TEMPERATURE: 170 - 175 °C (TARGET 170 °C) °C

OUTLET TEMPERATURE: 92 - 95°C (TARGET 92 °C) °C

BLOWER : 40

ATOMIZER SPEED: 40 - 45 Hz HZ

IPQC
WATER CONTENT: MAX. 7 % %
BULK DENSITY: 0.38 - 0.58 GR/ML GR/ML
COLOR: WHITE WHITISH
TASTE : MEATY-ROASTED,MEATY-BOILED
ODOR : MEATY
PARTICLE SIZE (< MESH 18) : > 99%
SEDIMENT TEST : CLEAN