HI-TECH RADIATORS

Transformer Radiators
TYPES OF PRODUCT

welded type radiators central header radiator o -set radiators

swan neck radiators radiators with graded elements radiators with sloped elements

QUALITY

well designed panel mfg., ensures 6x4=24 ute n design in 520mm all four edges of the panel are trimmed to
table top atness width for maximum heat dissipation avoid water pockets or opening on the ns

uniform panels & spatter free ange alignment & centre to centre smooth weld nish on accessories
tack welding tolerance is ± 1.00mm

grit blasted to Sa 2 ½ to ensure uniform good & appealing aesthetics with radiators lled with nitrogen gas packed
and smooth paint nish smooth paint nish. on sturdy wooden crates-pallets
 Transformer Tanks

TYPES OF PRODUCT

air cooled enclosures atwall tank with all corrugated

with air ducts conventional tank accessories conservators tank
cable boxes etc

QUALITY

tank nish that make transformers look good

awless & smooth weld nish strong & sturdy stud grit blasted to Sa 2½
on all weld joint welding assembly as per ISO 8501 or SS-SP-10

perfect atness in internal & external testing before and

monoblock mounting anges paint nish after blasting

studs are welded using stud welding good & appealing aesthetics sturdy packing to ensure
maching & 100% torque tested safe delivery at customer end
 Corrugated Fins for Transformer Tanks

Positioning of Embossing
A 160-280mm (Single)

140
140
140
140
B 290-400mm (Double)

140
140
140
140
140
140
140
110

140
110

100
110

400
100
390
110

380
PRODUCT

100
370
110

360

100
350
110

340

100
330
110

320

100
310
110

300

100
110

290
280

100
270
110
RANGE

260

100
250
180 110

240

100
230
110

220

100
210
110

200

100
190
170

170
160

160

160
150

150
140

140
130

130
120

120
110

110
100

100
90

90
80

80
70

70
60

60
50

50
A B

160-280mm (Single); 290-400mm (Double);

700/800/900/1000/1100/1200/1300/1400/1500/1600 700/800/900/1000/1100/1200/1300/1400/1500/1600
365/465/565/665/765/865/965/1065/1165/1265 365/465/565/665/765/865/965/1065/1165/1265
110

140
60

60
100

60
Sti ner Bar Sti ner Bar Sti ner Bar

H H H

C
D
D C

A P B A P B A A B
L L

TYPE - I (Upward Bend) TYPE - II (Downward Bend) TYPE - III (45° Bend)

Fin Data Abb. Specs.

LOW COST No. of Fins

Fin Height
N
H
2 to 40
50 - 400mm
Coil Pitch W 300 - 1600mm
Fin Pitch P 40mm to 80mm
Inner Gap IG 6mm only
Type of Panel Type I upward / Type II down ward / Type III 45° Bend

SHORT LEAD Front / Rear Edge

Downward bend or upward bend / 45°
A/B
C/D
min 15mm
15mm min
TIME Sheet Thickness T 1 - 1.5mm
Total Length of Panel L 2600mm
NO. OF CORRUGATION BANDS 4 max

Corrugated n manufacturing process

corrugated ns manufactured on corrugated ns are welded on corrugated ns are secured by

fully automatic machines with fully automatic resistance spot round sti ener bars on both ends by
an accuracy of ±1mm. welding machines. TIG welding.

corrugated n edges are individual corrugated ns are corrugated ns are packed on

TIG welded on fully automatic 100% UV tested and pressure tested. sturdy wooden pallets with PU foam
fronius machines. protection to ensure safe deliveries.
 Hot Dip Galvanized (HDG) - Services

Manufacturing process of HDG radiators & tanks

Surface Preparation

Cooling and
Drying Zinc Bath Inspection
Flux
Pickling Rinsing Solution
Degreasing Rinsing

The coating that develops during the galvanizing process is metallurgically bonded to the steel virtually becoming a part of the
steel itself.
During the reaction in the kettle, the zinc interacts with the iron in the steel to form a series of zinc-iron alloy layers.
The photomicrograph below is a cross section of the galvanized steel coating, showing a typical microstructure comprised of
three alloy layers and a layer of pure metallic zinc.

The thin Gamma layer composed of an alloy that is 75% zinc and
25% iron.
The Delta layer composed of an alloy that is 90% zinc and 10%
iron.
The Zeta layer composed of an alloy that is 94% zinc and 6% iron.
The outer Eta layer that is composed of pure zinc.

ADVANTAGES OF HOT DIP GALVANIZING

 Lowest Lifetime Cost Complete Coverage  It weathers at a slow rate giving a long and predictable life.

 Long Life Coating Toughness  The coating sacri ces itself to any small areas exposed through
 Reliability Three Way Protection  drilling, cutting or accidental damage.
 Speed of Application  If large areas get damaged it prevents the sideways creep of rust.

FEATURES OF HDG RADIATORS & TANKS

 Radiators & tanks are galvanized horizontally in single dip.
 Entire range of radiators & tanks can be galvanized - size ranging from 1000mm to 4500 mm having 5nos. to 40nos. of ns
(panels).
 Distortion free radiators & tanks after galvanizing process.
 Assured average zinc deposition in the range of 65 to 85 microns.
 Environment friendly (lead free) zinc galvanizing plant, adhering all the local & statutory pollution control norms.

We can o er RADIATORS & TANKS with a various internal & external coatings in accordance to ISO 12944.
 Externally coated with epoxy base primers & paint.
 Externally coated with zinc rich base primers + epoxy intermediate MIO primers + polyurethane (PU) top coat paint.
 Hot dip galvanized as per DIN 50976 / ISO 1461 & coated with any of the above mentioned paint systems, as an option to
enhance corrosion protection.
 Hi-Tech can o er various paint systems as per ISO 12944 Global Corrosion Standard.
 Radiators & tanks internally coated with phenolic resin based hot oil resistant varnish or with hot oil resistant PVB primers.
 Internally cleanliness ensured by exclusive solvent ushing (pre-internal coating) & transformer oil ushing (post internal
coating) having cleanliness of NACE-I level.