Professional Documents
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Fan Drive Solutions - Excavators
Fan Drive Solutions - Excavators
climate control
electromechanical
filtration
hydraulics
pneumatics
proc
ocess
ess control
sealing & shielding
Fan Motors
Reservoirs &
Filtration
Pumps
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow
the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is
responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
OFFER OF SALE
The items described in this document are hereby offered for sale by Parker-Hannifin Corporation, its subsidiaries or its authorized distributor. This offer and its acceptance
are governed by the provisions stated in the detailed "Offer of Sale.”
Performance & Fuel Saving Solutions for Excavator Cooling Systems
Increasing government emission more precise temperature control. quiet and reliable. An integral part
regulations on excavators & Engine cooling systems need to of the engine cooling system is the
construction equipment require be highly efficient to conserve fan drive system, and hydraulic
engine solutions with significantly power and fuel for the vehicle. In fan drive systems are an excellent
higher cooling requirements and addition, these systems need to be solution to meet these demands.
Cooler Vehicle
• Space • Engine Cooling Spec
• Cooler Type • Engine Audit Tests
• Cooling Capacity • Vehicle Performance
• Cooling Fluid Flow • Altitude & Environment
• Air Characteristics • Space
• Air Recirculation • Control & Sensors
• Safety Factors
Fan Engine
• Power Curve • Cooling Load Specs
• Max Torque • Audit Requirements
• Airflow vs. Speed • Coolant Flow
• Noise • Available Power
• Thrust & Axial Loads • Fuel Consumption
• Efficiency
1
Advantages of Parker’s Hydraulic Fan Drive Systems
Parker hydraulic fan drive systems work cycle. Unnecessary stresses during the digging cycle. Parker
are efficient throughout the engine of the on/off cycle reduce the life of hydraulic fan drives offer maximum
and vehicle’s operating range. the cooling system. Viscous or wet power density & efficiency and can
Traditional on/off clutch solutions clutch solutions offer variable fan be optimized when the control logic
operate only at maximum speed speed but have limited efficiency is integrated into their complete
and can suddenly drain power when the fan is being commanded vehicle controller.
to the vehicle and slow down the to intermediate speed such as
Reduced Power Consumption, Increased Control: not the best solution, especially
when considering the air flow or
2500
the construction of the machine.
Power to Drive Fan
1500
challenged to meet styling and
73%
Power & Fuel
serviceability requirements in less
1000 Savings
space with reduced noise. Parker’s
Hydraulic
500
Fan Drive hydraulic fan drive systems solve
90% 100%
0 these challenges by allowing the
500 700 900 1100 1300 1500 1700 1900 2100
Fan Speed Engine Speed (RPM) drive motor, shroud and radiator to
be strategically located anywhere on
Traditional direct-drive engine of the fan speed command to avoid a vehicle.
mounted fan systems consume shock and to idle the fan during
excess power because the fan speed engine startup to preserve power. Low Noise:
is dependent on the engine speed. Hydraulic fan drive systems enable Emitted noise from an excavator is
As the engine speed changes, the full fan control yielding significant limited by government regulations.
fan is often driven faster than what power and fuel savings. This puts high demands on design
is required to cool the engine. This and construction of the machine.
inefficiency is very significant Flexible Installation: Parker’s quiet fan drive systems
especially at high fan speeds because In most mobile machines like help machine manufacturers meet
the power required to increase excavators, the location of the these very stringent demands.
fan speed increases exponentially cooler in front of the engine is
by the power of 3. In addition,
direct-drive systems have difficulty
achieving high cooling levels at the Maximum Efficiency to Conserve Power and Fuel:
intermediate speeds which are a Direct-driven fan drives require large tip clearance to allow for
majority of an excavator’s duty cycle. independent movement between the engine and radiator assembly. This
large tip clearance reduces the efficiency of the cooling air flow across the
A hydraulic fan drive system allows
radiator by as much as 10-15% compared to a hydraulic fan drive system
variable fan speed independent of
where the fan motor, fan and radiator are attached to each other.
the engine speed. It provides only the
cooling that is required throughout Tip Clearance
Tip Clearance
Tip Clearance
Tip Clearance Reduced byReduced
75% by 75%
the operating range of the vehicle
including such requirements as the
maximum engine rated torque point
Engine Engine Engine Engine
where high cooling may be required
at lower than maximum engine
speed. The full cooling control of
hydraulic fan drives enables ramping
Direct Direct
Fan Drive
Fan Drive Hydraulic
Hydraulic
Fan Drive
Fan Drive
A hydraulic fan drive reduces tip clearance and improves airflow by 10-15%.
2
Durability & Reliability:
Typically the fan on an excavator is withstand the enormous loads seen Parker’s hydraulic systems have
subject to very high acceleration and at the motor shaft. Dust is another proven reliability in the most rugged
deceleration forces. Forces as high challenge in this application, applications. They are simple to
as 9g have been measured. Also putting very high demands on the service and provide exceptional life
unlike most machines with rubber shaft seal. Parker’s well protected when properly maintained. Utilizing
tires there is no dampening, so a shaft seals are designed to maximize Parker’s hose and fittings ensures
high degree of vibration and shock the life of the motor under these efficient installation and leak free
loads are present. Parker’s heavy environmental conditions. performance.
duty motor bearings are specified to
On excavators, the fan motor is exposed to high axial and radial g-forces
3
“Basic Efficient ” System:
Fixed Pump, Variable Speed Fan + Implement Hydraulics
This system utilizes gear pump and function is not required the two. For the best efficiency and
motor technology and combines proportional relief valve and check durability throughout the fan drive
a variable speed fan drive and valve can be integrated into the temperature range, upgrading to
reversing function into three gear motor reducing the number of Parker’s 600 series pumps and
simple integrated components components to only motors provides unmatched
to create a cost effective, efficient performance.
fan drive system. If the reverse
PGM500 Aluminum Gear
Motor
or
PGM600 Iron Gear Motor
for maximum efficiency
Motor
Anti-Drain
Valve
Proportional Pressure Relief
Fan Speed Control
4
“Basic” - Efficient System Summary:
In this “Basic” system, double The proportional relief valve is
pumps feed the tracks & digging typically a normally-closed type to
functions with a third pump for assure fail-safe full fan speed in
the fan drive. In the fan drive case of a lost signal. The anti-
circuit, fan speed is adjusted by cavitation check valve allows the
providing a varying Pulse Width motor to spin freely when the fan
Modulated electrical current is powered down and the optional
signal to the proportional relief anti-drain valve keeps fluid in the
valve which controls the flow to motor after long shutdowns.
the fan motor. Excess flow is
bypassed to the reservoir.
5
“Additional Performance”:
Basic System + Integrated Vane Motor with Reversing Valve
This system builds on the “Basic temperatures. Parker’s quiet
Efficient System” by using vane pumps may also be used to
Parker’s robust vane motor achieve the lowest noise levels
technology with the reversing and allow additional porting/
valve, proportional relief valve installation options.
and check valves efficiently
integrated into the motor. Parker’s M5A/B Vane Motor
600 series pump is utilized to
provide superior efficiency
and performance even at high
Anti-Cavitation Valve
Motor
Anti-Drain
Valve
Proportional Pressure Relief
Fan Speed Control
6
“Additional Performance” System Summary:
This system operates the same as speed before reversing and then
the “Basic Efficient System”. The control the maximum time the fan
fan circuit utilizes a single pump, is in reverse. Control logic to
but instead of the gear motor, a manage these functions is built
vane motor is used which has all into an excavator controller such
the necessary valves, including the as Parker’s VMM 3120 or 0604
reversing valve, integrated into the Controllers. To achieve lower
vane motor casting. The reversing noise level and additional port
valve switches direction of the location flexibility, vane pumps
motor by energizing the solenoid. may be applied instead of the See catalog HY29-0002 for
Appropriate set point logic is PGP600 gear pump. further information on Parker
Vane Pumps
incorporated into the fan drive
controller to ramp down the fan
7
“Optimized Performance”:
Variable Flow Piston Pump + Integrated Vane Motor
This solution is Parker’s most the exact flow needed to achieve integrated into the vane motor
efficient hydraulic fan drive solution the necessary fan speed with no casting. A fan speed sensor can also
consisting of a variable piston pump inefficient bypass flow diverted be installed in the vane motor for
driving the vane motor which has to tank. A fan reversing valve optimal fan speed monitoring or
the same exceptional benefits cleans the radiator and assures closed loop control. For example,
previously summarized in the optimal radiator efficiency. The the speed sensor can be used to
“Additional Performance Solution”. reversing, anti-cavitation check make sure the fan speed is at its
A variable piston solution produces and anti-drain checks are efficiently lowest speed before reversing.
OR
Anti-Cavitation Valve
8
“Optimized Performance” System Summary:
The system operates by commanding pressure at zero command signal is For reversing, appropriate logic is
a Pulse Width Modulated signal to maximum pressure to assure fail-safe incorporated into the fan drive
the proportional pressure cooling protection. controller to ramp down the fan
compensator on the piston pump. speed before reversing. Alternate
When commanded to increase Total efficiencies of Parker’s P1 piston pump controls are available
pressure, the piston pump increases piston pump range from 85%-91% such as Parker’s RDEC electronic
its displacement to increase flow. depending on pump size and displacement control which
The fan speed increases as the operating conditions to assure precisely controls pump flow
pressure rises. When the maximum power stays with the instead of pressure to provide
commanded pressure is reached, the vehicle. A small amount of flow is minimal control leakage and
pump reduces and modulates its diverted to control the pump excellent system stability.
flow to maintain the commanded compensator and should be
pressure and fan speed. The default accounted for in sizing calculations.
9
Designing the System:
Hydraulic Fan Drive System Information Checklist
The following checklist is helpful to design and optimize a hydraulic fan drive system:
Development Process:
Parker’s experienced engine performance to define the project Whether hydraulic fan drive
cooling and fan drive application scope and goals. Customers often systems are relatively new to your
team supports you through every choose to deliver an Excavator vehicle, or already common,
step of the system development to Parker’s Systems Engineering Parker’s support team is available
process. Often, an important Center for instrumentation and to assure success from Baseline
initial step is to benchmark and development, or our engineers Development to Production and
instrument the current system’s can assist at your own site. Field Support.
Parker’s Global Applications Team supports you from system development to the field
10
Fan Drive Component Specifications
Pump and Motor Summary for Excavator Fan Drive Systems:
Piston P1 - 18 to 140
• Highest efficiency
Vane T6 Series • Max pressure: 280 bar
• Lowest noise • Max self priming speed:
Gear PGP600 Series • Compact size 2300 - 2000 rpm
Component Cost
• Cast iron construction • Displacement: 6cc & higher • Control options including
Gear PGP500 Series • Compact size • Pressures to 275 bar prop relief and displace-
ment control
• Compact size, low weight • Displacement: 7 - 80cc • Speeds: 2800 rpm
(aluminum center housing) • • Compact size
Pressures to 300 bar • Single/Double/Triple pumps
• Displacement: 2 - 52cc • Quiet pump
• Speeds: 500 to 3300 rpm • Flexible porting
• Pressures to 300 bar • Many shaft and flange • High efficiency in wide
• Speeds: 500 to 4000 rpm options available temperature range
• Many shaft and flange • Various integral valve • Cartridge serviceability &
options available options available conversion flexibility
• Various integral valve • Very good inlet feeding
options available capability
• Multiple sections possible • Good high temperature
• Very good inlet feeding efficiency
capability • Multiple sections possible
Piston F11/F12
• Highest overall efficiency
Vane M5AF, M5BF • Max pressure: 350 bar
• Lowest noise • Max speed: 12,800 rpm
Gear PGM600 Series • High mechanical & over- • Max. axial load: 4000N
• Cast iron construction all efficiency • Highest power to weight
Gear PGM500 Series
Component Cost
11
Gear Pump and Motor Specifications
PGP/PGM 610
PGP/PGM 640
PGP/PGM 620
See Parker catalog HY09-0600 for further details on 600 Series products
12
Gear Pump and Motor Specifications
PGP 500
See Parker Catalog HY09-0500 for further detail on 500 Series products
13
Vane Motor Specifications
M5A* Specifications
Description Code 006 010 012 016 019 025
Displacements cm3/rev 6.3 10.0 12.5 16.0 18.0 25.0
Max. Continuous Pressure bar 300 300 300 300 300 280
Max. Operating Speed rpm 4000 4000 4000 4000 4000 2500
Max. Intermittent Pressure bar 300 300 300 300 300 280
M5B* Specifications
Description Code 012 018 028 036 045
Displacements cm3/rev 12.0 18.0 28.0 36.0 45.0
Max. Continuous Pressure bar 290 290 290 290 200 M5BF
Max. Operating Speed rpm 4000 4000 2500 2500 2500
Max. Intermittent Pressure bar 320 320 320 320 280
See Parker catalog HY29-0018 for further details on the M5A* and M5B* products
M5AS* Specifications
Description Code 006 010 012 016 019 025
Displacements cm3/rev 6.3 10.0 12.5 16.0 18.0 25.0
Max. Continuous Pressure bar 280 280 280 280 280 280
Max. Operating Speed rpm 5000 5000 3800 3800 3300 2800
Max. Intermittent Pressure bar 300 300 300 300 300 280
See Catalog HY29-0024 for further detail on the M5AS* Product. M5AS
Contact your Parker representative for further information on specifying these
options for your system.
• Unique protected internal shaft seal, The vane motor’s shaft seal behind the rugged sealed front
barrier to blown in debris bearing protects against shaft seal leaks from debris
14
Piston Pump and Motor Specifications
P1 Piston Pump
Other displacements available: 75cc, 100cc and 140cc. See Catalog HY28-2665-01 for further detail on the P1 products.
15
Bent Axis Piston Motors - F11/F12 Specifications
F11 F12
96 25
• Heavy duty bearing
20
94
• High speed capability
92
• Low noise
90
• Integrated anti-cavitation check valve 500 1,000 1,500 2,000 2,500 3,000
and pressure relief valve options Speed (RPM)
• High overall efficiency The unique spherical piston design of Parker’s F11 bent axis motors enable
• Integrated speed sensor extremely high overall efficiency (mechanical + volumetric) through a wide
operating range
16
Valve Manifolds Specifications
Parker’s Hydraulic Cartridge fan drive and other functions for prototyping quickly. Parker’s
Systems Division has developed on the excavator. In addition, integrated valve manifolds provide
an extensive range of manifolds modified or custom circuits can the following benefits:
with integrated valves for common be easily designed and delivered
17
Filtration
Parker offers many filter types, at the earliest stage of design to Some typical filter types and sizes
configurations and filter solutions develop filtration solutions which are shown below and offer the
for Excavators. Our engineers optimize installation, system following features:
collaborate with the customer performance and life cycle cost.
IcountPD
MS300 Moisture
Sensor
18
Electronic Controllers - Fan Drive & Full System
With overall vehicle electronic of CAN bus based control platforms efficiency by allowing all the
control systems becoming more that can be integrated with the fan vehicle functions that could
common in the excavator market, drive hydraulics. Integrating the fan affect fan drive performance to
the ability to integrate the fan drive drive into the overall vehicle control be monitored. Integrating the
control logic into the rest of the system can reduce the installation fan drive into the vehicle control
vehicle control system is important. time and cost, reduce diagnostic system still allows for full fan drive
Parker Hannifin offers a wide variety time and increase fan drive functionality, including:
• SAE J1939 CAN and analog inputs for fan speed control
• Fan reversing with ramps
• Automated and manual fan reversing
• Multiple fan locations with independent control
• Improved fault detection and diagnostics
• Software configuration of parameters
Diagnostics
Telematic Unit
Display
Engine
CAN Bus
Sensors
Hydraulics
Fan Drive
Throttle Control
Controller
19
Maximizing Value with Parker
Design: Supply Chain:
Utilizing Parker’s extensive Parker offers logistics services all
cooling system design experience, the way up to delivering the full
we will collaborate with your fan drive or cooling system in a kit
preferred suppliers or use our or subassembly.
supplier partners to speed system
development while maximizing
performance.
De
Va
si
n
gn
ai
Ch
Va
ly
Kit or Assembly Full Cooling System Optimized Design Full Cooling System
l
ue
pp
(Fan Drive, Cooler & Fan) (Fan Drive, Cooler & Fan)
Su
Reversing Valve
Sensor
Fan Speed
Anti-Cavitation Check
Control
Pump Pressure
Proportional
20
Sales Offices
Argentina, Buenos Aires Hong Kong Russia, Moscow
Tel: (54) 33 2744 4129 Tel: (852) 2428 8008 Tel: (7) 495 645 2156
Australia, Castle Hill Hungary, Budapest Singapore, Jurong Town
Tel: (61) 2 9634 7777 Tel: (36) 1 220 4155 Tel: (65) 6 887 6300
Austria, Wiener Neustadt India, Mahape, Navi Mumbai Slovenia, Novo Mesto
Tel: (43) 2622 23501 0 Tel: (91) 22 6513 7081 Tel: (386) 7 337 6650
Belgium, Nivelles Ireland, County Dublin, Baldonnell South Africa, Kempton Park
Tel: (32) 67 280 900 Tel: (353) 1 466 6370 Tel: (27) 11 961 0700
Brazil, Cachoeirinha RS Italy, Corsico, Milano Spain, Madrid
Tel: (55) 51 3470 9144 Tel: (39) 02 45 19 21 Tel: (34) 91 675 7300
Canada, Milton, Ontario Japan, Tokyo Sweden, Spånga
Tel: (905) 693 3000 Tel: (81) 3 6408 3900 Tel: (46) 8 597 95000
China, Beijing Korea, Seoul Taiwan, Taipei
Tel: (86) 10 6561 0520 Tel: (82) 2 559 0400 Tel: (886) 2 2298 8987
China, Shanghai Malaysia, Subang Jaya Thailand, Bangkok
Tel: (86) 21 5031 2525 Tel: (60) 3 5638 1476 Tel: (662) 717 8140
Czech Republic and Slovakia, Mexico, Toluca, Edo. de Mexico Turkey, Istanbul
Klecany Tel: (52) 72 2275 4200 Tel: (90) 212 482 9106
Tel: (420) 284 083 111
The Netherlands, Oldenzaal Ukraine, Kiev
Denmark, Ballerup Tel: (31) 541 585000 Tel: (380) 44 494 2731
Tel: (45) 4356 0400
New Zealand, Mt. Wellington United Arab Emirates, Abu Dhabi
Finland, Vantaa Tel: (64) 9 574 1744 Tel: (971) 2 678 8587
Tel: (358) 20 753 2500
Norway, Ski United Kingdom, Warwick
France, Contamine-sur-Arve Tel: (47) 64 91 10 00 Tel: (44) 1926 317878
Tel: (33) 4 50 25 80 25
Poland, Warsaw USA, Cleveland, OH
Germany, Kaarst Tel: (48) 22 57 32400 Tel: (800) 272 7537
Tel: (49) 2131 4016 0 (800-C-Parker)
Portugal, Leca da Palmeira
Greece, Athens Tel: (351) 22 999 7360
Tel: (30) 210 933 6450
Romania, Bucharest
Tel: (40) 21 252 1382
21
© 2012 Parker Hannifin Corporation, all rights reserved ?M 3/12 HY19-1012/US