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ABSTRACT:
Keywords: Blast vibration, Geological discontinuities, Natural frequency, Rock fragmentation, Rock
impedance
influence the blasting operations in mining and civil
INTRODUCTION industries resulting in high excavation cost (Abu
Bakar, Tariq, Hayat, Zahoor and Khan, 2013]. In
Ground vibration is an inevitable, but undesirable
blasting operation the local geological conditions
by-product of blasting operations. The vibration
have to be considered first. Rock competency and
energy that travels beyond the zone of rock
fracture patterns have a significant impact on the
breakage is wasted and can cause damage to surface
success of a blasting operation (Singh et al., 2015).
structures and annoyance to the residents in the
Drilling and blasting continues to be an
vicinity of the mines (Siskind, Stagg, Kopp and
Dowding, 1980). Geological discontinuities are an important method for rock excavation and rock
breaking. Drill and blast technique has a
integral part of rock masses and significantly
315
disadvantage that sometimes it produces cracks in divisional plane of weakness along which there has
an uncontrolled manner and generates micro cracks been no observable displacement. Joint walls on
within the post blast opening geometry (Singh et al, both sides have same lithology and properties. A
2015). Although, in reality heterogeneity of rock group of parallel joints is called a joint set and joint
medium often ignored during blast design. All rocks sets intersect to form a joint system in the rock
contain a variety of visible discontinuities and flaws, mass.
including map-able features, such as joints, bedding The mining industry is seriously concerned
planes, layering, foliations, faults etc. The rock mass about the cost associated with the blast damage in
properties have a controlling influence on the terms of safety and productivity of mines. In order
outcome of a blast. Among these rock properties, to achieve the optimum blasting results, it is of
the influence of structural discontinuities often paramount importance to understand the role played
overshadows the effect of physio-mechanical by the rock joints in producing blast damage.
properties. The majority of researchers derived from Holmberg (1993) concluded that damage was
their investigations a big difference in stress wave inflicted mainly in the rock structural discontinuities
propagation, crack appearance (orientation and and joints, cracks and other weak planes in the rock
length) and size of the crushing zone around the mass. If over break control techniques produce
borehole for closed, open or filled joints (Rustan, excellent results in massive crystalline formations
and Yang, 1983; Fourney, 1993; Paswan et al., but may give unacceptable results in weak highly
2014). The attenuation of the stress wave through a jointed formations. Jointed rocks often cause
joint depends on the angle of incidence of the stress problems associated with blast damage and the
wave with the joint face (Lewandowski et al., 1996). stability of the back and/or walls of the excavation.
Worsey et al., 1987 and Whittaker et al., 1992 Apart from geological discontinuities, explosive
derived from model tests that closed joints have a weight per delay, travel distance (depth) and
diminishing influence whereas open joints affect the transmitting media properties (elastic modulus and
stress wave transmission. The transmission density) have significant impact on vibration
completely stops when the joint width is similar to characteristics generated at the surrounding
the critical joint width which leads to an increased structures due to nearby surface blasting (Singh
fragmentation on one side of the joint and boulders 2002; Singh et al., 2015). The extensive field study
on the other side respectively (Fourney et al., 1997). has been conducted at Baghai and Ramsthan
Worsey and Qu (1987) reported that increasing joint Limestone Mines in India. The paper deals with a
surface separation severely decreases the quality of systematic study conducted to evaluate the impact
final excavation profile as a result of increased of geological discontinuities on fragmentation and
cratering of joints. Open joints can also arrest or optimization of blast design to control blast induced
cause branching of cracks being propagated between ground vibration within safe limits with improved
two perimeter holes. When the joints are tight and fragmentation.
cemented, they have no significant effect on the
overbreak. EXPERIMENTAL SITE
Bhandari (1996) concluded that hard joint filling The Baghai and Ramsthan Limestone mines are
material creates more fine fragments than weak situated at Satna in the state of Madhya Pradesh
filling materials. Fordyce et al. (1993) and Sen (India). The mining lease area lies between
(1992) carried that the friction properties and the longitude 81°01'47'' to 81°04'20'' East and Latitude
shear strength of the filling material have immense 24°33'14'' to 24°34'44'' North and longtitude
effect on the blastability and fragmentation. It is rare 80°57'31'' to 80°58'28'' East and Latitude 24°36'47''
to find rock formations, which are free from joints to 24°37'16'' North respectively (Geological Survey
or bedding planes. Joints may be defined as the of India topo sheet No. 63 H/2). Geologically, this
316
area forms part of the Rewa Plateau belonging to the In engineering application joints are important
upper Vindhyan Supergroup and the limestone not only because they limit the strength of the rock
deposit of the mine falls in the Bhander series of mass, but also because they control bulk
Upper Vindhyan System and is Upper Vindhyan in deformation and the flow of ground water. The
age. The general topography of the area is without method of digital photoanalysis was used to
any remarkable relief and forms a more or less flat determine the fragment size distribution after
terrain with a general dip of approximately 2˚- 6° blasting and be back analyzed using data on joint
towards South between S10oW to S5oE. The area is orientations and roughness measured by photo
completely devoid of any forest and the topographic analysis. Joints were analyzed with the help of
elevation varies from 324 to 291.4 m above MSL. It WipJoint software (Figure 2). WipJoint
is widely jointed with two sets of joints along and characterizes the pattern of geological joints, faults,
across strike. The overview of the Baghai and and other lineation in rock mass. Structural mapping
Ramsthan Limestone Mines of Prism Cement is and photo analysis of all the benches of
presented in Photograph 1. experimental sites were conducted, which is
essential for blast designs and desired
fragmentation. One of the view of the mine blast
face and working process is depicted in Figure 3.
ASSESSMENT OF JOINTS
Limestone forms the dominant rock type in the area.
The beds are mostly horizontal with dips seldom Figure 2. Joint and facture patterns apparent on in
exceeding 2° to 6° towards south. It is widely situ rock surfaces of benches of Ramasthan
jointed with two sets of joints along and across limestone Mine and their assessment with the help
strike. The limestone horizon is underlain as well as of Wipjoint Software.
overlain by shale. The lower as well as upper
contact of limestone is gradational. The limestone
horizon in the gradational part is impure and
siliceous. Geologically, this area is characterised by
multi directional joints vertical and horizontal both.
This area forms part of the rewa plateau belonging
to the Upper Vindhyan Supergroup of rock
formation in Indian stratigraphy. The Vindhyan
formation are broadly classified into lower
calcareous and an upper arenaceous facies. The
upper arenaceous rocks however, have a calcareous
horizon – the Bhander limestone varying in
thickness from about 5 to 15 meters. Figure 3. [1] View of Blast face of ‘Baghai’ Mines;
[2]. Explosive and deck material arrangements; [3].
Installation of seismographs for blast induced
317
ground vibration monitoring; [4]. View of the displacement, fly rocks, over breaks control and in
blasted face. minimizing ground vibration & air over-pressure.
Complete avoidance of superposition and
PRODUCTION BLAST DETAILS AND BLAST amplification of the vibrations in a production blast
OPTIMIZATION is impossible to achieve because the duration of the
vibration is always considerably larger than the
The real issue related to production blast was the effective delays used between the charges in smaller
adequate fragmentation. Rocks of the site are blasts (Valdivia et al., 2003; Wheeler, 2001).
bedded, severely jointed and fractured. To achieve The most effective way to minimize the effects
the desired result several experiments were of poor blasting practices and to reveal the effects of
performed with production blasts and delay time, geology on the blasting induced ground vibration
deck length and deck type were postulated. A total propagation is to use a signature/single hole blast
of 20 blasts comprising 18 production blasts and [Aldas, and Bilgin, 2004; Duvall and Petkof, 1959].
two signature holes blasts were conducted and the Therefore, two signature blasts were conducted, one
peak particle velocities (PPVs) were recorded at 1st bench south side of Baghai Limestone Mine
accordingly. The diameters of deep blast holes were and another at Hole Peat (West) of Ramsthan
of 100 mm. The depth of production blast holes Limestone Mine. The blast hole of 1st bench south
varied from 5.0 to 7.0 m and the explosives loaded side was loaded with 33.4 kg of explosives and
in a hole varied from 25 to 38.9 kg. The explosives executed with Nonel initiation system whereas at
weight per delay ranged between 25 and 77.8 kg. Hole Peat (west) bench, it was 33.4 kg and Nonel
Total explosive weight detonated in a blast round initiation system was used for detonation. The blast
varied between 33.4 and 1100 kg. Nonel initiation wave signatures were recorded at four locations
system (pyrotechnic detonators), Electronic varying from 50 to 195 m. The attenuation
initiation system and Detonating Cord were used to characteristics of blast wave were documented. The
conduct the blasts. Altogether, 86 ground vibration typical time history of blast wave signature recorded
data (PPVs) were recorded and it varies in between at 50 m and 100m from the blast hole is respectively
0.873 to 18.5 mm/s. The vibration measuring presented in Figure 5 and 6.
locations were in the range of 50 to 310 m. The The frequency spectra of the signature blast was
dominant peak frequencies recorded were 11.3 to analysed. Linear superposition of the waves were
116 Hz. The typical blast design implemented is carried out to simulate the waveform characteristics
shown in Figure 4. for multi-hole blasting. The analyses revealed that
very short delay times between the holes and very
long delay intervals between the rows should be
avoided. Baghai mines analyses further concluded
that the mean time needed to start the movement of
rock face is 4.8-5.3 ms/m of effective burden. The
delay interval between the successive rows should
be 8.2-17.1 ms/m of effective burden and Ramstan
mines analyses further concluded that the mean time
Figure 4. Typical blasts design with modified delay needed to start the movement of rock face is 4.2-5.0
interval using non-electric delay detonators. ms/m of effective burden. The delay interval
between the successive rows should be 7.8-16.2
Signature blast ms/m of effective burden. The blast designs were
The optimum delay timing plays important role in optimised considering the out put of linear
adequate rock fragmentation, swelling, superimposition techniques.
318
number of investigators, have since then, made
further contributions in developing predictor
equations. The scaled distance concept which is
generally used for blast vibration prediction is
defined as the actual distance (R) of the measuring
point from blasting face divided by some power of
the maximum explosives weight per delay (Qmax).
A comparative regression analysis was also carried
out and depicted in Figure 7 and 8.
321
portion of the bench. Especially, the top stemming Mechanics and Mining Sciences, Vol. 80, pp
part were critical in terms of boulder generation. 79-88. 2015.
Blast induced ground vibrations were recorded Rustan, and Z.G. Yang, “The influence from
at both Ramasthan and Baghai Limestone Mines. primarystructure on fragmentation”, 1st.
The USBM predictor equation was used for International Symposium on rock fragmentation
regression analyses at 95% confidence level resulted by blasting, Lulea, Sweden: Vol. 2, 581 - 604,
with 90% and 88% correlation coefficient 1983.
respectively. W.L Fourney, “Mechanisms of rock
On the basis of signature waveform analysis it is fragmentation in by blasting”, Hudson J.A,
concluded that the effective delay interval would be editor. Compressive rock engineering,
nearer to 61ms. The delay interval between the principles, practice and projects. Oxford:
holes in a row should be 13ms whereas between the Pergamon Press; 1993.
rows, it should be 61ms to 122ms depending upon R.K. Paswan, Mohammad Sarim, P.K, Singh,
the number of rows and effective burden in front of H.S Khare, B.K. Singh and R.J. Singh,
the particular hole. The optimized delay timing “Controlled blasting at Parsa East & Kanta
helped enabled in reducing the back breaks and Basan opencast mines for safe and efficient
stable bench profiles were achieved after blasting mining operations”, The Indian Mining &
without having any hanging boulders. Engineering Journal, Vol. 53, No. 4, pp. 7-17,
2014.
ACKNOWLEDGEMENTS T.H. Lewandowski, V.K. Luan Mai, and R.E.
Danell, “Influence of discontinuities on
The authors express their gratitude to the mine presplitting effectiveness”, Rock fragmentation
officials for providing necessary facilities and help by blasting - Fragblast5, ed. B. Mohanty,
during field investigations. The permission of Montreal, Canada: pp. 2 I 7 - 232. 1996.
Director, CSIR-Central Institute of Mining and Fuel P.N. Worsey, and S. Qu, 1987, “Effect of joint
Research, Dhanbad, India to publish the paper is separation and filling on pre-split blasting” ,
also thankfully acknowledged. The 3rd Mini Symposium on Explosives and
Blasting Research, pp. 26 – 40. 1987.
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