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JY Heavy Machine

Technical Specification

Hydraulic Bending Machine


WC67Y-160T3200

JIUYING HEAVY MACHINE CO.,LTD.


July 12th, 2018
JY Heavy Machine
Name:Hydraulic Bending Machine
Model WC67Y-160T3200

1)power supply voltage:3-phase 220V AC±10%


frequency: 60HZ
2)working locality temperature : -20— +50℃
Humidity: 20—85%
elevation above sea level : <1000m
3)level of protection Electric control cabinet IP43

I.Specification :
Item Name Data Unit

1 Nominal pressure 1600 KN


2 Length of workbench 3200 mm
3 Distance between housings 2550 mm
4 Throat depth 320 mm
JY Heavy Machine

Item Name Data Unit

5 Ram stroke 200 mm


6 Open height 470 mm
7 Ram speed Working 90 mm/s
Pressing 7 mm/s
Return 60 mm/s
8 Overall dimension 3260x1450x2640 Mm
9 Machine weight 9000 Kgs

II. Main configuration parts list


NO. Item QTY Brand
1 Main Motor 1Set SIEMENS (China)
2 Hydraulic system 1Set Sunny(China)
3 NC controller 1Set E21 Estun
4 Main electric parts 1Set Schneider
5 Proportional valve 1Set Rexroth(China)
6 Sealing rings 1Set NOK CO. Japan
7 Casting connector 1Set Cast CO.(Italy)

III. Introduction of the machine


1.Whose structure
■ Totally European streamlined design, Monoblock welded steel frame rigid & Heat
Treated.
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■ our machine designed according to the most modern design and performances point
of view.
■ The machines are designed by experienced engineers using FEM & DOE analysis
techniques.

2.The machine production and processing


▀ The whole machine is designed according to JB/T2257.2-92(China National
standard) “plate bending machine technical conditions" and GB/T14349-93 "plate
bending machine precision", all the parts of this machine are using computer graphics,
computer element analysis, computer aided manufacturing, we use CAD, CAE, CAM
software for machine structure design, and fully guaranteed the structural
strength enough and rigid of each machine component.
▀ The whole steel frame welded structure, made the press brake thick, high
rigidity, strong shock anti-knock.
▀ The mechanical structure of the machine is mainly composed of a frame, a
worktable, a ram, a main oil cylinder and the rear stopper, etc. With perfect design
and improved the manufacturing processing, we can effectively guarantee the
accuracy of the machine manufacturing and using.

The main structure of the manufacturing process are as follows(with online


inspection):
Plate material in storage Physical and chemical inspection Plate pre treatment
CNC flame cutting welding joint surface machining combined welding gas
protection welding vibration aging treatment Large floor type boring and
milling machine and other mechanical processing process product assembly
▀ Upper moving bending design, stable working, convenient operation, and safety
guaranteed.
▀ The machine frame, slide, table and other major parts are using the large-scale
NC boring and milling machine, with one-time clamping and refined
processing, guarantees the precision requirements of the operator.
▀ The machine tool guide rail adopts an advanced self-lubricating materials,
lubrication and maintenance does not need frequently.
▀ We adopted LVD company’s technology, and developed the long rails bending
machine, which has ability to hold partial load, especially suitable for thin
plate bending. The design of work table, column, beam, slider use higher stiffness
parts, workpiece deformation is small when working, therefore, the work piece
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has good linearity and angle.

3. Electrial system:
■Electrical Cabinet under the standard of IP65, Electrical under international CE
Standard, safe and reliable, strong anti interference capability..
■ With Protective fence .
■ Front Side Covers with emergency safety switches,
■ Back side “light safety guards”(Option)
■ Foot pedal conforming to CE regulation.

4.Hydraulic system
▀The Proportional valve adopts the Rexroth which performance is stable and reliable.
▀We use Siemens motor, which has strong power and low noise.
▀ The sealing rings are from NOK company, Japan, has good sealing
performance, reliable working performance, long service life.
▀The machine has a visual display of the oil level and oil temperature.
▀The compact structure, making the machine good sealing performance, long service
life.
▀ The machine can work continuously under the rated load, the hydraulic system
leak free and stable, also has high accuracy.

5.Bending die (customized option)

■The above die drawing is only for your reference


.(the bottom die is for the Model 100T/2500mm)

■Up punching dies will be cut into section as the requirement as below ,
25mm 30mm 35mm 40mm 45mm 50mm 125mm 100mm right 100mm left.(option)
JY Heavy Machine

■The equipped standard Dies, special non-standard mold is available under client's
requirement according to real workpiece situation.

6. Synchronous control of the main oil cylinder.


▀ The machine has small parts around the main cylinder, movement is by the
synchronous shaft mechanical synchronization to enforce synchronization, so it can
maintain a higher stability in operation. When the machine on processing, pressure
concentration within the cylinder precision screw mechanical block, the internal
pressure self-digest. Together with the latest designed of long rail, the parts can
hold a certain partial load, and can keep the high precision of bending.

7.W-axis crowning system (Option for CNC bending machine )

■ Equipped the standard hydraulic crowning, (option for Mechanical crowning).

■cnc press brake is equipped with the active crowning system , simply one of the best
crowning system on the market.
■ No matter how you act your crowning system (villa Mechanical or hydraulic
crowning) the key is how you manage your crowning system.
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8.Back Gauge: Serie RPS(Option for cnc system )

Finger guard works during the foot pedal controlled bending process
=> hands remain free for the operation with the slug.
Increase of productivity due to programmable adaptation of the AKAS® II to the
individual overrun traverses of the machine
■ The back gauge RPS consists of a one-piece structure ,driven by rack and pinion
travelling on recirculation balls linear guides. It includes an X and R axes(depth and
height) in the stand configuration and is fitted with two reference back fingers,
mounted on linear guides.
■ The guide profile is made of an aluminum extruded
part which design grant a high rigidity and thus
precision.

■ All axes of the back gauge are programmed for


maxi\mum speed for all movements and for deceleration
when nearing requested distances.

■ The back gauge has an integrated safety device so


that it cannot hit the tools and which varies according to
the size of the lower tool. The system can be upgraded
(optional) up to 6 axes (X-R-Z1-Z2-X1-X2)and
additional back gauge fingers may be fitted on request.

■ The back gauge rps is characterized by:

·High seed.

·High accuracy and reliability.


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·AC brushless motors.

·The movements of the X and Z axes made with helical gears with modular pitch.

·The movements of the axes X and R have transimission parts hardened and ground.

·Z movement is made with transmission spur, with cutrack modular ptch accuracy.

·Up to 75 degrees of curvature conical.

· All this leads to less noise, greater and greater precision.

9.E21 controller
Backgauge control
Control for AC motors, frequency inverter
Intelligent positioning
Double programmable digital output
Stock counter
Program memory of up to 40 pzrograms,
upto 25 programs per program
One side positioning
Retract function
One key backup/restore of parameters
mm/inch
Chinese/English

10.Accessories and spares


Item Name Qty
1 Instruction manual(mechnical) In English
2 Instruction manual(electric) In English
3 Quality. Certificate 1
4 Packing list 1
5 Front support 2kind
6 Pedal switch 1set
7 Foundation bolt M20x300 4set
8 Spare sealing rings 2set
9 Electric key 2set
JY Heavy Machine

11. Quotation

Marks Description of goods Quantity Unit Price Total Price

Hydraulic bending machine


1 1Set USD14200 USD14200
WC67Y-160T3000 (E21)

NOTE:
1. The price above FOB Shanghai
2. The price is valid within 15 days from the date of this quotation.
3. Payment term: 30% deposit by T/T, 70% before delivery by T/T.
4. Delivery time: in 40 days after the buyer receive the deposit.

JIUYING HEAVY MACHINE CO.,LTD

Contact person: Lydia Sun


Fax: 0086-411-82286243
E-mail: lydia@weldcnc.com
Http://www.weldingcut.com
Whatsapp/Mobil:+86 139 4088 2977

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