1.

Calculul angrenajului

1.1 Calcul preliminar

Materialul pinionului este 51CrV4 (imbunatatit)

-rotii este 1C55 (imbunatatit)

Pm ≔ 4.35 kw Rm1 ≔ 950 σFlim1 ≔ 0.4 ⋅ 270 + 155 = 263

σhlim1 ≔ 1.8 ⋅ 270 + 200 = 686
iT ≔ 4.75 Rm2 ≔ 720 σFlim2 ≔ 0.4 ⋅ 250 + 140 = 240
σhlim2 ≔ 1.5 ⋅ 250 + 200 = 575
nm ≔ 2100 rot/min

i'tc ≔ 2 deoarece Pn este mare am ales un raport mare

iT
i12nec ≔ ― = 2.375 ==> u12teor ≔ 2.5
i'tc

z1 ≔ 17
z2nec ≔ z1 ⋅ u12teor = 42.5 ==> z2 ≔ 43
z2
u12 ≔ ―= 2.529
z1

u12 − u12teor
εu12 ≔ ――――⋅ 100 = 1.176 % ε⊆ (−2.5 , 2.5)
u12teor

Raportul de transmisie prin curele trapezoidale

iT
itc ≔ ―― = 1.878
u12

Turatiile arborilor
nm 3
n1 ≔ ―― = 1.118 ⋅ 10 rot/min
itc

n1
n2 ≔ ―― = 442.105 rot/min
u12

-1-
 Puterile arborilor ηtc ≔ 0.93 ηrul ≔ 0.999 ηk ≔ 0.97

P1 ≔ Pm ⋅ ηtc ⋅ ηrul = 4.041

P2 ≔ P1 ⋅ ηk ⋅ ηrul = 3.916

Momentele de torsiune

6 P1 4
T1 ≔ 9.55 ⋅ 10 ⋅ ― = 3.451 ⋅ 10
n1
6 P2 4
T2 ≔ 9.55 ⋅ 10 ⋅ ― = 8.46 ⋅ 10
n2

1.2 Predimensionarea angrenajului

KA ≔ 1.25 masina cu socuri moderate

ψR ≔ 0.33
Kv ≔ 1.2 una dintre roti este dispusa in consola
KHβ ≔ 1.25 ⋅ 1.25 = 1.563 KFβ ≔ KHβ
KHα ≔ 1.2 KFα ≔ 1.2

2
α ≔ 20 ° ZHv ≔ ――――= 2.495 factor de rostogolire
‾‾‾‾‾‾‾
sin (2 ⋅ α)

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
1
ZE ≔ ――――――――― = 182.818 factor de elasticitate
⎛ 1 − 0.3 2
1 − −0.3 ⎞
2
π ⋅ ⎜―――+ ―――― ⎟
5 5
⎝ 2.1 ⋅ 10 2.1 ⋅ 10 ⎠

Zε ≔ 0.92 Yε ≔ 0.77 Factorii gradului de acoperire pt solicitarea de contact

YSa1 ≔ 1.52 YSa2 ≔ 1.8 din fig A.2.10.1 pt x=0

YFa1 ≔ 2.8 YFa2 ≔ 2.35 din fig A.2.12.1 pt x=0

SHmin ≔ 1
ZN1 ≔ 1

ZN2 ≔ 1

8
NL1 ≔ 60 ⋅ n1 ⋅ 6000 ⋅ 1 = 4.026 ⋅ 10

8
NL2 ≔ 60 ⋅ n2 ⋅ 6000 ⋅ 1 = 1.592 ⋅ 10

-2-
-coeficientul de siguranta minim pentru solicitarea de incovoiere

SFmin ≔ 1.5

-factorii tensiunii de incovoiere de referinta

YST ≔ 2

-factorii durabilitatii pt solicitarea de incovoiere

YN1 ≔ 1 YN2 ≔ 1

-tensiunile admisiile pentru solicitarea de contact

σhlim1 ⋅ ZN1 σhlim2 ⋅ ZN2

σHp1 ≔ ―――― = 686 σHp2 ≔ ―――― = 575
SHmin SHmin

-tensiunile admisiile pentru solicitarea de incovoiere

σFlim1 ⋅ YN1 ⋅ YST

σFP1 ≔ ―――――― = 350.667
SFmin

σFlim2 ⋅ YN2 ⋅ YST

σFP2 ≔ ―――――― = 320
SFmin
Lungimea necesara a generatoarei conului de divizare

-pt presiunea de contact

3 ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
T1 ⋅ KA ⋅ Kv ⋅ KHβ ⋅ KHα 2
RenecH ≔ ‾‾‾‾‾‾
2
1 + u12 + ――――――――― ⋅ ⎛⎝ZE ⋅ ZHv ⋅ Zε⎞⎠ = 34.621
2
2 ⋅ ψR ⋅ ⎛⎝1 − ψR⎞⎠ ⋅ u12 ⋅ σHp1

-pt presiunea de incovoiere

3 ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
T1 ⋅ z1 ⋅ ⎛⎝1 + u12 ⎞⎠
2
⎛ YSa2 ⋅ YFa2 ⎞
RenecF ≔ ―――――― ⋅ KA ⋅ Kv ⋅ KFβ ⋅ KFα ⋅ Yε ⋅ ⎜―――― ⎟ = 53.876
2 ⋅ ψR ⋅ ⎛⎝1 − ψR⎞⎠ ⎝ σHp2 ⎠

Renec ≔ max ⎛⎝RenecH , RenecF⎞⎠ = 53.876

-3-
 Modulul exterior necesar
2 ⋅ Renec
mnec ≔ ――――― = 2.33 > m ≔ 2.5
‾‾‾‾‾‾
z1 ⋅ 1 + u12
2

m ⋅ z1 ⋅ ‾‾‾‾‾‾
2
1 + u12
Re ≔ ―――――― = 57.798
2

⎛ 1 ⎞ ‾‾‾ 1
xr1 ≔ 2 ⋅ ⎜1 − ―― ⋅ ―= 0.409 xr2 ≔ −xr1
2 ⎟
⎝ u12 ⎠ z1

1.3 Dimensionarea si verificarea angrenajului

1.3.1 Calculul elementelor geometrice

-unghirile conurilor de divizare

δ2 ≔ atan ⎛⎝u12⎞⎠ = 68.429 deg

δ1 ≔ ⎛⎝90 ° − δ2⎞⎠ = 21.571 deg

Lungimea mediana a generatoarei conului de divizare

Rm ≔ Re ⋅ ⎛⎝1 − 0.5 ⋅ ψR⎞⎠ = 48.261

Modulul frontal median

Rm
mm ≔ m ⋅ ―― = 2.088
Re
Latimea danturii

b ≔ ψR ⋅ Re = 19.073

Diametrele cercurilor de divizare

d1 ≔ m ⋅ z1 = 42.5

d2 ≔ m ⋅ z2 = 107.5
h'a ≔ 1 -coef inaltimii
-diametrele cercurilor de cap (la exterior) capului de referinta
da1 ≔ m ⋅ ⎛⎝z1 + 2 ⋅ ⎛⎝h'a + xr1⎞⎠ ⋅ cos ⎛⎝δ1⎞⎠⎞⎠ = 49.053

da2 ≔ m ⋅ ⎛⎝z2 + 2 ⋅ ⎛⎝h'a + xr2⎞⎠ ⋅ cos ⎛⎝δ2⎞⎠⎞⎠ = 108.586

di t l l id i i ' 02 fj l i di l d f i t
-4-
 -diametrul cercului de picior c' ≔ 0.2 coef jocului radial de referinta

df1 ≔ m ⋅ ⎛⎝z1 − 2 ⋅ ⎛⎝h'a + c' − xr1⎞⎠ ⋅ cos ⎛⎝d1⎞⎠⎞⎠ = 42.151

df2 ≔ m ⋅ ⎛⎝z2 − 2 ⋅ ⎛⎝h'a + c' − xr2⎞⎠ ⋅ cos ⎛⎝d2⎞⎠⎞⎠ = 101.273

-inaltimea capului dintelui(la exterior)

ha1 ≔ m ⋅ ⎛⎝h'a + xr1⎞⎠ = 3.523

ha2 ≔ m ⋅ ⎛⎝h'a + xr2⎞⎠ = 1.477

-inaltimea piciorului dintelui (la exterior)

hf1 ≔ m ⋅ ⎛⎝h'a + c' − xr1⎞⎠ = 1.977

hf2 ≔ m ⋅ ⎛⎝h'a + c' − xr2⎞⎠ = 4.023

-inaltimea dintelui la exterior

h ≔ m ⋅ ⎛⎝2 ⋅ h'a + c'⎞⎠ = 5.5

-unghiul capului dintelui la pinion rspectiv roata

⎛ ha1 ⎞
θa1 ≔ atan ⎜―― ⎟ = 3.488 deg
⎝ Re ⎠

⎛ ha2 ⎞
θa2 ≔ atan ⎜―― ⎟ = 1.464 deg
⎝ Re ⎠

-unghiul piciorului dintelui la pinion respectin roata

⎛ hf1 ⎞
θf1 ≔ atan ⎜―― ⎟ = 1.959 deg
⎝ Re ⎠

⎛ hf2 ⎞
θf2 ≔ atan ⎜―― ⎟ = 3.982 deg
⎝ Re ⎠

-unghiurile conurilor de picior respectiv roata

δa1 ≔ δ1 + θa1 = 25.06 deg

δa2 ≔ δ2 + θa2 = 69.892 deg

U hi il il d i i l i i ti t
-5-
 Unghiurile conurilor de picior la pinion respectiv roata

δf1 ≔ δ1 + θf1 = 23.53 deg

δf2 ≔ δ1 + θf2 = 25.553 deg

-diametrele cercurilor de divizare

dm1 ≔ mm ⋅ z1 = 35.488

dm2 ≔ mm ⋅ z2 = 89.763

Inaltimile capurilor de divizare mediane ale dintilor

ham1 ≔ mm ⋅ z1 = 35.488

ham2 ≔ mm ⋅ z2 = 89.763

-diametrele de cap mediane

dam1 ≔ dm1 + 2 ⋅ ham1 ⋅ cos ⎛⎝δ1⎞⎠ = 101.491

dam2 ≔ dm2 + 2 ⋅ ham2 ⋅ cos ⎛⎝δ2⎞⎠ = 155.766

Elementele angrenajului echivalent

-numerele de dinti ai rotiilor echivalente

z1
zv1 ≔ ――― = 18.28
cos ⎛⎝δ1⎞⎠

z2
zv2 ≔ ――― = 116.956
cos ⎛⎝δ2⎞⎠

Diametrele cercurilor de cap ale rotilor echivalente exterioare

d1 d2
dv1 ≔ ――― = 45.701 dv2 ≔ ――― = 292.391
cos ⎛⎝δ1⎞⎠ cos ⎛⎝δ2⎞⎠

-diametrele cercurilor de cap ale rotilor echivalente exterioare

dav1 ≔ dv1 + 2 ⋅ ha1 = 52.747

dav2 ≔ dv2 + 2 ⋅ ha2 = 295.344

Di t l il d b l til hi l t t i
-6-
 Diametrele cercurilor de baza ale rotilor echivalente exterioare

dbv1 ≔ dv1 ⋅ cos (α) = 42.945

dbv2 ≔ dv2 ⋅ cos (α) = 274.757

-distanta dintre axe a angrenajului echivalent exterior

dv1 + dv2
av ≔ ―――= 169.046
2
Gradul de acoperire al angrenajului echivalent δ2 = 68.429 deg

‾‾‾‾‾‾‾‾‾‾
dav1 − dbv1 + ‾‾‾‾‾‾‾‾‾‾
2 2 2 2
dav2 − dbv2 − 2 ⋅ av ⋅ sin (α)
εav ≔ ――――――――――――――― = 1.58
2 ⋅ π ⋅ m ⋅ cos (α)

Distanta dintre axe a angrenajului echivalent median

amv ≔ av ⋅ ⎛⎝1 − 0.5 ⋅ ψR⎞⎠ = 141.153

Elemente de control

Arcul de divizare exterior al dintelui

⎛π ⎞
s1 ≔ m ⋅ ⎜―+ 2 ⋅ xr1 ⋅ tan (α) + xr1⎟ = 5.695 .
⎝2 ⎠
s2 ≔ π ⋅ m − s1 = 2.159

Coarda constanta a rotilor echivalente (coresp. conului frontal exterior)

2
scv1 ≔ s1 ⋅ cos (α) = 5.029
2
scv2 ≔ s2 ⋅ cos (α) = 1.907

-unghiurile de presiune ale rotilor echivalente

⎛ s1 ⋅ cos (α) ⎞
αs1 ≔ atan ⎜tan (α) + ―――― ⎟ = 26.039 deg
⎝ dbv1 ⎠

⎛ s2 ⋅ cos (α) ⎞
αs2 ≔ atan ⎜tan (α) + ―――― ⎟ = 20.373 deg
⎝ dbv2 ⎠

-7-
 -diametrele rotilor echivalente
dbv1 dbv2
dsv1 ≔ ―――= 47.796 dsv2 ≔ ―――= 293.091
cos ⎛⎝αs1⎞⎠ cos ⎛⎝αs2⎞⎠

Unghiurile la centru corespunzator coardei constante a rotilor echivalente

⎛ scv1 ⎞ ⎛ scv2 ⎞
ψscv1 ≔ asin ⎜―― ⎟ = 6.039 deg ψscv2 ≔ asin ⎜―― ⎟ = 0.373 deg
⎝ dsv1 ⎠ ⎝ dsv2 ⎠

-unghiul la centru corespunzator arcului Scv1 respectiv Scv2 pe un cerc al

conuluifrontal exterior
ψscv1 ψscv2
ψsc1 ≔ ――― = 6.494 deg ψsc2 ≔ ――― = 1.014 deg
cos ⎛⎝δ1⎞⎠ cos ⎛⎝δ2⎞⎠

-coarda constanta (exterioara)

zv1 = 18.28 <20 => sc1 ≔ dsv1 ⋅ cos ⎛⎝δ1⎞⎠ ⋅ sin ⎛⎝ψsc1⎞⎠ = 5.027

zv2 = 116.956 >20 => sc2 ≔ dsv2 ⋅ cos ⎛⎝δ2⎞⎠ ⋅ sin ⎛⎝ψsc2⎞⎠ = 1.906

Inaltimea la coarda constanta (exterioara)

hc1 ≔ ha1 − 0.25 ⋅ sc1 ⋅ sin (2 ⋅ α) = 2.715

hc2 ≔ ha2 − 0.25 ⋅ sc2 ⋅ sin (2 ⋅ α) = 1.171

-coarda constanta mediana a dintelui

tolerantele se aleg din anexa 2.21 H7
Rm
scm1 ≔ sc1 ⋅ ―― = 4.198
Re

Rm
scm2 ≔ sc2 ⋅ ―― = 1.592
Re
mm = 2.088

dm1 = 35.488 δ1 = 21.571 deg => Ecs1m ≔ 0.02

dm2 = 89.763 δ2 = 68.429 deg => Ecs2m ≔ 0.022

Fr ≔ 36 => Tc1 ≔ 42 Tc2 ≔ 42

I lti l d t t di di t l i
-8-
 Inaltimea la coarda constanta mediana a dintelui
⎛ dam1 − dm1 ⎞
hcm1 ≔ 0.5 ⋅ ⎜―――― − scm1 ⋅ tan (α)⎟ = 34.724
⎝ cos ⎛⎝δ1⎞⎠ ⎠

⎛ dam2 − dm2 ⎞
hcm2 ≔ 0.5 ⋅ ⎜―――― − scm2 ⋅ tan (α)⎟ = 89.473
⎝ cos ⎛⎝δ2⎞⎠ ⎠

Abaterea superioara a coardei constante exterioare a dintilor rotilor conice

Re Re
Ecs1 ≔ ⎛⎝Ecs1m⎞⎠ ⋅ ―― = 0.024 Ecs2 ≔ ⎛⎝Ecs2m⎞⎠ ⋅ ―― = 0.026
Rm Rm

Abaterea inferioara a coardei constante exterioare a dintilor rotilor conice

Re
Ecsi1 ≔ ⎛⎝Ecs1m − Tc1⎞⎠ ⋅ ―― = −50.275
Rm

Re
Ecsi2 ≔ ⎛⎝Ecs2m − Tc2⎞⎠ ⋅ ―― = −50.273
Rm

Verificarea restrictiilor functionale

εav = 1.58

Restrictiile de evitare a interferentelor dintilor

14 − zv1 14 − zv2
xr1min ≔ ――― = −0.252 xr2min ≔ ――― = −6.056
17 17

xr1 = 0.409 > xr1min = −0.252

xr2 = −0.409 > xr2min = −6.056

1.3.2 Verificarea angrenajului

Viteza periferica a a angrenajului pe cercul de divizare mediana

π ⋅ dm1 ⋅ n1
v ≔ ―――― = 2.078
60 ⋅ 1000

t t d i i 7
-9-
 -treapta de precizie 7;
-procedeul de prelucrare : mortezare rabotare frezare;
-rugozitatile flancurilor :0.4;

ν ≔ 270 vascozitatea => uleiul = TIN300EPC

z1
Kv ≔ 1.12 anexa 2.5 zptYfa1 ≔ ――― = 18.28
cos ⎛⎝δ1⎞⎠
KHa ≔ 1 KFa ≔ 1 anexa 2.7
z2
zptYfa2 ≔ ――― = 116.956
YSa1 = 1.52 YSa2 = 1.8 anexa 2.10 cos ⎛⎝δ2⎞⎠

YFa1 ≔ 2.9 YFa2 ≔ 2.15 anexa 2.12

ZN1 = 1 ZN2 = 1 YN1 = 1 YN2 = 1

‾‾‾‾‾‾
4 − εav
Zε ≔ ――― = 0.898
3

0.75
Yε ≔ 0.25 + ―― = 0.725
εav

-tensiunea efectivamaxima incovoiere

T1 ⋅ z1 ⋅ ⎛⎝1 + u12 ⎞⎠
2

σF1 ≔ ――――――⋅ KA ⋅ Kv ⋅ KHβ ⋅ KFa ⋅ YFa1 ⋅ YSa1 = 471.07

2
2 ⋅ b ⋅ ⎛⎝Re − 0.5 ⋅ b⎞⎠
YFa1 YSa2
σF2 ≔ σF1 ⋅ ―― ⋅ ―― = 752.444
YFa2 YSa1
-tensiunea efectiva maxima de contact

‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾ ‾‾‾‾‾‾ 2
2 ⋅ T1 1 + u12 3
σH ≔ ZE ⋅ ZHv ⋅ Zε ⋅ ――― ⋅ KA ⋅ Kv ⋅ KHβ ⋅ ―――― = 1.065 ⋅ 10
2
b ⋅ dm1 u12

Factorul de siguranta la solicitarea de contact

ZR ≔ 1 ZV ≔ 1 ZL ≔ 1

250 − 130
ZW ≔ 1.2 − ―――― = 1.129
1700

σhlim2
SH ≔ ―― ⋅ ZN2 ⋅ ZL ⋅ ZR ⋅ ZV ⋅ ZW = 0.61
σH
F t ii d i t l li it d i i Y 1 Y 1 Y 1
- 10 -
 Factorii de siguranta la solicitarea de incovoiere YR1 ≔ 1 Yδ1 ≔ 1 YX1 ≔ 1

σFlim1 ⋅ YST
SF1 ≔ ―――― ⋅ YN1 ⋅ YR1 ⋅ Yδ1 ⋅ YX1 = 1.117
σF1

σFlim2 ⋅ YST
SF2 ≔ ―――― ⋅ YN2 ⋅ YR1 ⋅ Yδ1 ⋅ YX1 = 0.638
σF2

1.4 Calculul fortelor din angrenaj

Forte tangentiale
2 ⋅ T1 3
Ft1 ≔ ――= 1.945 ⋅ 10 Ft2 ≔ Ft1
dm1

Forte radiale si axiale

Fr1 ≔ Ft1 ⋅ tan (α) ⋅ cos ⎛⎝δ1⎞⎠ = 658.386

Fa1 ≔ Ft1 ⋅ tan (α) ⋅ sin ⎛⎝δ1⎞⎠ = 260.292

Fr2 ≔ Fa1 Fa2 ≔ Fr1

Forte normale
2 ⋅ T1 3
Fn1 ≔ ――――= 2.07 ⋅ 10 Fn2 ≔ Fn1
dm1 ⋅ cos (α)

2 Proiectarea formei rotilor dintate material: 1C55 (imbunatatit)

m = 2.5
mm = 2.088
δ1roata ≔ 0.25 ⋅ b = 4.768
d ≔ 45 diametrul tronsonului
de arbore
δ ≔ 2.5 ⋅ m = 6.25

df2 = 101.273

lbutuc ≔ 1 ⋅ d = 45

dc ≔ 1.6 ⋅ d = 72
di ≔ df2 − 2 ⋅ δ = 88.773

- 11 -
dg ≔ 0.5 ⋅ ⎛⎝d1 + dc⎞⎠ = 57.25
di − dc
do ≔ ――― = 4.792
3.5
b = 19.073

δ2 − θa2 = 66.965 deg

-canal de pana anexa 3.1

hpana ≔ 9

bpana ≔ 14

t1pana ≔ 5.5

t2pana ≔ 3.8

lpana ≔ 40 < lbutuc = 45

3. Proiectarea si calculul arborilor

3.1 Proiectarea formei arborelui de intrare in reductor

Rmetalon ≔ 550 dr ≔ 30
T1
T1' ≔ ――= 34.514
1000
Rmetalon
Tc ≔ T1' ⋅ ――― = 19.982
Rm1
dc1 ≔ 20

lintrare ≔ 90 ls1 ≔ 8

lc1intrare ≔ 36 scurta

lc2intrare ≔ 30

denec ≔ 1.18 ⋅ dc1 = 23.6

de ≔ 22.5 > Dm ≔ 47 Bm ≔ 7

- 12 -
 -rulment 30206

Drul ≔ 62 Brul ≔ 17.25 crul ≔ 14 brul ≔ 16

erul ≔ 0.37 Yrul ≔ 1.6

d4 ≔ 35 arul ≔ 15

-distanta de la roata la peretele reductorului da1 = 49.053

ls4 ≔ 8

-lungimea dintre rulmenti lintrare ≔ 3 ⋅ dr = 90

-piulita canelata KM5

dM ≔ 30 M 25x1.5

Dpiulita ≔ 38 Bpiulita ≔ 7 tpiulita ≔ 2

D1piulita ≔ 32 Spiulita ≔ 5

d1M ≔ 23.160

D5 ≔ 24

D6 ≔ 36

3.2 Proiectarea formei arborelui de iesire din reductor

T2
T2' ≔ ――= 84.597
1000
Rmetalon
Tc2 ≔ T2' ⋅ ――― = 64.622
Rm2
dc ≔ 25

lcies ≔ 60 lunga

denec ≔ 1.15 ⋅ dc = 28.75 de ≔ 28 > Dm ≔ 47 Bm ≔ 7

ls2 ≔ 8 dr = 30

- 13 -
 -rulment 33108

Drul2 ≔ 72 Brul2 ≔ 18.25 crul2 ≔ 15 brul2 ≔ 17

erul ≔ 0.37 Yrul ≔ 1.6

d4.ies ≔ dr + 5 = 35 d5.ies ≔ 40

l4 ≔ lbutuc − 4 = 41 l5 ≔ 5

Fixarea pieselor montate pe capatul dc = 25

de arbore (roata de curea )

3.3 Calculul transmisiei prin curele

Dp1 ≔ 80 tabel 5.1

Dp2 ≔ itc ⋅ Dp1 = 150.233

0.7 ⋅ ⎛⎝Dp1 + Dp2⎞⎠ = 161.163

2 ⋅ ⎛⎝Dp1 + Dp2⎞⎠ = 460.465 => Ap ≔ 300

Unghiul dintre ramurile curelei

⎛ Dp2 − Dp1 ⎞
γ ≔ 2 ⋅ asin ⎜―――― ⎟ = 13.444 deg
⎝ 2 ⋅ Ap ⎠

U hi l d i f t i
- 14 -
 Unghiul de infasurare pe roata mica

β1 ≔ 180 − 13.444 = 166.556

Lungimea primitiva a curelei

2
⎛⎝Dp2 − Dp1⎞⎠
Lp ≔ 2 ⋅ Ap + π ⋅ Dm + ―――― = 751.765 (mm) > L ≔ 800 mm
4 ⋅ Ap
cL ≔ 0.86
p ≔ 0.25 ⋅ L − 0.393 ⋅ ⎛⎝Dp1 + Dp2⎞⎠ = 109.519
2
q ≔ 0.125 ⋅ ⎛⎝Dp2 − Dp1⎞⎠ = 616.577

Distanta reala dintre axe

A ≔ p + ‾‾‾‾‾
2
p − q = 216.185

Viteza periferica a curelei

π ⋅ Dp1 ⋅ nm
vcurea ≔ ―――― = 8.796 (m/s)
60 ⋅ 1000

Numarul preliminat de curele cf ≔ 1.25 cβ ≔ 0.97 P0 ≔ 2.35

cf ⋅ Pm
z0 ≔ ――― = 2.774 cz ≔ 0.95
cL ⋅ cβ ⋅ P0

z0
znec ≔ ―= 2.92 z≔3
cz

Frecventa incovoierii curelei

vcurea 3
f ≔ 2 ⋅ ――⋅ 10 = 21.991 (Hz) < fa
L
Forta periferica transmisa

3 Pm
Fcurea ≔ 10 ⋅ ――= 494.517
vcurea

Forta de intindere

S ≔ 1.8 ⋅ Fcurea = 890.131

C t l d difi di t t i di t
- 15 -
 Cotele de modificare a distantei dintre axe

X ≔ 0.05 ⋅ L = 40 Y ≔ 0.02 ⋅ L = 16

Proiectarea formei rotii de curea Material :EN-GJL-250

Pt curele trapezoidale SPZ avem:

lpcurea ≔ 8.5 ncurea ≔ 2.5

mcurea ≔ 9 fcurea ≔ 8
ecurea ≔ 12 rcurea ≔ 0.5
αcurea ≔ 34 deg

Diametrul exterior al rotii

De1 ≔ Dp1 + 2 ⋅ ncurea = 85

De2 ≔ Dp2 + 2 ⋅ ncurea = 155.233

-latimea rotii
B ≔ 2 ⋅ fcurea + (z − 1) ⋅ ecurea = 40

δcurea ≔ mcurea + ncurea = 11.5

δ1curea ≔ B ⋅ 0.3 = 12

dicurea ≔ Dp1 − 2 ⋅ mcurea − 2 ⋅ δcurea = 39

dccurea ≔ dc1 ⋅ 1.6 = 32

lcurea ≔ lc1intrare + 4 = 40
dicurea − dccurea
dgcurea ≔ 0.5 ⋅ ⎛⎝dicurea + dccurea⎞⎠ = 35.5 d0curea ≔ ――――― =2
3.5
3.4 Calculul reactiunilor si momentelor de incovoiere

3.4.1 Arborele de intrare in reductor

Calculul Reactiunilor :

In plan orizontal

dm1
Fr1 ⋅ ⎛⎝lintrare + lc1intrare⎞⎠ − Fa1 ⋅ ―― + S ⋅ lc1intrare
2 3
H2 ≔ ―――――――――――――― = 1.226 ⋅ 10
lintrare

- 16 -
 dm1
Fr1 ⋅ lc2intrare − Fa1 ⋅ ―― + S ⋅ ⎛⎝lc1intrare + lintrare⎞⎠
2 3
H1 ≔ ―――――――――――――― = 1.414 ⋅ 10
lintrare
In plan vertical
Ft1 ⋅ ⎛⎝lintrare + lc1intrare⎞⎠ 3
V2 ≔ ―――――――= 2.723 ⋅ 10
lintrare

Ft1 ⋅ lc2intrare
V1 ≔ ――――= 648.379
lintrare
Fortele radiale care incarca rulmentii

FR1 ≔ ‾‾‾‾‾‾‾‾
2 2 3
H1 + V1 = 1.556 ⋅ 10

FR2 ≔ ‾‾‾‾‾‾‾‾
2 2 3
H2 + V2 = 2.987 ⋅ 10

Calculul momentelor incovoietoare

-in plan orizontal

4
MiH2 ≔ S ⋅ lc1intrare = 3.204 ⋅ 10
4
MiH3 ≔ S ⋅ ⎛⎝lc1intrare + lintrare⎞⎠ − H1 ⋅ lintrare = −1.513 ⋅ 10
dm1 3
MiH4 ≔ Fa1 ⋅ ―― = 4.619 ⋅ 10
2

-in plan vertical

4
MiV3 ≔ −Ft1 ⋅ lc2intrare = −5.835 ⋅ 10

Mi ≔ ‾‾‾‾‾‾‾‾‾‾
2 4
MiH3 + MiV3 = 1.513 ⋅ 10

3.4.2Arborele de iesire din reductor

Calculul reactiunilor

In plan orizontal:

l3ies ≔ 29.5

l4ies ≔ 60

- 17 -
 dm2
Fr2 ⋅ l3ies − Fa2 ⋅ ――
2
H4 ≔ ―――――― = −244.364
l3ies + l4ies

dm2
Fr2 ⋅ l4ies − Fa2 ⋅ ――
2
H3 ≔ ―――――― = −155.661
l3ies + l4ies
In plan vertical:
Ft2 ⋅ l3ies
V4 ≔ ―――― = 641.135
l3ies + l4ies

Ft2 ⋅ l4ies 3
V3 ≔ ―――― = 1.304 ⋅ 10
l3ies + l4ies

3.5 Verificarea arborilor

3
π ⋅ 30 3
3.5.1 Verificarea la solicitari compuse Wz ≔ ――― = 2.651 ⋅ 10
32
Arborele de intrare in reducor 3
π ⋅ 30 3
Wp ≔ ――― = 5.301 ⋅ 10
‾‾‾‾‾‾‾‾‾‾‾‾‾
2 2 16
Mi + ⎛⎝330 ⋅ T1⎞⎠ 3
σech ≔ ―――――― = 4.297 ⋅ 10
Wz

Mi3 ≔ ‾‾‾‾‾‾‾‾‾‾‾
2 2 4
MiH3 + MiV3 = 6.028 ⋅ 10

‾‾‾‾‾‾‾‾‾‾‾‾
2 2
Mi3 + ⎛⎝α ⋅ T1⎞⎠
σech3 ≔ ―――――― = 23.192 <75
Wz

Arborele de iesire din reducor

Mi2 ≔ ‾‾‾‾‾‾‾‾‾‾‾
2 2 4
MiH2 + MiV3 = 6.657 ⋅ 10

‾‾‾‾‾‾‾‾‾‾‾‾
2 2
Mi2 + ⎛⎝α ⋅ T2⎞⎠
σech2 ≔ ―――――― = 27.475 <75
Wz

352 V ifi l li it i i bil β 2 15

- 18 -
3.5.2 Verificarea la solicitari variabile βkσ ≔ 2 ca ≔ 1.5
βkτ ≔ 1 σi ≔ 440
εσ ≔ 0.77 τi ≔ 270
Mi
σimax ≔ ―― = 5.708 ετ ≔ 0.77 Rp02 ≔ 800
Wz γσ ≔ 1.1 τc ≔ 430
σv ≔ σimax γτ ≔ 1.1 σm ≔ 0
T1
τimax ≔ ―― = 6.51
1 Wp
cσ ≔ ――――――= 32.644
βkσ σv σm τimax
―― ⋅ ―+ ―― τv ≔ ――
ετ ⋅ γσ σi Rp02 2
τm ≔ τv
1
cτ ≔ ―――――― = 45.863
βkτ τv τm
――⋅ ―+ ――
ετ ⋅ γ τ τi τc

cσ ⋅ cτ
c ≔ ―――― = 26.595 > ca = 1.5
‾‾‾‾‾‾‾
2
cσ + cτ
2

3.6 Verificarea penelor

4 ⋅ T1
σs ≔ ――――― = 8.522
hpana ⋅ lpana ⋅ d

2 ⋅ T1
τf ≔ ――――― = 2.739
bpana ⋅ lpana ⋅ d

4 Proiectarea carcasei reductorului si a accesoriilor

4.1 Proiectarea carcasei

Grosimea peretelui

snec ≔ 0.02 ⋅ av = 3.381 <5 => s≔5

s0 ≔ 1.3 ⋅ s = 6.5 grosimea fundului carcasei

s1 ≔ 0.8 ⋅ s = 4 grosimea nervurilor carcasei inferioare

Di i il t l ii d t l i d 49 053
- 19 -
Dimensiunile talpii reductorului da1 = 49.053
s2 ≔ 2 ⋅ s = 10
da2 = 108.586
δreductor ≔ 0.3 ⋅ s = 1.5

s3 ≔ 1.5 ⋅ s = 7.5 grosimea flansei carcasei inferioare

s4 ≔ 0.8 ⋅ s = 4 grosimea carcasa superioara

s5 ≔ 0.8 ⋅ s4 = 3.2 grosimea nervura carcasei superioare

s6 ≔ 1.5 ⋅ s4 = 6 grosimea flansei carcasei superioare

Distanta minima de la roti la peretii carcasei

Δ ≔ 10 minim

-distanta de la roata mare la fundul carcasei

δ1carcasa ≔ 35 30...40

δ2carcasa ≔ 3 2...5

Suruburi saibe si piulite pt asamblarea carcaselor: surub M8 cu l (10...80);piulita

M8;saiba grover M8.

Latimea flansei d'g ≔ 9

k ≔ 2.7 ⋅ 8 = 21.6 carcasei se fixeaza cu surube de fi10 in pardoseala

axa suruburilor

c ≔ 0.5 ⋅ k = 10.8

-diametrul stifturilor de centrare

dst ≔ 0.7 ⋅ 8 = 5.6

-alezajele pt lagarele de rulment Drul = 62 ds ≔ 6

Db ≔ Drul + 4.2 ⋅ ds + 3 = 90.2 n≔4 D ≔ Drul

flagar ≔ 1.1 ⋅ d'g = 9.9 dl ≔ 18

hlagar ≔ 3

- 20 -
4.2 Proiectarea accesoriilor carcasei

4.2.1 Capacele de fixare a rulmentilor

Bm ≔ 8
D1 ≔ D + 2.5 ⋅ ds = 77 e1 ≔ 5
e2 ≔ 2.5
D2 ≔ D1 + 2.5 ⋅ ds = 92
lp ≔ 3
D3 ≔ 0.9 ⋅ D = 55.8
lm ≔ 2
e ≔ 1.2 ⋅ ds = 7.2
da ≔ de + 3 = 31
d1capac ≔ ds + 1 = 7
de = 28
D4 ≔ D1 − 2.5 ⋅ ds = 62
Dm = 47
Casete pentru rulmenti

δcaseta ≔ 6 δ1caseta ≔ δ D = 62
8 + 3 + 2 = 13
t≔2
ccaseta ≔ ds = 6

hcaseta ≔ 1.1 ⋅ ds = 6.6

Da ≔ 74

Df ≔ Da + 4.2 ⋅ ds = 99.2
Df − hcaseta = 92.6

4.2.2 Capace de vizitare - tabel 4.6 , pag 91

423D id li fi 4 14 93
- 21 -
4.2.3 Dopuri de golire- fig 4.14 , pag 93

4.2.4 Aerisitoare- tabel 4.9 , pag 93

4.2.6 Inele de ridicare- tabel 4.13 ,pag 97

- 22 -
4.3 Verificarea reductorului la incalzire

η ≔ ηtc + ηk + 2 ⋅ ηrul = 3.898

λ ≔ 10
ψ ≔ 0.15

t0 ≔ 25

Stot ≔ 37428.93

3
P1 ⋅ (1 − η) ⋅ 10
ticalzire ≔ ―――――+ t0 = 24.973
λ ⋅ (1 + ψ) ⋅ Stot

- 23 -