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REPORT
THE
DEEPWATER
HORIZON:
LEARNINGS FROM A
LARGE-SCALE DISASTER
Introduction.........................................................................................1
Sources............................................................................................ 13
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INTRODUCTION
The Deepwater Horizon disaster unfolded on the evening of April 20, 2010. The Deep-
water Horizon, a drilling rig owned by Transocean and operated by British Petroleum
(BP) in collaboration with Halliburton, was located approximately 40 miles off the coast
of Louisiana at the Macondo Prospect, a drilling site that was being prepared for hy-
drocarbon extraction. A series of technical and human errors resulted in the release of
hyrdrocarbons onto the rig floor at 9:45 p.m. At 9:49 p.m., the hydrocarbons ignited
and turned the massive Deepwater Horizon into an inferno that only subsided when
the rig was completely destroyed and sank in nearly 5,000 feet of water on April 22. 11
workers were killed in the explosion and 16 were severely injured. The well site, which
was damaged by the initial failure of the BOP (blowout preventer) to contain the flow
of hydrocarbons up the wellbore and by the subsequent explosion, continued to vent
into the Gulf of Mexico until it was temporarily capped on July 15. The well was then
permanently closed off by a relief well drilled to a depth of 18,000 feet on September
19. During that period, approximately five million barrels of oil flowed into the Gulf of
Mexico and caused significant damage to the fragile ocean ecosystem of the region.
This article is about what organizations can learn from this disaster. This is not an
article meant only for those in the petroleum industry or in large organizations. The
Deepwater Horizon incident is a disaster that is far more than the sum of a series of
mechanical failures; it is a tragedy that resulted from a combination of technological,
organizational, and cultural failures that aggregated over time, unnoticed and ignored,
until they resulted in the catastrophic events that claimed 11 lives, contaminated the
waters of the Gulf of Mexico, and cost both BP and the coastal communities billions
of dollars. Instead, this article is about what every organization can learn from the
cultural failures that the Deepwater Horizon demonstrates so dramatically.
CAUSES
In the most general terms, the most significant technical failure was the BOP, which
failed to perform the task for which it was designed. However, a series of decisions
that ran contrary to best practice contributed significantly. In particular, decisions such
as using one long tube in the well instead of the safer but more expensive practice
of using multiple tubes, using six centralizers to cement the well instead of the
recommended 21, substituting seawater instead of mud to contain well pressure, and
using both a lower volume of mud and a cement slurry that was prone to becoming
porous and allowing gas to escape, all contributed to providing the inputs into a kick
that the BOP was eventually unable to contain. (Mills 2015) Reader and O’Connor
(2014) have summarized the key stages of the disaster and their causes in Table 1.
TABLE 1
KEY STAGE CAUSE
The cement barrier Errors in conducting and interpreting the negative-pressure test, creating
used to isolate the the belief that the job had been successful.
hydrocarbon zone at Errors in the design of the cementing process.
the bottom of the well
The use of an inappropriate foam cement slurry designed to seal the well.
from the annular space
failed. Design of the temporary abandonment which resulted in overly high
levels of pressure being placed on the cement job.
Hydrocarbons entered Failure of the cement job integrity.
the well and travelled Errors in monitoring and interpreting real-time data displays showing
up the riser. signs of a kick.
Hydrocarbons on the Hydrocarbons were not contained, and diesel generators ingested and
rig floor ignited. released them onto deck areas where ignition was possible.
Deck areas lacked automatic fire and gas detection systems, resulting in
equipment in potential ignition locations not being shut down.
The Blowout Preventer The cables linking the emergency disconnect system (EDS) and the BOP
(BOP), used to seal the were damaged by the fire.
well and prevent the Failures in the maintenance of the BOP (possibly of the batteries)
uncontrolled flow of prevented activation of emergency automatic system for shearing the drill
hydrocarbons towards pipe and sealing the wellbore.
the rig, did not activate.
TABLE 2
HH/HT HH/LT LH/HT LH/LT
Deepwater Corps of Engineers 1937 Texas Gas Hurricane Katrina
Horizon Everglades Dredging Explosion Flooding
Space Shuttle Enron Financial Concorde Disaster 2004 Indian Ocean
Challenger Scandal Tsunami
Deepwater Horizon fits into the category of high human decision-making and high
human-technology interaction, which therefore makes organizational culture the pri-
mary catalyst for the disaster. Bozeman identifies the role of hierarchy in mediating
decision-making, redundant technology systems creating a false sense of security,
the suppression of dissent, and the diffusion and misunderstanding of risk as the
features that tie Deepwater Horizon to other HH/HT disasters like the Space Shuttle
Challenger disaster. (Bozeman 2011)
Reader and O’Connor (2014) have examined the disaster from a systems theory per-
spective that combines the elements of two distinct areas: 1) non-technical skills (NTS),
such as decision-making, situational awareness and risk perception, teamwork, and
leadership, and 2) safety culture, such as workplace pressure, organizational learning,
etc. Table 3 on page 6 summarizes Reader and O’Connor’s analysis.
Reader and O’Connor use a systems-based approach to counter the prevailing root-
cause analysis model of the Deepwater Horizon. In doing so, they highlight that the
disaster has no single cause to which the entire event can be attributed. Instead,
systematic and organizational factors such as regulations, safety culture, communi-
cation, profit-based thinking, and third-party contractors all contributed to a culture
that misunderstood and intentionally ignored risk over time. (Reader & O’Connor 2014)
While addressing each of these factors individually might have done little to prevent
the disaster, in aggregate, they created a complex web of potential for disaster in
which large factors such as the failure of the BOP and smaller factors such as poorly
documented procedures were contributors. Barry Turner termed this the “incubation
period,” in which the steady accumulation of events occurs in tandem with a broad
organizational failure to recognize and identify the danger. (Turner 1997)
The evidence from the National Commission Report, as well as much of the research
summarized here, suggests that BP, and to a lesser degree Transocean and Hallibur-
ton, emphasized maximizing profit and saving time over managing risk and protecting
safety. An analysis of public speeches given by BP executives, including Chief Exec-
utive Tony Hayward, prior to the disaster show that BP’s public language emphasized
safety in its brand messaging, but rarely did so in the more substantive details of its
operations and priorities. (Amernic 2017) In Hayward’s 18 public speeches prior to his
2010 AGM speech, which took place just days before the Deepwater Horizon disaster,
TABLE 4
Decision Was There A Less Decision-maker
Less Risky Time Than
Alternative Alternative?
Available?
Not waiting for more centralizers Yes Saved time BP on shore
of preferred design
Not waiting for foam stability test Yes Saved time Haliburton
results and/or redesigning slurry (and perhaps
BP on shore)
Not running cement evaluation Yes Saved time BP on shore
log
Using spacer made from Yes Saved time BP on shore
combined lost circulation
materials to avoid disposal issues
Displacing mud from riser before Yes Unclear BP on shore
setting surface cement plug
Setting surface cement plug Yes Unclear BP on shore
3,000 feet below mud line in (Approved
seawater by MMS)
Not installing additional physical Yes Saved time BP on shore
barriers during temporary
abandonment procedure
Not performing further well- Yes Saved time BP (and perhaps
integrity diagnostics in light Transocean) on
of troubling and unexplained rig
negative pressure test results
Bypassing pits and conducting Yes Saved time Transocean
other simultaneous operations (and perhaps
during displacement BP on rig)
TABLE 5
HOF DESCRIPTION
Work practice The complexity of the given task, how easy it is to make mistakes, best practice/
normal practice, checklists and procedures, silent deviations, and control activities.
Competence Training, education, both general and specific courses, system knowledge, etc.
Communication Communication between stakeholders in the process of plan, act, check, and do.
Management Labour management, supervision, dedication to safety, clear and precise delegation
of responsibilities and roles, and change management.
Documentation Data-based support systems, accessibility and quality of technical information, work
permit systems, safety job analysis, and procedures (quality and accessibility).
Work schedule Time pressure, work load, stress, working environment, exhaustion (shift work), tools
aspects and spare parts, complexity of processes, man-machine-interface, and ergonomics.
TABLE 6
CORE SKILL SET DESCRIPTION
Communication Effective team communication can be badly impeded on an oil rig. In
addition, adherence to rigid management hierarchies can discourage open
communication. CRM aims to facilitate communication horizontally among
crew members and vertically between workers and management to create
effective interlocking behavior. It acknowledges and uses the informal
communication networks that characterize self-organizing social systems.
Situational Situational awareness (SA) is the ability to monitor elements in the
Awareness environment, comprehend their meanings, and project their significance
into the future. Shared SA among crew members relies upon both formal
and informal communication.
Decision Making Decision making relies on the technical and interpersonal competencies
of the leader. Leaders are frequently confronted with several options in
any situation, and they must have the experience and flexibility to adapt to
the information as they receive it from experts and act on it in a way that
acknowledges the complexity of the situation while addressing risk.
Teamwork Effective teamwork must break down communication barriers to facilitate
coordination. These barriers can result from management hierarchies
and from trust issues. Interlocking behavioral contingencies (IBCs) occur
when the behavior of one individual in a group becomes connected
to and dependent on that of another, which then produces a group
pattern of behavior that has a powerful impact on outcomes. These
metacontingencies represent the coordinated behavioral system of the
group, which is the foundation of effective teamwork. This coordinated
behavior needs to be flexible and adaptive at both the individual and group
level to respond to rapidly changing conditions.
Management Increasing automation can reduce human workloads in some areas.
of limits of However, leadership must be sensitive to the possibility that automation
crew members’ will increase demands on humans in other areas. Automated workflows
capacities can impose unreasonable demands on human workers that remain prone
to fatigue and stress. (Alavosius 2016) Workers are also prone to habitual
behavior that accepts high levels of risk because they have been able
to operate under those conditions for extended periods of time without
consequence, a phenomenon known as normalization of deviance. CRM
ensures that a person’s ability to maintain vigilance for extended periods of
time is relieved, not exacerbated, by automation.
Leadership Leadership sets the tone for organizational culture. When leadership
values safety and culture, the entire organization will follow. By establishing
clear goals and communicating them to the organization, leadership can
promote alignment. Leadership maintains awareness of the competencies
of the group and demonstrates SA by responding to changes in the group
situation and ensuring continued cohesion and direction.
GRAHAM FREEMAN
Graham Freeman is a technical writer and researcher. He is a Content Specialist at Intelex.
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