BARMER TO SALAYA PIPELINE PROJECT METHOD STATEMENT FOR CONCRETE WORKS BSPL- 1100 - IOTL - CO - MS - 0010 Wr WY 2 Issued for Construction DPD ‘Ks 1 Issued for Construction DPD AKS Issued for Review sv AEN Purpose of Issue: Prepared By:(/OTL) Checked By (IOTL) | Approved By (CEIL)40 50 60 10 9.0 BSPL Project Viramgam Terminal poext = moceouasrorneronceocoscue ~ SHOT CEMENT Index Reference, Health, Safety & Environment. 3 Training & Competency of Personnel. Z 3 Methodology... RESOUFEES oon = 2 Documentati 12 GROUP RISK ASSESSMENT (ENCLOSED ) x [BSPL=I10010T1;CO-MS-0010, Rev. C2 Page bof 131.0 2.0 3.0 BSPL Project Viramgam Terminal O PROCEDURE FOR REINFORCED CONCRETE a CEMENT Purpose: ‘The putpose of this procedure is to bring uniformity in construction work to meet’ the requirements of Specification & codes/standards. Scope: This document covers the working procedure for concreting works forall the foundation, trenches, structures, buildifigs, equipment foundations, walls, manholes, catch basin, ete. In brief it covers the following activites. 1. Antitermite Treatment 2. Concrete mix Finalization of mix design Portnwork Reinforcement Laying of conerete, 4, Construction joints 8. Expansion-and contraction joints 9. Test of samples Refe As perCEIL tender doc no. 0S.2895.03.C-1,003 rev.03, specifications & IS codes: For Excavation as perdoc: no, BSPL- 1100 ~ IOTL~CV - MS - 0001. For Antitermite Treaiment =I: 6313 For PCC: 1S: 516-1959, I: 10262, 1S: 3583(1970), 1S: 2503 (1963), IS: 456(2000), 1S: 269, Is-8112 For Reinforceinent 1S: 1786, IS 2502, 1S 280 For RCG- IS 516, 18 10262, IS 383, IS 2502, 18 456, 1S 8112, 18 8112, 1S 2062 For Form work- 18: 856-2000. Cae i SPL 11D0-4OTL.COMS.0010,Rev.C2 Page 20613BSPL Project Viramgam Terminal moceouatronnenroncencoscenne = CHOOT CEMENT 4.0 Health, Safety & Environment : All relevant éléments of HSE plan BSPL-1 100-IOTL-HS-PLN-0002 shall be followed. GRA Group Risk Assessment) shall be followed. Tool box talk’(TBT) shall be conducted on regular basi 5.0 Training & Competency of Personnel : Only competent surveyors/ operators / personnel shall be engaged. Personnel involved in the work shall be brief about job Fequirements, TBT (Tool box talk) shall be'conducted by job stipervisor and weekly toolbox meeting shall be conducted by respective area in charge. 6.0 — Methodology: 6.1 Anti-Termite Treatment: Antistermite treatment of soil will be done for the protection of buildings against, attack by subterranean termites, Materials: Chloropyrifos, Heptachlor, Chlordane or equivalent Govt. approved material shall be used for Anti- termite treatment, Lab test certificate will be available with anti-termite materials, Applicatio ‘Thesanti-termite treatment shall be carried out by licensed.& approved agency. Sub-Grade Preparation: Prior io start of chemical treatment, areas shall be rade free from logs, stumps, timber off cuts, leveling pegs, roots of plantstrees ete. Soil treatment will start when foundation treanches/pits are ready to:take conerete/masonry in:foundations & shall continue when plinth area is reaily'for laying thie sub-grade.. During rain or the sub soil water level is at same level or at higher level anti-termite {reatment'shall not be carried out: Chemical treatment will be done at soil dry conditions. ‘Treatment of soil Along External Perimeter of Building: After completion of building, work the earth. along the extemal perimeter of the walls shall be rodded at intervals of 150mm and to depth of 300min: The rod shall be moved’backward & forward parallel to the, wall to break up the earth and chemical emulsion poured along the wall. After ‘treatment the earth shall be compacted back, BSPL-L1000T1-CO-NIS.0010, Rev. C2 Pee 3013 byBSPL Project Viramgam Terminal moceouacronnenroncencorcere = SHOT CEMENT ‘Treatment of Foundation: Up 10 300 inm deep from bottom surface & sides of excavated pits/trenches for foundations & plinth beams, shall be treated with chemical emulsion, After building of masonry substructure emulsion treatment will be done on both sides. The emulsion shall be directed towards'the masonry surfaces so that soil in contact with these surfaces is well treated with chemical. Afte iment soil shall be compacted back. ‘Treatment of Plinth/Basement and Apron: Below the.ground floor slab.& the peripheral apton up to 750 mm width, earth below:the basement slab and the sides of basement excavation shall be treated with chemical emulsion. 50-70 mim deep and 150.mm both ways shall be male on the suiface with 12 mm dia rods and then émuilsion shall be sprayed uniformly ‘over the area. At the expansion joint locations, ant-terinite stall be supplemented by treating the expansion joint with the specified chemical before applying the joint sealant. ‘Along the junction of plinth filling and wall/column faces, 2 channel of 30mm X 30mm shall'be thade and holes made according’ to rod dia with 150mm apart in channel & after that rod moves forward & backward to break up the earth and then chemical emulsion will poured along the vertical wall /column surfice so as to Soak the soil right to the bottom. After treatment the soil is then compacted back. 6.2 Plain Cement Concrete: Materials: ‘Cement: Ordinary Portland cement of grade 43 or Portland Pozzolona’ cement as indicated in the contract confirming to concern IS: shall be-used, Manufaetuters test certificates shall be proviided for each. batches of cement. ‘Aggregates: The aggregates shall be ffee from dust, cliy, disintegrated stones, adherent’ coatings and other deleterious matters. Fine aggregates shall be of river sand. Quality of aggregates shall confirm to Is 383, Water: Potable Water shall be used for concreting & curing work. Water shall be tested as per IS 456 — 2000. BSPL-T1961071-CO:MS-0010, Rev. C2 PEE of 13 dyBSPL Project Viramgam Terminal PROCEDURE FOR REINFORCED CONCRETE. CEMENT Conerete Mix: All the concrete designated by strength shall. be treated as controlled concrete conforming to Specified exposure, conditions as per tender specification, ‘The characteristic-compressive strength of concrete shall be as.specified in the drawings, Fine aggregate, coarse aggregates should’ be stacked separately. The mixing of concrete shall be done by means of mechanical mixture machine & weigh batching. ‘The Water cement ratio, admixtites, if'any, coafse aggregates. for mix and grading shall be as per approved design mix and confirming'to AFC drawing requirement. Finalization of design mix; 1) + Design mix concrete of specifigd grades shall'be used, 2) Target means.strength for EaiFmines shall be as per IS: 456-2000. 3) Only approved aggregates, water, admixture and cement shall be used 4) Workability:of mix shall confirm to asimentioned in design mix. 5) W/Cratio & cement content shall be as per CEIL specification, 6) Design-mix shall be'as per IS-10262-1982. 7) The design nit shall be earried out in-approved laboratory. 8) Trial mix shall be carried out at site.as per design mix Laying of concrete: ‘The following points shall be checked before starting of the concrete, 1) Proper dewatering measure shall be taken to make the area dry before concreting, 2) Sieve analysis test shall be conducted as per 18-383 3) IS 2386 Part IMI shall be referred for determination of moisture eontent and amount of water shall be adjusted accordingly for:any vatiation. Cari Concrete shall be cured by keeping if continuously moist, wet for'spetified period oP time to time to ensure complete hydration, of cement. Curing shall be started after 8 hrs of placement of concrete. Exposed surface of concrete shall be maintained continuously in a dainp oF wet condition for at least first 7 days after plating of concrete. Reinforcement If preliminary drawing is available atthe beginning.of the job, the procurement plan shall be Bfepaced based on completion schedule ofthe job. ‘The stéel should be'kept above the ground level on suitable arrangement [BSPL-HOOOTL-CO-MS-0010, Rev: C2 Page 5 0F 13 yy ‘BSPL Project Viramgam Terminal ele PROCEDURE.FOR REINFORCED CONCRETE IOT cEMUNT ‘© Steel reinforcement:for concrete work shall confirm to IS 1786 &as specified in the Specitfication/arawing. *. All einforcementstee! will’be cleaned made free from paints and grease etc. @ Thesnew reinforcementsteel as delivered from mill wil be free from loose and flaking;mill scale. 1F any loose-and flanking mill scale found inthe mill stect will be cleaned before-using Reinforcement Handling: © Reinforcement shall be received jn batches along with manufacturers test certificates which shall ’be submitted with IMIR (Incoming Materials & Inspection Report) and relevant documentsshall be submitted to CEIL. © Stock:separately section Wise (Diameter wise) and will not be used until the received material aceepied by IOTL QA/QC. ‘© Against requirement fom site bars shall beicut & bend to the shape and dimension as per as shown in bar bending schedule based on AFC drawings + Reinforcement shall be tied as per accident. ‘© _Unusablecutrods and setap reinforcement shall be properly placed Bar Bending Schedule: ‘© Bar bending schedule shall be prepared by concerned site engineer based ch the latest AFC drawing foF execution and shall be submitted to CEIL for review. ‘© Bar Bending schedule shall clearly specified for the following a) Bardia. 8) Numbers. ©) Cutlengih, 4). Shapes. Allbinders shall be checked before casting: ¢ Barbending schedule shill take into accourt the following field / design required a) Desirable lap location and staggering of laps. ) Lap lengths. ©) Development length. Cutting Bending and Placing: © Réiniforeemienitshall be free from oil, grease, salf contamination or other deleterious material shall be removed. [BSPL-1100-1OTL-CO-MS 0010, Rev. C2 Page 6 oF 13BSPL Project Viramgam Terminal PROCEDURE FOR REINFORCED CONCRETE CEMENT Cuitting and bending shall confirm to the detail given in the approved bar bending schedule, allcut and.bend rods shall be tied together with tags stock sepatately for identification, Place the reinforcement as per AFC drawings ensuting the following the aspects properly. a) Type &si b) No of bars of bar. ©) Location.& length of laps, slices. @) Curtailment of bars. &) Inyo way reinforcement, check the direction of rettiforcement int various layets. 1) Adequate number of chairs, spacer bars-and cover blocks. 8). Size of cover blocks. i) Length and.quality of welding, ifany. {All the bars shall be tied with'two stand 18 SWG binding wire to. 18280. ‘The sequence of reinforcement shall be coftelated withfixing of inserts, sleeves, conduits anchors and farm.work shall be positioned at the specified location as per the drawing, ‘The concemed Engineer/ Supervisor will ensure the correct position without displacement during process of vibrating, tamping.and ramming of concrete in place. In‘no case radius of bend shall be less than 4 time’bar diameter in case of plane mild steel bar and 6 times bar diameter for deformate bars, PVG water stock from the-approved vendor shall be positioned at the specified location.as per drawing: ‘Welding'may be permitted. wherever necessaty’aind depend upon the dia 6.4 Reinforeed Cement Coneret Materials: Cement: Portland Pozolona Cement, or as indicated. in.the contract confirming to IS 8112 & IS 1489 respectively shall be used. "Manufactures test certificates shall be provided for each batches of cement and necessary testing of samples from site shall be done at approved lib as, per CEIL specifications! incoming material inspection report BSPLVEOHOTL-CO-MS.010, Re. C2 pe of 13 yBSPL Project Viramgam Terminal ele = a= eee al ‘CEMENT Aggregates: The aggregates shall be free from dust, clay, disidtegrated, stones, adherent coatings and other deleterious matters. Fine aggregates shall be of river sand. Quality of aggregates shall confirm to CEIL specifications and shall be tested as per required frequency mentioned in'CEIL specification. Reinforcement Steel: Reinforcement steel shall be procured from CEIL approved vendor only. Manufacturers test certificates shall be provided with proper correlations with Delivery Challan / Invoite. Incoming Matefial Inspection Procedure and result should confirm to IS 1786 & CEIL specifications, Water: Potable water'shall be used for concreting & curing work. Source of water shall be tested as per IS 456-2000 records shall be maintained Admixture: Approved admixture as required shall be used as per contract specification doc: 1n0,05:2895.03.C. 1.003 rev.03 / IS codes of practice. Preparation: Proper notification shall be given prior to concreting, The sequential activities and tasks involved ae as follows: Concrete Mix: All the conerete designed by’strength shall be treated as controlled conerete confirming to specified exposure conditions as per tender specification. The characteristic compressive sirength of concrete shall be as specified inthe drawings. Fine aggregate, coarse aggregates should be stacked separately. The mixing of concrete shall be done by mechanical mixture machine & weigh batching: The water cement ratio, admixtures, if any, coarse aggregates for mix and grading shall be as per approved design mix and confirming:io AFC drawing requirements, Finalization of Design Mix: 1..Desigh mix concrete-of specified grades shall be used. 2. Target means strength for trial mixes shall be as per IS: 456 & CEIL specification. 3, Only:approved aggregates, water, admixture and cement shall be used. 4, Workability of mix shall confirm to-as mentioned in design mix. 5. WIC ratio & cemetredntent shall be as pet desigh mix/AFC drawing, .BSPL=11O0-1OTL-CO-MS-0010; Rew C2 age or 13 oYBSPL Project Viramgam Terminal PROCEDURE FOR REINFORCED CONCRETE, CEMENT 6..Design mix shall.be as per IS 456/1S 10262/SP-23, 4. The design mix shall be established in CEIL approved Lab. 8 ial: rhix shall be carried out inaccordance with design mi. Reinforcement Stee! Work: Before placing the reinforcement, bar bending schedule shall be prepared anid submitted to CEIL Reinforcement shall be cut, bendto shape and dimensions as shown in BBS/Drawings. Bars shall be cold bend. Reinforcement bars shall. be placed in correct position as, shown in drawing. Cover blocks of specified thickness, constructed & cured properly, shall be:placed in between formwork and feinforcement. Reinforcement work shall conform to CEIL specification. ‘The RIF spacer bar also be used where required Laying of Conere! ‘The following points shall be checked before start of the concrete 1.0 Proper dewatering méasure shall be taken to make the area dry before concreting. 2.0 Sieve analysis test shall be conducted for coarse and fine aggregates as per IS code and, frequency of test shail be maintained as-per CEIL specification. 3.0 1S: 2386 Part Ill shall be referred for determination of moisture contest it coarse and fine aggregates and amount of water shall be adjusted accordingly for any variation. 4.0 Samples of reinforcement, foundation bolts shall be tested as per relevant IS codes & CEL. specifications prior to concreting and’ MTC shall be submitted to CEIL in line with incoming material inspection procedure. 5.0 Formwork shall be checked for its Verticality, size, shape, and water tightness. as. per” drawing and relevant specifications. .After complete checking: and establishing of all records the conereting shall be started. Conerete shall be commenced only affer proper centeting and teinforcement placing as. per approved drawings/BBS. Addition of ingredients by weight and mixing ratio of cements shall be mixed as per approved desig ‘is proportion, The concrete shall be mixed in the mechanical mixture’ machine and transported to the. work site. Enough care shail be taken 16 place the conerete in position without disturbing: the anchor bolts, inserts. Pockets, formwork and reinforcement cage, The slump shall be in line with design mix.report. The workability shal be checked by means.of slump cone test BSPL-| 00,0TL-CO-MEODIO, Rey C2 Page of 13BSPL Project Viramgam Terminal ele ¢ Tr PROCEDURE FOR REINFORCED CONCRETE om ‘CEMENT ‘The-strength of conciste shall be determined from 150mm, cubes and cured and tested as per IS $16, Frequency of sampling & testing shall beas per CEIL specifications code of i practice Cube markin, entification shall be made in the cubes for easy identification and testing. After removal ofcubes from cube moulds the cubes shall bekept submerged in ‘water in curing vat Calibrated cube testing machine of required eapecity'shall be installed and Kept:in ready-condition, Before starting the conerete. The cubes shall be'tested in the cube testing machine and records shall ‘be:maintained as per ITP. Before concreting all metal inserts, anchor-bolts, pipe sleeves ete. shall be fixed. as per relevant drawings & checked with respect to its line and level. Proper safety piecautions like platform, ladder, approaches, hahdfails, electrical safety ete, shall be taken prior to commencement of concrete Construction Joints: Construction joints shall, be provided only as shown in the drawings/specification. Reinforcement shall continue:thought construction joints. Conereting shall be done up to the construction joint continuously. These joints shall be kept at effective length/3 locations, right angles to the-direction of main reinforcement, Before start of concreting, the construction joint shall be rounded, cleaned and thick layer/coat of cement slurry or adhesive shall be applied if necessary. * Concrete transporting placing, compacting as per CEIL contract specification doe, 'No.05.2893.03.C:1.003 rev.03. Curing: Concreting: shall be cured by keeping it continuously moist, wet for specified period of time to censure complete hydration of cement, Curing shall be started. immediaiely after 8 hours of placement of concrete. Exposed surface of concrete shall be maintained continuously in-a damp:or wet condition’ for at least first 7 days after placing the concrete. Approved. curing compound may be-used if advised by CEIL, Expansion Joint: Expansion joints shall be provided as per the. AFC drawings/IS code. BBSPL-1100OTL-CO-MS.0010, Rev: C2 age 10 0F 13 jyBSPL Project Viramgam Terminal Bly = OT PROCEDURE FOR REINFORCED:CONCRETE CEMENT 64 Formwork for conerete shall Be made of plywood oF steel, to give smooth & even surface’after removal there’of. Formwork & its supports shall maintain their correct position and shall be of correct shape and profile so that final concfete structure is within the limits of dimensional ‘Glerances specified in fechnical specifications enclosed in tender. Formwork materials shall be smooth & even surface and shall be sufficiently'rigid to carty the dead ‘weight of grein conctete, working load, wind load & also the side pressure exerted bby the green concrete without deformation. Joints shall not permit any leakage. For scaffolding and staging ste! pipes materials shall be used, The shuttering material shall be applied with shistiering oil before placement at position, In case. concrete pump is used, formwork seiffolding & staging shall be suitably strengthened, Removal of formwork shall be done as per specification. ‘Form Work Making: Precheck Form work shall be made to the exact dimension within the permissible tolerance. ‘Thickness of'plywood will-be'12:mm thick For beam botiom and size, proper size of timber of steel at required spacing shall Be provided t0 take the design load, Erection of Form Work Erect staging shuttering as per-AFC drawing, Concerned site Engineer shall check and ensure the raised form work support, braces, location, line, level, plumb & dimension of the form work Provide, bracing at proper place and intervals makes apply approved cap solution /oil oF any other coating before concreting over form work’as per insiniction. Form shall be throughout cleaned.of mortar and other forging niaterials before concreting, (Check all the,gaps! openings are properly’clésed to.avoid leakage. ‘Check.all theiinsert / embedment and opening are exactly placed.as per drawing, Inspection of form shall be done béfore concreting: Incase of leakage, bulging and sagging imediate action shall be taken by tightening, wedges or adjusting by jacks which ‘mustibe done before'the concrete take its initial set BSPL-1100:1071-CO*MS.0010, Rev C2 ysBSPL Project Viraingam Terminal, PROCEDURE FOR REINFORCED CONCRETE LOT CEMENT Removal of Form © All form shall be removed after the minimum period.as per doc. No, 05.2893.03.C.1,003 ev.03. with out damage'to concrete. © Form work components: shall not be dropped but shall be lowered without damage to the components and structure. ‘© Allthe removal formwork materials shal be clean and stocked for reuse. 7.0 Resourc 7A Equipments. Saw, hammer, Spanners, Plunibs, Levels, Bar cutting & bending Mixer machine-with wt:Batcher ~4 Nos. Dewatering pump —Zinos. Plate compactor ~4 10s Leveling Insiuiment~ 1 No Cube Mouid - 45 nos. Conerete'Vibrator with needle. 8 nos: 7.2 Manpower:~ : Site Supervisor—I no, Fofemanr=1. no, Carpenier —4 nos. Operator = 4 nos. Bar benders ~ 5 nos: Helpers ~25 nos. 8.0 Documentati 8.1 Inspection Test Plan: - BSPL-1100-IOTL-QC-ITP-0022,.ReviC2 8:2 Inspection Report: ~ BSPL-1 100-IOTL-QC-F-0054, Rev:A! (Enclosed) BSPL-1100-IOTL-QC-F-0042,Rev.C1 (Enclosed) BSPL-1100-IOTL-QC-F-0043, Rew-Cl (Enelosed) BSPL-1100-JOTL-QC-F-0085, ReviC1 (Enclosed) BsIt1on1OTLcO-Ss010,Re.C2 rng taotl3 é YYBSPL Project Viramgam Terminal PROCEDURE FOR REINFORCED CONCRETE, CEMENT BSPL-1100-IOTL-QC-F-0046, Rev.C (Enclosed) BSPL-I 100OTL-QC-F-0049, Rev:C (Enélosed) BSPL-1100-JOTL-QC-F-0051, Rev.Ci (Enclosed) 9.0 Group Risk Assessment:- Enclosed. ‘BSPL-1!004071-CO.MS.0010, Rev. C2 age 13 0f 13BSPL Project Viramgam Terminal ITP FOR CONCRETE WORKS Reference Document! Extent of Inspection. ctiy yescri ae Verifying ment. vu ark No. ActivtgD Specifieation/Drawitigs erifying Dasent Gant, | tore | cen. | Re ‘A ani Tenmite Treatment | [foetal ee doom FS snes a ; cans > | Sateen tens aie TarLTNOIOTL_OCFa, ; oa 2 | ibinerarsolty Reding Becarh tented Rowd oral Baking sompein op oe anh, TePLTINDIOTL ACH, 5 ae ‘rns hlongie ero elon & REC cae ‘tern | Resins earth, Gating ao epi mip SPLADIOTL GOP, ‘ we los teombasin fetocentg te cee oe neva | Review Tes pesto Desumen, BSPLI OO IOTL OG 54, , we | kw B_| Pec. ee of a CRS ATTA as y . eee alban Ca P we [8 2 | chained nea compton ost-pade ‘Aspe: AFG Dreing SRL pe Fat, ’ we | s 3 [Micron ‘spar AFC Dring Tab Rep > we |e 4 | ehekostaig dovatsing op et of Aeper AFC Davin BSPLIT001OTI-OC-F051, ? we | s 5__| Curing. P we s 6 | Review:Test & Inspection Documents: Bari LOBOTLACH-O0, P we Rw €_| Reinforcement — oftract de, po. SPL-110007TL-QC-F-0008, . ia tena, Seria 05:2803,03.€.1.003Rev..3, Rev.Cl. a i Rw 2 | Rrbntng yo ek : Aspe AFC Daa BBS Seale P we [8 Tiree Fig ad ing or aL TOT ACF 3 | specications. Asper APE Drewing Rev.cl a a 2 Fn se, aor bt te Aspen AFC Dring P we [s BSPL.-1100-1OTL-QC-ITP-0022, REV-C2 J PAGE 1 OF 3BSPL Project Viramgam Terminal ITP FOR CONCRETE WORKS 8 | Review Tet aspen Docent BSP HODROT REPO, P we | Rw D_| Form Work, 1 | Lay out tines & level & dimension, ‘As per AFC Drawing P we 8 2. | fining inser anchor bots'nd pipe pockets ‘sper AFC Drawing BSA RTE CEI, P we 8 3 | Check for leak proof of water ighines rary suppor. ene ee OB a aan e we s 4+_| Removal of fom work and ging P we 5 3 _| Revi Fe seston Doom BORAT OTERO, > we | aw E [Req ee Sones 0528.08.08 5 aoa 2 | SRR atin SU RTT EE Cabaon eres ° we | wr {Fil eaivation, any Calibration Report P we w 3 | tayoureneeking ‘AFC dawing ‘Layout asheme/APC ar. ? we 5 4 | Checking) testing of fine Coarse aggregates: ARC drawing, ‘BSPL-1100-IOTL-QE-F-008 P we s 5_| Design mix AFC drawing Lab Repo P we | w 6 _| Check trtne & eve shunning condon ‘AFCdawing Suey Report ° we 3 7__| Ghesktorsibast & dewatering aanbenen any P we 5 &_| Reitovementand ever cinfrcment AFCidawing BBS Repor P we s 9 | Inserts, anchor bolts-arid pipe sleeves, pockets, dowels, cte, AFCi@rawing: i P we s 10. | Powea fe P we s 1 | SENS TT aA ron a i 5 12 | Considine, sting, compaction & fishing TS Goie "Testing Report P we 3 13 | Costing of caes code P we 5BSPL Project Viramgam Terminal ITP FOR CONCRETE WORKS. 4 [eng we [os 15 | Tengotee 1s peri ende aE oF HAT OTE OOS we | aw 16 | Remover stein 5 17 | Checkthe water tightness, fendering, ifany we S 18 | Preparation ofas-built drawings. AFCidtawing: “As-built drawings: we Rw 19 | Review'Test & Inspection Documents, see eee we Rw F | HSE ‘As perHSE Plan we. Ss WC-Witness, S-Survéillance, Rw-Review, Rm- Random, T/C-Test certificate, HP-Hold point, P- Performer, W- Witness by CEIL. Signature. ie Qs Name D, P. BAS Shane Seen « Date 04/63/2008 aait HK _ PREPARED BY (OTT) REVIEWED BY (OTL) APPROVED BY (CEIL) BSPL-1100-1OTL-QC-TFP-0022, REV:C2 PAGE3OF3BSPL Project Viramgam Terminal COMPRESIVE STRENGTH TEST RECORD OF CONCRETE CUBES 7 B © U Project: = BSPL Project Viramgam Terminal, Report.No., . Client nce Date Coniracior ——ndian Oitanking Ltd. ‘Mix Proportion: Location: T “Compressive Strengthin | IOTL | CEI Remarks: st | nsierpion | awear. | oucor cate | sueateate | sure |] wean] catge Nina! ss et OSE | titi | mii | ti | a | te as _ 7 | arpRove a NiKrOR Mache : q - For civ . ma ——T ‘WORK. L_ } —|— I | TN a wx NAME \ DATE TOT BSPL «1 100OTL-QC+F.0042, REV.CT PAGE: OFTBSPL Project Viramgam Terminal INSPECTION REPORT PLAINCEMENT @ LOT CONCRETE Report No : (Clearance for concreting Pte IFC Drawing no Location Level From: to: rade of concrete/mix ratio [Type of cement NIC Ratio Jeek batch no App. Qty to be poured ladmixture | KQuality of water Reinforcement (Quality of aggregates |Shuttering jAnchor bolt / Insert plate / pockets \ddi. Lap7 water stopper hait/spacer rods etc. bwachinery to be used [Concrete mixer’RMG. Jeigh batcher a ~—~[Siurh cone-& cube _Mrator Froud | [Time of Pouring from: to: @ is above sirsctare Fwork has been checked and found ready Tor concreting — TL CEI BSPL-11000TL-QC-F-0051, REVI PAGE 10F 1BSPL Project Viramgam Terminal INSPECTION REPORT FOR CONCRETE,POUR CARD elig AIOT Project : ~ BSPL Project’Viramgaim Teriminal, Report No. Client -CEIL. Date Contractor ~ Indian Oiltanking Ltd. Ref. Drg'No. Deseription of Pour Approx. Voluiie Location’ Unit RL From Date of Pour : Time From “Typeof Mix and Mix Propoition: Cement Use : Mig ‘Water Cementratio, : Slump ini: “Typeiot water used Source of water: “Type:& Quality of CA ‘Typeof quality of FA “Typed no-of mixtire Used Type no. of vibrator used ‘Capacty‘of batching plan transit minture/ Pump (i any) To: To: Date: RECORD OFEXTRA REINFOREMENT USED T 25 6 6mm| 8mm] 10mm | 1mm | 16mm | 20mm 28mm DESCRIPTION 1 “pia | Di Dia | Dia Dia Dia bin Dia 32. mi as REMARKS: IOTL BSPL-I1O0OT-QC+F-0043 — Rev Ct CEL Page of 2BSPL Project Viramgam Terminal INSPECTION REPORT FOR CONCRETE POUR CARD. OBSERVATION BEFORE CONCRETING CComesiness of centering shutterng/ form work Satisfactory NoiiSaiisfactory Rigidity of staging’ saffolding Satsoctory Not Satisfactory Safety of gangwy/ platform Satisfactory Not Satistactony “Azcesibily athe place of pour Satsctory Not Satistactony Comeciness of eestrical cond JB*s te ifany Satsoctory No Saistasto Corecess of Anchor bolt Satisactory Not Satistactoy Conecness of insert plate embedded parts Satsictory ‘Not Satisfactory CCorrecness ofthe reinforcement placement Suisfectory Not Satistactony Presence of constr supervisor ding conereting Satisfactory [Not Saisfatory ‘Any other observation Satsfectory Not Satisfactory 6 OBSERVATION AFTER CONCRETING ‘Appeatante of he coneree wrlace Satisfadony | Wot Saat Tf male defectsuch as honeycombing/ poroly are obser | Ves Whether contractor has arid out renderingZ-recifcation Yes Toa soneraiecuri = = Sushi zl ‘Any other defest observed [ JNDERTAKING BY THE CONTRACTOR ‘Weundertake the responsibility of carrying out any rectification due to defective workmanship/‘maferialsai-our own, costifor acseptance. nooncoxcacns cues Take BREE IIS ATS IE ANY St DRAWING fon REINFORCEMENT ETC wuno | vescuirrion | AsreRomawne | asvsen | REASONED BY | J a - Ye NY 2 | aoawroak > te = — b - it ci BSPL-LODIOTL.QC-F.0083 Rev Page? of 2BSPL Project Viramgam Terminal INSPECTION REPORT FOR SIEVE ANALYSIS iOoT OF AGGREGATES SIEVE ANALYSIS REPORT FOR FI REGATES Project — BSPL Project Viramgam Terminal. Report No. Client “—CEIL. Date Contractor— Indian Oiltanking Ltd. Location Source of Material Weight of Sample 2__ SIEVE | WEIGHT | CUMALATIVE | CUMALATIVE | PERCENTAGE | REQUIRED PASSING | REMARKS | SIZE’ | RETAINED | RETAINED | %RETAINED | PASSING AS PER IS 383, (mm) + | LIMITS as per grading Zonelt | Zone it 10 100% 100% 475 90-100% | 90-100% ” 236 73-10% | 85-100% 1.18 ° Ee 55-90%. | 75-100% 600 y 35-59% | 60-79% ym é S : 300 7 830% | 12-40% jim a | i 150. | | 0-10% | 010% | am _| _— - i L ex N xh Signature y Be | Name | \ Date pam BSPL-LIODIOTLQC'F-0045 ~Rev Cl + Page torsBSPL Project Viramgam Terminal INSPECTION REPORT FOR SIEVE ANALYSIS OF AGGREGATES ANALYSIS REPORT FOR 10 MM AGGREGAT Project — BSPL Project Viramgam Terminal. Report No. Client - CEIL. Date Contractor — Indian Oiltanking Ltd, Location = Source’of Material :__—_ _ Weight of Sample = SIEVE | WEIGHT | PERCENTAGE | CUMALATIVE | PERCENTAGE | REQUIRED PASSING | REMARKS SIZE | RETAINED | RETAINED | %RETAINED | PASSING AS PER IS 383 LIMITS (mm) 125) ¢| 100% i0 QV | 5 100% a a5 ~! 0-20% 2.36 2D 0-5% 118 1oTL, cel. Signature YY Name Date ~ BSPL-I100:0TL-QC-0045~ Rev C1 Page 20r3a BSPL Project Viramgam Terminal be ~ =n nstecriovaeronrronsixeaass 7 EOD OF AGGREGATES ‘SIEVE ANALYSIS REPORT FOR 20 MM AGGREGATES Project —BSPL Project Viramgam ‘Ferminal. Client — CEIL. Contractor — Indian Oiltanking.Ltd. © ecto: ‘SIEVE | WEIGHT | PERCENTAGE | CUMALATIVE | PERCENTAGE [REQUIRED PASSING. | REMARKS. SIZE | RETAINED RETAINED: %RETAINED | PASSING AS PER IS 383 LIMITS. (qm) % 1 To0% 20 ¢ 85— 100% 10. Q 7 0-20% 4.75 el 0-S% 236 & o" é LAB 0 ‘ we] (eS Wail = caves Uae Kwmare- Date 23.08: OF BSPL-TTGO'IOTL-QC-Fdts, Rev C2 age 3 0F3BSPL Project Viramgam Terminal a 5 = oo BAR BENDING SCHEDULE FOR ¢e IOrTr REINFORCEMENT WORK ‘CLIENT + CAIRN ENERGY INDIA PTY LTD. — CONTRACTOR : INDIAN OILTANKING LTD. aa BAR BENDING SCHEDULE = = [DrawingNow | Report No: Name of the Structure = = Date Location = Nook | Cantng Teal Tait Twi] Remarks SL [Bar | Diao? | Shape or Bar No [Mak | Bars | _| Bars_| Lengthioniy | Length(mt) | Wuike/mt) | (Kp) yr CEI OTL _ BSPL-1100-OTL-QC-F-0046, REV-CI PAGE 10F1BSPL Project Viramgam Terminal INSPECTION REPORT FOR FORMWORK -@ Or CLIENT : CAIRN ENERGY INDIA PTY LTD. . CONTRACTOR : INDIAN OILTANKING LTD. Drawing Ne Report No = ‘Nanie of the Structure == Date :- Location ;- SL.No. Description Checked Yes/No Remarks 1.” | Layout lines, level and dimension. Location of insert/ anchor bolt/pipe/ pocket or adequately secured e Check for obstacles in counteracted such as electrical conduits pipe-ete. 4 | Check for leak proof of water tightness, if any. 5 - | Removal of form work & staging Remarks : For4OTL For \CEIL SPL s1100.1071 -QC-F-0049 , REV-C1 PAGE 1OF IBSPL Project Viramgam Terminal ele = (ION REPORT FOR ANTI-TERMITE e Or TREATMENT INSP! { CLIE » CAIRN'ENERGY INDIAPTY LTD. CONTRACTOR + INDIAN OILTANKING LTD, Name of the Structure — _ Report No == |Tocation = 7 = Date = SLNo. Deseription pearnate Remarks | 1 ‘Cheek for material.as per specification including = MTC 2 Review of licence of the agency / applicator & 5 Spraying. devices including personal protective at eqitipments like facemask , gloves ,ete checked 4 | Compaction and preparation of top surface for A taking dosage of emulsifier _ I 7 5] check for consumption of emulsifier utilized” Total area treated: é ae “ 7 al For CEIL. ‘BSPL-11O040TL-OC-F00s4, REV. PROE LOF |BSPL Project Viramgam Terminal SMENT GROUP RISK AS! ‘NAME OF THE PROJECT JOB NUMBER | ACTIVITY IDENTITY OF TASK | AREA AND LOCATION | PL s Required NT & MACHINERY, EQUIPMENT INVOLVED: Dumper, > EPC SERVICES FOR VIRAMGAM TERMINAL. + 052893.03 CONCRETE WORKS - Viramgarh terminal Viramgam ipper, Crane, Hydra, rebar cutting bending machine, carpentry tools, PCC tools, +: Safety Helmet, Safety Glasses, safety Shoes, full hand gloves, Apron, Nose mask Position Reviewed by. Approved by |Site Supervisor Ny K. Siege > t RCM = ee ,2 | nwerl mishacy | Site Supervisor __| Be®D = 1 peat i? Rageuoarar |__HSE Supervisor C: Moheredina - HSE In-charge | TR Satwres QA/QC OW ee aS SL A | Probability Descriptions (The highest category will always be Impact Descriptions (The highest category will always be used) ted) VALU | “Results of Hazatd io Personnel Result of Hazand to VALUE | Status Description E Assets/Progress 3 | Single of multiple fatality | Gaastophic damages, etitical 5 | Inevitable | Known to occur on other sites. - = = - tae co + 4 Serious Injury requiring | Major Damages, Serious Delay. 4 Likely | Known to occur on other sites. hospitalization 3 | Lost Time Accident, peyons Damages, Moderate 3 Likely | Known to occur on other sites. r Injury requiring Medical Treatment | ,, aclaw 2 | pee reauiringM Moderate damage, Minor delay. 2 | Unlikely | Known to oceurin the Industry. 1 | First Aid Treatment Only. Minor Damage, No Delay. 1 Likely ‘Happens regularly PAGE 1 OF 13 Sey .BSPL Project Viramgam Terminal GROUP RISK ASSESSMENT. NAME OF THE PROJECT JOB NUMBER ACTIVITY /IDENTITY OF TASK | AREA AND LOCATION PLANT & MACHINARY, PPE’s Required EPC Services for Viramgam Terminal. 052893.03. : CONCRETE WORKS - Viramgam terminal. : Viramgam. : Safety Helmet, Safety Glasses, safety Shoes, full hand gloves, Apron, Nose mask. UIPMENT INVOLVED: Dumper, Tippet, Crane, Hydra, rebar cutting bending: machine, catpentry tools, PCC tools. SI. Activity Hazard Existing Control Measures IR] PR TR Recommended Control Residual | Actio no L ‘Measures Risk | nBy 1 | Mobilization [1.1 Over Speeding | 1.7 Follow speed limits as 4 (3 |M | 11 OnlyTicensed drivers [ALARP | Drive | | ofmaterial, | Vehicles. specified on the public roads. | shall be engaged. rs/ machines, } 1.1.1 Follow speed limits | Travel and 1.1.2 Drivers shal] attend (Driver's reaching to HSE induction before refreshment | Field | work spot. engaging them on job. training to. | Engi | be arranged | neers, ~ cement 1.2 Traffic Hazards. | 1.2 Driver shall have valid driving 1.2 Drivers shall attend atregular ~ Sand license, HSE induction before | intervals) - Water 1.2.1 Drivers shall obey traffic engaging them on job. - Rebar rales. cutting, machine, | 1.3 Pede: 1.3 Pedestrian crossing (painted =Rebar _| Crossing, strip) on the public roads. pedestrians first, Slow down bending | vehicle speeding such machine | crossings = Rebar 1.4 Overtaking 1A Nil. 1.4 Overtake vehicle by bundles seeing clearance’ & by - Crane giving signals. PAGE 2 OF 13 GeBSPL Project Viramgam Terminal GROUP RISK ASSESSME) - Dumper’ 1,5 Narrow road. - Tipper ~ Carpentry tools 1.6 Head on = Plywood | Coll - Steel shutter = Timber ‘wood 1.7 Hit by Vehicle. ‘1,8 Sharp Curve/bends on road. 1.9 Bumper on | road. 1.10 Hit by falling material 1.11 Overheating of Engine. 1.12 Workmen transport in open 1.5 Follow instructions given on the safety sighages 1.6 Follow speed limits as specified on signboards on the public roads 1.7 Licensed driver/operator 1.8 Follow instructions given.on the safety signages. 1.9 Follow instructions giveri on the safety signages. 1.10 Nil. LTT Nil. LI2 Nil. 1.5 Reduce vehicle speed in such areas. 1.6 Make sure your vehicies lights; dippers ‘ate funetional all the time especially:in night. 1.6.1 Don’t use cell phone while driving. 1.6.2 Follow traffic rules. 1.7 Follow traffic rules & make sure brakes ate functional all the time. 1.8 Reduce speed of vehicle in'such areas, 1.9 Reduce speed of vehicle in such areas. 1.10 Secure the loaded: ‘material on vehicle/pick up, 11] Make sure vehicle is inspected & tagged. 1.12 Place the crane. at uniform leveled ground & PAGE 3 OF 13 GyeBSPL Project Viramgam Terminal, GROUP RISK ASSESSMENT truck/tractor. 1.13 Fall of material | 1.13 Nil. while Joading/unloading by crane. 114 slide/falof = | 1.14.Nil material: while: transportation. 1.15 overhead LIS Nil electric-lines. ‘use good conditioned lifting gears, Use exp. person for rigging work 1.14 Secure the Equip. machines by ¢hain/rope properly: 1.15 Keep proper clearance froth over head electric 's while using crane. | PAGE 4 OF 13BSPL Project Viramgam Terminal GROUP RISK ASSESSMENT gle “a OT 2 ]Pcc ~ Mortar preparation = Surface preparation Roof PCC - Wall PCC 2 Alying particles while chipping/Clearing. 2.2. Skin contact. 2.3 Dust exposure. 2.4 fall of person 2.5 Fall of material 2.1 Nil. 2.2 Nil. 2.3 Nil, 24 Nil. 2.5 Nil. 2.1 use safety glasses while chipping —clearing-the surfaces. 2.2. Use PVC hand gloves while cement handling and moitar mixing, 2.3 Use dusk mask while preparing mortar. 2.4 provide proper work platform with toe guard. Mark work Safe to ‘Work/Unsafe to work with Green/Red tag respectively. Use full body harness while working in temporary platform of height on or above2 mtr level. 2.4.1 Provide proper access to the platform. 2.4.2 Ensure proper width of working platform, 2.5 Don't keep loose material unsecured on work platform. Ensure good housekeeping. ALARP Conducted daily toolbox meeting Field engin eer! in- charg PAGES OF 13BSPL Project Viramgam Terminal GROUP RISK ASSESSMENT housckeeping in the work area, ~ | 2:6 Loose planks | 2.6NIL ~ 2.6 keep all platforms plankssecured at both ends. 2.7 Poor. 2.7 NIL illumination, 2.7 Ensure-adequate illumination in the work | spot respectively in the late | hours/evening, 2.8 Slip and fall.’ | 2.8.NIL 2.8 Ensute proper approach | for men movement in and | | around building. 2:9 Poor 29NIL | housekeeping. | 2.9 maintain good | } 2.10 Floor opening. | 2.10. NIL. 2.11 Fall through: opening in work | platform, 2.1 NIL 2.10 Keep all the floor openings covered or barricaded. | 2.11 keep all openings in work platform covered ot protected PAGE 6 OF 13'BSPL Project Viramgam Terminal GROUP RISK ASSESSMENT Rebar 3.1 Hit by hammer Cutting/bend | while manual rebar ing cutting 3.2 Improper -Rebar cutting tools like cutting’by | hammer, die, manual die 3.3 Hit by rebar -Rebar citing by 3.4 Overloading cutting, Whiletebar cutting machine by machine 3.5 Cut by sharp -Rebar edged rebars, bending 3.6 Press in Manually. | between rebars while bending -Rebar by machine. bending by | 3.7 Improper bending Machine machine seiting “Indexing - Rebar stacking 3.8 Tripping hazards in rebar yard 3.9 Hit by rebar 3.DNiT 3.2.Nil 3.3 Nil 3.4 Nil 3.5 Nil 3.6 Nil 3.7Nil 3.8 Nil 3.1 Keep hand away and use leverage arrangement to hold die: 3.2 Use good conditioned hand tools, Don't use mushroom headed die, chisel, hammer. 3.3 Use safety glasses. 3.4 Use experienced person for rebar cutting. 3.5 Use eppropriate hand gloves. 3.6 Don't keep hand, fingers in between rebar’s. 3.7 Use experienced person for bending, cutting works. And authorize personnel. for machine operation. 3.8 — Ensure good housekeeping in yard. Rebar’s shall be stacked properly like New steel, scrap steel, recycle steel ete keeping access walkway clear of. ALARP Conducted daily toolbox mecting. Field engin | eer! ite. in charg: PAGE 7 OF 13BSPL Project Viramgam Terminal GROUP RISK ASSESSMENT = & FIO Fr while handling 3.10 Improper stacking of rebar 3.11 Loose clothing 3.12 Rotating parts of thaichines 3.13 Pall in excavation 3.14 Welding hazards 3.9 Nil 3.10 Nil 3.11 Nil 3.12 Nil | 3.13 proper barticading and signage 3.14 Nil 3.9 while handling full length rebar in group, watch in front and | 0. | 3.10 Stack rebars dia wise & separate scrap & unwanted.tebar’s. 3.11 dont wear loose clothing near running machines. 3.12 Provide & maintain guards for rotating parts. 3.13 Ensate the proper barricade around excavation. 3.14.1 Welding machines shall be provided with body earthing, Electrical connections shall be | through plug tops properly, 3.14:2 Fire extinguisher shall be kept near thethot job areas. | 3.14.3 Appropriaie,PPE’s like | welding shield, leather hand gloves shall be-used. PAGE 8 OF 13,BSPL Project Viramgam Terminal 7 GROUP RISK ASSESSMENT [4 [Formwork [4.1 Cut by sharp: 4.1 Nil [473 M [4.1 Use appropriate hand making wood. gloves. 4.2 Tripping, 4.2Nil 4.2 Ensure good -Sawing | hazard/Colliding housekeeping all the while. with material Identify material stacking, ~ Cutting yard separately keeping } access, Walkway clear. Path - Planing forvehicle movement shall | | bbe marked separately: ALARP | Field - Nailing 4.3 Flying nails 43 Nil 4,3 Use safety glasses. engin while nailing | Conducted | eer/ ~ Formwork | 4.4 Fire Hazard 44 Nil 4.4 Provide fire daily Site fixing at extinguisher. No smoking | toolbox in- Height | near wood work. meeting | charg 4.5 Electrocution: 4.5 Nil 4.5 Ensure connection with ec | while using plug'tops and ensure body powered tools earthing. Connection through ELCB. Use: inspected hand tools. 4.6 linproper 4.6 Nit 4.6 Provide proper working working. platform with guard rail. platform Toe boards shall be provided to work platforms and staging to prevent person slipping off the platform, and to prevent | loose materials and tools | falling. 4.6.1 Ensure all bracings, | | =e ‘base plate or sole plates areBSPL Project Viramgam Terminal GROUP RISK ASSESSMENT gle FIOT 4:7 Improper access | 4.8 Loose material | on work platforms. 47Nil 48Nil provided. Scaffolding work platform shall be itispected by scaffolding supervisor and shall be tagged accordingly i.e Green for safeto work, Red for unsafe to work or under crection/dismantling/alt 4,6.2Build platform on uniformly leveled firm ground. 4.6.3Ensire stability of platform. 4.7 Provide proper means of access to working platform. Laidders shall be un- damaged, and secured by proper means with work platform/staging. Glear level space at Bottom of ladder and proper | handhold at top of ladder. 4,8 Clear-all loose material from elevated work platform, Ensure good housekeeping: If required keep miaterial in.secured manner. PAGE 10 OF 13,BSPL Project Viramgam Terminal. GROUP RISK ASSESSMENT element on elevated places. 4.10 Lack of anchorage point for body harness While moving at height hazard 4,110pening on elevated platforms 4.12Weod protruding with nail 4.13Unsprotected edges of building at height 4.14 Fall of person while working at height 4.9 Loose formwork | 4.9 Nil 4,10Nil 4.11Nil 4.13Nil 4A4Nil 4.9Don't keép loose. formwork element on elevated places. If required secure them temporarily. 4.10Ih this case provide common lifeline by means of wire:rope min, 8mm or PP rope 16mm, 4.11 Keep all such opening covered all the'time or otherwise barricade them. 4.12 All timber shall be de- nailed immediately it is dismantled, before going to waste area or'to storage. 4.13Barricade such un- protecied floor edges where workers are required to move often. 4.14 The need for use of a full body names shall be determined after sessment of the integrity PAGE 11 OF 13 aGROUP RISK ASS! BSPL Project Viramgam Terminal MENT oflaccess systems. Use full body harness while ‘working on or above 2mir height of temporary platformistructure. | 4:15 Snakelinsect | 4.15 Nil 4.15 Provide first-aid kit | bite with working group, 5. | Antitermite | 5.1 Chemical 5.1 Tool box meeting given to 4 |3 5.1.1 MSDS should be treatment of | Hazard. workers. | followed, soil Can have adverse | 5.1.2 Use appropriate effect on‘health if PPE’s. safety shoes, safety absorbed by the helmet, eye glasses, full kin or inhalation as hand gloves, apron, nose vapour or spray mask, mists oF swallowed. 5.1.3 Containers should be securely closed, labeled, and stored carefully. 5.1.4 Workers should wear clean clothing and wash thoroughly with water | specially before eating and smoking 5.1.5 In the event of severe contamination clothing liane should be removed at once PAGE 12 OF 13'BSPL Project Viramgam Terminal GROUP RISK ASSESSMENT 5.2 Damage io eyes 8.3 Fire hazard 5.2Nil 5.3 Fire extinguisher( Foam type or C02 type) and the skin washed with soap and water. 5.2 If chemicals splash into eyes they should be flushed with plenty of soap and water: Immediate medical attention should be:sought. 5.3 Flames should not be allowed during mixing. 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