Genie. $-60 Operator's Manual First Edition Part No. 28182Operator's Manual First Edition Genie $-60 Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. If you have any questions, call Genie Industries. Contents Page Safety Rules... ae 1 Controls 5 Pre-operation Inspection & Function Tests venue 8 Operating Instructions 13 Maintenance Inspection 18 Decals. Transport ttn Specifications 24 Range of Motion 25 Genie U.S.A. and Canada Telephone (425) 881-1800 Toll Free 800 536-1800 Fax (425) 883-3475 Genie Europe Telephone (44) 01636-605030 Fax (44) 01636-611090 Genie Industries Copyright © 1982 by Genie industries First Eton, February 1982 ‘Seoond Printing, August 1992 ‘Third Pring, December 1982 Genio® isa registered trademark ‘of Genie Incustes Registered 2009087 © Printed on recycled paper Printed in USA. Genie $-60 Part No. 28182First Edition Operator's Manual Part No. 28182 Safety Rules Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless: & You are properly trained to safely operate the machine. & You read, understand and obey: - manufacturers instructions and safety rules—sately and operators manuals and machine decals ~ employer's safety rules - applicable governmental regulations & You inspect the entire machine for possible damage and test all machine functions for proper operation, Genie $-60Operator's Manual First Edition SAFETY RULES. This machine is not electrically insulated and will not provide protection from contact with or proximity to electrically charged power lines. Be aware of machine working height and maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and this manual (see Specifications, page 24). Voltage Minimum Safe ‘Approach Distance Phase to Phase Feet Meters 010 300. ‘Avoid Contact 300 to 50KV 10 en 305; ‘5OKV to 200KV 15. 460 ‘200K to 350KV 20... 6.10 ‘S60KV to 500KV 25. 782 ‘SOOKY to 750KV 35.2. 10.87 750KV to 1000KV 48 co 18.72 Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds. Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off Do not use the machine as a ground for welding. Tip-over Hazards Occupants and equipment shall not exceed the maximum platform capacity: 6 foot platform: 660 lbs (300kg) 8 foot platform: 550 lbs (250kg) Maximum occupants: 2. Do not raise the platform or drive the machine with boom extended or raised, unless on a firm level surface. Do not raise the platform in strong or gusty winds. Do not raise the platform or drive with the boom extended or raised on or near uneven terrain, unstable or slippery surfaces or other hazardous conditions. Do not push off or pull toward any object outside of the platform. Maximum allowable side force is 160 Ibs (667N). Use extreme care and slow speeds driving the machine in stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-otts. Do not place or attach overhanging loads to any part of this machine. Do not alter or disable machine ‘components that in any way affect safety and stability. Genie $-60 Part No, 28182First Edition Operator's Manual Do not replace items critical to stability with items of different weight or specification. Do not place ladders or scaffolds in platform or against any part of this machine. Do not use machine on a moving surface or vehicle, Make sure all tires are in good condition and air-filled tires are properly inflated. Fall Hazards Occupants must wear a safety belt or harness with lanyard attached to anchor provided. Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. Keep the platform floor clear of debris. Lower the platform entry mid-rail or close the gate before operating, Do not climb down from the platform when raised. SAFETY RULES Collision Hazards Be aware of limited sight distance and blind spots when driving, Be aware of machine tail swing when rotating the turntable. Check work area for overhead obstructions or other possible hazards. Be aware of crushing hazard when grasping the platform guard rail Observe and use color-coded direction arrows on the platform controls and drive chassis for drive and steer funetions. Do not lower the platform unless the area below is clear of personnel and obstructions. Limit travel speed according to condition of ground surface, ‘congestion, slope, location of personnel, and any other factors which may cause collision. Part No, 28182 Genie $-60Operator's Manual First Edition SAFETY RULES. Explosion And Fire Hazards When using liquid petroleum gas (LP), gasoline, or diesel fuel, operate machine in a well ventilated ‘area to avoid carbon monoxide poisoning Do not start machine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances. Do not refuel machine with engine running, Refuel machine and charge batteries only in an open, well-ventilated area away from sparks, flames and lighted tobacco. Component Damage Hazards Do not use any battery or charger greater than 12V to jump start the engine. Do not use machine as a ground for welding, Be sure hydraulic shutoff valves (located by hydraulic tank) are open before starting engine. Wit During operation Damaged Machine Hazards Do not use a damaged or maifunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shit Be sure all maintenance has been performed as specified in this manual and the Genie S-60 Service Manual. Be sure all decals are in place and legible. Be sure safety and operator's manuals are legible and in the storage box located on platform. Decal Legend Genie product decals use color coding and signal words to identify the following: Red—used to indicate the PN TUTTE jesence of a hazard that will cause death or serious injury, (AWARRMINIG) Or2"9e—USed 10 inccate the presence of a hazard that may cause death or serious injury. Yell —used to indicat the ACAUTION presence of a hazard that will or may cause serous personal injury or damage tothe machine, BLL S102 080010 inccate operation ‘or maintenance information, 4 Genie $-60 Part No, 28182First Edition Operator's Manual aia ® Ground Controls 1. Auxiliary power switch with cover Key switch for platfornv/oft/ground selection Emergency Stop button Hour meter (engine running only) Not used Engine start switch 2 3 4 5 6 Engine idle (rpm) control switch 7 8 15A circuit breaker for engine circuits protection 9 Boom up/down switch 10 15A circuit breaker for control circuits protection Part No. 28182 Controls 11 Boom extend/retract switch 12 Manual platform level switch 13 Platform rotate switch 14 Tumtable rotate switch 15 Fuel selection indicator light, LPG = gasoline/LPG models 16 Fuel selection indicator light, gasoline = gasoline/LPG models 17 Low engine oil pressure indicator light 18 Engine coolant overheat indicator light Genie $-60Operator's Manual First Edition ee ] CONTROLS @ Platform Controls 1. Service horn button 6 Platform rotate switch 2 Auxiliary power switch with cover 7 Manual platform level switch 3. Drive enable switch 8 Low engine oil pressure indicator light 4. Drive enable indicator light 9 Engine coolant overheat indicator light 5 Drive select switch 10 not used “Prgmedn ane ceran +1 Eng stat vin 6 Genie $-60 Part No. 28182First Edition Operator's Manual Rona | b ® 12g i conta wth fora - Rabbit & Foot Sich foo swith 17 ve popotonal onl hance activated high idle with steering thumb rocker switch Ture ee ~ Rabbit: high idle 18 Boom up/down proportional control handle 13 LPG/gasoline switch 19 Boom extend/retract proportional control = gasoline/LPG models handle: 14 Low fuel waming light - gasoline only 20 Turntable rotate proportional control handle 15 Emergency Stop button Part No. 28182 Genie S-60 7