PM1000

Packing Machine

Operation Manual

Contents

I.Usage and Feature

II.Main Parameters
III.Structure and principle
IV.Installation and Adjustment
V.Maintaining
VI.Breakdown and Solutions
VII.Electronic Diagram and Electronic Parts List
VIII.Packing List
IX.Certificate
X.Warranty Card
I. Usage and Feature
PM 1000 Rotary Type Filling and Sealing Machine has the functions of automatic cup
falling, filling and sealing. It adopts intelligent temperature controller, the temperature
error ≤0.5%, strong sealing function. It uses JAPANESE OMRON PLC. Fuselage of
Stainless steel is up to food standard. The usage of pneumatic parts simplifies the
mechanical structure., decrease the breakdown. The performance of the machine is
more stable and safe. Automatic flow filling without spray or leaking, excellent
sealing, increase the capacity and longer the machine life.
The machine can use aluminum foil or aluminum film or roll of plastic film, it is
widely used in beverage, milk and food industries.

II. Main Parameter

Rotary speed: 13-16 rounds/min
Output: 800-1000cups/hour (customized according to the cup size)
Filling volume: 50-300ml
Heating power consumption: 1kw
Air consumption: 0.3 m³/min
Voltage: 220V 50HZ
Machine size: 1300*1300*1750mm
Weight: 200Kgs

III. Structure and Principle

1. Structure
Refer to Whole machine structure (FIG 1) and Sealing and Cutting Structure
The whole machine is composed of main body, automatic cup falling system, filling
system, automatic film feeding/foil absorbing system and sealing system. The cup
automatically falls into the cup station in the aluminum board, the board turns one
station ahead, the filling piston begins to work (filling volume can be adjusted by the
cylinder valve), the sealing and cutting works at the same time, the cup outlet
automatically.
Heating system: It is composed of intelligent temperature controller, heating element,
solid booster and thermo couple. The heating temperature can be adjusted between 0-
300 ˚C.
Automatically sealing and cutting system:
Aluminum board drive system: It is composed of drive cylinder and pawl clutch. The
drive cylinder makes pawl clutch clearance movement.
The machine connects 220V 50HZ Single phase alternating currents, the capacity of
air compressor must be bigger than 0.6 m³/h.

1
2. Principle and Usage
As Pic 1 and Pic 3 shows
Turn on “power” switch, the power indicating light is on. Connect the air compressor
to the machine, adjust the air filter pressure to 0.75Mpa (it is adjusted before going
out the factory), the whole machine is on the original working condition.
Turn on Heating switch, the heating indicating light is on. Set the temperature to
150˚C, when the temperature reaches the setting temperature, then adjust the
temperature to 160-250˚C (set the temperature according to the material and thickness
of the foil/film, the thicker the foil/film, the higher the temperature is). The average
temperature is 200˚C
The sealing time can be adjusted in PLC, adjust the time according to the sealing
effect.
The filling volume can be adjusted by the cylinder valve.
When operating the machine, check the working condition such as running of the
spare parts, the fixing of the screws, air pipe connection. If anything wrong, stop the
machine immediately and fix it, then restart the machine.
When the temperature reaches the setting temperature, put the cups into the cup
falling system, install the film on the film set or put the foils in the foil setting system,
push “start” button, the indicating light is on, the machine is on automatically running
condition, the finished products will be transported automatically.

IV. Installation and Adjustment

1. After opening the package, check the spare parts first to make sure you get all the
parts. Check the screws tight or loose, check the operation of the parts.
2. Adjust the temperature according to the thickness of the film/aluminum foil.
Adjust the volume by the cylinder valve. The temperature time and sealing time
can be adjustable.
3. Pawl clutch adjustment
Check the clutch operation, if it runs stable or there is any noise. The common
breakdown is M12 screw loose, causing the inner pawls can not fix well. Adjust the
M12 screw and tighten the nut.

V. Maintaining
1. Check the air source pressure before running, the average air pressure should be
0.6-0.7Mpa. To insure the good working of the cylinder, drain the waste water in
the filter regularly. Oil the pawl clutch and drive cylinder regularly to prevent
spare parts breakdown and longer the machine life.
2. After working, let the heating part cool on room temperature. Clean the filling
tank with hot water and drain the water. Clean the aluminum board to prevent
2
 corrosion and aging.
3. Clean the heating part to better the sealing effect.
4. Connect the machine earth wire properly to safe using.
5. Set the sealing temperature from low to high to insure the sealing temperature
more even and better sealing effect.
6. Stop the machine immediately when breakdown happens, the whole machine is on
reset condition, shut down the power and check the breakdowns. After fixing,
restart the machine.

3

1. Cup Dispatch Part 2. Foil Sealing Part
3. Foil Locating Part 4. Hopper
5. Rotary Work Table
VI. Breakdown and Solutions
Breakdown
The power indicating light is
off when turn on “power”
switch
Automatic cup falling doesn’t
work
Filling volume inaccurate
FIG 1
Cause Solution
A. power switch bad A. change the switch or
contact fix the switch touch
B. the light breaks point
down or welding B. change the light or
loose rewelding
A. cup falling solenoid valve A. Clean the core and
core has stain or coil change the solenoid valve
burned B. Readjust the cup holder
B. the screw on the cup C. Tighten the guiding set
holder loose and add oil
C. guiding set loose or lack
of oil
A. valve not adjust properly A. Readjust the valve
B. filling solenoid valve B. Clean the core and
4
 core has stain or coil change the solenoid valve
burned
Printing not clear Printing temperature too low Adjust the printing
or too high temperature and clean the
printing letters
Bad sealing A. sealing temperature too A. adjust the sealing
low temperature
B. sealing spring ages B. change the sealing
C. the film and the material spring
of the cup not match C. change the film
Temperature controller not A. the temperature switch A. change the switch
work burned B. change the heater
B. heater burned C. repair the temperature
C. temperature controller controller or change it
breaks D. reconnect the wire or
D. thermo couple not change the thermo couple
connect properly or
breaks

VII. Electronic Diagram and Electronic Parts List

1. Electronic Diagram

5
10.Start 11.Stop 12.Cup falling 13.foil absorbing 14.Sealing 15.filling 16.E-stop
17.Top position 18.Bottom position 27.foil absorbing 28.Transporting 29.Cup up-lifting 30.foil
locating 31.cup falling 32.cup outlet 33.filling 34.sealing

2. Electronic parts list

No. Part Name
1 Solid booster
2 PLC
3 Button with indicating light
4 Intelligent temperature controller
5 Thermo couple
6 heater
7 Power switch

VIII. Packing list

6
Description Model Quantity
cup filling and sealing PM1000 1Set
machine
Operation Manual 1Pc
internal hexagonal M4 1Pc
wrench
internal hexagonal M5 1Pc
wrench
internal hexagonal M6 1Pc
wrench
internal hexagonal M8 1Pc
wrench
internal hexagonal M10 1Pc
wrench
External hexagonal 14-17mm 1Pc
wrench
External hexagonal 19-22mm 1Pc
wrench
External hexagonal 24-30mm 1Pc
wrench
"+" shape screwdriver Size 6 1Pc
"-" shape screwdriver Size 6 1Pc
Thermo Couple K type 1.5m 1Pc
Heater Φ12×95 220V 400W 1Pc

Certificate
7
Model NO.: PM1000

Name: Packing Machine

Series NO.:

Checked by:

Date: Year Month Day