ASME IX QW 482 WPS format Company Name___Inspection Academy __By:__A\ Welding Procedure Specification NoSMAW-WC1__ Revision No. 0. Date__( Welding Process(es)_ JOINTS QW-402) Joint Design Backing (Yes) Backing Material (Type), 2 Metal Nonmetallic Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parte to be welded, Where applicable, theroot spacing and the details of weld groove may be specified BASE METALS (QW-403) P-No. 1 OR Specification type and grade to Group No. Specification type and grade OR ‘Chemical Analysis and Mechanical properties to ‘Chemical Analysis and Mechanical properties_ Thickness Range Base Metal: Pipe Diameter range: Groove Other Groove__1/16"— All Shielded Metal Are Welding__Types)_} to P-No. 1 Fillet Amr Soliman_____ ‘Date___04/09/2017_ Supporting POR No_SMAW-WC]_ 0409/2017 Manual ‘Automate, Manual, machine or Semi Automatic Details See production drawing (At the option ofthe Mf, sketches may be atached to ilustat joint design, weld layers and bead sequence e., for notch toughness procedures, for multiple process rocedures, ete) Group No. Fillet FILLER METALS (QW-404) Fach base mets-filler meal combination shauld be recorded Indiv lly ‘Spee. No (SFA) SFA 5.1 AWS No Class) E6014 - sa FNo_ fa) A-No Size of filler metals___ Ail + Weld Metal Thickness range Groove___Any Fillet Any. Bisco Fee (Clas) NV Flux Trade Name _ Consumable Insert NA OtherASME IX QW 482 (Back) WPS No_SMAW-WCI__Rev POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407) Position(s) of Groove Al Temperature Range ___None Welding Progression: Up Yes Down _No_ Time Range __None, Position(s) of Fillet All GAS (QW-408) Percent composition Gas(es) (Mixture) Flow Rate Shielding _None__ Trailing None Backing None PREHEAT (QW-406) Preheat Temp. Min Interpass Temp. Max Preheat Maintenance (Continuous or special healing , wha applicable, should be recorded) ELECTRICAL CHARACTERISTICS (QW-409) Curent ACorDC__DC Polity Reverse Amps (Range) 110-120 Vols (Range) | (Amps and volts range should be recarded for each electrode pad jon, and thickness, etc. this information may be listed ina tabular form similar to that shown below). ‘Tungsten Electrode Size and Type __ ‘Mode of Metal Transfer for GMAW (Spray ae, shat ciraitng are, ete) Electrode Wire feed speed range NIA, TECHNIQUE (QW-410) ‘Swing or Weave Bead Both oe — Orifice or Gas Cup Size NIA Initial and Interpass Cleaning (Brushing, Grinding, etc) Brushing Method of Back Gouging None Oscillation N/A. Contact Tube to Work Distance NA _ _ ‘Multiple or Single Pass (per side) ‘Multiple pass — no pass greater than 4” Multiple or Single Electrodes Single Travel Speed (Range) 10 1PM Peeaing _ Not Allowed Other Filler Metal Curent Other (remarks, comments, Travd hot wire addition, Weld Type [Amp | Volt | Speed _| technique, torch angle |_Layer(s) | Process | Class | Diameter | Polarity | Range | range | Range _| &*)ASME IX QW 488 PQR format ‘Company Nane. Inspection Academy Procedure Qualification Record No.__ SMAW-WC1_ __Date__04/09/2017__ WPS No SMAW-WCL Welding Process(es) Shielded Metal Are Welding ‘Types (Manual, Automatic, Semi-Auto) __ Manual JOINTS (QW-402) Single V Groove, 60 degree included angle. No backing Groove Design of Test Coupon (For combination qualifications, the deposited weld metal thickness that shall be recorded for each filler metal or process used) BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW~407) Material spec.__SASI5 ‘Temperature _None Type or Grade 70 Time ‘None = PNo 1. Other ‘Thickness of test coupon Diameter of test coupon SS Other a = —__— [GAS (Qw-408) a Percent composition Gas(es) (Mixture) Flow Rate Shielding _ None Trailing None Backing Nowe ——— FILLER METALS (QW-404) ELECTRICAL CHARACTERISTICS (QW-409) SFA Specification 5.1_| AWS Classification E7014 — Current _Direct Filler meal F-No ei = Weld Metal Analysis A-No_()_| Polarity___Reverse a Size of Filler Metal 1/8”) — Other Amps 130. Volts__18 Tungsten Electrode Size _N/A. Weld Metal Thickness rr ~~ ~~ | Other: POSITIONS (QW-405) TECHNIQUE QW-410) Position of Groove 3G. ‘Travel Speed 301PM Welding Progression (Uphill, Downhill) Uphill | String or Weave Bead Weave. Other - _ Oscillation WA Multiple or Single Pass (per side) multiple PREHEAT (QW-406) Single or Multiple Electrodes Single Preheat Temp. 200. Other Interpass Temp.___ 45°F Other:QW 483 PQR (Back) PQRNo._SMAW-CWL TENSILE TEST (QW-150) Ultimate [Ultimate | Type of ‘Specimen Total load | Unit Stress | Failure & No Width Thickness Ib. psi Location Tl 0.749 7.001 075 33052 736 BY/WM 12 0.752, 0.999) 0.75 31055 68073 BE/WM GUIDED- BEND TESTS (QW-160) “Type and Figure No Result ‘QW-462.2- FACE ‘Opening 3/16” long Acceptable “QW-4622-FACE Acceptable | QW-462.2- ROOT Acceptable [QW=462.2- ROOT ‘Acceptable TOUGHNESS TESTS (QW-170) Specimen | Notch | Specimen | Test Impact Values Drop Weight No. Location Size Temp | Ftlb | % Shear Mils Break (Y/N) Comments. FILLET WELD TEST (QW-180) Result ~Satisfactory?: Yes___No Penetration into Parent Metal? : Yes__No Macro — Results OTHER TESTS ‘Type of Test = Deposit Analysis a a Other ‘ see Welder’s Name _Ruby Hughes Clock No. StampNo__RHI__ Tests conducted by:__SEHLtd___Laboratory Test No. SEH-O01 ‘We certify that the statements in this record are correct and that the tests welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code. Manfacwer_ Inspection Academy Date____09/042017. a By__p rSolima