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ABSTRACT: Water production is one of the common problems that is faced in mature gas reservoirs. A number of methods
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exist to tackle this problem, including injecting polymer that can selectively reduce water production. There are many factors
that affect this treatment, such as rock permeability and porosity, flowing fluid phases, polymer concentration, and the
dependency of polymer thickness on the flow rate of each phase. In this manuscript, we propose a dimensionless form of the
effective pore radius (r−eff) that can be used to evaluate the effectiveness of such a treatment. This form takes into account the
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thickness of the absorbed polymer layer onto the pore surfaces of the rock, which is an important factor controlling the
performance of the treatment. Our newly developed r−eff explicitly demonstrates the effects of the above factors by considering
them during its calculation. This manuscript also demonstrates the application of r−eff in analyzing the outcome of a number of
experiments conducted in this work. With regard to the gas phase, our experiments show that at low flow rates (0.2−1 cm3/
min) as the polymer concentration increases from 1000 to 8000 ppm, r−eff decreases and is less than unity for concentrations of
1000−4000 pppm, indicating improved post-treatment permeability to gas. When the gas flow rate is increased to 2 cm3/min
and beyond, the r−eff is almost equal to one across all polymer concentrations. This is attributed to the polymer layer losing its
effects on flow behavior due to possible increasing polymer rigidity caused by increasing shear rate. With regards to the water
phase, although r−eff follows a different trend against polymer concentration than that of gas, it remains less than one across all
concentrations used, indicating the desirable reduction in post-treatment permeability to the water phase. Further analysis on
the experimental results using the Forchheimer equation reveals the presence of three flow regimes with increasing gas flow rate.
polymer molecules in a porous medium deform under determine the mineral composition of this Berea Sandstone, X-ray
hydrodynamic forces (shear stress) exerted on it and ultimately diffraction (XRD) was used on an offcut of a sample, and the results
that this would affect the permeability. are shown in Table 2, which reveal a mineralogy typical of sandstones.
Grattoni et al.,1 Ali and Barrufet,14 and Zaitoun and
Pichery15 emphasize the importance of shear dependency or Table 2. Berea Sandstone Mineral Composition As
the deformation of the adsorbed polymer layer on permeability Obtained from XRD Analysis
reduction. They show in their results that this dependency, phase weight percent
which is a function of polymer concentration, would eventually
quartz 81.2
affect flow behavior of different fluid phases. Zaitoun and
microcline (max) 4.8
Kohler8 imply that the presence of the adsorbed polymer layer,
kaolin 5.7
which attracts the wetting phase to it, brings about several
illite/muscovite 4.5
effects including reduction of the flow of the wetting phase as
albite, low 3
well as inducing a lubrication effect toward the non-wetting
dolomite 0.5
phase. They also state that this lubrication influence increases
calcite 0.3
with increasing the viscosity contrast between the non-wetting
and wetting phases and decreases with increasing the viscosity
The brine used in core-flooding experiments was a synthetic brine (2
contrast in the case of using a non-wetting phase. wt % KCl) prepared by dissolving an analytical grade KCl (Sigma-
The mechanisms behind the ‘Disproportionate Permeability Aldrich) in distilled water. The gas phase was a high purity bottled
Reduction (DPR)’ of RPMs on fluid phases is still a matter of nitrogen gas (99.99 wt %, BOC Gas). We also used a cationic
controversy. The wall effect of the adsorbed polymer layer on poly(acrylamide-co-diallyldimethylammonium chloride) solution
the inner walls of a porous medium may induce one or all of (Table 3) with four different concentrations as our RPM agent
the four effects of wettability, steric, lubrication, and swelling/ (Table 1). The earlier mentioned synthetic brine was used to dilute
shrinking. The wall effect is considered a primary mechanism the polymer and to arrive at the concentrations listed in Table 1. The
behind the relative permeability modification.8,16−21,15 More- reason behind using a cationic polymer was due to its positively
charged ions that can be adsorbed well on the negatively charged
over, the polymer layer thickness may change as affected by
Berea Sandstone pore surfaces. As discussed in the earlier section of
many parameters such as the phase that is being flowed, flow the manuscript, adequate adsorption of an RPM agent is essential for
rate (shear rate), and polymer rheology.8,2,1,4,9−13 Therefore, achieving the possible relative permeability modification effect of the
reporting experimental results in terms of polymer thickness or agent.
pore radius may be more meaningful. 2.2. Rheological Properties. A series of rheological tests were
The first aim of this research was to experimentally study the conducted using a HAAKE RheoWin rheometer on different
effect of an RPM agent (i.e., a cationic polymer) and its concentrations of the polymer solution to determine its behavior
concentration on water and gas permeability reductions in a and the effect of shear stress on shear rate (Figure 1). According to
number of sandstone rock samples of different permeability. A the results obtained, these solutions show a non-Newtonian shear
thickening behavior, so the viscosity varies depending on the applied
new dimensionless parameter called the dimensionless effective
stress or force. The polymers also show enhanced shear thickening
pore radius (r−eff) that can help to interpret and compare the behavior with increasing solution concentration, so the increasing
resulting experimental data in a more insightful, streamlined, shear rate and polymer concentration would lead to an increase in
and objective manner is also outlined. If evaluated as a final polymer rigidity.
quantitative figure to evaluate the effectiveness of an RPM 2.3. Core-Flooding Tests. A schematic of the core-flooding setup
treatment, r−eff may seem similar to the commonly used residual used in this work is presented in Figure 2. The flooding experiments
resistance factor (Frr). However, this newly developed were conducted at room temperature with a confining pressure of
parameter explicitly reflects the effect of a number of important 10.35 MPa and a pore pressure of 6.90 MPa.
parameters of the rock−fluid−polymer system (e.g., pore sizes, After petrophysical characterization of the core samples, they
underwent a core-flooding experiment that consisted of three major
permeability, porosity, and thickness of the adsorbed polymer
steps as outlined below. The basic preliminary characterization
layer) on the final results of the treatment. Finally, the included drying the samples in an oven at 65 °C for 24 h or until their
Forchheimer equation has been also used here to observe gas weights stabilized. Subsequently, they underwent nitrogen porosity
flow regime changes. and permeability measurements, whose results are included in Table
1.
2. EXPERIMENTAL WORK Before Polymer Treatment:
1. A core sample was installed inside the core holder. The sample
2.1. Materials. Four cylindrical water-wet Berea Sandstone core was vacuumed for 24 h, and then the sample was saturated with the
plugs with similar porosities were used in this study (Table 1). The 2% KCl brine under constant pressure for another 24 h.
permeability of each rock varied to some degree across the study. To 2. Brine was injected at different flow rates to measure the sample’s
absolute permeability (k).
Table 1. Characterization of the Rock Samples Used and the 3. Gas was injected under constant flow rate until no more brine
Polymer Concentration Used to Treat Each during Core was produced and it achieved a constant differential pressure across
Flooding the sample (i.e., establishing irreducible water saturation (Swirr)). The
relative permeability to gas at irreducible water saturation krg1 (Swirr)
was calculated using the final measured differential pressure. This step
rock polymer
sample length diameter porosity permeability concentration was repeated with different gas flow rates (1−70 cc/min).
no. (cm) (cm) (%) (mD) (ppm) 4. Brine was injected with a constant flow rate until no more gas
1 4.881 3.798 21 350 1000 was produced and it achieved a constant differential pressure across
the sample (i.e., reaching residual gas saturation Sgr.). The relative
2 4.947 3.792 22 375 2000
permeability to brine at residual gas saturation krw1 (Sgr) was
3 4.82 3.779 21 410 4000
calculated using the final measured differential pressure. This step was
4 4.77 3.789 21 426 8000 repeated with different brine flow rates (1−4 cc/min).
Table 3. Characteristics of the Polymer Used in This Study as the RPM Agent
9. Brine was injected under constant flow rates until no more gas
was produced and it achieved a constant differential pressure across
the sample (i.e., reaching residual gas saturation (Sgr)). The relative
permeability to brine at residual gas saturation and adsorbed polymer
krw2 (Sgr+polymer) was calculated using the final measured differential
pressure. This step was repeated with different water flow rates (1−4
cc/min).
The data measured or calculated from the above outlined
experimental procedure was subsequently used to calculate a number
of important parameters using specific equations that will be
presented and discussed in the next section of the manuscript.
2.4. Dimensionless Parameters. The residual resistance factor
(Frr) is a critical parameter introduced in the literature to evaluate the
performance of an RPM agent.22 This parameter is calculated
Figure 1. Results of the rheology tests showing the effect of shear rate separately for each of the fluid phases whose permeability is to be
on shear stress. modified. The general equation used to calculate Frr is provided
below.
radius for the medium in combination with Frr has been used by where Yg and Xg are the Forchheimer Y (m−2) and Forchheimer X
Zaitoun and Kohler8 to estimate the effective thickness of the (m−1) functions, respectively; Qg1 is the gas volumetric flow rate at the
adsorbed layer of the RPM polymer/gel using the following equation. inlet (m3/sec), A the cross sectional area (m2), L the length (m), and
i 1 yz
e = r jjj1 − z
0.25 z
P1 and P2 the measured pressures at the inlet and outlet of the porous
k {
medium, respectively.
Frr (2)
where e is the estimated average hydrodynamic polymer/gel layer 3. RESULTS AND DISCUSSION
thickness (μm), r is the average pore radius (μm) for brine flow which This section of the manuscript presents and discuss the
can be calculated using eq 3,8 and Frr is the residual resistance factor experimental results obtained in the current study. Initially, the
as calculated using eq 1. results are interpreted and discussed in the context of the
i 8k y
r = jjjj brine zzzz
0.5 commonly used Frr. Subsequently, in order to demonstrate its
k ϕ {
effectiveness, the same experimental data are analyzed,
(3) interpreted, and discussed using the newly developed r−eff.
where kbrine is the brine permeability and ϕ the porosity of the porous Another objective of this section is to interpret the results
medium as modeled using a bundle of capillary tubes. obtained in this work using the Forchheimer equation to
Subsequently, the post-treatment effective porous radius can be determine the possible flow regimes that may be encountered
estimated using the following equation by taking into account the within the porous media as the gas injection flow rate changes
fraction of the original radius taken up by the presence of the with and without the presence of the adsorbed polymer layer.
adsorbed polymer/gel layer. 3.1. Effect of Rock Permeability and Polymer
reff = r − e (4) Concentration. Table 4 shows the residual resistance factors
where reff is the post-treatment effective pore radius (μm).
Dimensionless variables have been used in many technical areas, Table 4. Average Frrw, Frrg, and Frrw/Frrga
such as fluid dynamics and in fluid flow in porous media, as simple polymer
and effective comparison tools especially when there are many cases rock porosity permeability concentration Frrw/
of a similar nature to be evaluated in a study that has different features no. (%) (mD) (ppm) Frrw Frrg Frrg
that need to be compared with each other. Thus, for different core 1 21 350 1000 2.38 0.6 5.55
samples that, for example, have different permeability values (i.e., with 2 22 375 2000 2.05 0.8 2.6
different initial pore radii) and have been treated with different
3 21 410 4000 1.15 0.8 1.86
polymer concentrations (i.e., resulting in different adsorbed polymer
thicknesses), the dimensionless form of eq 4 would be very helpful for 4 21 426 8000 2.75 2 1.41
comparing the results obtained for one sample to those obtained for
a
Water and gas flow rate range = 1−4 cm3/min.
other samples. Therefore, we propose the dimensionless effective pore
radius to be calculated using the following equation. of water and gas as obtained from the experiments and the
− r calculated ratio between them along with the rock perme-
reff = eff
r (5) abilities and polymer concentrations used. It is worth noting
where reff and r are defined by eqs 3 and 4, respectively. that each Frr value reported in this table for each fluid phase is
As indicated earlier, r−eff may be regraded very similar to Frr in that the average value calculated across all phase injection flow rates
it is a ratio between the pre- and post-treatment of a parameter explored (i.e., 1−4 cm3/min). For visual inspection, the Frrw
impacted by an RPM treatment (i.e., ΔP for the case of Frr and reff for and Frrg values are then plotted in Figures 3 and 4 against
the case of r−eff). However, the critical advantageous feature of r−eff is polymer concentration and rock permeability, respectively. As
that it explicitly reveals the interlink between the effectiveness of the revealed by the figures, Frrw decreases initially with an increase
treatment and important properties of the rock−fluid−polymer in both rock permeability (from 350 to 410 mD) and polymer
system through utilizing outputs of eqs 1−4. The Frr may only be concentration (from 1000 to 4000 ppm) but then increases
explicitly related to permeability of the porous medium under
investigation through ΔP as it may be calculated from the Darcy’s
equations.
2.5. Forchheimer Equation. The Forchheimer equation, as
presented in eq 6, is in the form of an equation for a straight line and
has been widely used to interpret the experimental data that show
inertial effects (i.e., non-Darcy flow). However, Zimmerman et al.23
state that this equation can be also utilized over any range of flow
rates as it produces similar results to those obtained from the Darcy’s
equation at low values of flow rate.
1
Yg = + βX g
k (6)
−1
where β is the inertial resistance coefficient (m ) and also
(P12 − P22)
Yg = Q g1
2μg LP1 ( ) A (7)
and
ij Q g1 yz
jj zz
j z
μg RT jk A z{
PM
1
Xg = Figure 3. Relationship between polymer concentration and Frrw and
(8) Frrg.
Figure 7. Relationship between gas flow rate and r−eff with changing
polymer concentration.
Figure 8. Relationship between liquid flow rate and r−eff with changing
polymer concentration.
■
during gas injection as the injection flow rate varies. The
following specific conclusions may be drawn from the results SUBSCRIPTS
obtained and the discussions presented earlier:
• Rheology tests show that the polymer used here is a non- 1, 2 = core inlet, outlet
Newtonian shear thickening solution and its rigidity increases w, g = water, gas
with increasing the shear rate and polymer concentration.
• The competing and opposite effects of rock permeability
and polymer concentration on Frrw and Frrg as reported in the
■ REFERENCES
(1) Grattoni, C. A.; Al-Sharji, H. H.; Yang, C.; Muggeridge, A. H.;
literature were demonstrated by the results obtained in this Zimmerman, R. W. Rheology and Permeability of Crosslinked
study. Polyacrylamide Gel. J. Colloid Interface Sci. 2001, 240, 601−607.