Zz = = TREX sesica Corporation Bennett Division | Contourze MODEL CTR-2000 MAMMOGRAPHY SYSTEM. MODEL PRO-2000 MAMMOGRAPHY SYSTEM SERVICE MANUAL REVB (Hanwa Par arbor 795]Be Se SS SE SE SB SE SE SS 2S TABLE OFCONTENTS Service Manual SECTION 1, PRODUCT INFORMATION Z INTRODUCTION - ee we . wee - 1 ABOUT THIS MANUAL . . eee eee eee AT SYSTEMS DESCRIPTIONS ... 0.0.0... c ee eee ee . 1-2 SAFETY NOTICE ae . 1-2 SAFETY RECOMMENDATIONS - eee eee 1-2 SHIPPING INFORMATION .... 02.22 ee ee 1-3 COMPLIANCE NOTICE... .- 22... bees so X-RAY PROTECTION NOTICE - . 14 SYSTEM AND COMPONENT SPECIFICATIONS ....... 15 SYSTEM SPECIFICATIONS . . . - 1-5 COMPONENT SPECIFICATIONS: - 16 Figure 1-+. Control and Generator Dimensions . see 17 ‘Table 1-1. Electrical Requirements (Models CTR-2000 and PRO- 2000) we 1-8 Figure 1-2. Mammography System Geometry . . 2 1D Figure 1-3. Tube Stand Structure Dimensions (Model CTR- 2000) . qt Figure 1-4. Tube Stand Structure Dimensions (Model PRO-2000) . . . . ee TAZ CTR-2000 AND PRO-2000 SYSTEM OPTIONS . . 144 PRO-2000 SYSTEM OPTIONS... . . - 1-44 OPERATING MODES: ee tS CONTROLS AND INDICATORS. we - 115 OPERATOR CONTROL PANEL . - seas we . ee HIS Figure 1-5. Operator Cortrof Panel (OOP)... 52. eee 146 ‘C-ARM CONTROLS. es ee eee 19 Figure 1-6. C-Arm Controls... . nee bee 119 Figure 1-7. Face Shielé .... . . fee 1H Figure 1-8. Magntcation Tray Mounting Hole Locations - 122 Figure 1-9. AEC Sensor and Compression Force Displays se «1-23, FOOT CONTROLS... : 1-24 Figure 1-10. Foot Pedal Controls (Model CTR-2000) . . 1-24 DM-2000 AUTOMATIC COLLIMATOR ne 2 1-25, Figure 1-11. Foot Pedal Controls (Model PRO-2000) . . 1-25 SECTION 2, INSTALLATION OVERVIEW... . : a4 PRE INSTALLATION GUIDELINES. oe a1 VERIFY SPACE/LOCATION OF EQUIPMENT... 00 ee BA ELECTRICAL REQUIREMENTS. - . 2 Od INSTALLATION PROCEDURES . . : ee 22 SYSTEM SETUP... ... ae eee ee BZ Figure 2-1, Generator Cabinet ace Mounting - 23 MAMMOGRAPHY SYSTEM TABLE OF CONTENTS-i FIRST EDITION REVISION A 4/30/99TABLE OF CONTENTS Service Manual SECTION 2, INSTALLATION (Continued) Figure 2-2. Removing the Shipping Bolt. . par Figure 2-3. Mounting the Tilt Assembly . . 25 Figure 2-4. CTR-2000 Systems: C-aim Mounting Position 26 Figure 2-5. Mode| PRO-2000 Trolley Covers . 27 Figure 2-6. Routing the OCP Serial Cable Through the Shield Stand... 29 Figure 2-7. X-Ray Shield Installation 2410 Figure 2-8. Mounting the Operater Central Panel on the Shield. 211 Figure 2-9. Installing Edge Clamps and Gasket on X-Ray Shiedd . . = 212 Figure 2-10, Installing the Shield Base Clamp 213, Figure 2-11. Operator Control Panel Insiallation 216 Figure 2-12. System Interconnecting Cables. 1 7 Figure 2-19. Instaling Cables in Generator Base . 248 Figure 2-14, Excess Cable Looped on Cleats . case 248 Figure 2-15, Securing the Hi-Tension Cable. - - 219 Figure 2-16. CTR-2000 Tit Assembly Covers... ee 2.20 PERIPHERAL OUTPUT PORTS .. 0... -.- 0-000 0 0 see 2-22 POWERING THE SYSTEM . 2-23 Figure 2-17, Input Line Voltage Settings on DIN Rail 2. 228 Figure 2-18. Fiter FL1 Power input Connections 223 LEVELING THE C-ARM. : 228 CALIBRATING THE SYSTEM. : 224 VERIFYING PROGRAMMED TECHNIQUES 228 INSPECTING THE SYSTEM see 2:25 Figure 2-19. Checking Front Cabinet Cover. ‘Alignment ne 2-25 Figure 2-20. Front Cabinet Cover Attachment and Hold Down Brackets 226 Figure 2-21. Adjusting Front Cabinet Cover Studs for Correct Clearance . - 226 SECTION 3, CALIBRATION OVERVIEW. vee eS) CALIBRATING THE x RAY GENERATOR - 34 RECOMMENDED TOOLS AND MATERIALS . bn e at Figure 9-1, Printed Circutt Boards -PCB Door... 2... 32 Figure 3-2, Printed Circuit Boards - High Speed Starter Door. 33 PRINTED CIRCUIT BOARD LOCATIONS: 134 REFERENCE VOLTAGE CALIBRATION PYN 208153 (A3) . . - 34 LIQUID CRYSTAL DISPLAY - oe Figure 3-3. Component Locations - X-f Ray Cabinet 24 CAPACITOR AISC2 -. . 35 LINE VOLTAGE MONITOR BOARD, P/N 208099 (a 1). 35 26 VOLT POWER SUPPLY CALIBRATION, PIN 208069 (A2) 35 TABLE OF CONTENTS-ii MAMMOGRAPHY SYSTEM REVISION A 4/30/99. FIRST EDITIONTABLE OF CONTENTS ServiceManual SECTION 3, CALIBRATION (Continued) 36 VDC POWER SUPPLY CALIBRATION, P/N 208069(A2) 0... 86 +15 VDC POWER SUPPLY CALIBRATION, P/N 208069 (A2). . -. 36 KVP CONTROL BOARD, P/N 208089 (A4). we wee 36 FILAMENT CONTROL REGULATOR BOARD, P/N 208065, (as eee 36 VERTICAL DRIVE BOARD, P/N 208154 (A7) . 2... 2 ee eee BT TILT DRIVE BOARD, PN 208149 (A24) (MODEL CTR-2000 ONLY)... . . 37 HIGH SPEED STARTER . - ae 37 SYSTEM CONFIGURATION . 39 Figure 3-4. Meroprocessor Board /ASTP3. . . ns 1 89 Figure 3-5. Configuration Menu . . 310 Figure 9-6. Calioration Utilty Menu... ee BO Figure 3-7. MAS and Min. KVP Configuration Menu . att Figure 8-8. MA Station KVP Configuration Ment «0... BAT Figure 3-9. Faclity Name Menu... . 312 Figure 3-10. FilmvSereen Entry Menu... ee BAB Figure 3-11, Reset Exposure Counter Meru. es BB Figure 3-12. Main CalibrationMenu. . . . . eee 3413 DYNALYZER TANK CONNECTION PROCEDURE. - 2. 4 Figure 3-13. Dynalyzer Tank Connection . ae wae 1s KVP CALIBRATION... 0.2.06. nae eee 16 Figure 3-14. KVP Calibration Menu . = 846 MA CALIBRATION ees . es a7 Figure 3-15. MA Calibration Menu... . - vente ee 348 MA RATIO VERIFICATION . . . . ee BD BUCKY CALIBRATION —— wee 3-20 Figure 3-16, Grid AEC Calibration Menu. . + 820 Figure 9-17. Determining Optimal Travel Distance Setting... . 921 AEC CALIBRATION. «2... -..-- bee eee ee eee ee BO Table 3-1. Film Gontrast (Gamma) Calcviation 324 Figure 3-48. AEC Litlhies Screen . 3.25 Figure 319, Disable Coefficients Screen... ee 925 Figure 8-20. Optical Density Calibration Sereen cones 3-28 Figure 3-21. AEC Calibration Menu . . . Le ce 826 Table 3-2. AEC Calloration Parameters for Sucky. ss cs B28 Table 3-3. AEC Calivration Pararreters - MAG Mode : 330 AUTO-TIME MODE CHECKOUT . _ . . ae . nt wae 331 Table $-4, AEC Auto-Time kVp Tracking. . « eee ee 8 Table 3-5. AEC Auto-Time Reproducibility, 3-32 AUTO-KV MODE CHECKOUT... 2 ee se 3-33 Table 3-6, AEC Auto-kVp Tracking . veces wo BBS MAMMOGRAPHY SYSTEM TABLE OF CONTENTS-iii FIRST EDITION REVISION B 6/3/39TABLE OF CONTENTS , Service Manual SECTION 3, CALIBRATION _ _ _ ¥ Table 8-7. AEC Auto-kV Reprodustility 3.34 CALIBRATE REFERENCE POINTS... 0-0-2. 2...eee 1. 885. E SETTING THE THICKNESS REFERENCE. . . . hee 3-35 Figure 3-22, Setting the Thickness Reference... . we . 3-36, I SETTING THE ANGLE REFERENCE. . .e we 887 Figure 8-23. Angie/Tit Calioration Menu. cee 3.37 SETTING THE TILT REFERENCE (MODEL CTR-2000 ONLY) ce 888 fz MOTORIZED COMPRESSION/FORCE BOARD, P/N 208194 (AB) - ce B89 Figure 3-24. Force Calibration Menu. rr) DM-2000 COLLIMATOR ADJUSTMENTS : B41 i Table 6-8, Collmator AlignmentAcjustmnent Procedures . at COLLIMATOR DISTRIBUTION BOARD, P/N 208195 (A13) . wee ve HAZ PERPENDICULAR RAY VERIFICATION... . . bee vee BAB i Figure 3-25. Marking the Cassette Cemer... . . « : 343 Figure 3-26. Perpendicular Ray Beam Alignment Too! 348 I Figure 3-27. Proper Focal Alignment .. . . bene 345 CENTERING X-RAY FIELD TO PERPENDICULAR RAY. be BME Figure 3-28. Determining Offset From Field Center - 347 5 Figure 8-29. Collimator Light Field Adjustment : 348 PERPENDICULARITY TEST . . - - B49 Figue 8-20, Perpendicular Test Mater Pacement === "eae LIGHT FIELD TO X-RAY FIELD ALIGNMENT .... .. | ee 361 Figure 3-31. Using the Coilimator Test Tool eee ee BST I Figure 3-32. Alignment Without Test Tool ee wee 352 Figure 3-33. Light Field Adjustment (Front to Back)... 2-2. eSB Figure 3-34. Light Field Acjustment (Right to Lett)... . . 354 i COLLIMATOR CALIBRATION. . - sees cee OSS . Figure 3-35. Collimator Calibration ‘Menu Lee . 3-55 Figure 3-36. Guidelines for Shutter Size Calibration ................ 3-56 i X-RAY FIELD TO IMAGE RECEPTOR ALIGNMENT - - . . 357 Figure 3-37. Radiopaque Marker Placement bee . 357 f Figure 3-38. X-Ray Field Front Edge Adjustment... . . . . 3-58 COLLIMATOR MAINTENANCE, . 0... 0-00 . 3-59 Figure 9-99. Bulb Replacernent . . . es) I Figure 3-40. Collimator Alignment Specifications we ee BT Figure 3-41. Collimator - Acceptable Alignment Conditions . . . 3-62 Figure 3-42. Collimator - Acceptable Alignment Conditions (Cont'd) 3-63 i TABLE OF CONTENTS MAMMOGRAPHY SYSTEM i REVISION B 6/3/99 FIRST EDITIONPreRemRteeeEeReEReREeEReEEEEeEeeE SS TABLE OF CONTENTS Service Manual SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING OVERVIEW... eo MAINTENANCE SCHEDULES AND PROCEDURES. : rs] SCHEDULES . cee bene - at MAINTENANCE PROCEDURES cece eee det Figure 4-1. Adjusting Compression Force... . sees 44 Table 4-1. Calibration Checklist 45 UTILITY OPERATIONS. see beet eee es 46 Figure 4-2. Utiity Menu. eee 46 TEST UTILITY .... eee co aT Figure 4-8. Tests Menu - Fences ce aT Figure 4-4. Memory Diagnostics Tests... ... 0... cee LAT Figure 4-5. Thickness Measurement Diagnostic Test cee 48 Figure 4-6. D2A Diagnostic Test. se . : 48 Figure 4-7. Printer Test Label eee ao Figure 4-8. Setting the ReatTime Clock... 2... ee 49 PRINT@OUTILITY. .. 02... 00-00 410 Figure 4-9. Error Log Screen. : cc 410 COPY MASTER UTILITY . . : - an ee G1t Figure 4-10. Copy MASTER Vertication Menu... ott COPY EEPROMUTILITY.... 2... ec 412 Figure 4-11. Copy EEPROM Vertication Menu cn 42 TROUBLESHOOTING : se veces 413 AEC Troubleshooting/Uiities — . 413 Figure 4-12, Upload Coefficients Screen. . : : 413 REPLACEMENT PROCEDURES ........ fees ang REMOVAL OF FACE SHIELD ASSEMBLY... es) Figure 4-13, Removing the Face Shield 415 REMOVAL OF C-ARM TOP AND BOTTOM HOUSING COVERS . 416 Figure 4-14, Bottom Housing Cover Sorew Locations Le 416 Figure 4-15. Dropping Bottom Cover Down . ce GIT, Figure 4-16. Removing Bottom Cover. ee AIT, Figure 4-17, Locations of Top Housing Cover Screws. . 418 Figure 4-8. Removing the Top Cover eee 418 COLLIMATOR REPLACEMENT nT) Figure 4-19, Cotlimator Mounting... . a9 GENERATOR ASSEMBLY (M-2000G & M-20006-3P) REPLACEMENT PARTS eat OPERATOR CONTROL PANEL (M-2000C) REPLACEMENT PARTS 6... 2... . 4-22 PRINTER ASSEMBLY (M-PTR) REPLACEMENT PARTS . . . . - 422 TUBE STAND ASSEMBLY REPLACEMENT PARTS . : 4-23 CTR-2000 TILT ASSEMBLY (M1486-1) REPLACEMENT PARTS ©... 0... 5. 428 MANMOGRAPHY SYSTEM - TABLE OF CONTENTS-v FIRST EDITION REVISION B 6/9/99TABLE OF CONTENTS Service Manual SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING (Continued) COLLIMATOR (OM-2000) REPLACEMENT PARTS ee 423 ‘CTR-2000 FOOT PEDAL (E10188-3) REPLACEMENT PARTS ee ORBEA PRO-2000 FOOT PEDAL (E10149-1) REPLACEMENT PARTS. - ee ABH ACCESSORIES REPLACEMENT PARTS. te 424 C-ARM ASSEMBLY (E10174-2) REPLACEMENT PARTS. 425 SECTION 5, THEORY OF OPERATION OVERVIEW. 2.2 betes 54 BLOCK DIAGRAM THEORY OF OPERATION ee BA POWER INPUT... . . 4 TRANSFORMER... , . ot POWER: PROTECTION/CONTROL oe 2 St REGULATED POWER SUPPLY -. 52 MAIN MICROPROCESSOR ..... . 52 KVPCONTROL.......... ce BB AUTOMATIC EXPOSURE CONTROL (Acc) sees 52 HIGH FREQUENCY SUPPLY/CURRENT AMP . . - 52 FILAMENT CONTROL REGULATOR .... 2... 53 HIGH VOLTAGE TANK... .... 53 INTERFACE CONTROL ee ve BS BUCKY ....... - . - 53 ‘TUBE TILT. CONTROL . - 53 HIGH SPEED STARTER . . oe DETAILED CIRCUIT THEORY... . 55 OPERATOR CONTROL PANEL A12. . 55 MICROPROCESSOR BOARD AS SERIAL INTERFACE BOARD A26. . INTERFACE BOARDAT .... | LINE VOLTAGE MONITOR, 208099 (411) . POWER SUPPLY A2 KVP CONTROL BOARD Aé FILAMENT CONTROL REGULATOR AS FILAMENT TRANSFORMER BOARD AG. VERTICAL DRIVE CONTROL BOARD A7 TILT DRIVE BOARD A24 (CTR-2000 SYSTEMS ONLY) - ‘TUBE TILT CONTROLLER BOARD AS1. . . MOTORIZED COMPRESSION/FORCE BOARD AB. ce BB 2.5 BT 12. SAT 518, BUCKY INTERFACE BOARD A9 vee 2 519 Table 5-1. image Receptor Configuration Votages 5-20 TABLE OF CONTENTSvi MAMMOGRAPHY SYSTEM REVISION B 6/4/99 FIRST EDITION nBDaEaEUnuButinRtlBetll Ett tet etl ella a lz xTABLE OF CONTENTS am Service Manual = SECTION 5, THEORY OF OPERATION (Continued) __ AEC SENSOR BOARD 208254. . _ . . we 5-21 _ COLLNMTORSWER DISTRIBUTION BOARD AS, sss eae COLLIMATOR CONTROL BOARD AZZ... 0... ee eee « 523 CM FORCE DISPLAY AIT oo. ee BRM = FORCE SENSOR ANPUTACHANE | sas TILT/ANGLE DISPLAY BOARD A19 . . 524 = CLUTCH BOARD A28... 6... Lecce = 5-25 MOTION CONTROL BOARD A300... : 2 5:25 TUBE TILT CONTROLLER A31 - vs FBS " WOHSPEED SINTER fs CS POWER SUPPLY... . . - 528 POWER DRIVER BOARD 208133 . . Lee - 528 ” CONTROL BOARD, 208135. . vee 528 SECTION 6, SCHEMATICS ae _ a | MAMMOGRAPHY SYSTEM FUNCTIONAL BLOCK DIAGRAM... . 0.0... 64 MODEL CTR-2000 MAMMOGRAPHY SYSTEM SINGLE PHASE INPUT = INTERCONNECTION DIAGRAM . 62 MODEL PRO-2000 MAMMOGRAPHY system ‘SINGLE PHASE INPUT INTERCONNECTION DIAGRAM... soc ete ee rns 264 HIGH-SPEED STARTER INTERCONNECTION DIAGRAM .. . hae 66 _ INTERFACE BOARD A1, 208748. - 67 INTERFACE BOARD AI LAYOUT... « cn 8B _” POWER SUPPLY BOARD Az, 208244 . . + 68 POWER SUPPLY BOARD A2 LAYOUT... . « cee 610 MICROPROCESSOR BOARD AS, 208279 at KVP CONTROL BOARD Ad, 208089 . 613 KVP CONTROL BOARD A4 LAYOUT... . : B14 a FILAMENT CONTROL REGULATOR: BOARD AS, 208085 | ee BE FILAMENT CONTROL REGULATOR BOARD ASLAYOUT . - . - . 616 _ FILAMENT TRANSFORMER BOARD A6, 208198 ................. 647 FILAMENT TRANSFORMER BOARD A6 LAYOUT. ee 6418 VERTICAL DRIVE BOARD A7, 208154... . . eee .. 6419 a VERTICAL DRIVE BOARD A7 LAYOUT ... 0.2... ee es GRO MOTORIZED COMPRESSION/FORCE BOARD AB, 208194. _ 621 a MOTORIZED COMPRESSION/FORCE BOARD A8 LAYOUT 6-22 = BUCKY INTERFACE BOARD AS, 208261... 6.002.055 ve 623 BUCKY INTERFACE BOARD AS LAYOUT . - . - - 6-24 _ LINE MONITOR BOARD A11, 208099 see see 6-25 LINE MONITOR BOARD A11 LAYOUT, 22 2. eee we 6-26 = MANMOGRAPHY SYSTEM TABLE OF CONTENTS-vi FIRST EDITION REVISION 8 6/9/99TABLE OF CONTENTS Service Manual SECTION 6, SCHEMATICS (Continued) SERIAL INTERFACE BOARD A26, 208112. cee . SERIAL INTERFACE BOARD A26 LAYOUT eee 658 CLUTCH CONTROL BOARD A28, 208189... 2... CLUTCH CONTROL BOARD A286 LAYOUT... . MOTION CONTROL BOARD A30, 208161... .. . MOTION CONTROL BOARD ASO LAYOUT... 2. . TUBE TILT CONTROL BOARD A31, 208271. . . 6-61 OPERATOR CONTROL PANEL A12, 208113... . . - 887 PANEL DISPLAY BOARD A12A1 LAYOUT ves 628 E COLLIMATOR DISTRIBUTION BOARD A13, 208277 0... 629 COLLIMATOR DISTRIBUTION BOARD AT LAYOUT... . . coe 80 AEC POSITION LED BOARD A14, 208199 sous ce 8ST i POWER SHUT OFF/BLEEDER BOARD A16, 208239 . . we. B82 POWER SHUT OFF/BLEEDER BOARD A16 LAYOUT... .. . os 688 E CMWFORCE DISPLAY BOARD A17, 208185 . . + 884 CM FORCE DISPLAY BOARD A17 LAYOUT . 6-35 FORCE SENSOR AMPL/TACH BOARD At8, 208190 ee - 6-98 B FORCE SENSOR AMPL/TACH, BOARD A1é LAYOUT 67 CONTOUR TILT/ANGLE DISPLAY BOARD A19, 208234. ws 688 PROFILE TILTANGLE DISPLAY BOARD Aig, 2082362 |) ga J TILT/ANGLE DISPLAY BOARD A19 LAYOUT 0... 6-40 HIGH-SPEED STARTER POWER DRIVER BOARO, 208133... . . 641 a HIGH-SPEED STARTER POWER DRIVER BOARD LAYOUT . . . = 642 HIGH SPEED STARTER CONTROL BOARD, 208134 - 643 HIGH SPEED STARTER CONTROL BOARD LAYOUT. . ween 647 i COLLIMATOR CONTROL BOARD A22, 208156... 2... . vs 68. COLLIMATOR CONTROL BOARD A22 LAYOUT... . . . + 650 AEC SENSOR POSITION BOARD A23, 208265... BST a AEG SENSOR POSITION BOARD A23 LAYOUT. eee +. 652 TILT DRIVE BOARD A24, 208149. ee 658 E TILT DRIVE BOARD A24 LAYOUT... . . -.. 654 TUBE TILT CONTROL BOARD A31 LAYOUT . . ees. 662 TUBE LIMIT SENSOR BOARD, 208159. bees oe 668 AEC SENSOR BOARD, 208254... 20.0.0... ee 66S AEC SENSOR BOARD 208254 LAYOUT... . . ee es 665 FOOT PEDAL ASSEMBLY {E10188-3) WIRING DIAGRAM... . 6-66 FOOT PEDAL ASSEMBLY (£10149-1) WIRING DIAGRAM ss. 667 C-ARM INTERCONNECT CABLE WIRE LIST : eee es 668 TABLE OF CONTENTS-vii MAMMOGRAPHY SYSTEM REVISION 8 6/3/99 FIRST EDITIONwn ee PRODUCT INFORMATION ADDENDUM 9-600-0085 SERVICE MANUAL The following addendum changes the caution statement on page 1-3 of the service manual SAFETY RECOMMENDATIONS section to read as follows. CAUTION! This equipment is grounded to an earth ground through the electrical power cord ground wire. it must be connected into a properly grounded electrical box. Under no circumstances should it be operated without the proper three wire power cord attached. A separate ground wire attaches the tube stand to the earth ground. An additional redundant ground wire is supplied and should be connected as shown in figure 2-12 amended below. Cable part 1-040-1120 (supplied) is used for this purpose. NOTE: The integrity of this redundant ground is to be checked at each annual maintenance inspection. ADDENDUM TO FIG, 2-12 SYSTEM INTERCONNECTING CABLES PG. 2-17 | YELLOW & GRN i TO C-ARM ASSY. ~——_—— TO MAIN POWER BOX REDUNDANT GROUND 1-040-1120 PUT LINE GENERATOR M-1500G GROUND STU YELLOW & GRN TO TUBE STANDjoys 6] ae er mee ERO SECTION 1, PRODUCT INFORMATION nn oeBfHeneh Hehehe fS#behmfHtnfsfPRODUCTINFORMATION Service Manual INTRODUCTION Bennett's high-frequency mammographic systems, the patented Contour 2000 Mammography System, Model CTR-2000*, and the Profile 2000 Mammography System, Model PRO-2000, incorporate state-of-the-art technology, a true high-frequency (100 KHz) resonant power source and quartz-accurate electronics. The Model CTR-2000 system incorporates a unique “tilting” C-arm design. These features combine to provide you with an effective diagnostic tool for mammographic exams. ABOUT THIS MANUAL ‘This manual contains information on how to install and operate the Bennett mammography systems. The following is a brief overview of the contents of each section: * SECTION 1, PRODUCT INFORMATION - includes safety notices and recommendations, and compliance and x-ray protection notices. It also provides system information, specifications, compatibility statements, and a description of system controls and indicators. The information in this section is similar to the information contained in the Operator's Manual + SECTION 2, INSTALLATION - provides procedures for installing the system. * SECTION 3, CALIBRATION - provides calibration procedures, including kVp, mA, and system electronics; also included are DM-1500 collimator adjustment procedures. + SECTION 4, PLANNED MAINTENANCE AND TROUBLESHOOTING - provides procedures and guidelines for the service technician. + SECTION 3, THEORY OF OPERATION - provides an analysis of signal flow on block and component levels. «© SECTION 6, SCREMATICS - includes electronic and mechanical drawings. * Patent no, 5,305,365 MAMMOGRAPHY SYSTEM 1A FIRST EDITION REVISION A 4/30/99featuring a rotational arm and fixed 76 cm Source-to-Image Distance (SID). Model PRODUCT INFORMATION Service Manual SYSTEMS DESCRIPTIONS Models CTR-2000 and PRO-2000 are dedicated mammographic imaging systems ‘CTR-2000 features a unique tilting C-arm that contours the image receptor to the patient's anatomy, utilizing the natural foree of gravity to make it easier to obtain more breast tissue on the image receptor. When combined with the 76 cm SID, this feature allows the technologist positioning capabilities which were previously not achievable, When operating in the Bennett Automatic Controlled Exposure (BACE) mode, the CTR-2000 and PRO-2000 systems are programmed for automatic selection of optimal mA, kVp and mAs exposure factors based on breast thickness and type of examination desired. An optional label printer provides complete technique information for each exposure taken. Models CTR-2000 and PRO-2000 operate using a single-phase 208-240 VAC, 50/60 Hz jine input. SAFETY NOTICE Models CTR-2000 and PRO-2000 mammographic imaging systems, manufactured by Bennett, will function reliably when operated, maintained, and repaired according to the ; instructions provided in this manual. Bennett cannot assume responsibility for any malfunctioning of this equipment resuhting from improper operation, maintenance, or repair, or from damage or modification of its components. This equipment can be hazardous to both patient and operator unless established safe exposure factors are observed. X-ray equipment is sold to be used exclusively by or under the prescribed direction of a person who is licensed by law to operate equipment of this nature. of this equipment. SAFETY RECOMMENDATIONS shanicalElectrical All moveable assemblies and parts of this equipment must be operated with care. Manufacturer's equipment recommendations described in this manual must be observed. Routine inspection of these assemblies should be performed by qualified se personnel on a semi-annual basis. Only properly trained service personnel should be Permitted access to internal assemblies, as live electrical components may be present ‘Be sure line disconnect switches are open or other appropriate safety precautions are followed before service work is performed. Bennett disclaims alt responsibility from any injury resulting from improper application i 12 MANIMOGRAPHY SYSTEM REVISION A 4/20/99 FIRST EDITIONPRESSE ERE SERS SES ERS SR BE SB PRODUCTINFORMATION Service Manual SAFETY RECOMMENDATIONS (Continued) Failure to follow manufacturer's or service personnel's recommendations may result in serious injury through the electrical power cord ground wire. It must be connected into a properly grounded electrical box. Under no circumstances should it be operated without the proper three wire power cord attached. A separate ground wire attaches the tube stand fo earth ground. : CAUTION! This equipment is grounded to an earth ground Observe proper grounding precautions before handiing eo This equipment contains electrostatic sensitive devices. components or PCB's. shipped with a tube loading program specifically designed for the individual x-ray tube and anode rotation speed of the tube supplied. The program is based on focal spot size and anode heat dissipation of the tube insert. y CAUTION! Model CTR-2000 and PRO-2000 systems are SHIPPING INFORMATION The manufacturer is relieved of any responsibility for damage during shipment after unit is picked up by the carrier. Examine all cartons and crates carefully at time of delivery. If damage is apparent, have delivery driver write a “Damaged Shipment Note” on copies of freight bill, sign it, and file appropriate carrier claim. Should you discover concealed damage, immediately notify the transporting agent and ask for an “Inspection of Damage”. Carrier will not accept concealed damage claim if filed after 15 days from date of receipt of merchandise. Open crate or carton marked “packing list enclosed” first. Remove packing list and use as guide to open remaining cartons. Do not dispose of packing material until packing list is matched with actual pars received. Should there be a shortage or damage, notify the manufacturer immediately. MARMIOGRAPHY SYSTEM TS FIRST EDITION REVISION A 4/30/98PRODUCT INFORMATION Service Manual COMPLIANCE NOTICE The certified model Bennett x-ray system you have purchased has been designed, manufactured, and calibrated to comply with governing Federal Regulations 21 CFR Subchapter J, applicable at date of manufacture, and the performance standards attendant thereto. Scheduled maintenance is essential to the assurance of continued integrity of this equipment with respect to regulatory compliance. The continuance of certified performance to the regulatory standard is incumbent upon the user's diligent conformance to recommended maintenance instructions. Upon installation, all certified products in the United States require the filing of Form FD-2579 "Report of Assembly of a Diagnostic X-Ray System” by the Assembler (ie., the installer) with the appropriate agencies; the “Installation Quality Assurance Checklist” must also be completed and properly distributed upon installation. A copy of each form (Pink copy) is provided to the user. The Installation Report is also completed by the installer and retumed to Bennett. X-RAY PROTECTION NOTICE. X-ray equipment may cause injury if used improperly. The instructions contained in this manual must be read and followed when operating the mammography system, Bennett authorized dealers will assist you in placing your system into operation. Personal radiation monitoring and protective devices are available. You are urged to use them to Protect against unnecessary x-ray exposure. It is important that you be fully acquainted with applicable goverment radiation Protection regulations. Many provisions of these regulations are based on recommendations of the National Council of Radiation Protection and Measurements. Recommendations for medical x-ray protection are published in NCRP Report Number 102, available from: CRP Publications 7940 Woodmont Ave. Suite 1016 : Bethesda, MD 20814 Those responsible for the planning of x-ray equipment installations must be thoroughly familiar and comply completely with NCRP Number 49, “Structural Shielding Design and Evaluation for Medical Use of X-Rays and Gamma-Rays of Energies up to 10 MEV”, as revised of replaced in the future. Those authorized to operate, test, participate in or supervise the operation of the equipment must be thoroughly familiar and comply completely with the currently established safe exposure techniques and procedures described in publications such as Subchapter J of Title 21 of the code of Federal Regulations, “Diagnostic X-Ray Systems and Their Major Components,” and the NCRP Report 102 referenced above, as revised or replaced in the future. Failure to observe these warnings may cause serious injuries BD nhBhaeBaO:;ETt OER ERCOETCOTCORKRtOERTR ETO ERER OTTO EE OEE EH EE 1a MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITIONPRODUCTINFORMATION Service Manual Model BEE ERE REE ERE SRS ESS SYSTEM AND COMPONENT SPECIFICATIONS. CTR-2000 and PRO-2000 mammographic imaging systems consist of: M-2000G single-phase input high-frequency (100 KHz resonant) x-ray generator ‘TS-2000 C-Arm/tube stand DM-2000 mammographic collimator mammographic x-ray tube M-2000C operator control panel 18 x 24 and 24 x 30 linear buckies (18 x 24 and 24 x 30 HTC buckies optional) A variety of options provides additional flexibility to meet individual requirements. SYSTEM SPECIFICATIONS Height: 92-1/4" (234.3 em) with arm in full up C-C position Width: 14* (35.6 cm) Minimum Ceiling Height: 94" (238.8 cm) © wore Reverse C-C mode (tube head down) requires 92" (233.7 cm) clearance (ceiling height) in full up position. Vertical Travel: 38" (C-C mode), 40° {M-L mode} Focal Spot to Film Distance: 76 em ‘Arm Rotation: +180", -155°, detents of 0° and +90" Til Angle. (Model CTR-2000 only): -20°, +90" Compression: Manual with duol hand knobs and two-speed motorized, with dual foot controls Compression Tray Travel: 16" (40.6 em) maximum Compression Force: 30 Ib. (13.45 daN) maximum (electrical) 55 Yb. (24.65 daN) maximum (mechanical) Film Size: 18 em x 24 em and 24 mx 30 em Tube Tilt Angle (Normal mode, 18 x 24 cm film cassette inserted}: wee Tube Till Angle (Norma! mode, 4 x 30 em film cassette inserted): ee a Tube Tilt Angle wea Magnification Settings: 15x12. oy MANMOGRAPHY SYSTEM 15 FIRST EDITION REVISION 8 6/3/99PRODUCT INFORMATION Service Manual SYSTEM SPECIFICATIONS (Continued) Width: De PI 5 14" (35.6 em) epth (Model RO-2000}: 46.5" (118.1 em) minimum from wall 60.75" (154.3 cm) minimum from wall Generator 145 Ib. (65.8 ka) Control Panel 6.5 Ib. (3.0 kg) Printer (optional) 5.0 Ib. (2.3 kg) ‘Ccorm/Column (Model PRO-2000) 534 Ib, (242.2 kg) Ccorm/Column, l (Model CTR-2000) 663 Ib. (300.7 kg) X-Ray Shield 100 Ib. (45.3 ka} ENVIRONMENTAL CONDITIONS FOR OPERATION Ambient temperature: 41° to 104” F (5° to 40° C) Ambient humidity: 30 to 80% RH (no condensation) Site: Use in a radiographic room free of explosive gasses. ENVIRONMENTAL CONDITIONS FOR STORAGE Ambient temperature: ~4° to 167° F (-20° to 75°C) Ambient humidity: 10 to 85% RH {no condensation} Altitude -30.5 10 +3048 meters relative to sea level COMPONENT SPECIFICATIONS X-RAY GENERATOR SPECIFICATIONS kVp Range: 22-35 kVp in 0.5 kVp steps. kVp Accuracy: 5% of full scale. mA Range: 25 10 160 mA. mA Accuracy: 10% of indicated for times of 100 msec. to 6 sec., +15/-10 % of indicated for times <100 msec. Time Range: 50 msec. to 6 seconds. £1% 43 msec.; time is measured at 90% level of peak kV. 5 to 800 mAs. £12% for times greater than or equal to 100 msec.; below 100 msec., accuracy is a product of mA ‘aecuracy and time accuracy. 5.6 kw (160 mA @ 35 kV). 160 mA at 35 kVp: large focal spot 35 mA at 35 kVp: small focal spot. 18 MAMMOGRAPHY SYSTEM REVISION B 6/3/99 FIRST EDITIONPRODUCTINFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) (WAMMOGRAPHY SYSTEM FIRST EDITION Duty Cycle: x-ray tube limited. Heat Energy Ouiput: ‘Avg. 670 BTU/hr Input Voltage 208 - 240 VAC, 50/60 Hz Line Current: Less thon 1 Amp (long term) Cireuit Breaker Rating: 30 Amps Line Voltage Regulation: 10% at maximum current. * nore All specifications do not include measurement instrumentation accuracy. Height: 34.25" (87.0 em} Width: 21.5" (54.6 cm) Depth: 16.37" (41.6 em} Weight: 145 bb.. (65.8 ka) conROLSRERATER GPHONAL PRINTER ons, | . 1 DANS Oe (ARE MLTR er 2 gesgenoe vere rn a ow pitts "oF RISE Sta, 2 OPBRAOR CONTR! PANEL MAY 35 ITED fi , 7 Ensrtt.o Ce rLAct ON GENERATOR TF ea) os eee aus | a ) anf sete . | ieee) Figure 1-1. Control and Generator Dimensions 17 REVISION A 4/30/99NOHIG3 1Sul4 WAISAS AHAWESOWAW “Yoqezedo Jo ypeas ug ms paye20] 84 oF yIMS PaUUODSI *g Pouinbou 81 punci6 oases uj09)9 pue pnjs punub samod yauigeo a viog 0) paLaeHe Apuo wad (au poyey 129 ayosedes & * “Tuauine Auequausow Jo %0S Sea) ye 94 jsNus Gaya jo Sues saddoo 09 jsrius ‘9pon jeaujaa)9 (600) 10 (04 "ON WIN) POD Jeo PuoyeN ou) YMA souetydwe u aq pinous Oulpur andyno > whuie ye peunseaw Inwixeu! “Wwe} Buo} dwwy | ueW) 8827 QUeLIN9 yndu) “(uone|eK }2 PainByuoo) 2+ O9/0S OWA P9z-Z81 :seBEI1O Induy o00z-0bd one w19, g z u 8 % DISCONNECT ENERATOR TOI g z 2 3 6 WIRE SIZE {AWG} (15%. max.) DISTRIBUTION +HLONSTHOMY) 3ZIS SHIM. {0002-Od PUP 0002-HLO SIePoyy) sJusWa1INboY jeoWDaI3 “1-1 B1Ge I, fenueyy e2)18g NOILVINYOANI LoNGOedPRODUCTINFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) TUBE SPECIFICATIONS Tube: Focal Spots: Varion M-146SP 0.1mm small @ 25 kVp, 25 mA. 0,3-mm large @ 25 kVp, 140 mA Measured at radiation axis according to NEMA XR5, Brgredures for measuring focal spots (soe Figure ' + A... a meee ‘tor — MORUAL MODE opus wacimrcaron Move Figure 1-2. Mammography System Geometry Anode Rotation Speed: 10,000 RPM (nominal) Target: Inherent Filt 300,000 heat unit Molybdenum, 10° 1mm Beryllium (0.0 mm aluminum equivalent) Added Filtration: 21.5 micran Molybdenum, 20 micron Rhadium user-selectable filtration (Rhodium filter is available ‘as cn option on Model PRO-2000) ‘Maximum Energy: Refer to tube manufacturer's technical dota supplied with this manual. Moximum Rated kVp: 35 kVp (limited by control). Leakage Technique Factor: 3.5 mA @ 35 kVp. Cooling Curves: ‘Anode: Refer to tube manufacturer's technical date supplied with this manuel. Housing: Refer to tube manyfacturer's technical data supplied with this manual. MAMMOGRAPHY SYSTEM m 18 FIRST EDITION REVISION B 6/9/99PRODUCT INFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) LINEAR BUCKY GRID SPECIFICATIONS Ratio: Lines: Focus: Interspace Material Laminate Mali Cover Material: a1 31 per em 75cm Fiber Lead Carbon Fiber OPTIONAL HTC BUCKY GRID SPECIFICATIONS Ratio: 9:1 (in both x and y directions) Cell Spacing: 0.46 mm Focus: 75am Interspace Material: Air Grid Material: Copper M201 [ATOR SPECIFICATIONS Maximum Rated kVp: 35 kVp imum Filtration: 0.00 mm aluminum equivalent at 35 kVp Te REVISION A 4/30/99 MAMMOGRAPHY SYSTEM FIRST EDITION66/0) V NOISINSY NOLLIG3 1SuLd wet WALSAS AHdVEDOAIWA (0002-HLO [sPOW)} suo}suewig eunjonals pueIg Bqn ¢-} eanBiy sup see we eae stbowed Suen am as | | cow wu pron ft | | Misty Late "FE fol ed be [te A (pws) wie 29 1B Ul eae eve 39 jenueyy ean 1eg NOILVNHOANI LONGOYdBRR NOS TT ee Wass A MESSRREN zi - _WSISAS ANEVEDOWIYH (0002-Old I8POW\) sud|suewig eiNjonNNS PURI eqny “b-L einBig anions avis 36a toezi.o-| jenuey eo1n7eg NOILVAIYOINI LONGOPRODUCTINFORMATION Service Manual COMPONENT SPECIFICATIONS (Continued) 73-1/8" (185.7 em) 35.0" (88.9 cm) Depth: 15-3/8" (39.0 cm) Window Material: 6mm (0.236") lead glass Lead Equivalence: 0.5 mm at 34 kVp 100 Ib.. (45.3 kg) WAMMOGRAPHY SYSTEM 113 FIRST EDITION REVISION A 4/3099PRODUCT INFORMATION Service Manual CTR-2000 AND PRO-2000 SYSTEM OPTIONS High Transmission Cellular Grid System (HTC): 18 x 24 em and 24 x30 em sizes; provides an increase in image contrast and reduced scatter radiation without increasing dose. Biopsy Localizer Paddle ( 7010P or M-7010R): pyramid or rectangular hole pattern combine with 335° C-arm rotation to minimize distance from biopsy needle entsy to pathology Small Breast Compression Paddle (ME- SBP): a dual-level paddle design allows the technologist to easily position small-breasted patients. 10. cm Compression Paddle (MF-1024): for use in specialized compression views 10 clarify tissue in a localized area, ic., axillary tail area. Profile Positioning Paddle (M-P3-30): provides additional compression in the anterior aspect of the breast on certain patients Biopsy Cross Hair Assembly (MF-CH): aids in accurate biopsy needle placement. StereoView (M-SVB): stereotactic biopsy device used to perform a variety of, biopsy and minimally invasive procedures such as large core biopsies, fine needle aspirations and wire localizations. Digital StereoView (M-SVB-DIG): digital breast biopsy system that combines the accuracy of the StereoView biopsy device with the advanced technology of digital (film-less) spot imaging. Film Identification System (B-IDS): records patient identification, facility name and address, and technique information directly on the x-ray film: radiographic factors are automatically recorded by electronic transfer from the x-ray generator. Label Printer (M-PTR}: automatically provides complete technique information on an adhesive label including selected view, C-arm angle and tilt, compressed breast measurement density, kVp, mA, AEC sensor position, ID number, date, time, exposure number, type of film, filter and facility name. PRO-2000 SYSTEM OPTIONS High Transmission Cellular Grid System (HTC): 18 x 24 em and 24 x30.em sizes; provides an increase in image contrast and reduced scatter radiation without increasing dose. Magnification System (M-MAG): for both 1.5x and 1.7x magnification, enlarges images to allow easier visualization of microcaleification and other pathology. (Standard on CTR-2000 systems} Isolated Spot Compression Cup (ME-TC): with transverse travel to evaluate an area of focal interest. (Standard on CTR-2000 systems) Profile Positioning Paddie (M-P3-24): provides additional compression in the anterior aspect of the breast on certain patients. Selectable Moly/Rhodium filtration (MH-RHMO): allows the technologist to select either chodium or molybdenum filtration. 14 MAMMOGRAPHY SYSTEM REVISION B 6/2/99 FIRST EDITION 2 _—BEBuUuUtnEtiEBt:EZt REO KC EKER Ek KCK KCK OMBEE EER REAR RRB ES PRODUCTINFORMATION Service Manual OPERATING MODES The CTR-2000 and PRO-2000 Mammography Systems operate in any one of the following three modes: + Manual Mode: requires the operator to manually calculate and select al! x-ray technique and exposure factors (kVp. mA, time or mAs). *® Automatic Exposure Control (AEC) Mode: also referred to as “Auto-time mode", this mode uses three solid-state sensors to assure proper exposure times on breasts of varying density and sizes. Initial kVp must be manually selected in this mode; exposure is terminated by the AEC sensor ciccuitry. * Bennett Automatic Controtied Exposure (BACE) Mode: also referred to as Auto-kV mode), this mode enhances soft tissue imaging by autornatically ‘measuring/displaying breast thickness and setting initial kVp, mA, and back-up timer prior to exposure. If necessary to achieve optimal film density, the system will automatically increase the kVp value and complete the exposure. The final kVp and mAs values appear on the operator ‘control panel display following the exposure. CONTROLS AND INDICATORS. * Operator Control Panel: features a touch-sensitive key pad and cold cathode LED display for direct operator access and control. + C-arm: features controls on both the right and left side for ease of operation. OPERATOR CONTROL PANEL The Operator Control Panel (OCP) serves two basic functions. It affords the technologist complete control over system operations and provides visual indication of system status through an LCD sereen display and LED indicators. Featuring push-button operation, the technologist enters all information at the control panel with simple keystrokes. The system “responds” to each entry with an audible signal, providing confirmation of selection. The following is a detailed description of the controls and indicators found on the control panel. Refer to Figure 1-5 for reference as you read the descriptions. LCD DISPLAY: This high resolution display references _ the technique settings for kVp, mA, time, mAs, and cm values for the compressed breast according to the selected mode. It also references the patient's identification number and the heat unit computer reading. LED INDICATORS: A lit indicator lamp indicates an activated function. READY. This LED illuminates when the system hes INDICATOR: performed all of its self-checks and is ready to take an exposure. MAMMOGRAPHY SYSTEM ~ 4-15 FIRST EDITION REVISION A 4/30/99PRODUCT INFORMATION Service Manual Figure 1-5. Operator Control Panel (OCP) UTILITY KEYS DIRECTION KEYS: NUMERIC KEYPAD: PREP KEY: EXPOSE KEY: These keys are used to indicate selections. Pressing either the Up or Down arrow key increases or decreases the corresponding factors, respectively. The keypad is used to enter patient LD. and customize programmed techniques. Starts the tube rotor, prebeats the filament, and performs a self test, Pressing this key initiates the exposure. If PREP hhas not been pressed prior to EXPOSE, there is a time delay prior to exposure of approximately 2 seconds. When PREP is used in conjunction with EXPOSE, exposure is immediate. Exposure can be terminated at any time by releasing this key. 116 REVISION A 4/30/99 MAMMOGRAPHY SYSTEM FIRST EDITION swt Hin E KEE EHR eee Eek ee OUPRODUCTINFORMATION Service Manual OPERATOR CONTROL PANEL (Continued) * note This system incorporates many fail-safe devices (both mechanical and electrical) to protect patients” and technologists from any excess radiation. if a microprocessor failure should occur during an exposure, the operator contro! may be locked out with any or all indicators illuminated at random. In this case, fail-safe devices are activated and all x-ray emission is terminated instantly. This key enables the BACE mode. After pressing BACE, the LCD displays up to nine available programmed techniques. After selecting a. technique, the system automatically performs the following functions: J measures breast thickness selects the kVp programmed for breast thickness for the selected view 1 selects the mA programmed for the selected view ‘These technique factors sre used by the microprocessor to set the photo timer that terminates the exposure at the proper mAs for uniform optical density. AEC KEY: Selects the Automatic Exposure Control (AEC) function for manual mode. AEC uses a solid state Photo sensor to set up proper exposure times, kVp must be manually selected in this mode. MANUAL KEY: Allows for manual selection of all technique factors/parameters (mA, kVp, mas) without automatic system intervention, COMPRESSION KEYS REL KEY: Pressing this button releases compression of the breast. AUTO REL KEY: A lit LED indicates that the auto release mode is activated and the compression paddle will automatically release breast compression when the exposure is terminated. If this feature is not desired, press the AUTO REL key to disable it. MAMMOGRAPHY SYSTEM 147 FIRST EDITION REVISION A 4/30/99PRODUCT INFORMATION Service Manual OPERATOR CONTROL PANEL (Continued) PRINTER KEYS (F¢ TIONS EL PRINTER) The label printer automatically prints exposure factors on paper or stick-on labels upon completion of each exposure. LINE FEED KEY: This key allows manual paper feed. Press once to advance a single line or hold the key down to advance to the next label. PATIENT ID KEY; This Key enables entry of the Patient ID. With the printer online, press the Patient ID key. The ID field will appear on the LCD sereen. Use the numeric keypad to enter up to nine characters for the patient ID. Pressing the Patient ID key again will erase the existing ID. ON LINE KEY: Press this key to alternate between online and , off-line operation. POWER CONTROLS POWER SWITCH: Located on the Operator Control Panel, the system , can be powered on or off with this switch. The main circuit breaker must be set to ON for switch to op x te MAMMOGRAPHY SYSTEM i REVISION a 4/30/99 FIRST EDITIONPRODUCTINFORMATION Service Manual C-ARM CONTROLS C-arm functions are button-controlled from both the right and left sides of the C-arm. This allows for ease of operation from the front or sides of the unit, The following is a detailed description of the controls and indicators located on the C-arm. See Figures 1-6 through 1-10 for reference as you read the descriptions, + Sritehes % buttons with» ore “entice! on osbasie side af e-arm Figure 1-6. C-Arm Controls MAMMOGRAPHY SYSTEM 1-19 FIRST EDITION REVISION A 4/30/99 S&S Gee aga SB ERZ ERS ERB REE EEPRODUCT INFORMATION Service Manual C-ARM CONTROLS (Continued) C-Arm Controls = NOTE For safety purposes, all C-arm movement controls are Jocked out when the system senses that the breast is under compression. ARM UP/DOWN: An Arm Up/Down button is located at both the top and bottom portion of the C-arm and on the tube head top cover for operator convenience during use. 2 Pressing UP moves the arm in an upward direction until the button is released. Similarly, pressing DOWN moves the arm in a downward direction until the button is released. Arm _ travel automatically stops at the full up/down position. A safety switch instantly stops downward arm travel if an obstruction is detected, An Arm Tilt switch is located on both the upper and lower portion of C-arm, Pressing and holding this switch actuates the tilt motor, allowing the arm to be Uilted to the required angle.’ Holding the switch in the "+" position tilts the arm up and holding the switch in the "-" position tilts the arm down. ARM ROTATION: An Acm Rotation button is located at the bottom of the C-arm and on the tube head top cover for operator convenience during use. Pressing and holding this button seleases the electric lock holding the arm, thus allowing it to be rotated manually. When the button is released, the electric lock is actuated, holding the arm in its set position, COLLIMATOR Two buttons located on the front of the C-am Ligh directly below the top housing. Pressing this bution automatically turns on the collimator light for 15 seconds. COLLIMATOR- This button is located on the front of the C-arm ADJUST directly below the top housing and is used to change CONTROL the aperture sizeof the collimator. BUTTON: 120 —_ WAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION peu UweKrE THEE REE RT SB Ee Oe OEPRODUCTINFORMATION Service Manual C-ARM CONTROLS (Continued) Compression Controls COMPRESSION This button is located on the upper portion of the RELEASE: C-arm. It is used to manually release compression (if Auto Release has not been selected from the operator control panel) after an exposure or as required. MANUAL FINE This knob is used for manual fine adjustment of COMPRESSION ‘compression or manual release. ADJUSTMENT CONTROL: FACE SHIELD This button is located on the front of the C-arm RELEASE irectly below the top housing. When pressed, it BUTTON: releases the face shield from the forward positios and allows it to be moved gently into the “resting” or latched position (see Figure 1-7). FACE seu a RELEASE Burton FACE SHIELD LATCH FADESMADEPS Cigeae 7: Ce THEY MAMMOGRAPHY SYSTEM FIRST EDITION a8 REVISION A 4/30/99 0PRODUCT INFORMATION Service Manual C-ARM CONTROLS (Continued) EMERGENCY SHUTOFF Magnification Tray Red push-button switch located on top of the Tilt Arm Assembly (Model CTR-2000) or on either side of the C-Ann Rotation Assembly (Model PRO-2000). When pressed, immediately removes power from the mammography system. Place magnification tray in this location for 1.5x magnification. Refer to Figure 1-8. Place magnification tray in this location for 1.7x magnification. Refer to Figure 1-8. INSERTION HOLES FOR 1.7 MAGNIFICATION LN INSERTION HOLES FOR 1.5 MAGNIFICATION \___. COMPRESSION/ACCESSORY 0 | TRAY MOUNTING ASSEMBLY jes c.ers Figure 1-8. Magnification Tray Mounting Hole Locations 1-22 REVISION A 4/30/09 MANINOGRAPHY SYSTEM FIRST EDITIONgeauwgwerstieisieese iabBaiBeQ ga SEease es PRODUCTINFORMATION Service Manual C-ARM CONTROLS (Continued) Jndicators and Displays AEC SENSOR POSITION INDICATOR: COMPRESSION FORCE DISPLAY: THICKNESS MEASUREMENT DISPLAY ANGLE INDICATOR: TILT INDICATOR (Model CTR-2000 only): Located above the Magnification Tray Mounting Holes, the AEC Sensor Position Indicator displays the location of the AEC sensor. Guided by the Sensor Position Indicator Lights, the technologist can position the AEC sensor at and between detented positions (see Figure 1-9). Located on the C-arm, displays breast compression force in dekaNewtons. Located on the C-arm, displays the breast thickness in centimeters. ‘This indicator provides the technologist with an at-a-glance reading of the C-arm angulation, This indicator provides the technologist with an at-a-glance reading of the C-arm tilt. Figure 1-9. AEC Sensor and Compression Force Displays MAMMOGRAPHY SYSTEM FIRST EDITION 128 REVISION A 4/30/99PRODUCT INFORMATION Service Manual FOOT CONTROLS FOOT PEDAL; The foot pedals can be used to activate motorized compression and control the vertical movement (and tilt angle on Model CTR-2000) of the C-arm, providing the operator with an alternative to the hand-operated controls. A collimator light on/off button provides control of the collimator light. Pressing down on the foot pedal tums the collimator light on. Dual foot pedals allow system operation from either the right or left side. Figures 1-10 and 1-11 show the CTR-2000 and PRO-2000 foot control layouts and describe the function of each control switch. Figure 1-10. Foot Pedal Controls (Model CTR-2000) ITEM. CONTROL. | FUNCTION. A TILT - Tilts the C-am ina downward direction B | COLLIMATOR LIGHT | Turns on collimator light Cc TUT + Tilts the C-arm in an upward direction D veRT ‘Moves the C-arm down = COMPRESSION | Two-speed switch (slow/fast) that controls the downward motion of the compression paddle (breast will be ‘compressed to a predetermined setting, which is adjustable from the Operator Control Panel). This function also activates the collimator light. Pressing down lightiy slowly lowers the compression paddle; pressing down ! firmly auickty lowers the compression paddle F RELEASE Releases compression paddle |__ COMPRESSION eT VERT ft Moves the C-arm up 1-24 © MAMMOGRAPHY SYSTEM REVISION A 4/30/98 FIRST EDITIONPRODUCTINFORMATION Service Manual FOOT CONTROLS (Continued) {omGLe SPEED) cousmronscnr | Swaror | COMPRESSION UP PEDAL ] | Figure 1-11. Foot Pedal Controls (Model PRO-2000) Pressing the COMPRESSION DOWN pedal lowers the compression paddle compressing the breast to a predetermined setting (selected using the operator control panel). COMPRESSION DOWN is a variable speed pedal; “more pressure increases speed, less pressure slows speed down. Pressing the COMPRESSION UP pedal releases compression. A collimator light owoff button provides control of the collimator light. DM-2000 AUTOMATIC COLLIMATOR The DM-2000 is a four-blade, rectangular opening automatic collimator. The shutter system, which allows for rectangular shape collimation, reduces or eliminates unnecessary radiation exposure while ensuring that the x-ray field does not extend beyond the image receptor at the left, right and rear (nipple) sides and allowing it to extend & mun beyond the image receptor on the front (chest wall) side. The collimator adjustment control button, located on the front side of the C-Arm, is used to change the size of the collimator aperture. While the size of the collimator is automatically set to film size when a bucky or cassette tray is inserted, a smaller field can be defined by using the collimator adjustment control button, The DM-2000 automatically re-sizes to 18 em x 24 cm following exposure. MANMOGRAPHY SYSTEM 1-25 FIRST EDITION REVISION A 4/20/93, eeSECTION 2, Uppy Vaile) SECTION 2, INSTALLATION BHEREEHRHEHHEBHEEHEHeERHEeBHeEEint FfINSTALLATION Service Manual OVERVIEW This section provides procedures for installing the mammography system from P p iS graphy sy: pre-installation guidelines to the final system inspection prior to operation. These procedures should be reviewed carefully before beginning the actual installation. WARNING! Installation procedures should be performed by \ trained, qualified personnel only. PRE-INSTALLATION GUIDELINES While site planning is the customer's responsibility, the following are recommended guidelines. VERIFY SPACE/LOCATION OF EQUIPMENT In radiology site preparation, it is essential to verify that the location and space allocated for the equipment is sufficient. Please refer to Section 1, Product Information, for system dimensions. ‘The room plan should show the following for the equipment: © All working and parked positions * Overall dimensions © Total equipment weights and power requirements © Structural mounting and attachment methods + Generator within 15 feet of tubestand structure ‘© Control within 50 feet of generator ELECTRICAL REQUIREMENTS, In addition to providing for the physical requirements of the equipment, it is also vital 10 prepare for the power requirements. Please refer to Section I, Product Information, for power requirements and specifications. Tis information is used to prepare the system wiring and cabling MANIMOGRAPHY SYSTEM Ba FIRST EDITION REVISION A 4/90/99INSTALLATION Service Manual INSTALLATION PROCEDURES The installation may be divi © System setup led into the following tasks: © Powering the system * Calibrating the system rying programmed techniques # Inspecting the system SYSTEM SETUP The mammography system is shipped in several crates and cartons. Open the crate or carton marked “packing list enclosed” first. Remove the packing list and use as a guide to open the remaining cartons. Do not dispose of the packing materiel until the packing list is matched with the actual parts received. Should there be a shortage or damage, notify the manufacturer immediately. = NOTE The manufacturer is relieved of any responsibility for damage during shipment after the unit is picked up by the carrier. Examine all cartons and crates carefully at the time of delivery. If damage is apparent, have the delivery driver write 2 “Damaged Shipment Note” on copies of the freight bill, sign it, and file the appropriate carrier claim. Should you discover ‘concealed damage, immediately notify the transporting egent and ask for an “Inspection of Damage’. Tho earrior will not accept a concealed damage claim if filed after 15 days irom date of receipt of merchandise. Installing the mammography system requires setup and assembly of the following system components: + generator cabinet base © tube stand installation Tilt Assembly (Model CTR-2000 only) © C-arm structure Id © Operator Control Panel (OCP) © xray shi © generator cabinet © Tilt Assembly cover installation (CTR-2000 s stems only) 22 “MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITIONase ep Se Se Pee Ree Ree Ree eee eee INSTALLATION Service Manual SYSTEM SETUP (Continued) GENERATOR CABINET BASE 1. Stand up the Generator Cabinet and place it as close to the final location as possible. 2. Remove the front cover from the Generator Cabinet the two release pins located under the lower f lifting the cover out away from the cabinet 3. Remove the two (2) 5/16-18 x 1-3/4" fillister head bolts from the front of the Generator Cabinet Base. 4, Separate the Generator Cabinet from the Generator Cabinet Base by sliding the cabinet forward about 5/8”, then lift the cabinet off the base §. Place the Generator Cabinet Base on the floor in the position where the generator will be mounted, yy simultaneously pressing the front cover and then 6. Mark the base position on the floor, using either a pencil or marking tape. 7. Using the markings as a guide, mount the Generator Cabinet Base to the floor through the four 3/8" diameter holes on the bottom flange of the cabinet base. Use hardware capable of sustaining a 50 Ib. (minimum) tensile load. 8 Install a Cable Cover Plate over the unused cable access opening at the rear of Generator Cabinet Base (see Figure 2-1). CABLE COVER CABLE ACCESS OPENINGS OS | GENERATOR CABINET BASE | (TOP VIEW) saseers Figure 2-1. Generator Cabinet Base Mounting MAMMOGRAPHY SYSTEM 2-3 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual SYSTEM SETUP (Continued) ‘TUBE STAND INSTALLATION mammography system. Failure to do so will result in z CAUTION! Remove the shipping bolt before installing the &S damage to the vertical drive systom. Figure 2-2. Removing the Shipping Bolt 1. To access the shipping bolt. rest the bottom end of the tube stand column on soft support material. 2. Remove the 3/8-16 x 2” hex bolt, lockwasher, and flat washers. Raise the tbe stand to an upright position. 3. Locate the position within the room for the structure to be placed. Move tubestand assembly into pesition. 4, Note that the wall-mount bracket assembly can be set to accommodate the following distances off the wall to base plate holes (closest to wall) dimensions: 6-1/4", 7-1/4", and 8-1/3" (this includes the wall adapter plate) 5. Locate from the wall the correct dimensions for your room layout. Mark hole locations for the two holes which will be closest to the wall: holes are 12" apart. 6. Move the tubestand so that the base plate holes closest to the rear of the tubestand column line up with the marks on the floor. 7. Set up the wall mount assembly to match the required wall-to-rear of tubestand distance you have selected. 24 ~~ MAMMOGRAPHY SYSTEM EVISION A 4/20/99 FIRST EDITIONMHeb SS SRE RE ERBREERE ER EEE INSTALLATION ServiceManual SYSTEM SETUP (Continued) 8 Mount the wall adapter plate P/N 100878 to the studs closest to your desired location, making sure that the height of the adapter plate is the same as the wall mount bracket. This plate must be mounted to a wall structure capable of handling a 100 Ib. pull load (for example, a2 x 4 stud wall with fasteners firmly attached to studs). 9. Mount the wall mount assembly to the rear of the tubestand using hardware provided. 10. Mount the other side of the wall mount assembly to the wall adapter plate using appropriate hardware (i.c., 1/4-20 bolts). The hardware should be capable of handling a 100 Ib. pull load. JI. Attach the base to the floor using hardware appropriate for your particular floor conditions and capable of handling 100 Ib. pull load. NOTE To mount C-arm, it is not necessary to remove C-arm covers. TILT ASSEMBLY MOUNTING (Model GTR-2000 Only) J. Attach the two alignment pins provided to the top mounting holes on the collar. 2. With one person on each side of the pre-assembled Tilt Assembly, lift it onto the two alignment pins. Attach the Tilt Assembly to the collar using four (4) 3/8-16 x 1” hex head bolts and 3/8 split lockwashers (see Figure 2-3), TILT ARM ASSEMBLY jf FLAT HEAD SCREW Figure 2-3. Mounting the Tilt Assembly MAMMOGRAPHY SYSTEM 25 FIRST EDITION REVISION A 4/30/89INSTALLATION Service Manual SYSTEM SETUP (Continued) 3. Since one of the hardware locations is blocked by the actuator, you must proceed as follows to complete the assembly: a. Carefully remove the pin from the actuator clevis (motor end) while supporting the Tilt Assembly, which is attached to the other end of the actuator. Let the actuator hang down. b. Install the 3/8-16 x 1” flat head serew into the countersunk hole. Reinstall the actuator, washers and clevis pin. 4, Insert the safety cotter pin into the cross axis hole in the clevis pin and spread the legs to prevent the pin from coming loose during operation, 5, Remove the two alignment pins and replace with two (2) 3/8-16 x I” hex head bolts and 3/8 split lockwashers. C-Am Structure J. On Model CTR-2000 systems, prepare the C-arm for mounting by positioning it in the lateral medial position, tube-head left and facing up, as shown in Figure 2-4 (Model PRO-2000 mounts in C-C position.) 2. Route the center arm cable through <> the opening in the shaft/mounti | 3, Attach the C-arm to the flange of the shafvmounting ring weldment on the Tilt Assembly (on Model CTR-2000 systems) or Spindle | Assembly (on Model PRO-2000 systems) using eight (8) 1/4-20 kep | ~ nuts, Be sure all nuts are torqued adequately. 4, Plug in C-arm cable to the mating plug on the magnet assembly and | secure cable as required using | —- | tie-wraps. | 5. On Model CTR-2000 systems, perform the following steps: = ee a. Rotate the C-arm to C-C Figure 2-4. CTR-2000 Systems: C-arm position. Mounting Position b. Attach the top half of the Corrugated Cable Clamp to the Tilt Assembly (see Figure 2-16) using two (2) 1/4-20 x 1/2" button head screws, ¢. Position corrugated tubing (from C-arm) in Corrugated Tubing Clamp such that when C-arm is rotated to 180°, the tubing has sufficient drape (i.e., cable does not crimp or hang too loosely) 26 ~~ MAMMOGRAPHY SYSTEM REVISION A 4/30/09 FIRST EDITION ee ee ee ee ee oe ee oe oe leINSTALLATION Service Manual Route the tilt motor connector. which extends out through a slit in comugated tubing, up through the Tilt Assembly and connect to Tilt Motor. SYSTEM SETUP (Continued) €. Secure lower half of Corrugated Tubing Clamp to upper half using six (6) 6-32 x 1” socket head screws NOTE The total length of cable drape must not exceed 15° or generator cabinet will have to bo located within 18" of tube stand structure. Do not install Tilt Assembly Covers until after system calibration. 6. On Model PRO-2000 systems, perform the following a, Rotate the C-arm to C-C position. b, Secure the Top Housing Cover to the Trolley using four (4) 6-32 x 1/2" pan head serews (see Fis eps: C-ARM NOT SHOWN FOR CLARITY Figure 2-5. Model PRO-2000 Trolley Covers ¢. Connect the emergency switch wires (red and green) to the emergency switches in the Bottom Housing Cover. 4. Position the Bottom Housing Cover on the Trolley, interlocking it with the Top half and attach to Trolley using two (2) 6-32 x 1/2” socket head cap screws. e MAMMOGRAPHY SYSTEM 27 FIRST EDITION REVISION A 4/30/99INSTALLATION Service Manual Position corrugated tubing (from C-arm) in Bottom Housing Cover such that when C-arm is rotated to 180°, the tubing has sufficient drape (i.e. cable docs not crimp or hang to loosely). SYSTEM SETUP (Continued) f, Secure the Corrugated Tubing Clamp to Bottom Housing Cover using six (6) 6-32 x 1” socket head screws. * Nore ‘ft may be necessary to remove the Top and Bottom Housing Covers during calibration to access the angulation potentiometers. 7. Run remaining corrugated cable back to the rear of the generator, providing ample slack for the vertical travel of the C-arm. 8, Push the end of the corrugated tubing with the connectors through the access opening located on the back of the Generator Base. * note After power has been connected to the system . the C-arm must be level with respect to the Tube stand column. Refer to the C-arm leveling procedure at the end of this section for instructions. 28 ; "MAMMOGRAPHY SYSTEM REVISION A 4/30/99 FIRST EDITION BhRERBERBEEEEBEEEEBE EEK OD