COMPUTER SIMULATION MS Industrial Engineering and Management — 3" SEMESTER (2019) IQTM, University of the Punjab, Lahore. Instructor: Asim Amjad asim.iqtm@pu.edu.pk1.1 The Story - Electronic Assembly and Test System Part A Prep Avrivale Sealer TATA A Pane Prep Pate + Produce two different sealed elect. units (A, B) Y Pan L_] wein2553) TARGET) : Rework Shipped * Arriving parts: cast metal cases machined to accept the electronic parts + Part A, Part B - separate prep areas + Both go to Sealer for assembly, testing - then to Shipping (out) if OK, or else to Rework + Rework - Salvaged (and Shipped), or ScrappedPartA + Interarrivals: expo (5) minutes + From arrival point, proceed immediately to Part A Prep area + Process = (machine + deburr + clean) ~ tria (1,4,8) minutes + Go immediately to Sealer + Process = (assemble + test) ~ tria (1,3,4) min. + 91% pass, go to Shipped; Else go to Rework + Rework: (re-process + testing) ~ expo (45) + 80% pass, go to Salvaged; Else go to ScrappedPart B Interarrivals: batches of 4, expo (30) min. Upon arrival, batch separates into 4 individual parts From arrival point, proceed immediately to Part B Prep area + Process = (machine + deburr +clean) ~ tria (3,5,10) Go to Sealer + Process = (assemble + test) ~ weib (2.5, 5.3) min. , different from Part A, though at same station + 91% pass, go to Shipped; Else go to Rework Rework: (re-process + test) = expo (45) min. + 80% pass, go to Salvaged; Else go to ScrappedRun Conditions, Output + Start empty & idle, run for four 8-hour shifts (1,920 minutes) * Collect statistics for each work area on + Resource utilization + Number in queue + Time in queue + For each exit point (Shipped, Salvaged, Scrapped), collect total time in system (a.k.a. cycle time)The Story (Cont'd) + How to handle different A and B service times at Sealer? + Trick 1: Pre-assign the service times as an attribute (Sealer Time) in an Assign module immediately after each customer arrives. Use that attribute regardless of being a Type A or B part. * Trick 2: while we're at it, use the Assign to store each customer's arrival time as an attribute. Use the Arena variable TNOW to do so. + Record departure time just before parts get Dispose’d, This will allow us to get average cycle time (depart - arrival times) for any of the 3 types of parts (pass on first try, pass on second, fail both).Let’s Get Logical + Is there another way to model the process time at the Sealer without having to assign a Sealer Time attribute for A’s & B’s? + Yes! It involves a little work, but it’s nice to known. + Note that the entity types (Part A and Part B) are assigned in the respective Create modules. + Instead of assigning the Sealer Time as an attribute in the Assign module, we can just wait until the Sealer Process module and use the following logical expression, where (x==y) = 1 if x=y, and 0 otherwise. (see why?) ((Entity:Type==Part A)*TRIA(1,3,4) + (Entity. 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