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Mechatronic system design wb2414‐2013/2014
Course part 4
Dynamics of motion
systems
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass‐spring systems.
• Transmissibility
• Coupled mass‐spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
1
Stiffness of objects
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
What is stiffness?
Hooke’s law for force from spring:
Fs kdx
Hooke‐Newton law for
external force:
Fr F kdx
F
dx
k
Where should you place the stiffness if possible?
Take the shortest force loop
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
2
Natural frequency of the resonance of
a mass-spring system
• At resonance the forces are in
balance
• Deformation force (stiffness) plus m
acceleration force (mass) is zero.
x0
d2 x d2 x k
Fa Fd m 2 kx 0 m 2 kx
dt dt
x xˆ sin (0 t)
Stationary reference
mxˆ02 sin(0t ) kxˆ sin(0t )
k
0
m
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Fˆ m aˆ m xˆ f 2
•The maximum error due to this force:
Fˆ m.xˆf . 2
xˆe
k k
•The natural frequency:
k
02
m
•Which results in:
2 0 f 0 xˆ xˆf
xˆe xˆf f f0 f
02 f xˆe xˆe
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
3
Active stiffness in a CD player, bandwidth
•200 μm radial vibrations at 25 Hz
xˆr 200 106
f0 f 25 800 Hz •Mass lens: 10 ·10‐3 kg
r 0, 2 106
1 kr •Max radial error: 0,2 μm
f0 kr 4 2 mf 02 =2.5·105 N/m
2 m
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Virtual stiffness
• Measure position
• Actuate with force proportional and opposite to the deviation (feedback!)
F G t r G m Ga G p Gc r
F
• Gives virtual spring stiffness k r Gt
r
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
4
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass‐spring systems.
• Transmissibility
• Coupled mass‐spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
• Stiffness it the ability of a system to withstand a force by
minimising the resulting motion/deformation
• Compliance is the opposite
• Both can be real, in phase with a periodic force, or complex,
dynamic, frequency dependent, 90o out of phase with a periodic
force.
• A spring has a real stiffness/compliance:
x 1
Cs
F k
10
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
5
Compliance of (a combination of)
dynamic elements
m x
x 1
x0 Cs
c F k F k
Stationary reference
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
m x
x0
c F k
Stationary reference
dx
F (t ) c , F ( s ) {F (t )} scx
dt
F ( ) {F (t )} jc x
1 x 1
Cd ( )
kd ( ) F jc
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
6
Stiffness and compliance of a body
m x
x0
c F k
Stationary reference
d2 x
F (t ) m 2
, F ( s ) {F (t )} ms 2 x
dt
F ( ) {F (t )} m 2 x
1 x 1
Cm ( )
km ( ) F m 2
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
1 1 1 x
Ft ( ) Fs Fd ( ) Fm ( ) x
Cs Cd Cm Ct
x 1
Ct ( ) ( )
Ft 1 1 1
Cs Cd Cm
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
7
Overview of the dynamic properties
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
x 1 Mass line (‐2)
Spring line Cs
Fs k x 1
Damper line (‐1) Cm
x 1 Fm m 2
Cd
Fd c
0
Spring line 0
Phase
Damper line 90
Mass line 180
180
ω0 Log ω
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
8
Due to energy
No damping conservation response
becomes infinite
Log |x/F| (resonance)
0
Phase
180
ω0 Log ω
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Low damping
Log |x/F|
0
Phase
180
ω0 Log ω
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
9
High damping
Log |x/F|
0
Phase
180
ω0 Log ω
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
0
Phase
180
ω0 Log ω
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
10
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass‐spring systems.
• Transmissibility
• Coupled mass‐spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
11
The magnitude and the phase
Start with s=jω
Cs
Ct ( )
2 2
2
1 2 2
0 0
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
m x
x0
c F k
Stationary reference
• k = 104 N/m
• m = 0.25 kg
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
12
The damping ratio is related to the
pole location in the Laplace plane
s j
Poles are those values of s where denominator of Ct is zero
1
x k Cs
Ct
F m s 2 cs 1 s 2 s Im
2 1
k k 0
2
0
Re
If c 0 then 0 no damping!
Cs
Ct and p1 j0 and p2 j0
m 2
s 1
k
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
1
x k Cs
Ct
F m s 2 cs 1 s 2 s Im
2 1
k k 02 0 < 1
13
Above critical damping the mass-spring
system reduces to two first order systems
1 1 k
0
k m02 m
Log |x/F|
x 1 Mass line (‐2)
Spring line Cs
Fs k x 1
Damper line (‐1) Cm
x 1 Fm m 2
Cd
Fd c
0
Spring line 0
Phase
Damper line 90
Mass line 180
180
ω0 Log ω
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
At ζ = 1 no overshoot,
Critical damping
time domain related term.
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Energy at natural Frequency
At Q = 1 no resonance peak
frequency domain related term
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Relation Q and
1 1
Q
2 2Q
Electrical vs mechanical, Time vs frequency domain
1 1
EE ME
2 ME 2 EE
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
m x
x0
c F k
Stationary reference
• k = 104 N/m
• m = 0.25 kg
dx
v sx
dt
F F F
s Cs
2
s s
2 1
02
0
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
16
Resonance is energy storage,
damping is velocity related
• Driving force is in phase with velocity at resonance
• Power is Force times speed
• Max energy transfer at resonance
• Damper is just the opposite
• Q tells something about the height of the resonance peak
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Q and energy
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
17
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass‐spring systems.
• Transmissibility
• Coupled mass‐spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
35
WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Stationary reference
cs
1
xm cs k k
2
x f ms cs k m s 2 cs 1
k k
s
2 1
k c xm 0
With: 0 2
m 2 km xf s s
2 1
2
0 0
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
18
Bode plot of transmissibility
37
WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass‐spring systems.
• Transmissibility
• Coupled mass‐spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
38
WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
19
Coupled mass-spring systems
x1 x2
k
F m1 m2
Stationary reference
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
k
F m1 m2
Stationary reference
1. Only m1 will resonate with k
2. Only m2 will resonate with k
3. Only m1 will stop moving
4. Only m2 will stop moving
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
20
Equations of Motion
• First body
x1 x2 d 2 x1 (t )
m1 F (t ) k ( x1 x2 )
dt 2
k
F m1 m2 m1s 2 x1 ( s) F k ( x1 x2 )
Stationary reference • Second body
d 2 x2 (t )
m2 k ( x1 x2 )
dt 2
m2 s 2 x2 ( s ) k ( x1 x2 )
21
At mid frequency the driven body
shows a strange effect
x1 m2 s 2 k
Combination
F m1m2 s 4 k m1 m2 s 2 of poles and zeros
x2 k
(s)
F m1m2 s 4 k m1 m2 s 2
when
k
s 2 2
m2
then the compliance of x1 shows a dip
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
x1 m2 s 2 k
(s)
F m1m2 s k m1 m2 s 2
4
x2 k
(s)
F m1m2 s k m1 m2 s 2
4
x1 1 x2 k
HF: (s) , ( s)
F m1s 2 F m1m2 s 4
m1 2.5 103 kg
m2 25 103 kg
k 10 4 N/m
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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m1 = m2 , motor mass is optimised
to the driven mass.
x1 m2 s 2 k
(s)
F m1m2 s 4 k m1 m2 s 2
x2 k
(s)
F m1m2 s 4 k m1 m2 s 2
m1 2.5 103 kg
m2 2.5 103 kg
k 10 4
N/m
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
m1 = 10 m2 , parasitic resonances
x1 m2 s 2 k
(s)
F m1m2 s k m1 m2 s 2
4
x2 k
(s)
F m1m2 s k m1 m2 s 2
4
m1 0.25 kg
3
m2 25 10 kg
k 10 4
N/m
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
23
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass spring systems.
• Transmissibility
• Coupled mass spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Eigenmodes
• Eigenfrequency, the related natural (resonance) frequency.
• Mode‐shape, the deformation that corresponds with the
eigenmode, described in a multiple degree of freedom “shape‐
function ”.
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Mode-shape of complex non-rigid
body
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Eigenfrequencies of multiple
eigenmodes in 6-DOF
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Eigen modes of coupled bodies
1
1
1
1
2
1
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WB2414-Mechatronic System Design 2013-2014
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University of
Technology
x1 1 1
F m1 m2 s 2
m2 s 2 k
mc s 2 k
0
1 0
m1m2 m1 m2
with: mc
m1 m2 k
2
x2 1 k M
F m1 m2 s mc s 2 k
2
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
26
Additive expression:
x1 1 1 m1m2
F m1 m2 s 2
m2 s 2 k
mc s 2 k
with: mc
m1 m2
x2 1 k
F m1 m2 s 2 mc s 2 k
m22
m m
2
x1 1
1 2 2
F 1s 1 2 s 2
2
m1m2
m1 m2
2
x2 1
F 1s 1
2
2 s 2
2
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Theory on modal decomposition
• General equation of motion (vector/matrix) of finite element system:
Mx(t ) Kx (t ) F (t )
• General transfer function:
Ms2 x ( s) Kx ( s) F ( s)
• In absence of external force:
Ms2 x ( s) Kx ( s) 0
i
• Decoupled by eigenvalue problem, where is the eigenvector:
K 0,2 i M i 0
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WB2414-Mechatronic System Design 2013-2014
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University of
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• Modal mass:
i M j 0 (i j )
i M i i
• Modal Stiffness:
i K j 0 (i j )
i K i 0,2 i i i
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Scaling
• Length of eigenvector is not defined (only the direction)
i M i i
• Three scaling methods are often applied:
1: i 1
2: max i 1
3 : i 1
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
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Modal coordinates
• This gives the following displacement for DOF xk(t)
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
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Full set of uncoupled equations
x (t ) q(t )
q1 (t )
with : 1 2 ... n and q(t ) qi (t )
qn (t )
2
applied to : Ms x ( s) Kx ( s) F ( s)
gives with pre-multiplication with :
M q(t ) K q(t ) F (t )
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
x i ,ki ,
( s)
Fk i i s2 i
• The total response equals:
x n
x n
( s) i ,k2 i ,
Fk i 1 Fk i i 1 i s i
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
30
Graphical representation
• The modal coordinate is
represented by the angle of the
lever or the displacement at
distance 1.
• Modal mass and stiffness are
connected to the modal
coordinate
x i ,ki ,
• The eigenvectors determine the ( s)
ratio of “controllability” of Fk i i s2 i
actuator and “observability” of
sensor.
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
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As perceived at the actuator
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
31
Mass on leafspring, two eigenmodes
F F
x x
Stationary reference Stationary reference
a: Mode shape 1 b: Mode shape 2
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
‐2 slope with ‐360o
phase is non‐minimum
phase system!
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
32
Non-minimum phase step response
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Summary of terms
• Eigenvector:
• Vector with terms that represent the relative motion amplitude of each element in the
discretised structure. It is the discretised “shape function”.
• Scaling is at will, as long as the scaling is equal for all properties of that eigenmode.
• Modal mass and stiffness: i M i i i K i i
• relate to the mass and stiffness matrix by double multiplication with the eigenvector.
• Scaling of the eigenvector also scales the modal mass and stiffness (squared).
• Modal coordinates:
• Represent the motion of the eigenmode at the location of the modal mass and
stiffness.
• It is used to determine the motion of all elements with the eigenvector and as such it
also depends on the chosen scaling.
• Effective modal mass and stiffness:
• Is the modal mass and stiffness as perceived at the actuator position. It is calculated
from the modal mass and stiffness by dividing by the corresponding eigenvector term
squared, hence the chosen scaling no longer plays a role.
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
33
Mode-shape of complex non-rigid
body
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
Contents
• Stiffness in Precision Engineering
• Passive and active stiffness
• Compliance of (a combination of) dynamic elements
• Dynamic modelling of damped mass‐spring systems.
• Transmissibility
• Coupled mass‐spring systems
• Eigenmodes, eigenfrequencies and modeshapes
• Standard mechanical frequency responses
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
34
Typical combination of two
eigenmodes, one rigid and one non-
rigid.
•Actuated at xa.
•Sensed at different
locations.
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
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4 types of responses result
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
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Eigenfrequencies of multiple
eigenmodes in 6-DOF
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WB2414-Mechatronic System Design 2013-2014
Delft
University of
Technology
36